MECHANICAL ENGINEERING DEPARTMENT

DJJ10022 : MECHANICAL WORKSHOP PRACTICE 1 Welding Gas

√ Fitting
Machining

Student Name: Muhammad Imran Kasyidi Bin Omar Lecturer Name: Madam Dr Vaina Malar A/P
Nadarajah
Registeration No.: 24DTP22F2008

Class:
CLO 1: Measure finished product using appropriate measurement instruments. (P3)
CLO 2: Perform fitting, welding and machining works according to Standard Operational Procedure
(SOP). (P4)
CLO 3: Demonstrate an understanding of professional ethics, responsibilities and norms of
engineering practices according to the workshop safety regulation. (A3)

For lecturer only:

12 Mark for CLO 1

Mark for CLO 2

12

DJJ10022 MECHANICAL WORKSHOP PRACTICE 1 pg.1

Title :
FITTING

Objective :
> Know basic workshop processes.
> Read and interpret job drawing.
> Identify, select and use various marking, measuring, holding, striking and
cutting tools & equipments.
> Operate, control different machines and equipments.
> Inspect the job for specified dimensions.
> Adopt safety practices while working on various machines.

Safety
> Give full attention when listening to a description of the rules.
Precaution:
> Wear protective clothing such as glove, goggle and safety shoe.
> Do not play in lab.
> Not too close to the machine is in operator or moving.
> Must wear neat and appropriate in lab.
> Ensure cleanliness the lab on a satisfactory level.
> Have a sense of responsibility to self, partner and equipment in lab.
> Must know where is emergency switch and first aid kit.

Operation > Fitting

Equipment: > Workplace : Mild plate measuring
(CLO 2) > L square
> Hammer
Describe each
> Vernier caliper
equipment
> Scriber
> Chisel
> Hackshaw
> Center punch
> Drill machine (Drill bits size 4mm, 9mm)
> Personal Protective Equipment (PPE) : Glove, goggle, safety shoe.

DJJ10022 MECHANICAL WORKSHOP PRACTICE 1 pg.2

Procedure (CLO 2):

No. Operation/Task Procedure

1 OBJECTIVE : PROJECT A : U-Shape
To make the workpiece be a
U-shape

TOOL REQUIRED :

Hackshaw, hammer, center

punch, scriber, chisel, L
square, vernier caliper

SEQUENCE OF OPERATIONS :

1. Checking

2. Edge preparation

3. Workplace positioning

1. Prepare mild steel piece follow measure that prescribed.

2. File work surface of the work piece to be 90º (measured by

L-square).

3. Mark all dimension by using vernier height gauge.

4. Cut the work piece which is not required by using hacksaw.

5. Remove the work piece is not required using a chisel.

6. File all side of work piece to be 90º.

7. Mark the location of hole using center punch.

8. Drill hole according to the size of diameter required using

post drilling machine.

9. Cut the internal thread according to the size thread hole

using hand tap.

10. Remove the surface of the work piece as a process of

finishing.

DJJ10022 MECHANICAL WORKSHOP PRACTICE 1 pg.3

No. Operation/Task Procedure
2 OBJECTIVE : PROJECT B : T-Shape
To make the workpiece be a
T-shape

TOOL REQUIRED :

Hackshaw, hammer, center

punch, scriber, chisel, L
square, vernier caliper

SEQUENCE OF OPERATIONS :

1. Checking

2. Edge preparation

3. Workplace positioning

1. Prepare mild steel piece follow measure that prescribed.

2. File work surface of the work piece to be 90º measured by

L-square).

3. Mark all dimension by using vernier height gauge.

4. Cut the work piece which is not required by using hacksaw.

5. Remove the work piece is not required using a chisel.

6. File all side of work piece to be 90º.

7. Mark the location of hole using center punch.

8. Drill hole according to the size of diameter required using

post drilling machine.

9. Cut the internal thread according to the size thread hole

using hand tap.

10. Remove the surface of the work piece as a process of

finishing.

DJJ10022 MECHANICAL WORKSHOP PRACTICE 1 pg.4

Measuring
Equipment: 1. Fitting
2. Workpiece : Mild plate measuring
(CLO 1) 3. Personal Protective Equipment (PPE) : Glove, goggle, safety shoe.
Describe each 4. Tools : Hackshaw, hammer, center punch, scriber, chisel, L square, vernier caliper
equipment

Result (CLO 1):

PROJECT A/B: U-SHAPE & T-SHAPE

Measurement Percentage Error

Part Length Error (mm)
(mm) (%)
60mm 61mm +1mm 1%
30mm 31mm +1mm 1%
U
15mm 17mm +2mm 2%
Thickness (micrometer) 15mm +2mm 2%
60mm 61mm + 1mm 1%
30mm 31mm +1mm 1%
T
15mm 17mm +2mm 2%
Thickness (micrometer) 15mm +2mm 2%

DJJ10022 MECHANICAL WORKSHOP PRACTICE 1 pg.5

Discussion: The fitting practice is a new skills that i have learn to make a shape. At the same time,
we learn to use a right tools and materials when doing work at workshop. Fitting is also
give us more skills and preparation when we work outside later. When we see a result
from the work that we have done together, we are very grateful when we have finish
our work in a sharp time that have given by our lecturer. The talent that our lecturer
have give to us is bring us to a new experience about fitting and more information
about fitting. These project also give us advantage when we work together with our
team and we also can learn many information through share knowledge together.

Conclusion: On the end of this Fitting project I had learn how to use equipment and machinery
such as files, center punch, vernier height gauge and drilling machine. I also learned
how to conduct a project and finish its report.I also learned the importance of fitting
process in engineering field.

DJJ10022 MECHANICAL WORKSHOP PRACTICE 1 pg.6