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JOB SAFETY ANALYSIS WORK SHEET

MANGALA UPGRADATION PROJECT (MUP) STAGE-2
FACILITY / (EPC-2) DATE : PAGE No: 1
SITE:
AREA JSA REF
AUTHORITY: No:
DEPT PTW NO.
DEPARTMENT / SYSTEM /
LOCATION:
TASK DESCRIPTION: JOB SAFETY ANALYSIS TEAM (FIRST NAMED-JSA TEAM LEADER)
Blasting & Painting Work NAME POSITION
Cairn Construction Mechanical
Engineer
Contractor Site Supervisor
Contractor Site HSE Engineer
Cairn Construction HSE
Engineer

REFERENCES AND OTHER RELEVANT INFORMATION : (e.g. Emergency Provision

Required, Competency requirements, Tools & Equipment, P&ID’s, Drawings, Procedures, JSA Reviewed
Certificates, other Job Safety Analysis’s)
NAME
(PRINT) :
POSITION :

DATE :

SIGNATURE

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1 Mobilization  Injury to 3 2 M  Engage experienced & trained Section In charge / 2 1 L

of material workmen/fatality workmen. Site Engineer
 Property  Daily Tool box talk prior to work
Damaged  Ensure that load is within their limit
  Material should be lifted by bending
knees, keeping back straight and
Manual handling keeping the load close to the body
of materials  Lifting should be done simultaneously
 Proper communication among the
workers while handling the materials
 Should not carry materials by blocking
your view
 Material should be lifted in a team
when the load is too much for one
person
2 Scaffold work Fall of materials/  Injury to 3 3 H  Ensure scaffold gang shall be trained Section In charge / 2 1 L
persons workmen/  Tool box talk shall be conducted. Site Engineer
Fatality  Use red tag while scaffolding under
 Property damage erection
 Area is to be cordoned off.
 No material should be thrown from
height
 Use pulley arrangement for lifting
scaffolding material
 Only approved scaffolding material
should be used for erect scaffold.
 All workmen should use their
appropriate PPE with full body harness
 Use green tag after inspected by
competent person

3 Working at Fall of person or Injury to person & 3 3 H  Mandatory PPE’s Section In charge / 2 1 L

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height material Fatality  Hazard communication shall be done Site Engineer

through job specific tool box talk.
 Certified metal scaffolding should be
provided and certified by competent
Property damage person.
 Transfer material by using ropes
through pulley system
 Scaffolding Tag system shall be
followed.
 Full body harness on and above 2mtrs.
 100% tie-up shall be ensured.
3 3 H  Provide proper means of access to Section In charge / 2 1 L
working platform. Site Engineer
 Ladders shall be good condition, and
secured by proper means with work
 Physical injury due platform / staging.
Improper access
to improper body  3 point contact to be ensured while
movement using ladder
 Clear level space at bottom of ladder
and proper handhold at top of ladder.
 Task specific training shall be
conducted.
Loose material Injury to person 3 3 H  Clear all loose material from elevated Section In charge / 2 1 L
on work work platform. Site Engineer
platform 
 Ensure good housekeeping
 Keep Materials in secured manner.
House keeping Injury to person 3 3 H Section In charge / 2 1 L
 Hand gloves shall be used. Site Engineer
Cut injury  Change the hand gloves on regular
interval.

4 Abrasive Damaged blast  Injury to 3 3 H  Conduct daily Tool box talk discussing Section In charge / 2 1 L
Blasting with of nozzle, hose. workmen safety precaution according to the work Site Engineer

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Compressor. /Fatality to be performed.

 All fittings (Valve & Regulator) and hoses
 Property will be proper rated capacity & checked
Damaged visually for any damage.
 Air hoses should be routed properly &
identified with warning tape.
 Ensure all the blasting equipment should
be inspected and certified by CIL prior to
start of activity
 TPI certificate shall be ensured for all
pressure valves.
 Ensure blasting area shall be barricaded
by screen / sheet at all sides
Bursting of Air  Injury to 3 3 H  Conduct daily Tool box talk discussing Section In charge / 2 1 L
Receiver workmen safety precaution according to the work Site Engineer
/Fatality to be performed.
 Only Authorized person shall be allowed
 Property in Restricted Zone.
Damaged  Compressor & It’s all part must be
checked physically for its pressure Test
As per norms and it shall be inspected by
internal inspection team prior to
operate.
 Pressure test detail, date of testing, due
date for testing PRV detail –all such
detail must be displayed.
 Blasting nozzle shall be equipped with
dead man switch & properly bonding to
avoid static build up
 Check air compressor’s test certificate
 Only experience and trained personnel
deployed at site
Abrasive  Competent supervisor shall be ensured
Blasting with throughout the work activity
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Compressor  Injury to 3 3 H  Proper PPE should be provided & worn Section In charge / 2 1 L
Continue--- workmen fulltime at site. Site Engineer
/Fatality  Barricading shall be done to avoid the
unauthorized entry
Hit By rotating  Property  All the Rotating part must be guarded.
part or other Damaged  Trained & authorize personnel shall be
object
engaged for the activity.
 Outgoing air pressure from compressor
shall be set at suitable pressure so as to
withstand by all fittings and fixtures.
 Air Hoses should be secured with whip
lash & securing pins on connector.
 Injury to 3 3 H  Only Experience personnel will be Section In charge / 2 1 L
workmen allowed to do this abrasive blasting job. Site Engineer
 Proper PPE shall be used for eyes
Eyes injury
protection.
 Training shall be given to blaster before
deputing at site.
 Conduct daily Tool box talk
Injury to 3 2 M Section In charge / 2 1 L
workmen/head  All Air line shall be kept tidily to prevent Site Engineer
Trips Hazard injury the tripping Hazard.
Abrasive  Inspection shall be done by operator
before starting the activity on daily basis
Blasting with
Compressor
Injury to workmen 3 3 H  Only Authorised person shall be allowed Section In charge / 2 1 L
Continue--- Pressurized hose Site Engineer
in Restricted Zone.
present in man /Fatality  Trained & authorize personnel shall be
movement area. engaged for the activity and Authorised
operator name must be displayed.
Static electricity Shock Injury to 3 3 H  Proper bonding/earthing for Air Section In charge / 2 1 L
compressor & blasting pot to be
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workmen Site Engineer

provided.
Effect the lungs 3 3 H  Fly of particles must be arrested by Section In charge / 2 1 L
providing sufficient Barrication around Site Engineer
 Inhalation of Skin diseases the item which is to be abrasive blasted.
suspended  The area shall be declared as “Restricted
particulate Injury to zone”.
matter & workmen  Any personnel in restricted zone must
causing wear suitable respiratory PPEs (3M
diseases. 6000series)eye protection , safety
helmet, safety shoes and hand gloves.
 Blasting activity shall be done in open
area.
 Loss of hearing 3 2 M  All personnel in the vicinity of blasting Section In charge / 2 1 L
 Effect of lungs work should be provided ear plug & Site Engineer
 Noise  Injury to worn.
 Dust & Fly workmen  Dust mask shall be provided.
object
 No one shall stand near the blasting
area.
Soil 3 3 H  Proper maintenance of equipments. Section In charge / 2 1 L
contamination  Drip tray should be provided. Site Engineer
 Oil spillage
 Diesel fueling by diesel browser only.
 Contaminated soil shall be disposed.
Abrasive  Injury to 3 3 H Section In charge / 2 1 L
 Sufficient qty of fire Extinguishers shall
Blasting with workmen be provided. Site Engineer
Compressor /Fatality  Good housekeeping shall be ensured.
Continue---  Fire Hazard  Engine oil shall be change as per
 Property
manufacture recommendation.
Damaged
 Oil temperature shall be monitor
regularly.
5 Painting  Skin Irritation. Skin diseases 3 3 H  Conduct daily tool box talk discussing Section In charge / 2 1 L

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Loss of eye safety precaution according to the work Site Engineer

to be performed.
 Proper PPE’s as stipulated in MSDS to be
provided & used.
 Eye injury
 All the safety measures as included in
MSDS Must be followed.
 Only Trained and authorized person to
be engage for painting purpose.
 Fire Hazard  Injury to 3 3 H Section In charge / 2 1 L
workmen  No hot work shall be one within the
Site Engineer
/Fatality vicinity of Painting work.
 Paint cans/Drums must be kept always
 Property closed and this is to be protected from
Damaged grinding fire sparks by providing screen.
 Inhalation of Effect of lungs 3 3 H  Nose mask shall be used while painting Section In charge / 2 1 L
toxic gases, activity. Site Engineer
suspended  Injury to  Only Trained and authorized person to
particulate workmen be engage for painting Job.
matter and /Fatality
causing
respiratory
problem.
6 Work in side  Hazardous  Paint/ 3 3 H  Job specific tool box talk should be Section In charge / 2 1 L
(confined gases Chemical given while we working in confined Site Engineer
Space)  Oxygen fumes, space
deficiency/ suffocation  Provide training for confined space
oxygen rich  Slip/ Trip fall workers
 Electrical  Proper ventilation shall be ensured
hazard  Obtain appropriate PTW and conduct
initial gas test by AGT also implement all
control measures.
 Unauthorized person shall not enter in
to confined space

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 Respiratory protector shall e ensured as

per MSDS while working
 Ensure hole-watcher should be
provided at entry point to control the
movement and monitoring the level
 Area housekeeping shall be ensured
 Fire extinguisher shall be provided
7 Housekeeping  Trip,  Injury to 3 3 H  Conduct daily tool box talk discussing Section In charge / 2 1 L
& removal of slip/struck by workmen safety precaution according to the work Site Engineer
excess material  Manual  Fall on ground to be performed.
 Head injury  Housekeeping will be maintained in a
handling
 Back injury good & orderly manner.
 Hand injury
 Disposed rubbish as required & to be
transferred to large skip garbage bin as
per waste management procedure
 Keep the materials & tools in
appropriate place & segregate
accordingly in the stockyard.
 Empty paint tins will be segregated in
separate trash containers & should not
be mixed with other waste.
8 Working in  Heat Stress  Dehydration 3 3 H  Drinking plenty of water Section In charge / 2 1 L
external  High wind  Heat Exhaustion  Wear light breathable clothing Site Engineer
weather  Rain  Heat Stroke  Rest & cool off several times during the
day time at rest shelter
 Follow heat stress prevention guideline
as per CIL
 No height work during high wind & rain.
 After inspection work should be started
during rain & wind
9 Work near H2S H2S present at irritation of eyes, 3 3 H  Ensure mandatory H2S training Section In charge / 3 1 L
porn area work site nose, throat, or  Ensure valid permit Site Engineer
respiratory system  The air needs to be tested for the
presence and concentration of H2S by a
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qualified person using test equipment

10 Work during Illumination Trip/slip/Fall 3 2 M  Proper illumination should be provided. Section In charge / 3 1 L
night shift  Follow night work prevention guideline Site Engineer
as per CIL
 Ensure proper housekeeping at site.
 Rest properly at rest shelter.

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