Qatar Liquefied Gas Company Limited

JOB SAFETY ANALYSIS FORM

JSA Number: DS/QG/SD-1004 NEW REVISED Page No. 1 of 4
Job being analysed: Cutting / Grinding / Welding.

Department/Section doing JSA: Descon Planning JSA members: Alamdar Shah,Umar Niazi
Job Area/Location: Process & SRU Area Job performers: Descon Plant Services
NORMAL APPROVALS: POSITION Name Staff No Signature Date General Job Requirements/ Common PPE
JSA by: - Coveralls (Nomex Delta C).
Job Supervisor: - Safety Helmet (No older then 3 years
EXTRA ORDINARY APPROVALS (ONLY IN VERY SPECIAL CASES REFERRED BY A JOB SUPERVISOR): from date of issue).
Discipline Superintendent - Safety Shoes(Sole must not be smooth).
Safety Representative - Safety Glasses (Dark & Clear with carry
Any Other Approving Authority case).
- Hearing Protection.
- Safety Glove (Rigger Gloves).
- 1 Gas Alert Clip per group.
- Barricade/Sign the area.
- Pre-Start Safety Toolbox Talk.

Sequence of Basic Job Steps Potential Hazards
(Number them with description, write duration)
1. Mobilisation / Demobilisation for welding repair. 1.1 Manual handling injury.
2.1 Slip / Trips / Falls.
3.1 Falling objects.
Risk Recommended safe working practices /procedures/
Hazard Control methods/ PPE
Rank
L 1.1.1 Maintain manual handling techniques.
H 2.1.1 Good House Keeping (a place for everything and
everything in its place always).
3.2.1 Ensure all tools tied up with lanyard / Use tools
H
Bag or Basket.

CUT/GRN/WLD -- Rev 00
2. Cutting / Grinding / Welding. 2.1 Inadequate Ventilation. M 2.1.1 Ensure Adequate ventilation.

2.2 Exposure to hazardous (Gases or H 2.2.1 Continuous Gas Monitoring within 1 metre.
Liquids).

2.3 Spark / Flame / Combustible

M 2.3.1 Trained Firewatcher with Vest Standby.
substances.
2.3.2 Standby Fire Extinguisher, Fire Blanket and
Charged Fire Water Hose.
2.3.3 Continuous Gas Monitoring within 1 metre.

H
2.4 Electrical Shock.
2.4.1 Maintain proper earthing.
2.4.2 Inspect / Maintain Electrical equipment.
2.4.3 All welding machines must be inspected and
approved by QG.

M
2.5 Flying Grinding / Cutting particles. 2.5.1 Wear full-face welding mask, Apron and welding
gloves.
2.5.2 Wear safety Glasses and Face shield when
cutting and Grinding.

L
2.6 Exposure to UV radiation.
2.6.1 Ensure All exposed Body Skin is Covered.

H
2.7 Personal injuries.
2.7.1 Confirm Cutting / Grinding Disc is suitable for the
machine being used.

L
2.8 Manual handling injury. 2.8.1 Maintain manual handling techniques.

2.9.1 Good House Keeping (a place for everything and

H everything in its place always).
2.9 Slip / Trips / Falls.
2.9.2 Maintain Adequate lightening.
2. Cutting / Grinding / Welding (Continued) 2.10 Falling Objects. H 2.10.1 Ensure all tools tied up with lanyard / Use tools
Bag or Basket.
2.10.2 Welding Gas Cylinder to be secured by chain
on trolley.

2.11 Dehydration.
2.12 Flash back into regulator & cylinder.
3. Install / Remove Mechanical plug (If Required). 3.1 Falling Object.
M
2.11.1 Ensure that plenty drinking water is available.
2.12.1 Flash back arrestors to be installed on
H Oxygen/Acetylene regulator as well as reverse flow
valves at the torch.
H 3.1.1 Ensure all Tools tied up with lanyard / Use tools
Bag or Basket.

3.2.1 Ensure Mechanical Plug is well extended and

3.2 Exposure to Hazard Gas / Liquid. H
sealed correctly.
3.2.2 Ensure pipe is kept cool during welding to avoid
over heating of Mechanical Plug.

3.3 Manual Handling Injury. L 3.3.1 Maintain manual handling techniques.

3.4 Slip / Trips / Falls. H 3.4.1 Good House Keeping (a place for everything and
everything in its place always).

4. Area cleaning. 4.1 Slip / Trips / Falls. H 4.1.1 Ongoing at all times as you work, the area shall
be cleaning and unwanted materials to be removed.

Note: 1) If any of the tasks involves biological, physical or chemical hazards, then Industrial Hygienist must also sign this Form, against “Any Other Approving Authority” above.
2) If steps in a job are more than the space provided above, use a photocopy of this sheet to continue on the next page.
3) Details on safety (PPE, Hazard etc) and environmental requirements can be found in Safety & Environment Procedures available from the Intranet/Documents & Standards.
 Qatar Liquefied Gas Company Limited
JOB SAFETY ANALYSIS RISK SUMMARY SHEET

HIGH RISK HAZARD DESCRIPTION RISK DESCRIPTION CONTROL MEASURE

1 Mobilisation / Demobilisation Slip / Trips / Falls.
for welding repair, Cutting /
Grinding / Welding, Install /
Remove Mechanical plug (If
Required), Area cleaning.
2 Mobilisation / Demobilisation Falling objects.
for welding repair, Cutting /
Grinding / Welding, Install /
Remove Mechanical plug (If
Required).
3 Cutting / Grinding / Welding,
Install / Remove Mechanical
plug (If Required).
4 Cutting / Grinding / Welding.
5 Cutting / Grinding / Welding.
6 Cutting / Grinding / Welding.
MEDIUM RISK 1 Cutting / Grinding / Welding.
Exposure to hazardous (Gases or
Liquids).
Electrical Shock.
Personal injuries.
Flash back into regulator & cylinder.
Inadequate Ventilation.
Good House Keeping (a place for
everything and everything in its place
always), Maintain Adequate
lightening, Ongoing at all times as you
work, the area shall be cleaning and
unwanted materials to be removed.
Ensure all tools tied up with lanyard /
Use tools Bag or Basket.
Continuous Gas Monitoring within 1
metre, Ensure Mechanical Plug is well
extended and sealed correctly,
Ensure pipe is kept cool during
welding to avoid over heating of
Mechanical Plug.
Maintain proper earthing, Inspect /
Maintain Electrical equipment, All
welding machines must be inspected
and approved by QG.
Confirm Cutting / Grinding Disc is
suitable for the machine being used.
Flash back arrestors to be installed on
Oxygen/Acetylene regulator as well
as reverse flow valves at the torch.
Ensure Adequate ventilation.

2 Cutting / Grinding / Welding. Spark / Flame / Combustible Trained Firewatcher with Vest
substances. Standby, Standby Fire Extinguisher,
Fire Blanket and Charged Fire Water
Hose, Continuous Gas Monitoring

CUT/GRN/WLD -- Rev 00

3 Cutting / Grinding / Welding.
4 Cutting / Grinding / Welding.
LOW RISK 1 Cutting / Grinding / Welding.
2 Mobilisation / Demobilisation Manual handling injury.
for welding repair, Cutting /
Grinding / Welding, Install /
Remove Mechanical plug (If
Required).
Flying Grinding / Cutting particles.
Dehydration.
Exposure to UV radiation.
within 1 metre.
Wear full-face welding mask, Apron
and welding gloves, Wear safety
Glasses and Face shield when cutting
and Grinding.
Ensure that plenty drinking water is
available.
Ensure All exposed Body Skin is
Covered.
Maintain manual handling techniques.