MECHANICAL ENGINEERING DEPARTMENT

DJJ10022 : MECHANICAL WORKSHOP PRACTICE 1 Welding Gas

Fitting
√ Machining

Student Name: Muhammad Imran Kasyidi Bin Omar Lecturer Name: Madam Siti Khairunnissa Binti
Ab Hadi
Registeration No.: 24DTP22F2008

Class: DTP1A
CLO 1: Measure finished product using appropriate measurement instruments. (P3)
CLO 2: Perform fitting, welding and machining works according to Standard Operational Procedure
(SOP). (P4)
CLO 3: Demonstrate an understanding of professional ethics, responsibilities and norms of
engineering practices according to the workshop safety regulation. (A3)

For lecturer only:

12 Mark for CLO 1

Mark for CLO 2

12

Title :
MACHINING

DJJ10022 MECHANICAL WORKSHOP PRACTICE 1 pg.1

Objective : > To practice the theory.
> To increase understanding by using the practical method.
> Know how to operate and create the object manually using the lathe machine.
> Enchane the skills on lathe machining operation.
Safety > Give full attention when listening to a description of the rules.
Precaution: > Wear protective clothing such as glove, goggle and safety shoe.
> Do not play in lab.
> Not too close to the machine is in operator or moving.
> Must wear neat and appropriate in lab.
> Ensure cleanliness the lab on a satisfactory level.
> Have a sense of responsibility to self, partner and equipment in lab.
> Must know where is emergency switch and first aid kit.
Operation > Machining
Equipment: > Workplace : Workpiece
(CLO 2) > Lathe machine
> HSS Tool bit AAA
Describe each
equipment > Vernier caliper
> Chuck key
> Personal Protective Equipment (PPE) : Glove, goggle, safety shoe.

Procedure (CLO 2):

No. Operation/Task Procedure

DJJ10022 MECHANICAL WORKSHOP PRACTICE 1 pg.2

1 OBJECTIVE :
To make the
TOOL REQUIRED :
Lathe machine, HSS Tool bit
AAA, Vernier caliper, Chuck
key
SEQUENCE OF OPERATIONS :
1. Checking
2. Edge preparation
3. Workplace positioning
No. Operation/Task
PROJECT A : BUTT JOINT
1. The given workpiece are thoroughly cleaned, scale are
removed and the edge are filed.
2. Adjust the pressure of oxygen to 50psi and acetylene 6psi.
3. Turn it on welding torch with spark lighter. Adjust the
flame to an oxygen flame.
4. The workpiece are positioned on the table form a “Square
Butt Joint”.
5. The welding is carried throughout the length of the
workpiece on both sides by maintaining 3mm gap between
plates and the welding filler rod.
6. The welding plates are allowed for air cooling after the
slags are removed.
7. The weld joint portions are cleaned by wire brush.
Procedure
DJJ10022 MECHANICAL WORKSHOP PRACTICE 1 pg.3
2 OBJECTIVE : PROJECT B : CORNER JOINT
To make the

TOOL REQUIRED :

Lathe machine, HSS Tool bit

AAA, Vernier caliper, Chuck
key

SEQUENCE OF OPERATIONS :

1. Checking

2. Edge preparation

3. Workplace positioning 1. The given workpiece are thoroughly cleaned, scale are
removed and the edges are filed.

2. Adjust the pressure of oxygen to 50psi and acetylene 6psi.

3. Turn it on welding torch with spark lighter. Adjust the flame

to an oxygen flame.

4. The workpiece are positioned on the table form a “Corner

Joint”.

5. The welding is carried throughout the length of the

workpiece on both sides by maintaining 3mm between plates
and the welding filler rod.

6. The welding plates are allowed for air cooling after the slags
are removed.

7. The weld joint portions are cleaned by wire brush.

Measuring 1. Machining
Equipment: 2. Workpiece : cylinder metal
3. Lathe machine, HSS Tool bit AAA, Vernier caliper, Chuck key
(CLO 1)

DJJ10022 MECHANICAL WORKSHOP PRACTICE 1 pg.4

Describe each
4. Personal Protective Equipment (PPE) : Glove, goggle, safety shoe.
equipment

Result (CLO 1):

PROJECT A/B : BUTT JOINT & CORNER JOINT

DJJ10022 MECHANICAL WORKSHOP PRACTICE 1 pg.5

Discussion: The machining practice is a new skills that i have learn to use lathe machine. At the
same time, we learn to use a right tools and materials when doing work at machining
workshop. Machining is also give us more skills and preparation when we work
outside later. When we see a result from the work that we have done together, we
are very grateful when we have finish our work in a sharp time that have given by our
lecturer. The talent that our lecturer have give to us is bring us to a new experience
about machining and more information about machining. These project also give us
advantage when we work together with our team and we also can learn many
information through share knowledge together.

Conclusion: The conclusion that can be made from this project is that this project is a material
whose material is softer than iron which requires a relatively fast rotation when it is
moving so that there is no error in the product. This practice has helped students to
know about the use of the lathe machine, about the proper turn force during the
miling process, the use of tapers and the use of vernier caliper that are more
commonly used.

DJJ10022 MECHANICAL WORKSHOP PRACTICE 1 pg.6