Hazard Identification and Risk Assessment

SIEMENS EM / IM/EHS-4.3.1/PR/01 dt. 15.02.2016 EM

Division: - EM BU / BS: - MS PA Project /Factory Name: - 245/33 KV GIS Work at Tata power Versova, Mumbai Doc No: HIRA/VERSOVA/03

Project Site Location/Factory Location: - Versova, Mumbai Rev:

Scope of Work: - Angle, insert plate,EOT Crane, Gantry Girder Fabrication Work Date 30.01.2017
Abhijeet Jaitapkar,Senthil Kumar,Pankaj Yadao, Susanta Kumar Routray,Shrikant Gadade

Likelihood of Occurrence of Hazardous event or exposure (OH&S) & Likelihood

of Env Aspect. Hierarchy of Control Measures
OH &S Risk/Ienvironment mpact Rating Matrix
R = SxL

Almost certain
never will (<5

circumstances.
Could happen,

Could occur at

occur at most

occur in most
% possibility)

Will probably
but probably

Expected to

possibility)
Elimination 1

(> 90%
Likely
Rare

some time
Unlikely

times
Severity (S) Substitution /Reduction at source 2

Engineering Controls/
OHSAS 18001 : Occu. Health & Safety ISO 14001: Environmental Impact (Scale, Severity & Duration of Impact) 1 2 3 4 Conservation/Reuse/Recycle/Treatme 3
nt

Minor environmental incident (lekage, spillage, waste of resource etc) within the workplace Low Low Low Medium Admin Controls
First Aid Case/temp Illness/Near Miss Incident of less severe in
& not lasting for more than 1 shift. Or, conservation of natural resources 1 (Acceptable & Non- (Acceptable & Non- (Acceptable & Non- (Acceptable & (Training/Supervision/Guidemlines/pr 4
nature significant) significant) significant) Significant) ocedures/PTW/signages/posters/ etc)
(water/fuel/electricity etc) or, business opportunity through waste/scrap/conservation.

Moderate environmental incident within the workplace/department & not lasting for more
than 1 day and /or waste of natural resources as follows (by judgement): 1) Water: 1 % of
Reportable / Loss Time Injury/major fire with injury/Near Miss incident
average monthly consumption 2) Diesel/fuel: 0.25 % of avg monthly consumption 3) Low Medium High Personal Protective Equipments /
of high severity/legal approvals about to expire in 2 weeks & no Medium (Acceptable
Electricity: 1 % of monthly energy consumption 4) 1 % excess of monthly raw material 5) 2 (Acceptable & Non- (Acceptable & (Not acceptable Proper segregation/ Secondary 5
action taken / the measured parameters(or its exposure) are 10 % significant) Significant)
& Significant)
& Significant) containment
HW waste or air /water emission or noise very close to permissible limits, or, legal
within the permissible limits.
approvals about to expire in 2 weeks & no action taken in this regard. Interested parties
communication without involvement of legal authorities.

Reportable environmental incident (fire/major leakage/spillage) within the factory/site.

and /or waste of natural resources as follows (by judgement) :
Major / Serious Injuries/Occupational Dieases /legal approvals 1) Water: 5 % of average monthly consumption 2) Diesel/fuel: 1 % of avg monthly Low Medium High High
expired / the measured parameters (or its exposure) are not consumption 3) Electricity: 5 % of monthly energy consumption 4) 5 % excess of monthly 3 (Acceptable & Non- (Acceptable & (Not acceptable & (Not acceptable
complying with the permissible limits. raw material 5) HW waste or air /water emission or noise exceeding than the permissible significant) Significant) Significant) & Significant)
limits, or, legal approvals expired & no action evident.Interested parties communication
with involvement of legal authorities.

Reportable environmental incident (fire/major leakage/spillage) affecting nearby external

Fatality / Permanent Disability/ Legal approvals not obtained or Medium High High High
areas & HW waste/ or air or water emission or noise exceeding than the permissible
measured parameters not meeting the legal requirements for more 4 (Acceptable & (Not acceptable & (Not acceptable & (Not acceptable
limits for continuously for 3 months/cycles or received communication from legal authority Significant) Significant) Significant) & Significant)
than 3 months & actions taken in this regard not evident.
on legal non-compliance & actions taken in this regard are not evident.

EHS Risk Assessment Assessment

Activities & Sub-activities [Consider Environment (ISO 14001) & Hazard/Risk (OHSAS 18001)
ISO 14001 (No controls) Controls Measures (Residual Risk/Impact)
Routine/Normal; Non- Acceptable & Non-signifiacnt;
(EMS) / OHSAS Applicable Legal requirement ( Method statement; site specific controls in Contro
Sr. No. routine/Abnormal; Emergency Acceptable & Significant;

Likelihood

Likelihood
18001 (OH&S) (Y/N); Provide brief if 'Y' bullet points & environment procedure (if l Type
activities] Risk/ Significant & Not-acceptable

Severity

Severity
relevance Env.Aspect / OH&S Hazard Env. Impact / OH&S Risk Risk/Impact applicable))
Impact

Lack of awareness about safety Injury to person due to poor Y : BOCW Act, 1996 & Central
procedures safety procedures. Rules 1998. ( SECTION -123) 1) Job specific training & induction training shall
OH&S 2 2 4 (Register of employment) be imparted before start of activity & training card 4 2 1 2 Acceptable & Non-Significant
issued

Working without authorization Incident can happen due to Y : BOCW Act, 1996 & Central
work without authorization. Rules 1998. ( SECTION -218) 2) Work permit to be obtained before starting the
OH&S 2 2 4 (Entry of unauthorized person to 4 2 1 2 Acceptable & Non-Significant
activity.
be restricted)

Workmen working without medical Aggregation of poor phycial Y : BOCW Act, 1996 & Central
fitness condition of workers. Rules 1998. ( SECTION -223) 3) All workmen planned for this work shall be
OH&S 2 2 4 (Certificate of medical exam in 4 2 1 2 Acceptable & Non-Significant
screened for medical fitness.
Form-6)

Poor Emergency preparedness Injury to person due to poor Y : BOCW Act, 1996 & Central
emergency preparedness. Rules 1998. ( SECTION
OH&S 2 2 4 -36,231,228) 4) Strecher & first aid box shall be kept at site 4 2 1 2 Acceptable & Non-Significant
1 Prerequistes (Emergency action plan for site)
Damaged / substandard PPE used Injury to person due to Y : BOCW Act, 1996 & Central 5) PPE's i.e. such as Full body harness (work
damaged PPE used by work Rules 1998. ( SECTION -46,54) positioning belt), helmet (chin strap is tied
OH&S man. 2 2 4 (Use of proper PPE's) properly), cotton gloves & safety shoes, welding 5 2 1 2 Acceptable & Non-Significant
apron, face shield, nose mask, ear plugs shall be
used whereever require.
Damage PPE at site. land pollution Y : BOCW Act, 1996 & Central
Rules 1998. ( SECTION -46,54)
EMS 2 2 4 Do's & Don’ts, avoid Dmage PPE>Toolbox talk 5 2 1 2 Acceptable & Non-Significant
(Use of proper PPE's)

Improper road condition. Toppling of farana.Major Y : Building & Other Construction 2.Road level to be checked if required MS plate
incident. Workeres (Regulation of shall be kept on uneven surface/drainage
Employment & Conditions of chamber. A) farana operator shall have
OH&S 2 3 6 Service) Act, 1996 & Central crane license. B)esure safe distance of 4 2 1 2 Acceptable & Non-Significant
Rules 1998. (BOCWA/R) farana from excavation built up trench.

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 Hazard Identification and Risk Assessment
SIEMENS EM / IM/EHS-4.3.1/PR/01 dt. 15.02.2016 EM

EHS Risk Assessment Assessment

Activities & Sub-activities [Consider Environment (ISO 14001) & Hazard/Risk (OHSAS 18001)
ISO 14001 (No controls) Controls Measures (Residual Risk/Impact)
Routine/Normal; Non- Acceptable & Non-signifiacnt;
(EMS) / OHSAS Applicable Legal requirement ( Method statement; site specific controls in Contro
Sr. No. routine/Abnormal; Emergency Acceptable & Significant;

Likelihood

Likelihood
18001 (OH&S) (Y/N); Provide brief if 'Y' bullet points & environment procedure (if l Type
activities] Risk/ Significant & Not-acceptable

Severity

Severity
relevance Env.Aspect / OH&S Hazard Env. Impact / OH&S Risk Risk/Impact applicable))
Impact

2 Welding work Operation Y : BOCW Act, 1996 & Central 1) Welding machine should be inspected through 3 2 1 2 Acceptable & Non-Significant
Rules 1998. ( SECTION -47 & 56) checklist.
2) Dedicated connection should be provided for
The Indian Electricity Act, 2003 & welding machine.
Rules, 1956 & 2005 (EA & ER) 3) Emergency switch should be provided with
connection.
4) Double Body earthing shall be provided to
Faulty instrument welding machine.
OH&S Electric shock /Electrocution 2 3 6
(Welding m/c) ### 5) Double insulation cable shall be used.
6) Supply shall be taken from 30mA ELCB
equipped box
7) Weldind should be done in dry area.
8)Supply cable shall be routed overhead

Y : BOCW Act, 1996 & Central 1.Fire extinguisher & fire bucket should be placed 4 2 1 2 Acceptable & Non-Significant
Rules 1998. ( SECTION -35 & 42) near hot work area.
Welding spark and combustible
OH&S Fire Hazards 2 3 6
material 2. Site inspection & tagging shall be done prior to
starting the work & combustible material shall be
removed
Y : BOCW Act, 1996 & Central 1.Welding face shield shall be used 3 2 1 2 Acceptable & Non-Significant
Rules 1998. ( SECTION -45)
Foreign particles & Hheat radiation of
OH&S Health & eye Hazards 2 2 4 2 Helper should be used black goggle .
welding
3.Training to be provided for hot work

Faulty instrument
OH&S
(Welding Holder)
Electric shock /Electrocution 2
Y : BOCW Act, 1996 & Central 1.Electrode holders should be properly insulated 3 2 1 2 Acceptable & Non-Significant
Rules 1998. ( SECTION -47) (no exposed metal parts)
2. Welding m/c holders should be kept dried and
The Indian Electricity Act, 2003 & properly hung up after use.
Rules, 1956 & 2005 (EA & ER) 3.Welding holder should not in be contact with
2 4 metal parts or structure. when not in use.
4. Electrodes should be detached after welding

Y : BOCW Act, 1996 & Central 1. Welder should be permit holder to be ensured 3 2 1 2 Acceptable & Non-Significant
Rules 1998. ( SECTION -56) by site engineer.
OH&S Untrained welder Body injury or burn 2 2 4

Y : BOCW Act, 1996 & Central 1.welding should be done by authorised person 5 2 1 2 Acceptable & Non-Significant
Rules 1998. ( SECTION -218,44) only.
2.Hot material shall be kept apart from walkways
OH&S Welding spark and Hot part or Surface burn injury 2 2 4
### or human movement
3. Leather hand gloves & apron shall be used

Y : BOCW Act, 1996 & Central Isolate & enclose area whereever possible with 3 2 1 2 Acceptable & Non-Significant
EMS Welding fumes Air pollution 2 2 4 Rules 1998. proper fume exhaust
Welding fluxs layers / molten material Y : BOCW Act, 1996 & Central Collection & disposal of waste granules 4 2 1 2 Acceptable & Non-Significant
EMS land pollution 2 2 4 Rules 1998.
granules
Y : BOCW Act, 1996 & Central Isolate & enclose area whereever possible, avoid 3 2 1 2 Acceptable & Non-Significant
EMS Welding chipping / hammering noise Noise pollution 2 2 4 Rules 1998. unnecessary hammering
The Noise Pollution (Regulation &
Y : BOCW Act, 1996
Control) Amendment & Central
Rules, 2010 Isolate & enclose area whereever possible, 3 2 1 2 Acceptable & Non-Significant
EMS Welding sandering dust Air pollution 2 2 4 Rules 1998. sprinkling water
Y : BOCW Act, 1996 & Central Optimum use of power,avoid wastages, Sinages 4 2 1 2 Acceptable & Non-Significant
EMS Welding - Electrical power consumption Resource depletion 2 2 4 Rules 1998. "SAVE ELECTRICITY", awareness to worker &
The Indian Electricity Act, 2003 & staff
Rules, 1956 & 2005 (EA & ER)

Prepared by: Mr. Susanta Kumar Routray Checked by: Mr. C.Senthil Kumar Approved by: Mr. Nitin Korde
Date 30/1/2017 Date: 30/1/2017 Date: 31.1.2017

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