NEW PTA COMPLEX

PTA-HSE-JSA-06

JSA HYDRAULIC PRESS TESTING

Job Steps Hazards Controls Responsible Person
1. Pre job planning and  All necessary tools &  Ensure that appropriate permit to work is in place and work
preparation equipment available and in site thoroughly inspected, get familiar with other obstruction. Supervisor/ Engineer
good condition and functioning.  Conduct tool box meeting and explain expected hazards and
 Heat stress if work carried out necessary precautions.
during summer.  All necessary tools & equipment available and in good
 Simultaneous/conflicting condition and proper functioning.
operation, condition such  Maintain a comfortable distance from different work
loading/unloading, rig working activities, be more attentive make aware of your work to
nearby another crew.
grinding/Welding/Lifting/Cutti  Check surrounding area, ground condition, wind condition,
ng old line at work site. overhead power lines.
 Check lifting capacity of Crane and radius of operation.
 Ensure Crane is placed on hard, level ground, outriggers fully
extended and placed under timber mats.

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2.Setting Crane for the  Hand Injury to the rigger.  Keep hands out of pinch point while rigging, Use hand
test blocks and  Failure of slings or D-shackles. gloves.
equipment to be lifted  Know the weight to be lifted and its configuration, Check
Weather condition, Wind speed (low, high) Supervisor/ Engineer
 Emphasis more to STOP WORK if they see anything unsafe.

3.Lifting the test blocks  Lifted material falling.  Barricade the area of Crane operation place warning.
and test equipment  Hitting people or existing  Check rigging before lifting.
facility.  Ensure lifted load is properly balanced.
 Crane losing balance.  Stop lifting if wind is getting strong and poor visibility.
 Refer to load chart and radius of operation. Supervisor/ Engineer
 Assign one man to give signal to crane operator.
 Use tagline to control suspended load.
 Use safety glasses, gloves. Keep other people clear
of immediate area.

4.Unloading the test  Rolling/tilting of material.  Assign one man to signal and this man controls movement of
blocks and test  Damaging other existing Crane -Know the weight to be lifted.
equipment facility.  Ensure to place Wooden packing between load
 Hand injury to rigger.  Use proper slinging method to carry Site office at work
 Injury to personnel by falling of location
material.  Position body out of line of loading and unloading.
 Keep hands well away from (Load) site office ends.
 Know the weight to be lifted.
Supervisor/ Engineer
 Use tagline to control suspended load.
 Position yourself to safer position for emergency exit at
workplace.
 Ensure the site is thoroughly inspected for possible
obstruction in route and location of unloading.
 Ensure their enough clearance for Crane movement back and
forth.
 Use proper slinging method to (Load) Site office at work
location.

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5. Hydraulic press  Strike by hoses, disconnected
testing parts
 Crushing and Pinching
 Cutting, Stabbing and
 Puncturing
 Improper connection of hose
and accessories, Hose rupture,
 Uncalibrated pressure
gages/test manifold,
equipment
 Defective pressure gauge.
 High pressure in Unit, Over
pressurizing,
 Mechanical failure,
 Appropriate permit shall be obtained. Supervisor/ Engineer
 Test equipment and all components must be calibrated and
certified.
 Inspection and ensure proper connections before starting the
work.
 Secure the hoses with whip checks/safety pin/safety devices
 Use only rated capacity hoses for the job.
 Ensure that only technical trained and competent personnel to
test arrange/fix the pressure test equipment and instruments.
 Ensure fittings and joints are appropriate for the
pressurization of line.
 Follow the approved method statements.
 Use calibrated pressure gauges
 Use pressure gauges on its intended purpose only.
 Monitor the pressure gauge from a safe distance away from
the potential source of high-pressure connection points,
Coupling etc.)
 Never increase the pressure more than the maximum
allowable pressure for the weakest portion in the segment or
pressure rating of the hose & coupling.
 Do not leave the pressurized hose or pump or air compressor
unattended when the test is going on.
 Isolate the equipment from all source of energy when not in
use.
 Depressurized system before disconnecting hoses and
removal of any fittings.
 Use rated manifolds with test pressure certificates
 Keep warning signs and testing area Barricaded.
 Never attend to rectify or do maintenance by tightening the
nut and bolts while line is pressurized.
 Nearby existing live services shall be isolated / protected.
 Engaged trained personnel 24/7 to monitor the all lines during
the hydro test.
 Area shall be fully barricaded and hazard signs shall be in
place.
 Pressure shall be released according to method statement.
 Provide watch protecting unauthorized person from entering 3
the restricted area for testing.
 NEW PTA COMPLEX
PTA-HSE-JSA-006

JSA PILE LOAD TESTING

Job Steps Hazards Controls Responsible Person
7.Clean work site,  Incorrect placing  Correct missing item. Supervisor/ Engineer
Work Completed, final  Remove all surplus supports, metal, wood, trashes.
thorough check up,
hand over

Prepared by: Reviewed by: Approved by: Date

SITE MANAGER HSE MANAGER PROJECT MANAGER 07.06.2021

SEDAT DEMİRTAŞ UMUT ERYURT AHMET BAKICI

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 ATTENDANCE SHEET
NAME COMPANY POSITION ID NO. SIGNATURE

JSA COMMUNICATION FORM

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I, THE UNDERSIGNED HEREBY ACKNOWLEDGE THAT JSA HAS BEEN DISCUSSED WITH ME AND I UNDERSTAND THE CONTENTS AND REQUIREMENTS OF THIS JSA WITHIN MY WORK SCOPE. I HAVE ALSO BEEN
INSTRUCTED TO PERFORM JOB WITH SAFE MEASURES AND METHODS.