Qatar Liquefied Gas Company Limited

JOB SAFETY ANALYSIS FORM

JSA Number:DS/QG/SD-1019 NEW REVISED Page No 1 of 8
Job being analysed: Hydro Pressure Testing.

Department/Section doing JSA: Descon Planning JSA members: Alamdar Shah,Umar Niazi
Job Area/Location: Process & SRU Area Job performers: Descon Plant Services
NORMAL APPROVALS: POSITION Name Staff No Signature Date General Job Requirements/ Common PPE
JSA by: - Coveralls (Nomex Delta C).
Job Supervisor: - Safety Helmet (No older then 3 years
EXTRA ORDINARY APPROVALS (ONLY IN VERY SPECIAL CASES REFERRED BY A JOB SUPERVISOR): from date of issue).
Discipline Superintendent - Safety Shoes (Sole must not be smooth).
Safety Representative - Safety Glasses (Dark & Clear with carry
Any Other Approving Authority case).
- Hearing Protection.
- Safety Glove (Rigger Gloves).
- 1 Gas Alert Clip per group.
- Barricade/Sign the area.
- Pre-Start Safety Toolbox Talk.
- Confirm with Operation that Online
instruments is Isolated.
- Water of Specific PH value and composition
to be used.

HYDRO PRESSURE TESTING..-- Rev 00

 Sequence of Basic Job Steps Potential Hazards Disk Recommended safe working practices /procedures/
(Number them with description, write duration) Hazard Control methods/ PPE
Rank

1. Preparations / Connecting Fittings / Hoses. 1.1 Manual handling Injury. L 1.1.1 Maintain manual handling techniques.
1.2 Falling Objects. H 1.2.1 Ensure all tools tied up with lanyard / Use tools
Bags or Basket.
1.3.1 Good House Keeping (a place for everything
1.3 Slip / Trips / Falls. H
and everything in its place always)
1.4.1 Use full arrest harness with shocking absorber
1.4 Falling from height. H device system, and if you work is up to 3 metre high
you must clip your lanyard above your head.
1.4.2 Check Scaff-Tag.

1.5 Injury to other people H 1.5.1 Barricade area

2. Fill the Pipe with water & Pressurization. 2.1 Personal Injury. H 2.1.1 Only Qualified personnel will conduct Hydro
testing work.
(By Service Water Pressure Hoses).
2.1.2 Ensure fittings are secured properly.
2.1.3 Ensure Calibration pressure gauges are used,
One near the filling station and other near the highest
accessible point.
2.2 Leak. M 2.2.1 Inspect filling / Maintain Hoses.
2.2.2 Leak flanges to be rectified after complete
depressurisation.

2.3 Falling from height. H 2.3.1 Use full arrest harness with shocking absorber
device system, and if you work is up to 3 metre high
you must clip your lanyard above your head.
2.3.2 Check Scaff-Tag.
2.4 Slip / Trips / Falls. H 2.4.1 Good House Keeping (a place for everything
and everything in its place always)

2.5 Falling Objects. H 2.5.1 Ensure all tools tied up with lanyard / Use tools
Bags or Basket.
2.6 Manual handling Injury. L
2.6.1 Maintain manual handling techniques.
3. Fill the pipe with test medium & Pressurization. 3.1 Personal Injury due to over Pressure. H 3.1.1 Only Qualified Personnel will conduct Hydro
testing work.
(By Manual Hand Test Pump).
3.1.2 Ensured fittings are secured properly.
3.1.3 The system should never be pressurised above
the test pressure specified by Engineering design.
3.1.4 Consider water & Metal temperature.
3.1.5 Ensure Calibration pressure Gauge is used,
near the filling station.
3.1.6 Ensure Venting point is accessible safety and
there should not be any of plasting sheeting,
Tarpaulin, Fire blanket near by.
3.1.7 Ensure Air is released from vents before
pressurisation.
3.1.8 Wear full face shield, Apron & Rubber boots.
3.1.9 Ensure to provide Danger / Warning sign for
hydro test pressure work.

3.2 Leaks. M 3.2.1 Inspect pump fitting Maintain hoses.

3.2.2 Rectify leaking flanges after complete
depressurization.
3.3.1 Use full arrest harness with shocking absorber
3.3 Falling from height. H device system, and if you work is up to 3 metre high
you must clip your lanyard above your head.
3.3.2 Check Scaff-Tag.

3.4 Slip / Trips / Falls. H 3.4.1 Good House Keeping (a place for everything
and everything in its place always)
3.5.1 Ensure all tools tied up with lanyard / Use tools
3.5 Falling Objects. H Bags or Basket.
3.6 Manual handling Injury. L 3.6.1 Maintain manual handling techniques.
4. Depressurize / Drain the pipe. 4.1 Personnel Injury due to Release of H 4.1.1 Wear full face shield, Apron & Rubber boots.
Pressure.
4.1.2 Open valves and release pressure slowly.
4.1.3 Drain out test medium in a controlled manner.
4.1.4 Leaking flanges to be rectified after complete
depressurization.
4.1.5 Use QG approved water drainage n completion
of Hydro test.
4.2.1 Use full arrest harness with shocking absorber
4.2 Falling from height.
H device system, and if you work is up to 3 metre high
you must clip your lanyard above your head.
4.2.2 Check Scaff-Tag.
4.3 Slip / Trips / Falls. 4.3.1 Good House Keeping (a place for everything
H
and everything in its place always)

4.4 Falling Objects. 4.4.1 Ensure all tools tied up with lanyard / Use tools
H Bags or Basket.
4.5 Manual handling Injury.
L 4.5.1 Maintain manual handling techniques.
5. Disconnect Fittings / Hoses. 5.1 Manual handling Injury. L 5.1.1 Maintain manual handling techniques.
5.2 Falling Objects. H 5.2.1 Ensure all tools tied up with lanyard / Use tools
Bags or Basket.
5.3.1 Good House Keeping (a place for everything
5.3 Slip / Trips / Falls. H
and everything in its place always)
5.4.1 Use fall arrest harness with retrieving system
5.4 Falling from height. H and Check Scaff-Tag.
6. Area cleaning. 6.1 Slip / Trips / Falls. H 6.1.1 Ongoing at all times as you work, the area shall
be cleaning and unwanted materials to be removed.
Note: 1) If any of the tasks involves biological, physical or chemical hazards, then Industrial Hygienist must also sign this Form, against “Any Other Approving Authority” above.
2) If steps in a job are more than the space provided above, use a photocopy of this sheet to continue on the next page.
3) Details on safety (PPE, Hazard etc) and environmental requirements can be found in Safety & Environment Procedures available from the Intranet/Documents & Standards.
 Qatar Liquefied Gas Company Limited
JOB SAFETY ANALYSIS RISK SUMMARY SHEET

HIGH RISK HAZARD DESCRIPTION RISK DESCRIPTION CONTROL MEASURE

1 Preparations / Connecting Falling Objects. Ensure all tools tied up with lanyard /
Fittings / Hoses, Fill the Pipe Use tools Bags or Basket.
with water & Pressurization, Fill
the pipe with test medium &
Pressurization, Depressurize /
Drain the pipe, Disconnect
Fittings / Hoses.
2 Preparations / Connecting Slip / Trips / Falls. Good House Keeping (a place for
Fittings / Hoses, Fill the Pipe everything and everything in its place
with water & Pressurization, Fill always), Ongoing at all times as you
the pipe with test medium & work, the area shall be cleaning and
Pressurization, Depressurize / unwanted materials to be removed.
Drain the pipe, Disconnect
Fittings / Hoses, Area cleaning
3 Preparations / Connecting Falling from height. Use full arrest harness with shocking
Fittings / Hoses, Fill the Pipe absorber device system, and if you
with water & Pressurization, Fill work is up to 3 metre high you must
the pipe with test medium & clip your lanyard above your head,
Pressurization, Depressurize / Check Scaff-Tag.
Drain the pipe, Disconnect
Fittings / Hoses.
4 Preparations / Connecting Injury to other people Barricade Area
Fittings / Hoses, Fill the Pipe
with water & Pressurization, Fill
the pipe with test medium &
Pressurization, Depressurize /
Drain the pipe, Disconnect
Fittings / Hoses.
5 Fill the Pipe with water & Personal Injury. Only Qualified personnel will conduct
Pressurization Hydro testing work, Ensure fittings are
secured properly, Ensure Calibration
pressure gauges are used, One near
the filling station and other near the

HYDRO PRESSURE TESTING..-- Rev 00

 highest accessible point.
6 Fill the pipe with test medium & Personal Injury due to over Pressure. Only Qualified Personnel will conduct
Pressurization. Hydro testing work, Ensured fittings
are secured properly, The system
should never be pressurised above
the test pressure specified by
Engineering design, Consider water &
Metal temperature, Ensure Calibration
pressure Gauge is used, near the
filling station, Ensure Venting point is
accessible safety and there should
not be any of plasting sheeting,
Tarpaulin, Fire blanket near by,
Ensure Air is released from vents
before pressurisation, Wear full face
shield, Apron & Rubber boots, Ensure
to provide Danger / Warning sign for
hydro test pressure work.
7 Depressurize / Drain the pipe. Personnel Injury due to Release of Wear full face shield, Apron & Rubber
Pressure. boots, Open valves and release
pressure slowly, Drain out test
medium in a controlled manner,
Leaking flanges to be rectified after
complete depressurization, Use QG
approved water drainage n
completion of Hydro test.

MEDIUM RISK 1 Fill the Pipe with water & Leak. Inspect filling / Maintain Hoses, Leak
Pressurization, Fill the pipe flanges to be rectified after complete
with test medium & depressurisation, Inspect pump fitting
Pressurization. Maintain hoses, Rectify leaking
flanges after complete
depressurization.

LOW RISK 1 Preparations / Connecting Manual handling Injury. Maintain manual handling techniques.
Fittings / Hoses, Fill the Pipe
with water & Pressurization, Fill
the pipe with test medium &
Pressurization, Depressurize /
Drain the pipe, Disconnect
Fittings / Hoses.