JOB SAFETY ANALYSIS

Date: Rev: 0 Task Analysis, Form A - Task Description Page 1 of 2

Prepared by:
Plant: Department: Section: Reviewed By: Review Date:
Job Description: Pipe and Pipe support fabrication and Installation

Job Function Description

# of people involved in Operating Environment When is task Where is the task Personal protective
task Performed? performed? equipment in addition to
normal issue?
Extreme Temperatures? Indoor? Describe:
High winds? Day Only? Outdoor?
High vibration? 24 hours shift?
Poor lighting?
High noise?
Communication Frequency Vision
Verbal Hourly - Yearly - Need to View Controls and/or Displays? Yes - No
Radio Daily - As Needed - Describe:
None - Monthly -
Who with?
Rescue:

Review Checklist
Review Item [Insert sketch, drawing or model of area (attach drawings if applicable)]
1. Job Package.

Need Analysis (Highlights) YES NO

Date: Rev: 0 Task Analysis, Form B - Results Analysis Page 2 of 2

 JOB SAFETY ANALYSIS
Prepared by:
Plant: Department: Section: Reviewed By: Review Date:
Job Description: Installation of Fire Fighting Lines (Mechanical Activities)
Activity Error Possibility and Consequences Ergonomic / Human Potential Solution / Mitigation Resp.
Factors concern
Use of Scaffolding. Fall from heights during erection /  The use of Full Body Harness with double lanyard is
Erection /Modification dismantling of scaffold mandatory while erecting/modifying/dismantling scaffold,
/Dismantling Falling materials & tools and ensure 100% tie-off.
Scaffold Failure  Barricade underneath; no throwing of clamps, etc.
Electrocution from energized equipment lowering / raising of materials / tools to be by rope.
Component defects  Scaffold erection/modification/dismantling to be
Dents on tubes performed by authorized scaffolders under the
Crack on planks supervision of competent person.
Loose nuts on couplings  Safety monitoring system
Defective vertical ladder  Appropriate training/ Certified scaffolders.
Damage of existing structure or  Components to be inspected prior to use
equipment  Permit required
 Must check surrounding equipment

Equipment mobilization :  Traffic Hazard  Flagman/ rigger to guide and escort moving/maneuvering
 Crane  Fire and explosion vehicle/equipment.
 Pick up  Crush hazard  Vehicle Movement Permit requirement must be
observed.
 Sketch provided showing the route of heavy equipment.
 Must be equipped with back up / reverse alarm which is
audible to 20 feet radius.
 Certified operators
 Safety monitoring system
 Must follow maximum speed limit inside plant premise
which is 10 miles per hour

Confined space entry activities:
 Expose to stored pressure, hazardous  Work Permit requirements must be followed, i.e.
atmosphere (oxygen deficient, equipment shall be isolated, drained, cleaned, etc.;
flammable gases, toxic gases) certified standby man provided; oxygen must normal
(20.8%), zero toxic and zero flammable vapors.
 Continuous force ventilation.
 Electric shock
 Fire / explosion hazard  Lighting should be low voltage (24 volts); GFCI protected
 Lighting should be explosion proof.

Crane /Rigging activities:
use of chain blocks, slings
JOB SAFETY ANALYSIS
 Air mover should be bonded / grounded.
 Hand & body injury due to improper use
of tools and incorrect position.  Use appropriate hand gloves and avoid pinch point.
 Use the right and correct size of tools; correct position
and good footing.
 Fall from heights
 Fall protection shall be provided (approved scaffold or fall
arrest system) if necessary
 Heat stress disorders. .
 Slips, trips and fall
 Flagman to guide the Crane while maneuvering in the
 Crane tipping due to unstable ground & work area; Vehicle Movement Permit for Crane.
over loading  Hot work permit for Crane & Forklift entry in the Process
 Falling of load due to incorrect slinging area to ensure 0% LEL
 Pinning/crushing
  Lifting Plan provided; ensure ground is stable
 Fully extend outriggers with pads
 Competent Rigging supervisor to monitor Crane lifting
activities.
 All lifting tackles & equipment pre-inspected.
 The load should not be released from the hoisting line
unless secured
 Lifting radius clear from unauthorized personnel &
barricaded
 Only competent riggers to perform rigging works.
 Use tag line to control the load from swinging.
 Hands off from pinch point when setting the load.
 Falling of load due to incorrect slinging  Correct size of slings and other lifting tackle should be
 Pinning/crushing used.
 Chain block to operated by one person
 Do not overload ; observe SWL of the rigging materials
 Wear leather gloves
 JOB SAFETY ANALYSIS
 Avoid pinch points
 Hand injury

Hot Work activities  Fire and explosion due to the presence
of flammable materials/vapors
 Eye injury due to arc rays flying &
sparks.
 Combustible materials should be removed from the work
area.
 Ensure Zero % of LEL
 Required eye protection, welding cutting goggles & face
shield must be worn.
 Fire blankets should be installed properly & adequately to
contain all welding slag/grinding sparks.
 Generators /Welding machines' frame must be properly
grounded.
 All power tools should be double insulated or should be
protected with GFCI.

 Electric shock/ Electrocution

 Use the correct size of tools; correct position and
establish good footing.
 Use hand gloves and avoid pinch point

 hand & body injury due to improper use

of tools  Grinding disc must comply with the rated requirements of
 Contact with sharp edges / surfaces; the grinder.
caught in between object.  Grinding tools must have proper guard correctly fitted.
 Grinder must be unplugged before replacing of disc.
 Injury cause by grinder

Hydro test  Over pressure / Pressure gauge rupture  Ensure pressure gauges are calibrated.
 Equipment/piping system being tested shall be protected
from overpressure relief valve.
 Area must be barricaded (at least 5 meter radius);
warning signs be posted and cleared of all authorized
 Personnel Injury person.
 Watchman must be assigned to warn intruders.
 If in any case a flange or other assemblies is found to be
leaking during test, the piping system shall first be
depressurized to zero before tightening of bolts or any
remedial work is started. Face protection shall be worn by
pressure monitoring / test crew.
 JOB SAFETY ANALYSIS
 ABlanks / blinds flanges and other test limits should be
specified to withstand the rated pressure.
 Gasket to be used on flange connections is checked for
 Blind flange rupture. defects.

Forklift Operation  Traffic hazard  Ensure forklift operator is certified with valid TUV
 Load are secured from falling down.
 Maintain 2 meters distance from moving forklift

Painting  Fire Hazard  15 meter radius should be observed from hot work
 Respiratory hazard activities, i.e. welding, cutting, grinding, etc.
 Skin & eye irritation  Approved respirator must be worn.
 Painting area to be located down wind & away from the
crowd and facilities
 Painter should wear disposable coverall, gloves & goggle.
Forklift Mobilization for material  Traffic Hazards  A flagman should always escort the Forklift travelling to
shifting the work location.
 Flagman provided to guide / signal operating while
maneuvering / reversing at the work area.
 Only authorized / licensed operators are allowed to
operate / drive Forklift.
 Driver / operator to make sure pathway is clear before
moving.
 Flagman provided during backing / maneuvering.
 Personal Injury or property damage  Only equipment / vehicle certified / approved by SAFCO
due to maneuvering / reversing / Mobile will be used.
traveling
 Hot work permit for Forklift entry in classified area;
ensure zero (0) % LEL.
 All catch basins / sewer within 15 meter radius are
covered.

 Forklift Operator to ensure pallets are secured before

transporting

 Fire and explosion

 JOB SAFETY ANALYSIS

 Falling materials

Use of Hand tools  Hand and body injury due to the
following:
o Spanners coming off nuts
o Hammer shafts breaking
o Fingers caught in between
o No hand protection using
cheater bar
 Only tools that are in good condition shall be used.
 Use correct size of tools
 Wear hand gloves
 Correct position should be observed to have a good
footing.
 Spanner head should be fitted with the nuts.
 Avoid pinch points.
 Using cheater bar (extension bar/pipe) is prohibited

 Use non-sparking tools

 If could not be avoided to use sparking tools, secure Hot
work permit.

 Wear rubber gloves.

Use of Power Tools  Electric Shock  All power tools should be inspected before use.
 Tools should have dead man switch.
 Should be double isolated.