Revised Job Safety Analysis

PROJECT / TASK: Fabrication work Date: 18/09/07

Structural Engineer: Himanshu, Ratan Location : All around Site.

JOB STEP HAZARDS CONTROL MEASURE ACTION

Break the job into steps. List the hazard or type of harm List the necessary control measures to be followed to eliminate/ Person who will ensure
Listing work which may be hazardous. identified with each step reduce the identified hazards this happens

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 Revised Job Safety Analysis

Vehicle movement for getting Hit Hazard Access to be cleared from all unwanted materials or
materials inside the site as well as traffic to enter the work area.
material shifting inside the site Mr. R.K. Mishra
Valid licence for the driver.

Entry will be done at the gate before entering the

site.

Helper to be provided for controlling the traffic by

signal.

Continuous supervision to be provided.

PPE’s to be provided (Safety Shoes, Helmet, Hand

gloves, Goggles, If required dust mask will also be
provided.

Documents of the equipment to be checked and

Loading, Unloading & Shifting of Mobile Plant
cleared.
Steel Using Hydra/Crane
Valid licence for the operator.

Proper access to be provided and with the help of

a helper equipment to be placed on a flat base.

Equipment with the lifting tools, tackles to be

certified by a competent person before started
using.

All the tools and tackles to be certified by a

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 Revised Job Safety Analysis
Material Fall Hazard competent person.

Authorised operator is allowed to operate the

Crane/Hydra

Proper SWL to be followed. Do not over load..

Only one man is allowed to control the signal.

Trained riggers are allowed to tie the material

And the same to be checked before lifting.

Continuous supervision to be provided.

Proper Stacking of materials inside the vehicle

as well as at storage area.

Do not over load.

Hit Hazard Gay rope to be provided to avoid tilting and for

guiding

Material shifting area should isolated and continuous

supervision to be provided.

Person Fall hazard Access to be cleared from all unwanted materials

from Vehicle to the stack yard or vice versa & from
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 Revised Job Safety Analysis
By Manually stack yard to the work area.

PPE’s Helmet, Shoes, Reflective Vest, Hand gloves,

goggles to be provided for all those who are engaged
on the work.

Stacking area to be barricaded and proper sign

boards to be displayed.

Daily tool box to be followed and to be recorded

Eye Hazard
Continuous supervision to be provided.

Safety Goggles to be given to avoid eye hazard.

Inadequate illumination
Proper illumination to be provided while working at
Working at night night as per required.

Site First aid centre provided incase of any first aid

and emergency vehicle is available at site during the
time of work.

Defective machines

Welding Proper cables to be provided for holder and earthing.

Cables to be fixed using lugs and should be tightly

connected to the machine.

No loose connections are not allowed to avoid fire

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 Revised Job Safety Analysis
and other disaster.

Machines are to be properly covered and should be

sealed from electrical cables touching the cover or
body of machine to avoid electrical shock.

All the machines to be checked by the electrical in

charge and put green tag showing machine is in
good condition to use before using the machine.

In case of Defective machines, should be removed

from the site as soon as possible or put “NOT IN
USE” board showing the same removing the cable
from the panel with the help of electrician as soon
the machine got any complaint while working.

Machines should be properly placed away for

flammable or combustible materials and should be
properly barricaded.

Provided with suitable Fire Extinguishers.

Daily checklist to be maintained for the same.

Personal Injury

Only authorized and skilled welder to be deployed for

the same.

Aprons and other Personal Protective equipments

like Face shield, leather hand gloves to be provided

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 Revised Job Safety Analysis
before starting the work.

Proper insulated welding holder should be used for

holding welding rod and earthing should be given
through cable fixed with insulated welding holder.

Joints on welding cables and earthing through steel

rod should be strictly prohibited.

Area should isolated form other activities with proper

signboards.

Work area should be cleared out from flammable or

explosive materials near by vicinity.

Helper should be provided for making alteration on

current while working.

Suitable fire extinguisher to be provided on the work

area.

Machine should be properly kept and all the cable,

welding cables as well as electric cables will keep
properly near the machine after disconnecting it form
the panel.

Pre-job briefing to be given before starting the job

and tools box talks to be done on daily basis.

Continuous supervision to be provided.

Electrical Hazard

Proper Cables (armoured cable) without any joint to

be used for electric supply through ELCB.

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 Revised Job Safety Analysis
Proper double earthing to be provided.

Power to be cut-off while not working and the cable

to be removed from the panel and kept properly.

Electrical in charge should check the machine and

put green sticker before starting the job.

Daily toolbox talks to be followed.

Skilled and trained welder should be deployed for the

same.
Working at height

Proper work platform to be provided and welding

cables should be properly secured before starting the
work.

Proper fall protection like Safety harness to be

provided and lifeline to be provided where ever
necessary.

Suitable PPE’s to be provided with aprons, leather

hand gloves etc.

Area below the welding should be barricaded and

should be isolated from access and other things.

Proper sign board to be displayed and continuous

supervision to be provided.

Welding cable lugs to be fixed tight to the machine

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 Revised Job Safety Analysis
and proper to avoid fire.

Storage of flammable or combustible materials is

strictly prohibited underneath or near by area when
the work is going on at height.

Nobody is allowed to stand underneath when the

work is going on at height.

Underneath area should be isolated and cleared

Eye hazard from other activities.

Fire Hazard 11Adin glass on face shield to be used & 5A din

glass for helper.

CO2 /DCP Fire extinguisher to be provided.

Pre-job Briefing to be done before starting the job

Inadequate illumination and toolbox talks to be done on daily basis.

Working at night

Sufficient illumination to be provided.

Personal Injury

Cutting using DA

Only skilled and trained cutter should be deployed.

Only DA is allowed to use along with Oxygen.

Daily Cylinder as well as hose connections using

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 Revised Job Safety Analysis
soap water solution for leakage.

Through Visual checking for hoses before starting

the work.

Cylinders should in a vertical trolley tied with chain.

DA will be covered and should be wet always.

Cutting hoses to be identified with a colour code of

Blue for oxygen and Red for DA.

No joints on gas hoses and cutting torch is of trade

mark one.

Proper flash back arrestor and non return valve

should be used on both cylinder side and the torch
side respectively.

Should wear all the PPE’s including leather hand

gloves and goggles.
Eye hazard
Proper housekeeping to be provided by removing
cutting scraps and all as soon as the work ends.

Cutting 5Adin glass to be provided.

Pre-job briefing to be done before the work starts

and tool box to be given on daily basis.
Fire Hazard
Continuous supervision to be provided.

Proper Cutting lighter to be used.

Storage of flammable or combustible materials is

strictly prohibited underneath or nearby area when

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 Revised Job Safety Analysis
the work is going on at height.

Nobody is allowed to stand underneath when the

work is going on at height.

Underneath area should be isolated, barricaded and

cleared from other activities.

Working at night CO2/DA fire extinguishers to be provided.

Pre-job briefing to be done before starting the job

and tool box talks to be done on daily basis.

Using defective hand tools /

power tools. Sufficient illumination to be provided
Grinding & Drilling
Electrical hazard

Proper hand tools/ power tools to be used for

grinding. All the rotating parts of the tools should be
guarded.

Proper connection with earthing through ELCB to be

provided.

Each and every power tools should be checked by

the electrician and put green sticker before using the
tools.

All the tools should be checked daily before use. Pre-

job briefing to be done before starting the job and
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 Revised Job Safety Analysis
tool box talks to be given on daily basis.

Proper cables to be used. No loose cables, proper

earthing should be there and connection through
ELCB only.

Storage of flammable or combustible materials is

strictly prohibited underneath or nearby area when
the work is going on at height.

Nobody is allowed to stand underneath when the

work is going on at height.
Fire hazard
Underneath area should be isolated and cleared
from other activities.

Eye Hazard CO2 / DCP fire extinguisher to be provided.

Tool box talks to be done on daily basis and to be

recorded.

Face Shield/Safety goggles to be provided.

Job Hazard Analysis Attendees: R.K. Mishra/Himanshu/Ratan

Date : 18/09/07
Written by: R. Pradeep
Reviewed by:

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