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JOB HAZARD ANALYSIS

Specific SDIP JETTY Rev


Job Description : GENERAL MAINTENANCE WORK Date : 10
Work Location: No.

Work Permit Requirements (Please ) (Others please Specify)

Hot Work Permit Radiation Checklist Abseiling Checklist

Cold Work Permit  Confined Space Entry Checklist Manual Handling Checklist

Safety Requirements (Please ) (Others please Specify)

Barriers / Signs Fire Extinguishers Monogoggles Emergency Eye Wash 

Safety Harness  Breathing Apparatus Communication – Radios / Phone  First Aid Kit / First Aider 
Job Specific Equipment: Appropriate Personal Protective Equipment – Long sleeves cotton coveralls, safety boots / shoes, eye protection, hand gloves, dust mask, safety
helmet

Risk
Step Action Contingency Plans / Recovery
Job Step Sequence Potential Job Step Hazards Assessment Job Step Control / Action
No. Parties Measures
Code

- Working at Height. - Personnel falling from height - Conduct toolbox talk to all involved - In case of any severe injury
- Object falling hazard personnel and discuss the any related due to crushing, hand / finger
- Fatigue due to hot weather pakat/ findings observed previously. injury i.e. laceration, fractures,
1 condition. - Apply step back 5 x 5 and conduct Electrocuted etc.
hazard
hunt before work starts - Contact the nearest First
- Ensure the use of safety harness whilst Aider.
working at height of more than 1.8
S3B3 AB’s
metres. - Inform to supervisor and
- Adhere to Life Savings Rules No.6. apply PTAS Emergency Flow
Protect yourself against falling whilst Chart.
working at height.
- Secure objects such as hand tools / - Help the injured personnel by
materials properly. E.g. use of tool bags, continuing talking to him/her,
etc. assure and re-assure that
- Ensure adequate of intake of water and he/she feels comfortable.
rest while working under hot weather
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JOB HAZARD ANALYSIS
condition. - First Aider shall arrive to IP
- All materials or tools shall be contented within 4 minutes and
in basket / bag / box and secured prior immediately administer first
deliver to high level. aid treatment to IP.

- If contact has occurred, eyes


- Manual Handling - Pinch point - Proper manual lifting procedure. should be flushed for a full 15
- Crush point - Use gloves when lifting or carrying minutes.
- Hand / finger injury materials and be aware of the site
2 - WRULD (Work related upper condition especially limited space. - Remove contact lenses (if
limb disorder) - Do not individually carry any materials present) after the first 5
- Backache (Spinal) more than 25kg. Seek for assistance. minutes, then continue
- Slip, trip and fall hazard - Personnel with history of back injury are flushing.
- Repetitive movements cause not allowed to do manual lifting.
fatigue. - Appropriate and approved type of PPE - If gross contamination (e.g
- Leg injury must be used during execution of work. from splash) to PPE has
- Use proper manual lifting techniques : occurred, it should be
- Keep the chin in and do not let hand removed immediately
drop forward or backward. and the underlying skin
S2B2 - Position the body in squat position by AB’s flushed and wasted as if had
bending the knees and back straight. been directly contacted.
- Secure the load by using the palm of the
hands and the soot fingers. - Any chemical leakage or
- Use your legs to lift the load and not the spillage shall be reported to
spinal column, let your legs bear the respective supervisor
load. immediately and inform
- Lift upward position and not bend respective managers within
position. One (1) hour as per SP-07.
- Do not carry load that obstruct the view
of your line of travel and must be clear - Clean up to be executed by
from obstruction. trained and authorised
Do not stand in dangerous position personnel using Emergency
during manual lifting. Spillage Kit

- Electrical Works - Electrocution - Do not touch electrical sockets /


- Electrical Fires equipment with wet hands.
- Short Circuit - Visually check on conditions of the
Electrician
3 - Trailing Cables S3B3 electrical equipment before using.
- Human error - Ensure cables are properly laid and
coiled to prevent unnecessary tripping
and damage hazards.
- If damaged electrical powered tools /

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JOB HAZARD ANALYSIS
equipment were found, immediately
report to supervisor and it should be
quarantined. In case of fire:
- Ensure cables sheath are maintained in  Inform Master or Chief
good condition and properly insulated. Officer
- Adhere to Life Saving Rules No.3. Verify Put OFF the fire by fire
isolation before work begins and use the extinguisher if safe to do
specific life protecting equipment. so.
- 3 in 1 outlet socket adaptor shall not be  Do not try to PUT OFF the
used as it can be easily overloaded. fire if the fire went beyond
- Ensure appropriate PPE are being worn control.
whilst working.  Evacuate the area.
- Two pins plug and its adaptor shall not  Assemble in Muster
be used. Station.

Emergency Contacts:
- Painting Works - Exposure to inorganic vapours. - Availability of the paint’s MSDS on site.
- Fire due to volatile substances - Warning sign shall be posted to warn DPA
with low flashing temperature pedestrian. Chendra Lingesh Sukalinggam
4 and nearby igniting source(s). - Keep paints product under shade or +673 7198223
- Eye injury due to spillage protection against hot weather /
- Occupational health risks. surface.
- Environmental pollution. - Use of canvas or dip pan to contain Ambulance – 991
spillage. Police – 993
- Availability of container or absorbent Fire Brigade – 995
materials e.g. sand, saw dust, to contain
S2B2 the spill. AB’s
- Secure all paint containers during
breaks and quitting time.
- No hot work is allowed within 3 meters
radius when painting work is being
executed
- Toolbox Talk shall be done prior
commencement of work.
- Rope off area prior work start.
- Use correct type of PPE and respiratory
equipments, if needed.

5
- Hot work : - Exposure to welding fumes and - All oxy-propane cylinders shall be
Welder/
(welding, oxy- rays. S3B3 stored in an upright position and
Fitter
propane cutting, - Exposure to heat and flash properly secured.
soldering, hot burns. - Ensure good ventilation during hot

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JOB HAZARD ANALYSIS
bending / sleeving) - Fire due to unsafe equipment. works.
- Hand and finger injury. - Conduct gas test if hydrocarbon is
- Gas release / escape through present.
flanges / vent. - Use appropriated PPE and mask for hot
- Tripping / falling hazard. works.
- Back injury due to manual - Ensure cutting torch is equipped with
handling. flashback arrestors and the hoses shall
- Flammable & combustible be secured with crippling clips.
materials, fire hazard - Availability of portable fire fighting
(Surrounding and storage extinguisher or back up with standby
materials) fire water sprayer or fire blanket.
- Only competent technician is allowed to
operate hot work equipments; and
inspect equipments prior start of work.
- Maintain good housekeeping and
beware of wet floor.
- No activity at multi-level.
- Remove hydrocarbon products – fuel,
oil, paint, grease, etc from work area.
- Use portable trolley for easy movements
if goods are heavy.
- Display signboards and rope off working
area.
- Two way communications must be
ensured during morning toolbox talk
regarding the activity of the day. Ensure
no conflicting activities such as servicing
vehicle (oil change) while hot work is in
progress. If both activities must be done
at the same time, a fire watcher must be
on standby while hot work is in
progress.

6
- Grinding Works – - Hand, finger and eye Injury. - Use grinding disc of correct RPM.
Use of electric - Noise nuisance. - Protection guard shall be installed.
powered grinder - Equipment failure. - Do not touch electrical sockets /
- Dust hazard equipment with wet hands or laid cables
Welder &
- Electrocution S2B2 on wet floor.
Fitter
- Short Circuit - Visually check on conditions of electrical
- Tripping / falling hazard. equipment and cables before energizing.
- Flammable & combustible - Ensure cables are properly laid and
materials, fire hazard coiled to prevent unnecessary tripping
(Surrounding and storage and damage hazards.
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JOB HAZARD ANALYSIS
materials) - Ensure appropriate PPE and face shield
are worn while working with grinder.
- Two pins plug and its adaptor shall not
be used.
- Ensure grinding spurs do not flash on
any one who is working nearby; erect
protection screen and rope off the
working area.
- Two way communications must be
ensured during morning toolbox talk
regarding the activity of the day. Ensure
no conflicting activities such as servicing
vehicle (oil change) while hot work is in
progress. If both activities must be done
at the same time, a fire watcher must be
on standby while hot work is in
progress.

7 - Ensure the electric source / supply is


- Air Condition - Electrocution switched off / isolated.
Maintenance Work - Slip, trip and fall hazard - Ensure appropriate PPE are worn while
- Pinch point / sharp edges executing maintenance work.
- Running fan / compressor - Toolbox talk shall be done prior work
- Congested workplace commence.
- Ergonomics - Apply correct body posture, if it is not
- Pressurized tube S2b2 possible, reassess the job. Electrician
- Inhalation of gas such as - Signage and barriers shall be erected to
FREON. avoid unauthorized access.
- Depressurized coolant tube prior
removal / dismantle.
- Ensure MSDS is available for immediate
emergency reference.

Name Position Signature Date

Prepared by :

Reviewed by :

Approved by :

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