AT300 DOG PLATE

Project:
JOB SAFET ANALYSIS REPLACEMENT
Ref No.:

Rev No.: 1
Grinding, Welding & Gas cutting
Page: 1 of 3

Prepared by:
Reviewed by:
Ryan
Date:
Approved by:
31/10/2019

Step Description of Control Measures/ Responsible

Hazard
No. Task Step Preventive Measures Person

1 Work start-up  Unauthorized work  Obtain a hot work permit before starting the job PTW applicant
& obtaining  Get the permit validated for the specific day Supervisor
PTW  Invalid permit  Supervisor must ensure that all work activities are PTW holder
carried out by competent personnel
 Lack of competency  Conduct Toolbox meeting, review the Method
statement and Job safety analysis to all craftsmen
 Lack or poor involved in the work activities.
communication  Responsible person will conduct inspection,
monitor the work activities and have to ensure
 Haste or shortcut safety standards and procedures are strictly
adhered to.

2 Grinding  Rotating equipment  Make sure guards are fitted to all moving parts Supervisor
sparks.  Ensure the proper use of guards
 Damaged grinding  Inspect the grinding discs prior to starting work
disc (ring test)
 Make sure that disc is compatible with the
grinding machine
 Check the RPM of disc & machine
 Proper PPE (Gloves + Mask).
 Electrocution.  Correct installation of Grinder Wheel.
 AT300 DOG PLATE
Project:
JOB SAFET ANALYSIS REPLACEMENT
Ref No.:

Rev No.: 1
Grinding, Welding & Gas cutting
Page: 2 of 3

Step Description of Control Measures/ Responsible

Hazard
No. Task Step Preventive Measures Person
 Gas monitor correctly sited.
 High Pressure air
 Spark containment to be used.
 Flying object/eye
injuries  Only experienced personnel to use the equipment.

 Wear a face shield while grinding

 Make sure an eye wash station is available nearby

3 Gas Cutting  Burns.  Proper isolation of system. Supervisor &

 Fire Hazard.  All cylinders to be secured. Workers
 Explosion.  Flame arrestor between the cylinder & torch
 Tripping.  Hoses in good condition.
 Damaged or leaking  Proper PPE.
cylinders or hoses  Trained Fire Watch.
 Gas Monitor correctly sited.
 Correct Fire Extinguisher(s).
 Deployment of Experienced personnel.
 Cordoning of the area.
 Fire Blanket.
 Inspect the cylinders & hoses before starting the
job

4 Welding  Fire Hazard  Before starting welding make sure the area is Supervisor &
clear of all types of combustible materials Workers
 Burns.  Provide a fire blanket on site
 AT300 DOG PLATE
Project:
JOB SAFET ANALYSIS REPLACEMENT
Ref No.:

Rev No.: 1
Grinding, Welding & Gas cutting
Page: 3 of 3

Step Description of Control Measures/ Responsible

Hazard
No. Task Step Preventive Measures Person
 Make sure fire extinguishers are available on site
 Wear proper PPE for welding ie., leather jackets,
 Electrocution/ Gloves, welding goggles/welding mask,
Spatter burns  Trained Fire Watch.
 Gas Monitor correctly sited.
 Damage cable  Certified Equipment and to be sited as near as
possible to work site.
 Hot tabs end pieces  Proper earthing of equipment.
of welding rods.  Certified Welder.
 Make sure spark containment is used such as a
 Sparking welding hood/fire blanket.
 Ensure that rod holder is in good condition.
 Damage cable  Ensure that forward and return cables are in good
working condition.
 Use proper cable connector for extension.
 If cables are crossing the road then ensure proper
 UV rays protection.
 The welder & the welder helpers must wear
welding goggles