Date of assessment Location Approved by:

Work activity: Assessment by:

Method Statement Ref. No
Severity Likelihood Evaluation of Risk
Minor Injury 1 Very unlikely 1 Action required urgently to control the risk, further resources may be required,
12 - 25 High
Significant 2 Slightly 2 work must stop immediately
Serious 3 Feasible 3 Action required to control the risk, interim measures may be necessary in the
5 – 10 Medium
Major 4 Likely 4 short term, able to proceed with work under supervision
Fatality 5 Very likely 5
1–4 Low This represents a low risk, although control measures must be maintained

Initial
Task Risk Controls Residual risk
risk/Impact

Consequence

Consequence
Risk rating
Likelihood
S. Hazard description

Risk rating
Likelihood
Task step/Activity Who might be harm Control measures
No. and effect

1. Preparation activities - Lack of safety Operatives near the 4 3 12 -All personnel shall attend site HSE 4 1 4
awareness may lead Vicinity induction and other required/
to accident hazard. relevant trainings prior to commence
- Interference with the work on site.
operational activity. -Only competent and authorized
- Hazard due to personnel to be deployed, supervisor
operational activity. to control the work.
-All required document like PTW
where required must be ensure
secured prior to activities kept in a
folder and display at site.
-Ensure all equipment and operators

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 have 3rd party certificate and valid
vehicle registration.
-Supervisor / Foreman will give
STAART Briefing prior to start the task
and must be documented. This shall
include the method statement and
risk assessment.
-Proper coordination prior to
commencement of the activity.
-Keep work areas clean & neat, free
from rubbish & debris
-Physically inspect work areas prior to
start of work. Area shall be scanned
and out and cleared of any hazards or
potential damaged to any properties.
-Work permit checklist has to be
completed.
-Inspect all tools to be used for the
task, do not use homemade hand
tools, use appropriate hand
protection.
2. Pre-commencement - Lack of competence Workers 4 3 12 - Only qualified and experienced 4 1 4
actives - Hazard due to worker(s) shall be utilized on the
operational activity. task.
- If new employee is assigned,
adequate close supervision shall be
ensured.
- Mandatory PPE shall be worn by all
workers and additional special PPE
(ear protection, respiratory Mask,
hand gloves etc. shall be used
wherever its required.
- Competent supervisors and
Engineers must be available to

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 monitor all activities.
3. Access to workplace - Unauthorized entry Workers, Foreman, 4 4 16 - Barricades shall be provided to keep 4 1 4
- Contact with Plant Engineers. area of activities well excluded.
and machinery. - Supervisor shall ensure that the
- Slips, trips & fall barricades are sufficient to keep
off / prevent unauthorized access
and vehicles.
- Adequate means of access/egress
shall be provided at all times.
- Access/egress shall be kept free
from obstruction. They must be
maintained, dry and clear of and
material storage.
- Adequate cable management.
- Personnel to adhere to specified
access/egress points.
- Pedestrian routes shall be clearly
marked and illuminated where
necessary.
- Site speed limit of 20Km/H shall be
enforced.
- Banks man shall be assigned to all
moving equipment to ensure and
safe movement around on site.
4. Delivery and unloading of - Falling objects. Workers, Foreman. 4 4 16 - Assigned trained and competent 4 2 8
Materials. - Failure of lifting operators and riggers for the lifting
•Using Telehandler / equipment and operation.
Truck accessories. - Check third party certificate of the
•Cranes - Collapse. equipment if it is updated including
- Collision. the registration.
- Overturning. - Only TPC certified equipment and
- Impact or crush lifting gears shall be used.
injury. - Check the accessories of the
- Property damage. equipment if no sign of defects such

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- Pinch point as damage and broken and color
injury/hazards. coded
- Adverse weather - Clear the area of access during
loading and offloading.
- A banksman shall be present at all
times when a telehandler is in
operation.
- Conduct STARRT / TOOL BOX TALK
of all the involve person before start
the operation.
- PTW system shall be followed
- Proper monitoring, Instructions and
supervision by appointed person
/lifting super visor at all times.
- Always follow the SWL of the Lifting
Equipment and Gears.
- Always use Tag Line to control the
load
- A route should be planned which is
free from slipping and tripping
hazards. Any obstacles will be
removed as necessary.
- Where lifting is necessary, the
correct lifting gears and lifting points
shall be used.
- Where possible, the movement of
any items delivered will be carried
out by staff who have received
moving and handling training.
- Always use Third party Certified
Glass stands for lifting with cranes.
- Lifting and Unloading area shall be
barricaded and signage shall be
provided.

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 - Glasses shall be stored in Glass
storage racks and must be properly
secured with Straps.
- Materials must be properly secured
prior to start the lifting operation.
- If adverse weather condition, lifting
operation shall be stopped
5. Manual Handling & -Sprains and strains, Workers 3 3 9 - Team lifting shall be utilized to 3 1 3
Shifting of the materials impact injury, reduce the exposure while
to work area lacerations conducting manual handling.
-Impact on health of - Operatives are trained and
persons generally. competent in the task.
- Provide mechanical aids, such as
manual vacuum suction pads,
trolleys or tail lifts to help handling
goods.
- Conduct awareness training on
manual handling activity.
- Health surveillance to all workers
exposed on manual handling.
- Ensure proper postures are adopted
in manual handling loads through
appropriate training and
supervision.
- Avoid the need for excessive
repetitive handling of loads by re-
scheduling the job.
- Assign adequate manpower
(teamwork) for lifting heavy loads.
The team should be properly
selected and well-coordinated.
- Heavier or frequently used items to
be stored/placed at a position
where requires the least effort in

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6. Installation of Brackets -Falling of Materials Workers
and Curtain Mullions -Falling of Personnel’s
-Slip/Trip/fall
Installation of Fabricated -Collapse of Structure
Aluminum Doors and -Exposed to dust may
Windows cause irritation to
respiratory system,
eyes and skins
-Adverse Weather
-Noise
handling e.g. at waist height.
- PPE to be issued, recorded,
monitored and replaced where
appropriate.
- Ensure Proper Communication
Between the Work Crew.
4 4 16 - Conduct STARRT / Tool box talk 4 1 4
briefing to all workers regarding safe
lifting and installation method
including the hazards and preventive
control measure.
- Only authorized and experienced
workers are allowed to work
- Work place must be clear on any
obstructions and materials should
be arranged properly, and proper
housekeeping must follow before
and after ongoing work activity to
prevent slip, trip, and falls.
- Proper working platform must be
strictly monitor if the correct
purpose of used the equipment such
as scaffolding and Ladder and each
stability of used.
- Scaffolding shall be inspected on
weekly basis, and green tagged
- Scaffolding shall not move /pushed
while operative on top of it.
- Materials shall be stored properly
and secured with straps
- Proper issue of PPE such as helmet,
vest, coverall, Google, hand gloves
and safety shoes safety harness
must be strictly worn during the
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 activity is going on.
- Lifelines and Full Body safety
harness shall be provided and used,
while Working near any unprotected
building edges.
- Proper monitoring, instruction,
information and supervision to the
assign foreman and engineer must
be in placed at all times.
- Follow the high-level permit to work
system
- Cutting area shall be properly
barricaded and fire extinguishers
and screens must be in place
- If required, Lifting Gears such as
Chain Blocks and Slings shall be used
and shall be Third Party inspected &
certified and Monthly Color coded.
- Do Not use any Damaged / defective
lifting gears and Tools and
equipment.
- Chain Blocks Shall be fixed in a solid
anchorage point and shall be
inspected by a competent person
for its stability prior to use.
- Weather condition shall be
monitored on daily basis, if wind
speed exceed mechanical lifting
shall be suspended.
- Exclusion zone shall be provided
around the work area with adequate
caution signages.
- Team lifting shall be utilized to
reduce the exposure while

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 conducting manual handling.
7. Working at Height. - Fall from height. Workers, Foreman, 4 3 12 - Scaffolding must be installed in firm 4 1 4
- Engineers. level ground.
Scaffolding - Fall of person. - Scaffolding to use must be installed
- Fall of materials.
by competent scaffolding personnel.
- Fracture, Cut, &
Serious Injury. - Scaffolding shall be inspected on
- Adverse weather weekly basis, or if any alteration
- Collapse of Scaffold conducted on scaffolding and given
structure appropriate tag by Competent
Scaffolding inspector.
- Scaffolding shall not move /pushed
while operative on top of it.
- Fall protection guard rails shall be
provided around the access door
opening.
- Scaffolding must be complete
component materials such as proper
boarding, mid rail, top rail, with toe
board.
- No loose materials shall be kept on
the top of scaffolding.
- External high-level Scaffolding shall
be erected according to the task
requirements comply with the
scaffold design and third-party
approval.
- The provision of fall arrest
equipment must be worm at all
times.

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 - External Scaffold shall be erected as
per the design and certified by TPC.
- Work shall be stopped during
adverse weather condition.
- Always follow safe work Load of the
scaffold.do not overload
- Exclusion Zone shall be provided
around the work area to avoid
unauthorized personnel entry.
8. Use of Hand Tools and -Damaged and Poor Workers 3 3 9 - All tools to be maintained in good 3 1 3
Power tools such as: Condition of the Hand condition.
• Screw Drivers Tools. - No make shift/homemade tools shall
• Sealant Gun -Cuts, Abrasion.
be permitted to use.
• Torque Wrench Repetitive Motion
• Brush Injuries. - All damaged tools to be removed
• Mallets -Skin injection. from use immediately.
• Suction Pads -Flying particles - All tools to be inspected by the user
• Retractable -Electrical shock or prior to use.
Cutting knife burns, fire explosion. - All tools to be appropriately stored
• Drilling machine. -Cuts and abrasions, to avoid damage.
• Grinder flying objects,
- Appropriate PPE to be supplied and
• Cutting Saw entanglement.
-Dust worn as identified.
-Noise - Choose the correct tools
- Keep screwdrivers free of dirt,
grease, or burrs so they don’t slip
while being used.
- Select the proper size screwdriver
for the screw.
- Never use the handle of a
screwdriver as a hammer. All power

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 tools using for the task must be
inspected and must be PAT tested.
- Power tools must be inspected on
regular basis and monthly color
coding shall be provided.
- Power tools must be used by
trained/competent personnel.
- Ensure power tools have no signs of
defected such as broken casing and
cuts of wiring and damage sockets.
- Defect /damaged tools must be
removed from work area.
- Electrical equipment must always be
operated in accordance with
manufacturers' instructions.
- Electrical cables and plugs should be
regularly visually inspected by the
user for damage.
9. Handling and use of -Fall from Height Workers 4 3 12 -Conduct STARRT of all the involve 4 1 4
COSHH Materials -Falling objects. person before start the operation.
(Silicone application) -Pinch point injury / -Proper monitoring, Instructions and
laceration cut
supervision must be in placed at all
-exposure to hazardous
materials. times.
-Eye, skin and -Operatives shall be trained with
respiratory tract MSDS and COSHH assessment prior
irritation to using COSHH Materials for the
- task.
-Chemical waste materials shall be
disposed in designated waste

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 disposal area.
-Adequate ventilation arrangements
shall be provided for eliminate the
risk of fumes inhalations
-Proper Access / Egress to work area
shall be followed.
-Exclusion Zone shall be provided
around the Work area
-Adequate and safe storage shall be
ensuring in accordance to the SDS
requirement.
-SDS shall be made readily available
in case of emergency and required
COSHH assessment shall be carried
out and report made available and
accessible.
-COSHH materials shall be stored at
designated store containers
provided with adequate ventilation
and fire protection.
-COSHH Material waste shall be
disposed in designated waste
disposal area as per the SDS and
Local regulations.
10. Work at night Slip, trip and fall Workers, Foreman 4 4 16 Ensure proper light arrangement 4 1 4
when working at night, it should
be minimum of 100 lux
11. Working under - Heat stress and Workers, Foreman 4 4 16 - Adverse weather condition means 4 1 4
extreme weather heat cramps extreme hot or extreme cold so
condition - Heat stroke control measures are required

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RISK ASSESSMENT PREPARED BY

NAME JOB TITLE SIGNATURE DATE

HSE Engineer

APPROVED BY

NAME JOB TITLE SIGNATURE DATE

HSE Manager
- Dehydration accordingly.
- Fall from height - Ensure provision of adequate cold
In case of strong drinking water.
wind
- In case of heat stress, take rest at
rest area and if feeling not fit seek
advice of first aider.
- Carry out most of the operations
during the .cold hours of the day
- Heat index to be monitored and
recorded.
Training on heat stress risks and
prevention to be provided to all
operatives.

SAFETY REQUIREMENTS

Lifting Permit Safety Signs Light/Hard Barricading COSHH assessment

Supervision Banksman / Flag Man Exclusion zone Lifting Plan

PPE’s Requirement

Hard Helmet Hand Gloves (Leather/Rubber) Full Body Harness Hi-Vis Vest

Safety Glasses / Goggles Safety Shoes Tool Lanyards Rubber Gloves

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