JOB SAFETY ANALYSIS (JSA)
Title of Activity / Work:
Name of Project Site and
Location
Name of Contractor:
Sl. No. Subactivity / Steps
STANDARD JSA
1 Gas Cutting Works
2 Grinding
Hot work activity
Date of JSA preparation 25.06.2019
Activity/ Work location Name : JSA No.:
Hazard Effect Control Measures Responsibility Remarks
1 Ensure the Hot Work Permit for Welding Gas cutting and Grinding Works. Job Supervisor
2 Provide Barricading around the hot work area.
3 Ensure the usage of the Cutting Goggles, Face shield, Leather Hand gloves, etc.
4 Use only gas cylinder trolleys with properly secured by using the chains.
6 Flash back arrestor must be fitted at the both ends of the hoses and check the valve near
the cutting torch.
7 Gas cylinder valves fitting should be kept free from grease/oil.
8 Gas hoses and gauges must be inspected prior to use and free from defect.
Fire hazard, Explosion of gas 9 Cylinders must be secured in upright position.
cylinders, Bustring of hose pipes, 10 Provide fire watch man with vest equipped with fire extinguisher and (water spray if
Back fire from cutting torch, Fall Burn injury due to fire and required)
of gas cylinders at same levlel, at explosion, bodyli injury due to
different level, Heat exposure, fall of cylinders 11 Ensure sufficient fire blanket are provided around the hot works area.
Spreading of sparks and hot
melton metals, Triping hazard 12 Firewatcher should accomplish a daily hot work inspection checklist signed by
FM/Supervisor.
13 Remove all combustible materials around the hot work area. Maintain hosuekeeping,
hose should be laid down safely.
14 Test the joints by using water or soap solution for leakages.
15 Experienced and trained gas cutters for doing the gas cutting works.
16.Adequate dual gauge must be provided in gas cutting set.
17.Only standard eye protection shall be worn by the gas cutter.
18. Valve protection cap must be ensured in gas cylinders.
1 Ensure that Shield barriers are provided for grinding area by using the Non-combustible Job Supervisor
materials like Fire blankets or Galvanised Iron Sheets.
2 Ensure the Face Shield, Hand gloves, Apron, Sleeves.
1 Ensure that all rotating parts provided with guard
2 Don’t allow to use the loose clothing.
3 Ensure that the grinding wheel design speed is more than the grinding machine speed.
Cut injury due to unguarded
Fire hazard, Spreading of sparks, wheel, burn injury , 4 Ensure that grinding wheel diameter and tied is adequate for the Metal to be cuttted.
Electrical hazard, weheel rupture, Electrocution, Injury to
unguarded wheel, Triping hazard persons due to trip hazard and 5 Provide good quality grinding wheels and from approved vendor.
spreading of spark
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2 Grinding
Sl. No. Subactivity / Steps
3 Welding Work
4 Work at Height
Note : If any incident happened during the work, then work will be stopped and JSA will be reviewed. Work will be restarted after implementing safety measures mentioned in revised JSA."
Space for additional Remarks/Instruction/comments /safety mesures to be taken as per site situation and nature of job.
Prepared by:
Name
and sign.
Fire hazard, Spreading of sparks, wheel, burn injury ,
Electrical hazard, weheel rupture, Electrocution, Injury to
Hazard
unguarded wheel, Triping hazard persons due Effect
Fire hazard, Explosion of gas
cylinders, Bustring of hose pipes,
Electrical hazard, Heat exposure, explosion, bodyli injury due to 6 Proper earth grounding and approved machines shall be ensured
Spreading of sparks and hot
melton metals, Triping hazard
Fall of person
Fall of Material
Collapse of scaffold
Cut injury due to unguarded
to trip hazard and
spreading of spark
Burn injury due to fire and 5 Fire Watchman shall be deployed.
fall of cylinders, Electrocution,
Injury to persons, material
damage
Reviewed by:
Name and sign.
Control Measures Responsibility Remarks
6 Experienced grinders only allowed doing the grinding
1 All electrical power tools should be thoroughly inspected prior to use and replace
damaged one.
2 Use only 110v for all electrical power tools and ensure extension outlet is protected &
ensure that supply is given via 30 mA ELCB/RCCB.
3. Grinding machine safety checklist must be prepared prior to operate the grinding
machine.
1 It shall be ensured that hot work permit is obtained from the concerned personnel. Job Supervisor
2 Trained workers shall be used for welding.
34 Fire
The blankets to be used
fire extinguisher shalltobe
confine
made welding
availablearea
at site before start of work. Workers must be
aware about use of fire extinguisher in case of fire emergency.
7 Daily inspection checklist for all work shall be maintained & made available at site.
8 Ensure gas hoses(DA, Oxygen) & welding/power cables are not being laid together.
9 Painting & hot work shall not be carried out in one location.
10 Job specific training for all concerns related to work shall be conducted before start of
work. Ensure use of adequate PPE's by crew members.
1 Ensure that scaffolds provided with proper access to the working platform, mid, top hand Job Supervisor
rails, working platform with hand rails, etc. & inspected by scaffold supervisor providing
green tag.
2 Provide and ensure the usage of full body harness with double lanyard.
3 Train all personnel’s regarding work at height hazards and controls.
4 100 % anchoring off by wearing full body harness shall be ensured.
5 Tie the hand tools one end with permanent structure and other end with tools.
6 Don’t allow any person under the work area. Area barrication to be ensured.
7 Observed Safe Manual Handling techniques, Train all concerns in manual materials
handling techniques.
8. Ensure adequate work platform with hand rail, mid rail, toe guard, access /egress, life
line, safety net for working at height.
9. Physical test must be carried out for the persons who working at height.
Approved by:
Name and
sign.
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