JSA FOR WELDING, GRINDING, GAS CUTTING

Name of the Site - NISSAN (2ASDU PROJECT)

Date of Preparation – 22/01/2014
JSA Preparation – R.RAMESH BABU
S.NO SCOPE OF HAZARD CONTROL MEASURES REQUEST BY
ACTIVITY
1) Work start-up & 1) Unauthorized 1) Obtain a hot work permit before starting the job EHS SAFETY
obtaining PTW work 2) Get the permit validated for the specific day OFFICER/SECURITY
2) Invalid permit 3) Supervisor must ensure that all work activities are carried OFFICER
3) Lack of out by competent personnel
competency 4) Conduct Toolbox meeting,
4) Lack or poor 5) Review the Method statement and Job safety analysis to all
communication craftsmen involved in the work activities.
5) Haste or shortcut 6) Responsible person will conduct inspection,
7) Monitor the work activities and have to ensure safety
standards and procedures are strictly adhered to.
2) Grinding 1) Rotating 1) Make sure guards are fitted to all moving parts EHS SAFETY
equipment sparks. 2) Ensure the proper use of guards OFFICER/SECURITY
2) Damaged grinding 3) Inspect the grinding discs prior to starting work (ring test) OFFICER
disc 4) Make sure that disc is compatible with the grinding machine
3) Electrocution. 5) Check the RPM of disc & machine
4) High Pressure air 6) Proper PPE (Gloves + Mask).
5) Flying object/eye 7) Correct installation of Grinder Wheel.
injuries 8) Gas monitor correctly sited.
9) Spark containment to be used.
10) Only experienced personnel to use the equipment.
11) Wear a face shield while grinding
12) Make sure an eye wash station is available nearby
3) Gas Cutting 1) Burns. 1) Proper isolation of system. EHS SAFETY
2) Fire Hazard. 2) All cylinders to be secured. OFFICER/SECURITY
3) Explosion. 3) Flame arrestor between the cylinder & torch OFFICER
4) Tripping. 4) Hoses in good condition.
5) Damaged or 5) Proper PPE.
leaking cylinders 6) Trained Fire Watch.
 JSA FOR WELDING, GRINDING, GAS CUTTING
Name of the Site - NISSAN (2ASDU PROJECT)
Date of Preparation – 22/01/2014
JSA Preparation – R.RAMESH BABU
or hoses 7) Gas Monitor correctly sited.
8) Correct Fire Extinguisher(s).
9) Deployment of Experienced personnel.
10) Cordoning of the area.
11) Fire Blanket.
12) Inspect the cylinders & hoses before starting the job

4) Welding 1) Fire Hazard 1) Before starting welding make sure the area is clear of all
2) Burns. types of combustible materials
3) Electrocution/ 2) Provide a fire blanket on site
Spatter burns 3) Make sure fire extinguishers are available on site
4) Damage cable 4) Wear proper PPE for welding ie., leather jackets, Gloves,
5) Hot tabs end welding goggles/welding mask,
pieces of welding 5) Trained Fire Watch.
rods. 6) Gas Monitor correctly sited.
6) Sparking 7) Certified Equipment and to be sited as near as possible to
7) Damage cable work site.
8) UV rays 8) Proper earthing of equipment.
9) Certified Welder.
10) Make sure spark containment is used such as a welding
hood/fire blanket.
11) Ensure that rod holder is in good condition.
12) Ensure that forward and return cables are in good working
condition.
13) Use proper cable connector for extension.
14) If cables are crossing the road then ensure proper
protection.
15) The welder & the welder helpers must wear welding goggles