Ref. No.

: GPL F HS 02 Date: 10/20/2020

Rev.No.: 00 Page no. 01 of 01 GPL/HIRA/23
Hazard Identification & Risk Assessment Format

Activity: Concreting
Risk
Assessment
Risk Assessment existing

Non-Significant (NS)
additional
Control Measures

Ref. Of WI/ SOP :-

Legal Yes/No

Significant (S) /
Control
Measures
Sr. No. Activity Hazard Issues (Internal/External) Risk ( Probable Outcome) Existing Control Additional Control Measure Opportunities & Action Remark

Probability(P)

Probability(P)
Severity(S)

Severity(S)
Risk Level

Risk Level
(H/M/L) :

(H/M/L) :
1. Improper Access 1. Fall of Person 1. Provide secure access for movement.
2. Wear rubber hand gloves, gumboot 1. Identify access clearly.
2. Contact with skin 2. Skin irritation
etc. 2. Strict adherence of PPE's
1 PCC 3. Exposed to Eye Internal 3. Eye Irritation
3. Wear safety goggle
P3 S3 H
3. Check Lux level for ensuring
P1 S3 L Nil
4. Inadequate Illumination 4. Fall of person &
5. Noise Material 4. Ensure adequate illumination. adequate illumination
5. Provide ear plug or ear muff.

1. Ensure secure access for movement

1. Improper Access
2. Improper working platform
3. Bare cable
4. Cable entangle with reinforcement bar
2 RCC (at Ground & at Height)
5. Contact with sharp edge
6. Contact with skin
7. Exposed to Eye
8. Inadequate Illumination
1. Fall of person 2. Provide adequate working platform. 1. Provide Green tag to the safe
2. Fall of material 3. Provide industrial top. scaffold & Red tag to the nonstandard
4. Keep all cable overhead and should scaffolding.
3. Electrocution be in contact with nonconductor 2. Carry electrical inspection.
4. Trip material only. 3. Monitor electrical routing. Change as
Internal 5. Wear cut resistive hand gloves to P3 S3 H per condition. P2 S3 M Nil
5. Cut injury avoid cut injury. 4. Authorized electrician should be
6. Wear rubber hand gloves, gumboot available all time.
6. Irritation of Skin to avoid contact with concrete. 5. Follow concreting checklist.
7. Eye irritation 7. Wear safety goggle. 6. Check Lux level for ensuring
8. Fall of person 8. Provide adequate source of adequate illumination
illumination.

1. Check all hydraulic hoses for leakage.

1. Hydraulic oil leakage
2. Damaged Pressure gauge
3. Obstruction in access
4. Contact of pipeline with scaffolding
structure
5. Loose locking pin
3 Concreting by concrete Pump 6. missing of cage on hopper
7. Open panel door
8. Unauthorized operation
9. Missing of pipe stand
10. Inadequate support
11. Rotating part
2. Replace damaged component
1. Failure of hydraulic 3. Keep concrete pump away from
function access.
2. Failure of pressure 4. Ensure concrete pipeline should not
indication tied with scaffold structure.
3. Hit to concrete pump 5. Check all component including
1. Provide red tag to the pump in case
4. Fall of Person & locking pin for tightness. of leakage finding.
scaffolding 6. Inspect Hopper for cage.
5. Bursting at joint 7. Panel door should always be closed 2. Carry regular inspection of pump for
Internal 6. Personal Injury to avoid any damages or perform P3 S4 H any damages. P2 S4 M Nil
3. Follow concrete pump checklist
7. Damages to panel unauthorized operation.
component 8. Deploy authorized operator, display 4. Follow work permit.
5. Check for administrative control.
8. Personal Injury contact details of operator with photo.
9. Hit to body part due to 9. Ensure concrete pipeline should be
jerking of pipeline laying on stand.
10. Fall of pipeline 10. Check all supports provided to the
11. personal injury pipeline.
11. Fencing of rotating parts should be
in place.

1. Identify leveled surface

1. Toppling 2. Surface area should be well
compacted.
2. Cave in and fall 3. Outrigger of boom placer should be Y S 1. Follow Work permit.
1. Uneven surface 3. Tilting & toppling of fully extended. 2. Ensure administrative control in
2. Loose soil platform boom placer
4. Keep metal slipper for outrigger place.
3. Imbalanced outrigger extension 4. Component damages support. Remove wooden slipper. 3. Issue red tag in case of any fault
4. Use of wooden slipper 5. Failure of functioning
4 Concreting by Boom placer 5. Hydraulic leakage Internal 6. Electrocution & 5. Check all hoses for oil leakage. P4 S4 H finding. P2 S4 M Nil
6. Overhead Utilities Damages to utilities 6. Ensure there should not be any 4. Strict adherence of inspection
7. Damaged pressure gauge 7. Incorrect pressure overhead utilities before placing boom checklist.
8. Unauthorized operation indication placer. 5. Carry work under dedicated
7. Pressure gauge should be operating supervision.
8. Personal injury condition.
9. Property damage 8. Authorized operator should be
deployed.

1. Inspect bucket before get in use.

1. Fall of concrete 2. Use inspected lifting tools.
1. Uninspected bucket 3. Ensure there should not be any 1. Carry third party inspection of all
2. Fall of Bucket
2. Damaged Lifting tools 3. Fall of material overloading. concrete bucket.
3. Overloading 4. Carry work under supervision. 2. Display safe load capacity on bucket
5 Concreting by Tower Crane
4. Concrete Leakage Internal 4. Breaking of lifting
5. Check for any leakages, remove
P4 S4 H
same as mentioned in Form 11.
P2 S4 M Nil
5. Improper signaling accessories damaged bucket from site. 3. Mention test & due date on bucket.
5. Personal Injury
6. Suspended load 6. Property Damage 6. Instruct all about suspended load 4. Issue red tag to damaged bucket.
that nobody should stand below
suspended load.

1. Provide rubber hand gloves,

gumboot.
2. Provide safety goggle.
1. Contact with skin 1. Skin irritation 1. Strict adherence of PPE's.
3. Provide secure access for movement.
2. Exposed to Eye 2. Eye irritation 4. Provide adequate working platform. 2. Issue green tag to the safe scaffold &
3. Improper Access 3. Fall of person red tag to the unsafe scaffold.
Manual Concreting at ground & Ensure that there should not be any
6
Height
4. Insufficient working platform Internal 4. Personal injury
gap in platform.
P3 S3 H 3. Ensure administrative control in P1 S3 L Nil
5. Inadequate illumination 5. Trip 5. Provide mid & top railing to the place.
6. Sharp edge 6. Cut Injury 4. Carry work under supervision.
scaffolding.
7. Missing of anchorage point 7. Fall of person 6. Provide adequate illumination. 5. Follow work permit.
7. Anchorage point should be provided
for anchoring safety harness at height.

1. Provide adequate working platform.

Electrical related activity (Conduit
7 fixing, fish wire passing, Back box
fixing)
1. Insufficient working platform
2. Improper access
3. Open edge
4. Open shaft
5. Inadequate Illumination
6. Missing of anchorage point
Ensure that there should not be any
gap in platform.
2. Provide secure access without
obstruction. While using ladder, one
person compulsorily deployed for
1. Fall of person holding ladder.
1. Deploy experienced manpower
Internal 2. Personal Injury 3. Ensure barricading of edge. P3 S3 H 2. Include activity in workpermit. P2 S3 M Nil
4. Close all shafts - vertically and
horrizontally
5. Provide adequate illumination at
working location and in access
6. Ensure secure anchorage point all
the time while working at edge and in
shaft.

1.Hard barricading provided.

2.Blade Guards are kept in position.
Experienced persons engaged for floor
1.Fall from height. finishing activity
2.Cut Injury/ Body part 3.Use double insulated cables only.
1.No edge protection at height. All electrical connection are routed 1. Strict adherence of PPE's.
crush injury.
2.Exposed rotating blades. through RCCB only. 2. Issue tag to the machine.
3.Electricity 3.Electrocution Providing earthing to machine and 3. Ensure administrative control in
8 VDF Activity 4.Energy P3 S3 H S P2 S3 M Nil
4.Idle running of machine. electrical panel. place.
Consumption 5.Hit
5.Excessive noise toperson All cable joints are properly insulated. 4. Carry work under supervision.
6. Inadequate Illumination 6.Noise pollution 4.Switch off power or engine to avoid 5. Follow work permit.
7. Personal Injury idle running.
5.Ear plugs provided
Maintenance of machine.
6. Provide adequate illumination.

RISK Calculation / Evaluatio

Probability (P) P/S S1 S2 S3 S4

P1: Improbable P1 L L M M

P2 : Remote P2 L M M H

P3 : Possible P3 M M H H

P4 : Probable P4 M H H H

A : Hazards must be avoided (or the level of risk reduced significantly and reliable by controls)
Severity (s)
B : Hazards should be avoided (or the level of risk reduced significantly and reliable by controls)
S1 : Negligible
C : Risk to be controlled as far as reasonably practicable
S2 : Minor
D : Risk is controlled as far as reasonably practicable .
S3 : Sever
-- : Acceptable risk
S4 : Extreme
LEGAL : If activity come under legal implecation (significant) than additional control measures is to be taken and has to be reviewed
periodically.
S : Significant
 NS : Non - Significant.

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