POWER MAX (I) Pvt Ltd.
Job Safety Analysis(JSA)
Department: Mechanical Job Location: Near Boiler Area
SEQUENCE OF BASIS JOB
Hit Injury/Fall Of Material
Material Handling
Pre-Arrangement Of
Crane Operation For
Loading Of Boiler Drum
On Trailer Bed
Lifting Operation By Crane Hitinury/Fall Of material
Tendum Lifting Occur For
Loading of Boiler Drum On
Trailer Bed.
Job No: Client: JINDAL Date:
Prepared By: Gyanendra Narayan Nayak
POTENTIAL HAZARD RECOMMENDED SAFE PROCEDURE
1.Only Authorized workmen Should Be Allowed While
Material Handling.
2.PPE's Shall Be Provied to All Worker. 3.
TBT Shall Be Conduct Before Material Handling.
Cause To Trap Of 4.Experience Worker Shall Be Engaged While Material
Finger,Hand,Leg. Handling. 5.Make
Sure The Path Way is Clear & Free From Wet & Slick .
6.Work
Permit System To be Implimented.
1.Pre-Inspection Of Approach Soil & Position Area Of
Crane
2.Approach Area Development By Compacting
& Leveling.
Crane Tilt/Toppling &
3.The Safe Bearing Capacity Of The Soil Is
Fallingdown
Considered
4.Crane With Load at Slope Is Strictly Prohibited.
5.Trained OPerator is Deployed.
1.Trained OPerator is Deployed.
2.Only Authorized OPerator Allowed for
Operating Crane.
3.Before Engage the Crane Equipment
Fitness Should Be Checked.
4.Pre-Inspection Of Crane
& All Lifting Accessories. 5.All Lifting
Accessories & Crane Should Have a Valid TPI.
6.Rigging Permit Should Be Implimented. 7.Rigging
plan Should Be Attached With Permit. 8. Over
Load Is Strictly Restricted.
9.Tandem Lifting to be Avoided in Hydra
10.TBT Conduct for Riggers,Operators & Signalman.
11.Over Load,Over Hoist Limit Switch & Boom Limit
Switch are Provied & Checked For its Function.Proper
SLI system Should Be Provied.
1.Trained & Experianced Operator shall Deployed.
2.Trained & Experianced
Rigger/Signal man Deployed.
3.Rigging Plan Should Be
Attached. 4.Atlist 2-Signal man
Deploy at Both Side Of Crane For Good Coordination
Between Operator & Signalman.
5.Tag Line Should Be Used During
Lifting Of Boiler Drum
6.TBT Should Be Conduct Before
Crane Tilt/Toppling &
Tendum Lifting Occure For Rigger,Signalman,Operator
Fallingdown
& Helper. 7.DURING Tendum Lifting,Check The
Position/Angel In-Between Two Crane By Competend
Rigger/ Engineer.
8.Emergency Plan Should,If any Incident
 1.Trained & Experianced Operator shall Deployed.
2.Trained & Experianced
Rigger/Signal man Deployed.
3.Rigging Plan Should Be
Attached. 4.Atlist 2-Signal man
Deploy at Both Side Of Crane For Good Coordination
Between Operator & Signalman.
5.Tag Line Should Be Used During
Lifting Of Boiler Drum
Tendum Lifting Occur For 6.TBT Should Be Conduct Before
Crane Tilt/Toppling &
Loading of Boiler Drum On Tendum Lifting Occure For Rigger,Signalman,Operator
Fallingdown
Trailer Bed. & Helper. 7.DURING Tendum Lifting,Check The
Position/Angel In-Between Two Crane By Competend
Rigger/ Engineer.
8.Emergency Plan Should,If any Incident
Occure. 9.Lifting Of Boiler Drum By Two Crane Up
To 1ft From From Ground Level & Holding For 5mints
For Re-Checking of Tools & Load Distrubution to Equal
Of Two Crane.
10.Re-Check All The Lifting Tools Again During Holding
Position.

1.The Drum Must Be Tied With The Trailer By Using

Either Chain Or Any Other Proper Arrangement.
2.Load To Be Placed On The Welded Braceing/Iron
Frame Support.
Loading/Positioning Of Hapazard & Un- 3.Experianced Rigger/Signalman /Forman/Engineer
Boiler Drum On Trailer Secured/Projected Boiler Drum, Should Be Deployed.
Bed Cause To Fall Of Boiler Drum 4.Arrange TBT For Rigger/Signalman /Forman/
Operator Before Loading Of Boiler Drum.
5.Vehicle Should Be Provied With All Safety Devices As
Per Vehicle Fitness Report.
6.Fitness Stricker To Be Pasted On Vehicle.

1.Lifting Arrangement Should Be Done By Compitent

Rigger/Worker
2.Arrange Darik For Lifting Of Boiler Drum,On Top Of
Guarder.
Pre-Arrangement Of
Demolish Of Material 3.Welding Should Be Done Proper Of Darik.
Boiler Drum Lifting
4.Welding Inspection Should Be done By Quality.
Department Before Fixing On Top Of Girder.
5. Check Stability Of
Darik By Compitent Engineer.

1. Life Line (12mm wire rope) Should Be Provied On

Top Of Girder
2.Platform Should Be Provied On Top Of Girder For
Safe Movement.
3. Fixing Of Darik On Top Of Girder,Joint Welding
Should Be Done Properly.
Fixing Of Darik On Top Of
Fall Of Person/Fall of Material 4. proper Outsite Support Braceing Provied To Darik
Girder For Stability.
5.All Arrangement Shhould Be By Experianced
Engineer,Supervisor,Rigger,Forman, 6.Before
LIfting Of Boiler Drum,Proper Inspection Should Be
Done BY Compitent-Engineer,Supper visor, Quality.
 Should Be Done Properly.
Fixing Of Darik On Top Of
Fall Of Person/Fall of Material 4. proper Outsite Support Braceing Provied To Darik
Girder
For Stability.
5.All Arrangement Shhould Be By Experianced
Engineer,Supervisor,Rigger,Forman, 6.Before
LIfting Of Boiler Drum,Proper Inspection Should Be
Done BY Compitent-Engineer,Supper visor, Quality.

Tilt & Falling Down

1.Only Authorized Operator Allowed To operate The

Winch Machine.
2.Before Engage The Winch Machine Or Lifting
Accessories,Valid TPI Should Be Available.
3.Pre-inspection Should Be Done All Tools & Machine.

Lifting Operation By Hit Injury/Fall of Material 4.Rigging Plan Should Be Attached with Permit Before
Winch Machine /unsafe operating condition lifting Boiler Drum.
5.Trained & Experiance Rigger/Forman/Fitter At
Various Elevation As Per Rigging Plan For Good
Coordination/ Good chaining Among Them.
6.Training/TBT Should Be Arrange For
Operator/Rigger/Signalman/Fitter Before Lifting
Activity.

1.Lifting Of Drum By Two Winch Machine up To 2''

From Ground Level & Holding for 10min.
2.Re-Inspection conduct Again All Tools & Tackle At
Holding Position.
Lifting Operation By 2- 3.After Inspection,The Drum Has To Raised
Hit/Struck against object
Winch Machine Gradually/Slowly Slowly.
4.During Lifting Operation Of Boiler Drum,Winch Rope
Should Be Checked Of Heating/Tension. 5.Winch
Operation Should Be Maintaining Running Gap For
Release Of Tension,During Lifting Of boiler drum.

Drum At Position Hit injury/fall of Load The Drum Must Be Keep Slowly At Position

1.Adiquite Platform/Approch Should Be Provied on

Top Of Giredr For Fitting Of U-Bolt.
2.Lifeline/Fallarrester Should Be provied For Height
Fitting & Tighting Of U- Fall Of Person work.
Bolt
3.Experiance/compitent Fitter Engaged For Fitting Of
U-sling Guard.
4.Emergency Plan Should Be/in Case Of any Incident.
 Top Of Giredr For Fitting Of U-Bolt.
Fitting & Tighting Of U- 2.Lifeline/Fallarrester Should Be provied For Height
Fall Of Person work.
Bolt
3.Experiance/compitent Fitter Engaged For Fitting Of
U-sling Guard.
4.Emergency Plan Should Be/in Case Of any Incident.

HOD OF JUWM MECHANICAL CONTRACTER SITE INCHARGE/PMIPL EHSO OF JUWM

12. Trained /Experianced Operator & Rigger Deploy. 13.
 POWER MAX (I) Pvt Ltd.
Job Safety Job Task:Erection of
Client: JINDAL Date:
Analysis(JSA) Boiler Drum

Department: Job Location: Near Boiler

Prepared By: Gyanendra Narayan Nayak
Mechanical Area

SEQUENCE OF BASIS
POTENTIAL HAZARD RECOMMENDED SAFE PROCEDURE
JOB

1.Only Authorized workmen Should Be Allowed

While Material Handling.
2.PPE's Shall Be Provied to All Worker.
3. TBT Shall Be Conduct Before Material
Hit Injury/Fall Of Material Handling. 4.Experience Worker Shall Be
Material Handling Cause To Trap Of
Engaged While Material Handling.
Finger,Hand,Leg.
5.Make Sure The Path Way is
Clear & Free From Wet & Slick .
6.Work Permit
System To be Implimented.

1.Pre-Inspection Of Approach Soil & Position Area

Pre-Arrangement Of
Crane Operation For Crane Tilt/Toppling &
Loading Of Boiler
Drum On Trailer Bed
Of Crane
2.Approach Area Development By
Compacting & Leveling.
3.The Safe Bearing Capacity
Fallingdown
Of The Soil Is Considered
4.Crane With Load at Slope Is
Strictly Prohibited. 5.Trained OPerator is
Deployed.

1.Trained OPerator is Deployed.

2.Only Authorized OPerator Allowed
for Operating Crane.
3.Before Engage the Crane
Equipment Fitness Should Be Checked.
4.Pre-
Inspection Of Crane & All Lifting Accessories.
5.All Lifting Accessories & Crane Should Have
Lifting Operation By a Valid TPI.
Hitinury/Fall Of material
Crane 6.Rigging Permit Should Be
Implimented. 7.Rigging plan Should Be Attached
With Permit. 8. Over Load Is Strictly
Restricted. 9.Tandem Lifting
to be Avoided in Hydra 10.TBT Conduct
for Riggers,Operators & Signalman. 11.Over
Load,Over Hoist Limit Switch & Boom Limit Switch
are Provied & Checked For its Function.Proper SLI
system Should Be Provied.
 1.Trained & Experianced Operator shall Deployed.
2.Trained &
Experianced Rigger/Signal man Deployed.
3.Rigging
Plan Should Be Attached.
4.Atlist 2-Signal man Deploy at Both Side Of Crane
For Good Coordination Between Operator &
Signalman.
5.Tag Line Should Be Used During Lifting Of
Boiler Drum
6.TBT Should Be Conduct Before
Tendum Lifting Occur
Crane Tilt/Toppling & Tendum Lifting Occure For
For Loading of Boiler
Fallingdown Rigger,Signalman,Operator & Helper. 7.DURING
Drum On Trailer Bed.
Tendum Lifting,Check The Position/Angel In-
Between Two Crane By Competend Rigger/
Engineer.
8.Emergency Plan Should,If any Incident
Occure. 9.Lifting Of Boiler Drum By Two Crane
Up To 1ft From From Ground Level & Holding For
5mints For Re-Checking of Tools & Load
Distrubution to Equal Of Two Crane.
10.Re-Check All The Lifting
Tools Again During Holding Position.

1.The Drum Must Be Tied With The Trailer By

Using Either Chain Or Any Other Proper
Arrangement. 2.Load To Be Placed On The
Welded Braceing/Iron Frame Support.
3.Experianced
Hapazard & Un-
Loading/Positioning Of Rigger/Signalman /Forman/Engineer Should Be
Secured/Projected Boiler
Boiler Drum On Trailer Deployed.
Drum, Cause To Fall Of
Bed 4.Arrange TBT For Rigger/Signalman /Forman/
Boiler Drum
Operator Before Loading Of Boiler Drum.
5.Vehicle Should Be Provied With All Safety
Devices As Per Vehicle Fitness Report.
6.Fitness Stricker To Be Pasted On
Vehicle.

1.Lifting Arrangement Should Be Done By

Compitent Rigger/Worker
2.Arrange Darik For Lifting Of
Boiler Drum,On Top Of Guarder.
Pre-Arrangement Of Demolish Of Material 3.Welding Should Be
Boiler Drum Lifting Done Proper Of Darik. 4.Welding
Inspection Should Be done By Quality.
Department Before Fixing On Top Of Girder.
5. Check
Stability Of Darik By Compitent Engineer.
 1. Life Line (12mm wire rope) Should Be Provied
On Top Of Girder
2.Platform Should Be Provied On Top Of
Girder For Safe Movement.
3. Fixing Of Darik On Top Of
Girder,Joint Welding Should Be Done Properly.
4. proper Outsite
Fixing Of Darik On Top Fall Of Person/Fall of
Support Braceing Provied To Darik For Stability.
Of Girder Material
5.All
Arrangement Shhould Be By Experianced
Engineer,Supervisor,Rigger,Forman,
6.Before LIfting Of Boiler Drum,Proper Inspection
Should Be Done BY Compitent-Engineer,Supper
visor, Quality.

1.Pre-Inspection Of Approach Soil & Position Area

Of Winch
2.Approach Area Development By
Compacting & Leveling.
3.Trained Operator Is
Pre-Arrangement Of
Deployed. Only Authorized Operator Allowed to
Winch Operation For
Tilt & Falling Down Operate Winch. 4.At list Two Winch
Erection Of Boiler
Provied For Lifting OF Boiler As Per Load
Drum
5. Winch
Should Be Locked By Heavy Steel Beam With
Attached Any Stable Structure,As Per Load Of
Lifting Or Any Other Arrangement Should Be
Provied.

1.Only Authorized Operator Allowed To operate

The Winch Machine.
2.Before Engage The Winch Machine Or
Lifting Accessories,Valid TPI Should Be Available.
3.Pre-inspection Should Be Done All Tools
& Machine.
Hit Injury/Fall of 4.Rigging Plan Should Be Attached with
Lifting Operation By
Material /unsafe Permit Before lifting Boiler Drum.
Winch Machine
operating condition 5.Trained & Experiance
Rigger/Forman/Fitter At Various Elevation As Per
Rigging Plan For Good Coordination/ Good
chaining Among Them. 6.Training/TBT
Should Be Arrange For
Operator/Rigger/Signalman/Fitter Before Lifting
Activity.
 1.Lifting Of Drum By Two Winch Machine up To 2''
From Ground Level & Holding for 10min.
2.Re-Inspection conduct Again All Tools &
Tackle At Holding Position.
3.After Inspection,The Drum Has
Lifting Operation By 2-
Hit/Struck against object To Raised Gradually/Slowly Slowly.
Winch Machine
4.During Lifting Operation Of Boiler
Drum,Winch Rope Should Be Checked Of
Heating/Tension. 5.Winch Operation Should
Be Maintaining Running Gap For Release Of
Tension,During Lifting Of boiler drum.

Drum At Position Hit injury/fall of Load The Drum Must Be Keep Slowly At Position

1.Adiquite Platform/Approch Should Be Provied

on Top Of Giredr For Fitting Of U-Bolt.
2.Lifeline/Fallarrester Should Be provied For
Fitting & Tighting Of U- Height work.
Fall Of Person
Bolt 3.Experiance/compitent Fitter
Engaged For Fitting Of U-sling Guard.
4.Emergency Plan
Should Be/in Case Of any Incident.
 CONTRACTER SITE
HOD OF JUWM MECHANICAL EHSO OF JUWM
INCHARGE/PMIPL