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Job Safety Analysis

Subcontractor : RENAISSANCE HEAVY INDUSTRIES JSA Title : JSA for Rockwool installation

Supervisor In Charge : Hakan Can Gürsoy (Construction Chief) JSA No : JSA-RHI-ARZ-0-021


Ufuk Bilici – (Steel Structure Supr.)
Muhammet Acu ((Steel Structure TL.)

JSA Date : 01.08.2021 Revision No. / Date : 02/29-08-2021

Work Activity : Rockwool installation Next Revision Date :

1)Ümit Kaymak (HSE Chief) 4) Muhammet Acu ((Steel 7)


Structure Team Leader)

2) Hakan Can Gürsoy – (Civil Works Chief) 5) 8)


Conducted By :

3) Ufuk Bilici (Steel Structure Supr) 6) 9)

Reviewed By : Hakan Can Gürsoy – (Civil Works Chief)

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Approved By : AP HSE Manager AP Construction Manager

S/No Job Steps (Task) Hazard Risk Control Measures Action By Remarks

 Work Preparation 1.1 All involved personnel must be project HSE Work Team Leader
1 1. No clear instruction
 Communication inducted
2. Language barrier Work Supr.
1.2 PTW shall be initiated one day before the
activity by the appropriate supervisor.
Workers
1.3 A pre-task meeting shall be held with all
personnel involved in the activity to ensure HSE Spr.
that all are aware and understand the
contents of the JSA instruction about
condition change and the PTW, including
actions to be taken in the event of an
emergency.
1.4 Supervisor shall ensure that all personnel
understand their duties and responsibilities.
1.5 Workforce shall be aware of Emergency
Response Plan.
1.6 Area to be barricaded
2.1 Supervisor to ensure all personnel
understand at least one of the languages:
English/Turkish /Arabic

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 Prepare and Mobilize material and
1. Topping of Tubes and accessories
1.1 Do not place materials near access ways Work Team Leader
Personnel to site thereby causing obstruction.
2. Un-authorized persons at site. Work Supr.
1.2 Do not stack materials too high or overload.
Workers
1.3 Area shall be surrounded and putting up
HSE Spr.
Warning Signs.

2.1. Unauthorized persons shall not be allowed

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S/No Job Steps (Task) Hazard Risk Control Measures Action By Remarks

to work and access to the area.

 Manual handling materials and use 1. Slip, Trip & Fall from same level 5.1. Adequate stacking of materials. Work Team Leader
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of hand tools 2. Using hands 5.2. Housekeeping shall be a priority, walk and
3. Body movement work areas shall be kept free of scaffold Work Supr.
4. Back injury materials and supplies.
Workers
5. Falling objects 5.3. Ensure all employees use proper PPE i.e.
helmet, safety glasses, gloves and safety HSE Spr.
shoes and specific PPE for Rockwool such as
coverall and mask.
5.4. Employees shall use lifting technique's lift
with legs not their backs. Get help when
needed. Take regular rest
5.5. Reduce frequency of lifting or rotation to the
employee
5.6. Avoid manual handling if possible (use
mechanical equipment ex. Pallet truck,
trolley).
5.7. Proper positioning while working
5.8. Assign trained and experienced persons
5.9. TBT shall be held before starting work
5.10. Ensure Good housekeeping
5.11. Close supervision shall be present.
5.12. Products should be kept dry, if possible in
original packaging.

4 Prepare to Entry into confine spaces  Poor knowledge about the kind 1. To Comply with PTW and confined space Work Team Leader
( Compander box, CB Cage A-East of confined space ,confined procedure requirement
Bottom) space procedure ..) 2. Drawing to be provided by AP Work Supr.
 Poor communication 3. Gas test to be carried out by Authorized
Workers
 Lack of trained person (rescue Gas Tester (AGT ) for testing the oxygen
team ,watchman ..) (19.5-23.5) HSE Spr.
 Lack of equipment of rescue 4. Thoroughly assess the area prior to any
plan (safety harness with entry
rope ,ambulance ..) 5. Ensure the work team understand the
 Lack of equipment to work safety AP HSE Procedure of 25-010533
( Confine Space Entry ,confined space

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S/No Job Steps (Task) Hazard Risk Control Measures Action By Remarks

(lighting, scaffolding for rescue procedure 25-010534 )


access .gas detector .) 6. Keep minimum required personnel at each
entry (2 persons)
7. Training to be conducted by HSE (standby
man, rescue team )
8. TBT To Be conducted with three language
English, Arabic Turkish
9. Provide necessary rescue equipment and
work equipment (safety harness with rope,
gas detector with calibration certificate,
scaffolding with green tag for proper
access, low voltage lighting.
10. Safety signs to be used (confined space
hazards)

11. Rescue team and equipment to be at site at


all time of work (see rescue plan)

5 To perform the Rock wool installation: 1.1. Dark / Low visibility 1. Adequate lighting shall be provided. (power Work Team Leader
1. In confined space (Compander box, 1.2. Oxygen deficiency / battery operated 24v) if necessary
CB Cage A-East Bottom and inside 1.3. Loss of communication 2. Entrance point must be kept free from any Work Supr.
CB – 8 mt deep from the entrance) 1.4. Poor access and egress obstruction for access route at all times.
Workers
and 1.5. Poor Housekeeping 3. Gas detector to be used by trained person
2. Cutting and re-welding of metal 1.6. Dust in side the confined space at all time HSE Spr.
cover inside CB 1.7. Lack of PPE 4. Stand by man to be present out the
3. Work at Height/Existing platforms of 1.8. Unauthorized Entry confined space at all the time of work and Site Doctor
CB 1.9. Fall from height communicate with the entry person by
proper way and not leave the area before DRIZ Rescue Team
30 min ago off the end of the work
5. Standby man doesn’t enter inside the
confined space
6. Proper housekeeping to be apply to ovoid
slips and trips hazards
7. Only competent inducted personnel shall
be allowed access worksite.
8. Close Supervision shall be provided
9. Proper PPE shall be worn at all times (Wear
goggles if working above shoulders or

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S/No Job Steps (Task) Hazard Risk Control Measures Action By Remarks

where there is heavy dust development,


Eye protection to EN166 is advised. Use
gloves conforming with EN 388 to avoid
itching and Cover exposed skin.)
10. W@H training should be completed prior
to enter to confined space as same as
confined space training completed.
11. Proper/approved access platform to be
provided to reach the working point at the
bottom from the 8mt height.
12. Rescue team to be standby during the work
activity with their proper rescue materials
13. Safety harness must be worn at all time and
to be attached to rescue apparatus at all
time.
14. Rescue plan to be shared with the
attendees and the plan should be fully
followed.

2.1. Defective cutting machine 1. Cutting machine must be fixed on the


2.2. Misuse of tools ground to avoid any movement or
2.3. Incorrect positioning unwanted contact with the operator.
2.4. Fire 2. Pre-use inspection of machine/tools
2.5. Electricity 3. The machine must be turned off after any
2.6. noise use.
4. Proper/safe positioning (ergonomics
positioning) while working
5. Cutting tools must be inspected (color
code)
6. Cutting machine must be in good condition
(Inspection).
7. Fire blanket to be used to cover the piping
in side confined space
8. Fire extinguisher powder to be
9. Electrical connection (cable) shall be
checked before any use
10. Good communication between standby

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S/No Job Steps (Task) Hazard Risk Control Measures Action By Remarks

man and person entry into confined space


11. Full PPE to be worn (face shield-gloves.)

3.1. Defective CB Platform. 12. Platforms have to be checked prior to


3.2. Fall from height. starting of work.
3.3. Drop objects. 13. Continue site supervision to prevent
overload or misuse of CB Platforms.
14. Workers at height to be trained on work at
height and competent persons.
15. Do not work or place anybody part outside
of the work platforms (toe board, mid rail,
top rail)
16. Barricade the working area (Drop zone to
be identified).
17. SIMOPS to be prevented.
18. Use lanyards and pouches to prevent tools
from drops.

19. Chin strap used at all time

20. Rockwool materials 1 packet only to be


lifted by proper rope to the platforms.

Rockwool; 1. Remove from exposure. Rinse the throat


1. Inhalation and clear dust from airways
2. Skin 2. If itching occurs, remove contaminated
3. Eye clothing and wash skin gently with cold
4. Ingestion water and mild soap
5. Symptoms and effects, 3. Rinse abundantly with water for at least 15
both acute and delayed minutes.
6. Fire 4. Drink plenty of water if accidentally
7. Handling and Storage ingested
8. Irritation 5. The mechanical effect of coarse fibres in
contact with throat, skin or eyes may cause

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S/No Job Steps (Task) Hazard Risk Control Measures Action By Remarks

temporary itching/inconvenience
6. Use Water, foam, carbon dioxide (CO2), or
dry powder fire extinguisher
7. Preferably, use a knife for cutting. If a
power tool is used, provide effective dust
extraction. Ensure adequate ventilation of
workplace.
8. In the case of coarser fibres there can be
mechanical effects on skin, upper
respiratory system (mucous membranes)
and eyes that can cause temporary, self-
fading effects (e.g. itching). No chemical
effects ensue
9. Workplace exposure limit (WEL) 5mg/m3
gravimetric measure (total inhalable dust)
and 2 fibres/ml airborne fibre limit, 8-hour
time weighted averages. HSE guidance
assumes that the gravimetric measure
would be reached before the fibre
measure. (see SDS ).

6 Adverse Weather Condition  Rain 1. All activities at height should be stopped in Work Team Leader
 Strong wind adverse weather condition. 18 mph can
 Thunderstorm, lighting strike effect balance so this speed limit will be the Work Supr.
 Heat stroke /exhaustion and maximum for work at height.
Workers
ultra violet rays. 2. Stop work when weather doesn’t permit. If
there is pure lighting or thunderstorm the HSE Spr.
work at height activities shall be stopped.
3. Weather station availability

7 Housekeeping and Conditions for safe  Unsafe materials left at site 1. Proper manual handling method and waste Work foreman
storage. ( tripping hazard ) management procedure shall be full Work team leader
followed
2. To carry out housekeeping before/after the
activity
3. Products should be kept dry, if possible in
original packaging.

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S/No Job Steps (Task) Hazard Risk Control Measures Action By Remarks

4. Waste should be disposed of according


to local regulations.

1. PPE shall be worn at all times


2. Full body harness must be worn at 1.8 meter and more. AP fall protection procedure 25-010521 shall be referred for further details.
3. Mobile phone is strictly forbidden on work at height activities.
4. The duty shall be mentioned on the tag.
5. Set up barricades around work area and display warning signs
6. All equipment inspected by Helios / Air Products must have a valid inspection stickers attached on the equipment
7. All PTW and supporting permits must be valid before any works begins
8. All jobs must be closely supervised and contractor’s PTW HOLDER must be on site at all times
9. Valid vehicle entry permit is required for entering into restricted area.
10. On hearing fire alarm siren, stop all works, machinery & source of ignition and walk on foot to the nearest muster point
11. Vehicle to exit immediately to designated parking area after delivery of material
12. No eating and resting on site. Use designated eating and resting area
13. Maintain good housekeeping daily at all the work places
14. Tool box talk specific on work instruction and briefing on hazards and control measures to be conducted before start of work
15. Ensure a permanent supervision and HSE monitoring during work execution.
16. WMS & A shall be respected during the activities and communicated to all involved person.
17. Disease Control Plan shall be followed to take necessary precautions on Covid 19.
a. Two (2) meter social distancing shall be provided and enforced by the supervisors/foreman or line managers to the persons-in any work area.
b. All line managers, supervisors, foreman shall follow and monitor the Covid 19 precautions i.e. social distance, wearing of mask and/or face visors.
c. Spitting on site will not be tolerated and any person seen to be spitting at site will be immediately removed from the work site.

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