Dar Es Salaam - Morogoro

SGR Line Project

Document type: Hazard Identification and Risk assessment Ref.: DSM-FRM-0001-27-0

Activity: HDPE PE-100 Pipe Installation Revision: 00

For internal use only Location: Site Date: 02.01.2019

Work Area: All Work Areas Issued by: HSE Department

 
Document Preliminary Handling: For YM internal use only
Persons Affected (e.g. operators, maintenance, visitors, public etc.):
Status: Review: Following any significant legislation or
Operators, Welders, Plumber, Foreman(s), other
employees near the workplace
Final  procedure changes but no later than: - 12 Months

 
The Risk Assessment Severity (S) Likelihood of harm (L) Risk Rating (R) = S x L
1. Identify and record for each hazard/risk 1 = No Injury 1= Rare 1 to 6 = Low Risk (L) (Acceptable, Monitor & Review)
identified the appropriate rating for

LIKELIHOOD
severity and likelihood without controls. 2 = Minor Injury 2 = Unlikely 8 to 12 = Medium Risk (M) (Acceptable with controls)
3 = Lost time Injury 3 = Possible >12 = High Risk (H) Unacceptable

2. Identify and record the control 4 = Major Injury 4 = Likely

measures to be used then repeat the SEVERITY
5 = Death or Permanent Disability
5 = Certain
assessment with the controls in place 1 2 3 4 5
NOTE: If after 1
risk evaluation
1 2 3 and4 with5 all the necessary controls in place; the risk rating (R) is HIGH,
the HSE department are to be contacted for guidance on the task/process.
2 2 4 6 8 10
 
3 3 6 9 12 15
4 4 8 12 16 20
5 Before Agreed Controls After
Code Task Steps Hazards 5 10 15 20 25
Consequences of
Monitoring Monitoring
Hazards
S L R S L R
•Handling material 4 3 M •All precautionary signs will placed where and when 4 2 M
Stock the pipes in •Trip fall needed.
designated areas or •House keeping •Access should always be free from obstacles.
remove pipes from •No proper signing •Injury to personnel •Supervisor, foreman and all workers are responsible
1 area. •Lack of •Property Damage for housekeeping.
communication and •When handling the material, it should be carried as
instruction per manufacturer’s instructions
Communicate with co-workers to coordinate
Risk Assessment for HDPE PE-100 Pipe Installation DSM-FRM-0001-27-0 02.01.2019
This report must not be either loaned, copied or otherwise reproduced in whole or in part or used for any purpose without the prior written permission of YME
© Yapi Merkezi & Mota Engil Africa JV. Page: 1 / 4

•Excavation collapse
Working In •Fall into the
2 4
Excavations excavation
•Serious injury
•Injury from struck by
equipment
Back filling activity •Lack of experience
2
and information
Welding process •Health illness-burns-
injury
•Failure can cause out
brake of fires
•Fire and explosion
3 from the ignition of gas
cylinders.
•Ignition of other
flammable materials
whilst hot work
•Gases and fumes
Risk Assessment for HDPE PE-100 Pipe Installation
This report must not be either loaned, copied or otherwise reproduced in whole or in part or used for any purpose without the prior written permission of YME
© Yapi Merkezi & Mota Engil Africa JV.
Dar Es Salaam - Morogoro
SGR Line Project
movements when working as a team
•Pre-task instruction must be conducted by
supervisor / foreman
•Heavy equipment’s daily check list shall be
completed prior the task
•All heavy-equipment to have properly operating
back-up signals, lights, reverse alarm must be
•Injury to person, controlled
4 H 4 2 M
•Serious injury, •Access/egress shall be designated and barricaded
•Property damage •Excavator’s counterweight and boom swing area
shall be clear
•Equipment operators shall be experienced and only
qualified and certified operators can operate
•Spotter / signalman for the safe movement of traffic
shall be separated from pedestrian and other zones
•Ensure all equipment/machinery are in proper
working condition prior to operating.
•Be aware of surroundings
•Minor injury •All operators must be certified to operate individual
•Fracture and sprain 3 3 M pieces of equipment 3 2 L
•Hand injury •Follow all safety requirements for vehicle operation
•Serious injury •Obey all project requirements.
Utilize required PPE
5 3 H •Hot works permit should be followed 5 2 M
•Flammable materials should be removed from the
welding operations area.
•Fire Extinguisher or fire blanket should be used to
•Slip, trips and falls protect the surrounding areas from flame and
•Serious injury spatter.
•Burn •The placing of a fire watcher on stand-by in case of
•Fire emergency should be considered.
•Fatality •Ensure equipment is installed properly,
•Ensure equipment is serviceable
•Consider hazards associated with wet area
DSM-FRM-0001-27-0 02.01.2019
Page: 2 / 4
 Dar Es Salaam - Morogoro
SGR Line Project
•Safely dispose of electrode stubs
•Do not weld near degreasing operations
•Remove paints or coatings from welding surface
•Weather Conditions
•Reduced time exposure should be considered.
•Where other people are working adjacent to the
welding area, e.g. painting, the combined effect
•Provide exit and egress signs
•Pre task information should be done by supervisor
or foreman
•Keep work areas clean and tidy.
•All work areas should be kept orderly and clean.
•Keep walking aisles and roadways clear.
•Storage yards should be kept tidy and orderly
manners.
•Workers slip, trip and
4 •Slip, trips and falls •It is the responsibility of all workers and site
Housekeeping falls, 4 3 M 4 2 M
•Serious injury management to ensure that's work area is cleared
•Fire hazards
•Fire regularly and free of hidden hazards.
•When handling sharp tools e.g. scarpers, it should
be carried in holders and the use of gloves.
•Follow safety instruction
•Segregate the trash, general waste / hazardous
waste in appropriate bins.
•The correct PPE that suits to work will be used.
The cigarettes shall smoke only in designated area
Night Time Work •Poor visibility leading 3 3 M •Toolbox talk will be conduct for night shift by 3 2 L
to incident supervisor or foreman
•Lack of supervision •Employees will be made familiar about the
•Lack of communication •Minor injury emergency procedures by foreman or supervisor
•With and •Serious injury •As long as the lighting is needed and it must be
5 miscommunication •Fatality enough,
work force. •HSE to be informed by foreman, supervisor or
•Lack of communication engineer,
with security team •Verify existing light provisions at work site,
•Working alone •Additional lighting will be available if required,

Risk Assessment for HDPE PE-100 Pipe Installation DSM-FRM-0001-27-0 02.01.2019

This report must not be either loaned, copied or otherwise reproduced in whole or in part or used for any purpose without the prior written permission of YME
© Yapi Merkezi & Mota Engil Africa JV. Page: 3 / 4
 Dar Es Salaam - Morogoro
SGR Line Project
•No permission •Night Work Permit will be in place.
•Pressure testing of pipe will only be carried out by
competent and experienced personnel.
•The duct work under test and the surrounding area
will be barricaded off and suitable warning signs will
•Potential personnel •Slip, trips and falls be displayed.
injuries due to failure of •Serious injury •Personnel will be instructed not to enter areas
pressure testing where pressure testing is being undertaken.
Testing and
6 •Lack of communication 3 3 M •Unauthorized people shall be excluded from the test 3 2 L
commissioning
and instruction area.
•Lack of knowledge •Suitable communication facilities shall be available
and experience during testing.
•Padlock and tag is placed on the appropriate energy
isolating device that is in the off or closed position.
•Lockout technique used to prevent the release of
hazardous energy

Primary Legislation: Associated Documentation:

For further information relating to legislative requirements please refer to Risk Management Procedure (DSM-YME-AL-GL00X-G-HS-PRO-0001-0)
the HSE register of legislation. Method Statement for HDPE PE-100 Pipe Installation
Lifting Plan if Required
Construction Safety Management Plan (DSM–YMME–AL–GL00–G–HS–
MGP–0001–0)
Local Management Instruction(s)

Assessed by: Serkan OZTURHAN Date: 02.01.2019 Checked by: Tahir TUMER Date: 02.01.2019

Approved by : Kemal ARTÜZ Date: 02.01.2019

Risk Assessment for HDPE PE-100 Pipe Installation DSM-FRM-0001-27-0 02.01.2019

This report must not be either loaned, copied or otherwise reproduced in whole or in part or used for any purpose without the prior written permission of YME
© Yapi Merkezi & Mota Engil Africa JV. Page: 4 / 4