Revised Job Safety Analysis
PROJECT / TASK: Fabrication work Date: 18/09/07
Structural Engineer: Himanshu, Ratan Location : All around Site.
JOB STEP HAZARDS CONTROL MEASURE ACTION
Break the job into steps. List the hazard or type of harm List the necessary control measures to be followed to eliminate/ Person who will ensure
Listing work which may be hazardous. identified with each step reduce the identified hazards this happens
Vehicle movement for getting Hit Hazard Access to be cleared from all unwanted materials or
materials inside the site as well as traffic to enter the work area.
material shifting inside the site Mr. R.K. Mishra
Valid licence for the driver.
Entry will be done at the gate before entering the
site.
Helper to be provided for controlling the traffic by
signal.
Continuous supervision to be provided.
PPE’s to be provided (Safety Shoes, Helmet, Hand
gloves, Goggles, If required dust mask will also be
provided.
Documents of the equipment to be checked and
Loading, Unloading & Shifting of Mobile Plant cleared.
Steel Using Hydra/Crane
Valid licence for the operator.
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Revised Job Safety Analysis
Proper access to be provided and with the help of
a helper equipment to be placed on a flat base.
Equipment with the lifting tools, tackles to be
certified by a competent person before started
using.
All the tools and tackles to be certified by a
competent person.
Material Fall Hazard
Authorised operator is allowed to operate the
Crane/Hydra
Proper SWL to be followed. Do not over load..
Only one man is allowed to control the signal.
Trained riggers are allowed to tie the material
And the same to be checked before lifting.
Continuous supervision to be provided.
Proper Stacking of materials inside the vehicle
as well as at storage area.
Do not over load.
Gay rope to be provided to avoid tilting and for
Hit Hazard guiding
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Revised Job Safety Analysis
Material shifting area should isolated and continuous
supervision to be provided.
Access to be cleared from all unwanted materials
By Manually Person Fall hazard from Vehicle to the stack yard or vice versa & from
stack yard to the work area.
PPE’s Helmet, Shoes, Reflective Vest, Hand gloves,
goggles to be provided for all those who are engaged
on the work.
Stacking area to be barricaded and proper sign
boards to be displayed.
Daily tool box to be followed and to be recorded
Eye Hazard Continuous supervision to be provided.
Safety Goggles to be given to avoid eye hazard.
Working at night Inadequate illumination Proper illumination to be provided while working at
night as per required.
Site First aid centre provided incase of any first aid
and emergency vehicle is available at site during the
time of work.
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Revised Job Safety Analysis
Welding Defective machines Proper cables to be provided for holder and earthing.
Cables to be fixed using lugs and should be tightly
connected to the machine.
No loose connections are not allowed to avoid fire
and other disaster.
Machines are to be properly covered and should be
sealed from electrical cables touching the cover or
body of machine to avoid electrical shock.
All the machines to be checked by the electrical in
charge and put green tag showing machine is in
good condition to use before using the machine.
In case of Defective machines, should be removed
from the site as soon as possible or put “NOT IN
USE” board showing the same removing the cable
from the panel with the help of electrician as soon
the machine got any complaint while working.
Machines should be properly placed away for
flammable or combustible materials and should be
properly barricaded.
Provided with suitable Fire Extinguishers.
Daily checklist to be maintained for the same.
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Revised Job Safety Analysis
Personal Injury Only authorized and skilled welder to be deployed for
the same.
Aprons and other Personal Protective equipments
like Face shield, leather hand gloves to be provided
before starting the work.
Proper insulated welding holder should be used for
holding welding rod and earthing should be given
through cable fixed with insulated welding holder.
Joints on welding cables and earthing through steel
rod should be strictly prohibited.
Area should isolated form other activities with proper
signboards.
Work area should be cleared out from flammable or
explosive materials near by vicinity.
Helper should be provided for making alteration on
current while working.
Suitable fire extinguisher to be provided on the work
area.
Machine should be properly kept and all the cable,
welding cables as well as electric cables will keep
properly near the machine after disconnecting it form
the panel.
Pre-job briefing to be given before starting the job
and tools box talks to be done on daily basis.
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Revised Job Safety Analysis
Continuous supervision to be provided.
Electrical Hazard Proper Cables (armoured cable) without any joint to
be used for electric supply through ELCB.
Proper double earthing to be provided.
Power to be cut-off while not working and the cable
to be removed from the panel and kept properly.
Electrical in charge should check the machine and
put green sticker before starting the job.
Daily toolbox talks to be followed.
Skilled and trained welder should be deployed for the
same.
Working at height Proper work platform to be provided and welding
cables should be properly secured before starting the
work.
Proper fall protection like Safety harness to be
provided and lifeline to be provided where ever
necessary.
Suitable PPE’s to be provided with aprons, leather
hand gloves etc.
Area below the welding should be barricaded and
should be isolated from access and other things.
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Revised Job Safety Analysis
Proper sign board to be displayed and continuous
supervision to be provided.
Welding cable lugs to be fixed tight to the machine
and proper to avoid fire.
Storage of flammable or combustible materials is
strictly prohibited underneath or near by area when
the work is going on at height.
Nobody is allowed to stand underneath when the
work is going on at height.
Underneath area should be isolated and cleared
from other activities.
Eye hazard 11Adin glass on face shield to be used & 5A din
glass for helper.
CO2 /DCP Fire extinguisher to be provided.
Fire Hazard
Pre-job Briefing to be done before starting the job
and toolbox talks to be done on daily basis.
Working at night Inadequate illumination Sufficient illumination to be provided.
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Revised Job Safety Analysis
Cutting using DA Personal Injury Only skilled and trained cutter should be deployed.
Only DA is allowed to use along with Oxygen.
Daily Cylinder as well as hose connections using
soap water solution for leakage.
Through Visual checking for hoses before starting
the work.
Cylinders should in a vertical trolley tied with chain.
DA will be covered and should be wet always.
Cutting hoses to be identified with a colour code of
Blue for oxygen and Red for DA.
No joints on gas hoses and cutting torch is of trade
mark one.
Proper flash back arrestor and non return valve
should be used on both cylinder side and the torch
side respectively.
Should wear all the PPE’s including leather hand
gloves and goggles.
Proper housekeeping to be provided by removing
cutting scraps and all as soon as the work ends.
Cutting 5Adin glass to be provided.
Eye hazard
Pre-job briefing to be done before the work starts
and tool box to be given on daily basis.
Continuous supervision to be provided.
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Revised Job Safety Analysis
Fire Hazard Proper Cutting lighter to be used.
Storage of flammable or combustible materials is
strictly prohibited underneath or nearby area when
the work is going on at height.
Nobody is allowed to stand underneath when the
work is going on at height.
Underneath area should be isolated, barricaded and
cleared from other activities.
CO2/DA fire extinguishers to be provided.
Pre-job briefing to be done before starting the job
and tool box talks to be done on daily basis.
Working at night
Sufficient illumination to be provided
Proper hand tools/ power tools to be used for
Grinding & Drilling Using defective hand tools / grinding. All the rotating parts of the tools should be
power tools. guarded.
Electrical hazard Proper connection with earthing through ELCB to be
provided.
Each and every power tools should be checked by
the electrician and put green sticker before using the
tools.
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Revised Job Safety Analysis
All the tools should be checked daily before use. Pre-
job briefing to be done before starting the job and
tool box talks to be given on daily basis.
Proper cables to be used. No loose cables, proper
earthing should be there and connection through
ELCB only.
Storage of flammable or combustible materials is
strictly prohibited underneath or nearby area when
the work is going on at height.
Nobody is allowed to stand underneath when the
work is going on at height.
Underneath area should be isolated and cleared
from other activities.
Fire hazard CO2 / DCP fire extinguisher to be provided.
Tool box talks to be done on daily basis and to be
recorded.
Eye Hazard
Face Shield/Safety goggles to be provided.
Job Hazard Analysis Attendees: R.K. Mishra/Himanshu/Ratan
Date : 18/09/07
Written by: R. Pradeep
Reviewed by:
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Revised Job Safety Analysis
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