RISK ASSESSMENT FORM

Ace Quality Testing & Inspection Approved by:

Company / Department: RA Leader : Kenny Chow
Services Pte Ltd
Tan Beng Hock (Director)
Magnetic Particle Testing / RA Member 1: Abdul Malek
Process/ Location:
Samsung Project RA Member 2: Suit Swee Loong
Original Assessment Date: 13.12.2011 RA Member 3: Yee Lip Sun
Last Review Date: 22.12.2011 RA Member 4: Chin Soon Woei
Name, Designation, Signature, Date:
Next Review Date 22.12.2014 RA Member 5: - Ref No:
Initial Risk Index Residual Risk Index
1. Hazard Identification
2. Risk Evaluation 3. Risk Control
1a 1b 1c 1d 2a 2b 2c 2d 3a 3b 3c 3d 3e
Action
Possible

Degree Of Risk

Degree Of Risk
Officer,
Accident / Ill

Probability

Probability
Implemented Risk Designation,

Severity

Severity
Work Scope / Work
Health & Control Due date
No. Activity/ Sub Hazard Additional Risk Control
Persons-at-
Activity
Risk / EHS
impact

2.1 Transportation of Traffic Fatality/ body  Vehicle driven by S4 P3 5 Supervisor to ensure S3 P3 3 Site Engineer
equipment and accident injury personnel with compliance
manpower to site valid licence only;
and vice versa  No speeding &
observe traffic
rules &
regulations;
 Regular
maintenance of
vehicles.
Workers fall off Fatality/ body  Do not exceed S4 P3 5 Ensure max. height of S4 P3 3 Site Engineer
back of trucks injury number of seated worker ≤ 1.1
passenger
allowed;
meters from carriage
 Barrier to prevent deck
fall;
 Proper adequate
and safe space for
worker to sit.

1
 RISK ASSESSMENT FORM
Ace Quality Testing & Inspection Approved by:
Company / Department: RA Leader : Kenny Chow
Services Pte Ltd
Tan Beng Hock (Director)
Magnetic Particle Testing / RA Member 1: Abdul Malek
Process/ Location:
Samsung Project RA Member 2: Suit Swee Loong
Original Assessment Date: 13.12.2011 RA Member 3: Yee Lip Sun
Last Review Date: 22.12.2011 RA Member 4: Chin Soon Woei
Name, Designation, Signature, Date:
Next Review Date 22.12.2014 RA Member 5: - Ref No:
Initial Risk Index Residual Risk Index
1. Hazard Identification
2. Risk Evaluation 3. Risk Control
1a 1b 1c 1d 2a 2b 2c 2d 3a 3b 3c 3d 3e
Action
Possible

Degree Of Risk

Degree Of Risk
Officer,
Accident / Ill

Probability

Probability
Implemented Risk Designation,

Severity

Severity
Work Scope / Work
Health & Control Due date
No. Activity/ Sub Hazard Additional Risk Control
Persons-at-
Activity
Risk / EHS
impact

Equipment fall Injury to  Ensure S3 P4 5 To be monitored S2 P2 3 Site Engineer

off trucks other equipment secure
motorist safely;
 No
overloading.

Movement of Hit against Head injury  Safety S3 P2 4 To be monitored S4 P1 4 Site Engineer

Personnel at client’s object helmet to be
2.2 premises worn

Falling object Head injury/  Safety helmet to S4 P2 5 Be alert and always S4 P1 3 Site Engineer
fatality be worn look out for falling
 Do not walk under objects
suspended load
 Walk under
overhead shelters
where available

2
 RISK ASSESSMENT FORM
Ace Quality Testing & Inspection Approved by:
Company / Department: RA Leader : Kenny Chow
Services Pte Ltd
Tan Beng Hock (Director)
Magnetic Particle Testing / RA Member 1: Abdul Malek
Process/ Location:
Samsung Project RA Member 2: Suit Swee Loong
Original Assessment Date: 13.12.2011 RA Member 3: Yee Lip Sun
Last Review Date: 22.12.2011 RA Member 4: Chin Soon Woei
Name, Designation, Signature, Date:
Next Review Date 22.12.2014 RA Member 5: - Ref No:
Initial Risk Index Residual Risk Index
1. Hazard Identification
2. Risk Evaluation 3. Risk Control
1a 1b 1c 1d 2a 2b 2c 2d 3a 3b 3c 3d 3e
Action
Possible

Degree Of Risk

Degree Of Risk
Officer,
Accident / Ill

Probability

Probability
Implemented Risk Designation,

Severity

Severity
Work Scope / Work
Health & Control Due date
No. Activity/ Sub Hazard Additional Risk Control
Persons-at-
Activity
Risk / EHS
impact

Falling from Bodily injury  Ensure proper S4 P2 5 Follow SWP for working S4 P1 3 Site Engineer
height or fatality assess and at height
working platform
provided by client
 Wear and use
safety
harness/safety belt
where necessary
High noise Noise  Wear ear S3 P3 3 To be monitored S3 P2 3 Site Engineer
level induced mufflers/ears
deafness plugs

Trip and fall Bodily injury  Ensure sufficient S2 P3 5 To be monitored S2 P3 3 Site Engineer
due to poor lighting provided
lighting and by client at work
poor area and good
housekeeping housekeeping
maintained;
 Report
tripping hazards to
client.

3
 RISK ASSESSMENT FORM
Ace Quality Testing & Inspection Approved by:
Company / Department: RA Leader : Kenny Chow
Services Pte Ltd
Tan Beng Hock (Director)
Magnetic Particle Testing / RA Member 1: Abdul Malek
Process/ Location:
Samsung Project RA Member 2: Suit Swee Loong
Original Assessment Date: 13.12.2011 RA Member 3: Yee Lip Sun
Last Review Date: 22.12.2011 RA Member 4: Chin Soon Woei
Name, Designation, Signature, Date:
Next Review Date 22.12.2014 RA Member 5: - Ref No:
Initial Risk Index Residual Risk Index
1. Hazard Identification
2. Risk Evaluation 3. Risk Control
1a 1b 1c 1d 2a 2b 2c 2d 3a 3b 3c 3d 3e
Action
Possible

Degree Of Risk

Degree Of Risk
Officer,
Accident / Ill

Probability

Probability
Implemented Risk Designation,

Severity

Severity
Work Scope / Work
Health & Control Due date
No. Activity/ Sub Hazard Additional Risk Control
Persons-at-
Activity
Risk / EHS
impact

Slip and fall on Bodily injury  Wear Slip resistant S2 P2 5 To be monitored S2 P1 3 Site Engineer
slippery floor safety shoes;
 Report any
spillage/ slippery
floor to client
immediately

Presence of Fire and  Follow no smoking S3 P3 5 Familiarise with client’s S3 P3 3 Site Engineer
flammable explosion rule strictly emergency response
substances/ resulting in procedures
gases bodily injury
and fatality
2.3 Surface preparation Sharp edges Head injury  Wear gloves S2 P1 2 To be monitored S2 P1 2 Site Engineer
(cleaning using during
solvent or surface handling
grinding)

Exposure to Eye irritation  Wear safety S3 P2 3 To be monitored S3 P1 2 Site Engineer

mist/vapour of due to eye goggles
solvent/ contact with
chemical solvent/
chemical
4
 RISK ASSESSMENT FORM
Ace Quality Testing & Inspection Approved by:
Company / Department: RA Leader : Kenny Chow
Services Pte Ltd
Tan Beng Hock (Director)
Magnetic Particle Testing / RA Member 1: Abdul Malek
Process/ Location:
Samsung Project RA Member 2: Suit Swee Loong
Original Assessment Date: 13.12.2011 RA Member 3: Yee Lip Sun
Last Review Date: 22.12.2011 RA Member 4: Chin Soon Woei
Name, Designation, Signature, Date:
Next Review Date 22.12.2014 RA Member 5: - Ref No:
Initial Risk Index Residual Risk Index
1. Hazard Identification
2. Risk Evaluation 3. Risk Control
1a 1b 1c 1d 2a 2b 2c 2d 3a 3b 3c 3d 3e
Action
Possible

Degree Of Risk

Degree Of Risk
Officer,
Accident / Ill

Probability

Probability
Implemented Risk Designation,

Severity

Severity
Work Scope / Work
Health & Control Due date
No. Activity/ Sub Hazard Additional Risk Control
Persons-at-
Activity
Risk / EHS
impact

Nasal  Wear respirators S3 P3 3 To be monitored S3 P2 3 Site Engineer

passage
irritation due
to inhalation
of solvent/
chemical
Dermatitis  Wear chemical S3 P3 3 To be monitored S3 P2 3 Site Engineer
due to skin resistant gloves
contact with and proper
solvent/ clothing
chemical

Exposure to Lung  Wear respirators S3 P3 3 To be monitored S3 P2 3 Site Engineer

nuisance irritation due
particulates to inhalation
(during of nuisance
grinding) particulates
Eye irritation  Wear safety S3 P3 3 To be monitored S3 P3 3 Site Engineer
due to eye goggles
contact with
nuisance
particulates

5
 RISK ASSESSMENT FORM
Ace Quality Testing & Inspection Approved by:
Company / Department: RA Leader : Kenny Chow
Services Pte Ltd
Tan Beng Hock (Director)
Magnetic Particle Testing / RA Member 1: Abdul Malek
Process/ Location:
Samsung Project RA Member 2: Suit Swee Loong
Original Assessment Date: 13.12.2011 RA Member 3: Yee Lip Sun
Last Review Date: 22.12.2011 RA Member 4: Chin Soon Woei
Name, Designation, Signature, Date:
Next Review Date 22.12.2014 RA Member 5: - Ref No:
Initial Risk Index Residual Risk Index
1. Hazard Identification
2. Risk Evaluation 3. Risk Control
1a 1b 1c 1d 2a 2b 2c 2d 3a 3b 3c 3d 3e
Action
Possible

Degree Of Risk

Degree Of Risk
Officer,
Accident / Ill

Probability

Probability
Implemented Risk Designation,

Severity

Severity
Work Scope / Work
Health & Control Due date
No. Activity/ Sub Hazard Additional Risk Control
Persons-at-
Activity
Risk / EHS
impact

Flying Eye injuries  Wear safety S3 P3 3 To be monitored S3 P3 3 Site Engineer

fragments due to flying goggles
fragment
 Ensure guarding
during
on grinder not
grinding removed
High noise Noise  Ear mufflers/ear S3 P3 3 To be monitored S3 P3 3 Site Engineer
level during induced plugs
grinding deafness

Spark during Fire and  Ensure flammable S4 P3 4 Cover flammable S4 P2 3 Site Engineer
grinding and explosion materials or materials/substances
presence of resulting in substances are with fire blanket if
flammable bodily injury, removed before cannot be removed
materials/ fatality and grinding;
substances property  Ensure fire
damage extinguisher in
close proximity;
 Approved permit-
to-work

6
 RISK ASSESSMENT FORM
Ace Quality Testing & Inspection Approved by:
Company / Department: RA Leader : Kenny Chow
Services Pte Ltd
Tan Beng Hock (Director)
Magnetic Particle Testing / RA Member 1: Abdul Malek
Process/ Location:
Samsung Project RA Member 2: Suit Swee Loong
Original Assessment Date: 13.12.2011 RA Member 3: Yee Lip Sun
Last Review Date: 22.12.2011 RA Member 4: Chin Soon Woei
Name, Designation, Signature, Date:
Next Review Date 22.12.2014 RA Member 5: - Ref No:
Initial Risk Index Residual Risk Index
1. Hazard Identification
2. Risk Evaluation 3. Risk Control
1a 1b 1c 1d 2a 2b 2c 2d 3a 3b 3c 3d 3e
Action
Possible

Degree Of Risk

Degree Of Risk
Officer,
Accident / Ill

Probability

Probability
Implemented Risk Designation,

Severity

Severity
Work Scope / Work
Health & Control Due date
No. Activity/ Sub Hazard Additional Risk Control
Persons-at-
Activity
Risk / EHS
impact

Wet hand/Wet Electrocution  Wear shoe with S4 P3 4 Follow SWP for power S4 P2 3 Site Engineer
ground/Faulty non-conductive tools & control of
equipment/ sole; electrical hazards
Damaged  Avoid wet ground;
electrical wire
 Equipment that
or socket/ are faulty or with
Using damaged electrical
equipment not wire or sockets to
approved be replaced
immediately;
 Use equipment
with approved
industrial sockets
while on site

7
 RISK ASSESSMENT FORM
Ace Quality Testing & Inspection Approved by:
Company / Department: RA Leader : Kenny Chow
Services Pte Ltd
Tan Beng Hock (Director)
Magnetic Particle Testing / RA Member 1: Abdul Malek
Process/ Location:
Samsung Project RA Member 2: Suit Swee Loong
Original Assessment Date: 13.12.2011 RA Member 3: Yee Lip Sun
Last Review Date: 22.12.2011 RA Member 4: Chin Soon Woei
Name, Designation, Signature, Date:
Next Review Date 22.12.2014 RA Member 5: - Ref No:
Initial Risk Index Residual Risk Index
1. Hazard Identification
2. Risk Evaluation 3. Risk Control
1a 1b 1c 1d 2a 2b 2c 2d 3a 3b 3c 3d 3e
Action
Possible

Degree Of Risk

Degree Of Risk
Officer,
Accident / Ill

Probability

Probability
Implemented Risk Designation,

Severity

Severity
Work Scope / Work
Health & Control Due date
No. Activity/ Sub Hazard Additional Risk Control
Persons-at-
Activity
Risk / EHS
impact

2.4 Magnetic Particle Exposure to III health to  Wear mask S3 P3 3 Provide fan to S3 P3 3 Site Engineer
Inspection chemical and workers and blow/disperse vapours
 Safety glasses
nuisance surrounding
particulates personnel  gloves
due to
inhalation or
ingestion of
chemical and
nuisance
particulates
Fire hazard Physical  Ensure no heat; S4 P3 4 Supervisor to check S4 P3 3 Site Engineer
(when using injury or and ensure compliance
 Flame or sparks
White Contrast fatality and near testing area;
Paint) property
 Ensure fire fighting
damage due
equipment
to fire and provided at testing
explosion area
Sharp edges Hand injury  Wear gloves S2 P2 3 To be monitored S2 P2 3 Site Engineer
during
handling

8
 RISK ASSESSMENT FORM
Ace Quality Testing & Inspection Approved by:
Company / Department: RA Leader : Kenny Chow
Services Pte Ltd
Tan Beng Hock (Director)
Magnetic Particle Testing / RA Member 1: Abdul Malek
Process/ Location:
Samsung Project RA Member 2: Suit Swee Loong
Original Assessment Date: 13.12.2011 RA Member 3: Yee Lip Sun
Last Review Date: 22.12.2011 RA Member 4: Chin Soon Woei
Name, Designation, Signature, Date:
Next Review Date 22.12.2014 RA Member 5: - Ref No:
Initial Risk Index Residual Risk Index
1. Hazard Identification
2. Risk Evaluation 3. Risk Control
1a 1b 1c 1d 2a 2b 2c 2d 3a 3b 3c 3d 3e
Action
Possible

Degree Of Risk

Degree Of Risk
Officer,
Accident / Ill

Probability

Probability
Implemented Risk Designation,

Severity

Severity
Work Scope / Work
Health & Control Due date
No. Activity/ Sub Hazard Additional Risk Control
Persons-at-
Activity
Risk / EHS
impact

2.5 Working at height Falling from Bodily injury  Use of proper S4 P3 5 Ensure proper assess S4 P2 3 Site Engineer
height or fatality ladders; and working platform
 Ensure ladders provided by client; Use
are secured scaffold with valid
scaffold tag only; Do
not remove scaffold
components; wear and
use safety harness/
safety belt where
necessary; Follow SWP
for working at height &
mobile scaffold

9
 RISK ASSESSMENT FORM
Ace Quality Testing & Inspection Approved by:
Company / Department: RA Leader : Kenny Chow
Services Pte Ltd
Tan Beng Hock (Director)
Magnetic Particle Testing / RA Member 1: Abdul Malek
Process/ Location:
Samsung Project RA Member 2: Suit Swee Loong
Original Assessment Date: 13.12.2011 RA Member 3: Yee Lip Sun
Last Review Date: 22.12.2011 RA Member 4: Chin Soon Woei
Name, Designation, Signature, Date:
Next Review Date 22.12.2014 RA Member 5: - Ref No:
Initial Risk Index Residual Risk Index
1. Hazard Identification
2. Risk Evaluation 3. Risk Control
1a 1b 1c 1d 2a 2b 2c 2d 3a 3b 3c 3d 3e
Action
Possible

Degree Of Risk

Degree Of Risk
Officer,
Accident / Ill

Probability

Probability
Implemented Risk Designation,

Severity

Severity
Work Scope / Work
Health & Control Due date
No. Activity/ Sub Hazard Additional Risk Control
Persons-at-
Activity
Risk / EHS
impact

Falling object Head injury/  Safety helmet to S4 P3 5 Barricade work area S4 P3 3 Site Engineer
fatality be worn; and post warning sign
 Proper
coordination to
ensure no work
above work area;
 Provide overhead
protection where
necessary ;
 Ensure tools and
equipment
secured properly
on platform
Trip and fall Bodily injury  Ensure sufficient S2 P3 3 To be monitored S2 P3 3 Site Engineer
due to poor lighting provided
lighting and by client at work
poor area and good
housekeeping housekeeping
maintained
 Report tripping
hazards to client

10
 RISK ASSESSMENT FORM
Ace Quality Testing & Inspection Approved by:
Company / Department: RA Leader : Kenny Chow
Services Pte Ltd
Tan Beng Hock (Director)
Magnetic Particle Testing / RA Member 1: Abdul Malek
Process/ Location:
Samsung Project RA Member 2: Suit Swee Loong
Original Assessment Date: 13.12.2011 RA Member 3: Yee Lip Sun
Last Review Date: 22.12.2011 RA Member 4: Chin Soon Woei
Name, Designation, Signature, Date:
Next Review Date 22.12.2014 RA Member 5: - Ref No:
Initial Risk Index Residual Risk Index
1. Hazard Identification
2. Risk Evaluation 3. Risk Control
1a 1b 1c 1d 2a 2b 2c 2d 3a 3b 3c 3d 3e
Action
Possible

Degree Of Risk

Degree Of Risk
Officer,
Accident / Ill

Probability

Probability
Implemented Risk Designation,

Severity

Severity
Work Scope / Work
Health & Control Due date
No. Activity/ Sub Hazard Additional Risk Control
Persons-at-
Activity
Risk / EHS
impact

Slip and fall on Bodily injury  Wear slip resistant S2 P3 4 To be monitored S2 P2 3 Site Engineer
slippery floor safety shoes;
 Report any
spillage/ slippery
floor to client
immediately
4.6 Working in confined Oxygen Fatality due  Approved permit- S2 P3 3 Follow SWP for S2 P2 3 Site Engineer
space deficiency or to oxygen to-work; confined space;
presence of deficiency or  Ensure confined Provided lifelines and
harmful gases presence of space is well competent watchman
harmful ventilated;
gases  Ensure client carry
out gas test and
confirm confined
space safe for
entry

11
 RISK ASSESSMENT FORM
Ace Quality Testing & Inspection Approved by:
Company / Department: RA Leader : Kenny Chow
Services Pte Ltd
Tan Beng Hock (Director)
Magnetic Particle Testing / RA Member 1: Abdul Malek
Process/ Location:
Samsung Project RA Member 2: Suit Swee Loong
Original Assessment Date: 13.12.2011 RA Member 3: Yee Lip Sun
Last Review Date: 22.12.2011 RA Member 4: Chin Soon Woei
Name, Designation, Signature, Date:
Next Review Date 22.12.2014 RA Member 5: - Ref No:
Initial Risk Index Residual Risk Index
1. Hazard Identification
2. Risk Evaluation 3. Risk Control
1a 1b 1c 1d 2a 2b 2c 2d 3a 3b 3c 3d 3e
Action
Possible

Degree Of Risk

Degree Of Risk
Officer,
Accident / Ill

Probability

Probability
Implemented Risk Designation,

Severity

Severity
Work Scope / Work
Health & Control Due date
No. Activity/ Sub Hazard Additional Risk Control
Persons-at-
Activity
Risk / EHS
impact

Trip and fall Bodily injury  Ensure sufficient S2 P3 3 To be monitored S2 P2 3 Site Engineer
due to poor lighting provided
lighting and by client at work
poor area and good
housekeeping housekeeping
maintained;
 Report tripping
hazards to client
Slip and fall on Bodily injury  Wear slip resistant S2 P3 3 To be monitored S2 P2 3 Site Engineer
slippery floor safety shoes;
 Report any
spillage/ slippery
floor to client
immediately

12
 RISK ASSESSMENT FORM
Ace Quality Testing & Inspection Approved by:
Company / Department: RA Leader : Kenny Chow
Services Pte Ltd
Tan Beng Hock (Director)
Magnetic Particle Testing / RA Member 1: Abdul Malek
Process/ Location:
Samsung Project RA Member 2: Suit Swee Loong
Original Assessment Date: 13.12.2011 RA Member 3: Yee Lip Sun
Last Review Date: 22.12.2011 RA Member 4: Chin Soon Woei
Name, Designation, Signature, Date:
Next Review Date 22.12.2014 RA Member 5: - Ref No:
Initial Risk Index Residual Risk Index
1. Hazard Identification
2. Risk Evaluation 3. Risk Control
1a 1b 1c 1d 2a 2b 2c 2d 3a 3b 3c 3d 3e
Action
Possible

Degree Of Risk

Degree Of Risk
Officer,
Accident / Ill

Probability

Probability
Implemented Risk Designation,

Severity

Severity
Work Scope / Work
Health & Control Due date
No. Activity/ Sub Hazard Additional Risk Control
Persons-at-
Activity
Risk / EHS
impact

RISK MATRIX

Probability (P) Severity (S) S S1 S2 S3 S4 S5 Risk level

Risk
Recommended Action
Acceptability
1 =Rare 1 =Negligible 1. No additional risk control measures may be needed.
P Low Risk 2. Frequent review and monitoring of hazards are required to
2 =Unlikely 2 =Minor P5 (1 - 3)
Acceptable
ensure that the risk level assigned is accurate and does not
5 10 15 20 25
3 = Possible 3 =Moderate increase over time.
1. A careful evaluation of the hazards should be carried out to
4 =Likely 4 =Major P4
4 8 12 16 20 ensure that the risk level is reduced to as low as reasonably
Medium practicable (ALARP) within a defined time period.
5 =Almost Certain 5 =Catastrophic P3 Risk Tolerable 2. Interim risk control measures, such as administrative controls
3 6 9 12 15 (4 – 12) or PPE, may be implemented while longer term measures are
being established.
P2
2 4 6 8 10 3. Management attention is required.
1. High Risk level must be reduced to at least Medium Risk before
work commences.
P1 1 2 3 4 5 2. There should not be any interim risk control measures. Risk
High Risk
Not control measures should not be overly dependent on PPE or
(15 – 25)
acceptable appliances.
3. If practicable, the hazard should be eliminated before work
commences.
4. Management review is required before work commences.
 RISK ASSESSMENT FORM
Ace Quality Testing & Inspection Approved by:
Company / Department: RA Leader : Kenny Chow
Services Pte Ltd
Tan Beng Hock (Director)
Magnetic Particle Testing / RA Member 1: Abdul Malek
Process/ Location:
Samsung Project RA Member 2: Suit Swee Loong
Original Assessment Date: 13.12.2011 RA Member 3: Yee Lip Sun
Last Review Date: 22.12.2011 RA Member 4: Chin Soon Woei
Name, Designation, Signature, Date:
Next Review Date 22.12.2014 RA Member 5: - Ref No:
Initial Risk Index Residual Risk Index
1. Hazard Identification
2. Risk Evaluation 3. Risk Control
1a 1b 1c 1d 2a 2b 2c 2d 3a 3b 3c 3d 3e
Action
Possible

Degree Of Risk

Degree Of Risk
Officer,
Accident / Ill

Probability

Probability
Implemented Risk Designation,

Severity

Severity
Work Scope / Work
Health & Control Due date
No. Activity/ Sub Hazard Additional Risk Control
Persons-at-
Activity
Risk / EHS
impact