Rev:-02

INDANA ENGINEERING PRIVATE LIMITED

01.

JOB TITLE – Erection Of Pipes At Spool Over The Pipe Rack, Equipment Installation & Touch Up Paint
.
.

Project Name: - DIC India Limited @ Sayakha GIDC

Sr. No. ACTIVITIES HAZARD RISK CONTROL MEASURES
 Protruding
 Area to be hard barricaded and entry restricted
objects
 Bend down all nails / cover protruding objects with protection caps
Puncture injury  Back pain
to avoid any possible injury
 Sharp edges  Personal injury
 Step and ramp shall be provided for asses
1
Manual  Slip trip and  Puncture
 All asses and egress shall be clear from material, tools and equipment
handling falls  Damage
follow proper manual handling techniques
 Improper property
 plan the route to be taken while handling
manual  Electric shock
 Avoid twisting awkward positioning sufficient work space to be ensure
handling

 Work permit procedure should be followed

 Tool box meeting should be conducted
 Welding machine shall be inspected
 Proper PPE’s should be warned
 Health effect  Persons working should be trained
 Electric shock
 Lungs disease  Signboards / cautionary boards should be displayed at working location
 Fire
2  Fire explosion  Competent supervision is required at location
Welding work  Dangerous Fumes
 burn / eye  Good housekeeping is should be maintained at working location
& gases
injury  Working area should be barricaded & put sign board of ‘’ Hot work in
 Flying particles
progress ‘
 All flammable material should be removed before start the work
 Provide fire blanket If needed
 Provide fire extinguisher job location
 Electrical live Cable should not have any joint

Page:-1
 Rev:-02

INDANA ENGINEERING PRIVATE LIMITED

01.

JOB TITLE – Erection Of Pipes At Spool Over The Pipe Rack, Equipment Installation & Touch Up Paint
.
.

 Well ventilated area to be used for welding work

 Provide proper electrical connection through ELCB
 Provide job specific training all engaged person
 Work permit procedure should be followed
 Provide job specific PPE’s to engage workers
 Trained & experience holder person should be deploying to the work
 Burn injury
 Tool box meeting should be conducted
 Serious injury
 Gas cutting set should be inspected before use
 Untrained  Burn injury
 Provide flash back arrester to cylinder both side
operator/  Lungs
Gas Cutting  Both cylinders should have kept always in vertical position on trolley
person disease
3 proper chain.
work  Explosion  Loose of  Check against hose pipe for gas leakage with soap water
 Back fire properties  Ensure that valve protection to fitted on cylinder
due to fire  Working area should be barricaded & put sign board of ‘’ Hot work in
Lungs disease progress ‘
 Provide fire extinguisher job location
 Provide job specific training to all engaged person
 Work should be going under supervision
 Check grinding wheel expiry date
 Check grinding wheel clean & dry before test.
 Personal
Grinding work  Grinding wheel mounted by only trained worker according to
4 injury
Inspection of  Crack Out/ manufactures instructions.
 Damage
Cutting, damaged wheel  Ensure speed of grinding wheel should not less than speed of grinding
properties
grinding wheel m/c
 Electric shock
 Only inspected m/c, wheels shall be used
 Ensure protective guard is in place.

Page:-2
 Rev:-02

INDANA ENGINEERING PRIVATE LIMITED

01.

JOB TITLE – Erection Of Pipes At Spool Over The Pipe Rack, Equipment Installation & Touch Up Paint
.
.

 Tool box talk & briefly of JSA before start of job

 Fatality  Appropriate PPEs

 Burn
 Fall of  Use of full body harness
 Personal
personnel
injury  Ensure proper hook up of full body safety harness / Shock absorber

 Proper rigging plan & certified lifting gears

Erection /  Area barricading and safety signs
5
Dismantling of  Cut hand / leg
existing  Damage  Nut & bolt to be shifted in proper bags
structure, piping property
 Falling and  Do not throw tolls and spares
and equipment  Eye injury
damaging of
material /  Tools to be tied with rope while work at height
tools
 Use of chain strip while working at height

 Close monitoring by competent supervisor

Page:-3
 Rev:-02

INDANA ENGINEERING PRIVATE LIMITED

01.

JOB TITLE – Erection Of Pipes At Spool Over The Pipe Rack, Equipment Installation & Touch Up Paint
.
.

 Trip / Asses  Giddiness  All material to be stacked properly

blocked
 Tiredness  All the asses / ways must be open in case of emergency (Emergency exit
poster to be posted.
 Giddiness
 Material to be barricaded

 Other  Certified lifting tools and equipment

diseases and  Certified crane operator
 Dropping of health  Area barricading + safety signs
load during problems  No personal under suspended load
lifting  Close monitoring by competent supervisor

Erection of steel  Slip / trip  Check position of crane and trailer

structure piping  Fatality  Experience & certified crane operator and signal man compact the
and equipment  Personal ground
 Swinging of injury  Approve rigging plan
load  Damage  Two man with tag line for control load movement
property  Close monitoring by area supervisor
6
 No work during high wind and rain
 Area barricaded for crane and load movement
 Fatality  3rd party certified crane and lifting tools
 Equipment  Damage  Crane and lifting tools inspected by SK

Page:-7
 Rev:-02

INDANA ENGINEERING PRIVATE LIMITED

01.

JOB TITLE – Erection Of Pipes At Spool Over The Pipe Rack, Equipment Installation & Touch Up Paint
.
.

failure property  Qualified crane operator and signal man

 Eye injury
 Personal injury  The flange joints shall be visually checked before starting hydro test,
 Blasting of
 Damage water testing area martial’s covered, hydraulic machine inspected
7 pipes and
Hydrotesting property  Water testing area barricading, housekeeping team ready for water
blown out of
leakage cleaning
blinds
 Lungs disease  Adequate ventilation
 Inhale fumes
 Provide rubber hand gloves and face shield while painting down hand
8 Pipe painting  Skin irritation  Burn
 Rubber hand gloves & goggles to avoid direct contact to paint
 Eye injury
 Scattered  Slip & trip  Arrange the recovery and safe disposal of spent grit.
House keeping
9 materials  Ensure proper wind up of equipment, tool and tidiness of the work area.
And windup

In case of  Confusion  Personal  Give awareness about emergency evacuation plan, keep emergency
10
Emergency injury contact number. Aware about assembly point
 Loose hose  Slip & trip  Ensure uncoiled hoses will not be a tripping hazard.
 Ensure there are no kinks, cracks or damage to hoses.
 Gas leak  Explosion  Ensure adjustment screws on regulators are backed off.
11 Argon Welding  Check against hose pipe for gas leakage with soap water
 Provide flash back arrester to cylinder both side
 Dangerous  Health effect  Persons working should be trained
Fumes & gases  Lungs disease  Manage the work hours and duration to minimize fatigue

Page:-8
 Rev:-02

INDANA ENGINEERING PRIVATE LIMITED

01.

JOB TITLE – Erection Of Pipes At Spool Over The Pipe Rack, Equipment Installation & Touch Up Paint
.
.

 Fire  Fire explosion  Work permit procedure should be followed

 Tool box meeting should be conducted
 Welding machine shall be inspected
 Proper PPE’s should be warned
 Competent supervision is required at location
 Good housekeeping is should be maintained at working location
 Working area should be barricaded & put sign board of ‘’ Hot work in
progress
 All flammable material should be removed before start the work
 Provide fire blanket If needed
 Provide fire extinguisher job location
 Personal  Health effect  While working blaster should wear blasting hood.
injuries  Lungs disease  Starting the operation the helmet, visor, breathing tube respirator hose,
 Fire explosion air enter ports and fittings must be thoroughly inspected and cleaned of
 burn / eye all dust and debris.
injury  Draining the moisture from the filter every four hours.
Sand Blasting by
12 pneumatic blast Area to be barricaded by ac sheets appropriately. Sign board to be
gun.  Area to be barricaded by ac sheets appropriately. Sign board to be
provided.
 “NO UNAUTHORISED ENTRY” board to be displaced at visible places.
 Deploy only the trained and experienced persons only.
 Standard Chicago Coupling with proper washers. and additional clamps

Page:-9
 Rev:-02

INDANA ENGINEERING PRIVATE LIMITED

01.

JOB TITLE – Erection Of Pipes At Spool Over The Pipe Rack, Equipment Installation & Touch Up Paint
.
.

 Cleaning of the nozzle during the blasting to be avoided.

 Bursting of  Incorrect  First stop the Compressor.

hose installation  Close the valve at the compressor end take off point for any change over
 Material and do not remove the hose under pressure
fatigue
 Whiplash arrestor must be fitted.
 External
damage  Check the condition of hose on daily basis.
 Flying of the  Irritation of  All persons working in the area should wear dust musk & ear plugs
dust the eyes during the operation.
 Coughing  Proper ventilation, exhaust fan shall be provided.
 Sneezing
 Medical health checkup of workers to be carry out in regular interval.
 Maintain the good housekeeping
 Generation of  Fire explosion  Keep fire extinguisher near the work spot / compressor
sparking  Provide earthling to the job.
 Hitting of the  Personal injury  No horseplay.
jet against  Damage  “NO UNAUTHORISED ENTRY” board to be displaced at visible places.
person property
13 Spray painting
 Gas release.  Explosion  Ensure adjustment screws on regulators are backed off.
 Check against hose pipe for gas leakage with soap water
 paint, oil spills.  Slip & trip  Check and clean any paint oil / grease spill / deposition on working area.

Prepared By Checked by Approved By

Page:-10