TUWAIQ CASTING & FORGING FACILTY PROJECT

TUWAIQ C&F JOB SAFETY ANALYSIS

Contractor / Specific Date of Risk

Al Fanar
Subcontractor Location Assessment
Duration of
Work Discipline Civil No. of Works 15
Work
Activity Rebar Assembly Work

Risk Assessment Risk level A Risk Level B Risk Level C Risk Level D Risk Level E
Standard 16 – 25 10- 15 5- 9 3-4 1-2
Likelihood x Severity Unacceptable Severe Risk Through review required Acceptable Level Acceptable Level

Review and Approval

Subcon Permit Signature Signature Signature Signature

Subcon Dept Subcon Site Subcon HSE
Reciever /
Head Manager Manager
Supervisor

Name Name Name Name

No. Work Activity Hazard Factor & RISK Control Measure & Detailed management Plan RISK
 TUWAIQ CASTING & FORGING FACILTY PROJECT
TUWAIQ C&F JOB SAFETY ANALYSIS

GRADE

GRADE
information Environmental impact L S T In Charge Correction Date L S T

All personnel have attended the project Safety

Orientation and relevant safety awareness training
prior to site mobilization.

The field supervisor or foreman shall be a certified

permit receiver and to coordinate for permit approval
to Doosan const. & safety team.

The field supervisor shall perform a daily tool box

Non-compliance to project talk addressing the site hazard and discussing risk
procedure & permit system control to all crew member

Unawareness of emergency Everyone must know the emergency assembly point

procedures and emergency contact numbers to be posted at
work area.
Area Assessment Permit
1 & Preparation
Incompetent Personnel 2 2 4 D
Supervisor
2 1 2 E
Ensure that competency of all personnel is verified
Uninspected use of prior perform the operation and ensure that the
equipment and tools. operators are having the valid third-party certification
with them.

All equipment & tools shall be declared upon entry of

project gate and be coordinated with Doosan Safety
team for inspection and approval

Heavy equipment shall have safety function device,

fire extinguisher and first aid kit in place.

Homemade tools are not allowed to be use in the

project.

Use of leather or cut resistance hand gloves to

Sharp edges
Carrying of heavy items
2 Manual Handling Repetitive lifting 2 3
Lifting and carrying on
uneven and / or slippery
ground conditions
eliminated or prevent hand injury for handling sharp
objects.
Where an object requires two or more employees to
handle it, one employee should give the direction for
lifting and lowering the object in unison.
6 C Work Crew 2 2 4 D
Never attempt to lift beyond your capacity (20 Kg). If
in doubt test the objects’ weight before handling it: if
it appears too heavy or bulky, obtain a mechanical
lifting aid.

The work area shall be in good condition and free

from slips. Ensure clear access is available.
 TUWAIQ CASTING & FORGING FACILTY PROJECT
TUWAIQ C&F
3 Rebar fixing and Lifting and carrying heavy
using scaffolding items
platform.
Repetitive lifting
Uneven surface
Lifting and carrying on
uneven and / or slippery
ground conditions
Homemade tools
Pinch Point
Protruding sharp edges
Working at height
Fall of men and materials
Untrained workers
Improper manual handling
Defective ladder
Inadequate supervision
Pinch point
Tripping hazard
Obstructed access
Un secured tools
Defective tools and
materials
Unauthorized entry
Back injury and other
sprains and strains caused
by incorrect manual
handling technique
Hand injury
Slips/ Trips and fall injury
Amputation and crush injury
Cuts or abrasion
Bodily injury due to fall like,
JOB SAFETY ANALYSIS
3 4 12 B Wherever possible, a reduction in the amount of Work Crew 3 2 6 C
heavy manual handling must be sought by providing
adequate mechanical means.
Wear hand gloves when handling rebar steels.
Where an object requires two or more employees to
handle it, one employee should give the direction for
lifting and lowering the object in unison. Never
attempt to lift beyond your capacity. If in doubt test
the objects’ weight before handling it: if it appears
too heavy or bulky, obtain a mechanical lifting aid
and/or somebody to help.
Scaffolding planks shall be used as access over
rebars for tying works.
Minimum 2 planks shall be provided and adequately
secured for access over rebars
Use a mechanical aid to eliminate or minimise
manual handling e.g. forklift, crane.
Use appropriate PPE while performing the task such
as eye goggles, hand gloves.
Homemade tools are not allowed at site
During rebar manual transportation employees shall
be aware of his supporting working people.
Supervisor shall always be vigilant during the job
execution.
Proper manual handling techniques shall be
followed during job execution.
Proper body mechanism
Support stand for the re-bar fabrication shall be
made of scaffold tubes and couplers and ensure that
its inspected by a competent person prior using it
Supporting stand for the rebar fabrication shall be in
a stable ground
Continuous supervision and safety coverage shall
be ensured throughout the operation
All protruding edges must be covered with rebar
caps.
Make sure the scaffold is inspected and having
GREEN TAG prior commencing activity.
Application of full body harness with double lanyard
while working in an elevated area in excess of 1.8
 TUWAIQ CASTING & FORGING FACILTY PROJECT
TUWAIQ C&F JOB SAFETY ANALYSIS

fracture, head injury and mtr and above. Ensure proper anchor to safe
sprain anchorage point Ensure proper anchor to safe
anchorage point. Follow 100% tie off policy.
Poor decision, chances of
misusing tools and Leaning, twisting, stooping shall be avoided while
equipment’s working on elevated area.

Back injury and other Do not throw any materials from height.
sprains and strains
Ensure all workers undergone Work at height &
Fall injury hand tool training.

Failure of operation. Maintain proper body posture while carrying activity.

Cut and crush injury Follow proper manual handling techniques while
doing activity.
Fall injury
Only inspected and color-coded ladder to be used
Entrapment for the activity.

Falling of unsecured tools Maintain three-point contact while ascending and

caused bodily descending the ladder.
Injury
Ladder must be in good condition and visually
Injury to self and others. inspect prior to commence work
A close supervision required by a competent
Personal injury supervisor.

Lack of knowledge of Keep the body part away from the line of fire
workplace hazard will lead Identify all possible pinch point hazard. Use
to accident. adequate hand gloves to eliminate pinch point
hazard

Avoid keeping of excessive materials on the platform

for evade tripping hazard.

Provide adequate access and make sure the access

is clear from any obstruction.

Tool belt and lanyard shall be used and ensure tools

are properly secured to prevent from fall.

Ensure all tools are in good condition, inspected and

color coded.

Visually inspect the tools prior using it. Do not use

damaged tools.

Ensure all workers are wearing proper PPE like hard

hat with chin strap, goggles, hand gloves, coverall
and safety boot.

Barricade (Red& White) shall be provided and post

warning signs to avoid unauthorized entry.
 TUWAIQ CASTING & FORGING FACILTY PROJECT
TUWAIQ C&F JOB SAFETY ANALYSIS

Assign trained and experience employee to carry the

activity.

Ensure the workers are obtained HAND AND

POWER TOOLS TRAINING
Slips
Use appropriate PPE like leather hand gloves, eye
Rebar cutting by Work Crew
uneven and / or slippery goggles coverall and hard hat etc.
4 using hand shear
ground conditions
3 3 9 C 2 2 4 D
cutter Field Supervisor
Barricade the area and provide adequate signages.
Hand injury
Shear cutter install proper manner as per
recommending in instruction manual.

Maintain proper body mechanism

Keep eye while cutting the rebar to avoid hand injury
 TUWAIQ CASTING & FORGING FACILTY PROJECT
TUWAIQ C&F JOB SAFETY ANALYSIS

Persons get disoriented Proper illumination, signage for awareness, Persons

Failure of Body mechanism
Person wanders or missing
Vehicle collision.
not allowed to walk alone.
Illumination plan shall be submitted to DOOSAN 24
hrs. before and obtain the approval prior performing
activity.

Vehicle colliding out to Workers shall be detailed in pair or buddy system,

workers not to allow working alone.

Loan working Close monitoring of the workers and discourage

Bad weather
Personal injury (Wound, cut)
Mental & physical disorder
wandering and staying in the concealed areas.
Rest properly at off hours, avoid rushing and risky
action.
Detail men in pair, close monitoring by HSE and
Supervisor.

Property damage Count the men before leaving the site

Encourage the persons to rest in the designated
No informer in case of loan area. Never rest/lay on open grounds as poisonous
working. creatures are available. Work Crew
Work in the night
5 shift
3 3 9 C Make sure all area is provided with proper Field Supervisor 2 3 6 C
Heavy Wind, Rain, illumination.
sandstorm and foggy
Barricading and signages to be placed near the
access/Separation and working area if required.

All equipment/vehicles must be following stipulated

speed.

Trained and qualified flagman with electric batten to

be provided while controlling equipment’s.

Make sure the vehicle used/provided for night/dark

hours is in good condition and with proper light. All
vehicles shall equip with beacon light.

All those who are working in night/dark hours must

wear reflecting vest.

Work in buddy system, report immediately to clinic if

feel any uneasiness.

Clear Goggles must be worn by all the workforce

during night work.
 TUWAIQ CASTING & FORGING FACILTY PROJECT
TUWAIQ C&F JOB SAFETY ANALYSIS

No or Improper grounding Prior to start the activity Tower light must be

inspected by competent person and valid inspection
Improper Manual sticker must be posted.
Handling
Grounding must be provided separately with each
Incompetent operator Tower light.

Noise All the Electrical connecting wires must be free of

cut or abrasion.
Oil spillage
Daily check all the connection before use.
Flying particle
Dip tray must be provided.
Machine failure All connections must be performed by authorized
Electrician/Technician.
Broken Glass
All loose fixtures must be fixed prior to start
Electrocution due to Hard barricades must be placed with signage to
grounding not provided restrict unauthorised entry.

Back injury and other
sprains and strains
back pain
Night Work use Lack of knowledge of work
6 of Tower Light procedure may lead to
3 3
accident.
Hearing impairment
Environmental pollution
Eye injury
Follow manual handling techniques and maintain
proper body posture while doing manual handling
activity.
Work Crew
Where an object requires two or more employees to
9 C
handle it, one employee should give the direction for
Field Supervisor 2 3 6 C
lifting and lowering the object in unison. Never
attempt to lift beyond the capacity. Assess the load
prior lifting. if it appears too heavy or bulky, obtain a
mechanical lifting aid and/or somebody to help.
All involved workers shall attend “Manual handling
training”.

Failure of operation. Leaning, twisting, stooping shall be avoided while

working on elevated area.
Cut injuries
Ensure that glares are not generated at the place of
installation.

Keep fire extinguisher nearby equipment.

Only authorized personnel can do the maintenance

of the equipment.

Inspected and colour coded Fire Extinguisher must

be available.

Ensure proper illumination provided as above 100

lux.
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TUWAIQ C&F JOB SAFETY ANALYSIS

Dust Use dust mask

Electric hazard
Air blower must be inspected and color coded
Flying particles periodically by competent person.

Tripping hazard Ensure that the power source is equipped with

Using of air GFCI/ELCB/RCD
7 blower for dust Respiratory issues 2 2 4 D Work Crew 1 1 1 E
cleaning Electrocution Prior to start work air blower shall visually inspect to
ensure ready to use.
Eye injury
Ensure the provision of double eye protection
Fall injury (goggles & face shield)
All electrical cables routed 2.10 Mtr above in order to
avoid tripping hazard and cable damage
Material must be kept clear from access (material
storage area).

Make sure proper housekeeping done after

completion (housekeeping to be maintained before
work starts alternatively for during the work and after Work
work) Crew
8 Housekeeping Slip and trip 3 1 3 D 2 1 2 E
Supervisor and safety personnel must close monitor Field Supervisor
the work crew.

After the work completion, clean the waste/ spill of

mechanical activity e.g., oil from the project area.