Professional Documents
Culture Documents
for
New Purchasing Produced Water Treatment Unit
at
Date Approved:
_______________________
June/2015
Submitted by:
Wahyu Priyo K
Wahyu Priyo K. [Engineering Team]
Reviewed by:
Heryanto Kusharyono
Heryanto Kusharyono [Field Operation Manager]
Approved by:
Agung Ady Saputra
Agung AS [Reliability, Maintenance & Integrated Planning]
Approved by:
Radityo Yakti
Radityo Yakti [General Manager]
Table of Content
1. INTRODUCTION
2. PROJECT BACKGROUND
3. PURPOSE
4. PROCESS DESIGN
5. PRODUCED WATER TREATMENT SELECTION
6. CONCLUSION
Introduction
Maleo Producer Platform (MPP) is a processing gas facility owned and operated by
RUI operation and maintenance. Since 2006, MPP has been operating to process gas
from Maleo 3, 4, 5, and 6 which are wells owned by Santos. In 2014, maleo Producer
Platform obtain new sources of gas wells, called Peluang.
2.
Project Background
Hydrocarbon liquids (condensate) are present in natural gas pipeline and facility.
Condensate is a by-product in the processing of natural gas. Its presence would be a
waste if the platform does not provide a facility for processing. Maleo Producer
Platform based design is a platform to process dry gas. This platform is designed only
for treatment or eliminates the water content of the gas with low condensate content.
There in an increase in production with the inclusion of Peluang wells caused the
problem in the produced water. There is an increase of the condensate concentration
in the produced water. It requires special treatment to maximize the separation of
condensate and water. Due to high levels of condensate content in water can cause
environmental problems if it discharged to the sea. There are several ways can do to
lower the concentration of oily water. Current to prevent condensate discharged into
the ocean, has been done the skimming process in produced water degasser.
Installation of a new separator is another way to improve the separation of
condensate in water.
The new equipment has been installed to reduce oily water concentration. Hi-Flow
Unit is a temporary equipment to maximize the separation between oil and water. It
is works by using solid media (canister filter) to increase the size of the oil droplet so
the separation can be better. The existence of this equipment is quite helpful to
reduce the oil content in produced water. But it is not able to maximize the
separation during the corrosion inhibitor was injected and then mixed in produced
water. The canister filter is very sensitive to the addition of chemicals so that can
interfere with the performance of this unit.
Separation
Unit
WHP
Booster
Compression
Unit
Export
Compression
Unit
Liquid
Storage
Liquid to
Onshore
by Vessel
Dehydration
Unit
Gas
Metering
Gas to Pipeline
MOPU
MOPUFacility
Facility
From Peluang
WHP
Deliquidiser
LC
Analyser
SALES GAS
LC
HCDP
H2O
H2S
GC
Scrubber
TGC #1
(23-VG-210)
LC
After
Cooler #1
FC
PC
PC
Maleo 3
Maleo 5
Maleo 4
TEG Cooler
(38-HA-333)
(23-HA-212)
Test Manifold
Maleo 4
Test
Sep
NO
NC
NC
20-VA-101
PT
25-CB-200A/B
LC
LC
20-CB-100
Scrubber
Booster
Comp
After Cooler
Booster
(23-VG-310)
(23-HA-312)
TGC #1
TEG
Contactor
(23-KA-211)
38-VB-300
LC
Booster
Compressor
(25-HA-201)
(23-KA-311)
Scrubber
TGC #2
Lean Glycol
(23-VG-210)
Inlet Manifold
Inlet
Sep
20-VA-102
To TEG
Regeneration
After
Cooler #2
LC
(23-HA-222)
TGC #2
LC
Rich Glycol
To TEG
Regeneration
(23-KA-221)
Gas Line
Produced Water Line
Produced Water
Degasser
Condensate
(44-VD-103)
TEG Line
Hi-Flow Unit
Waste Tank
Subsea
Subsea
Disposal Caisson
Purpose
The purpose of additional equipment to maximize separation process of oil in
Produced Water until the content of oil in produced water to comply with KLH
Regulation. (Under 35 ppm)
4.
Process Design
4.1
Value
Unit
Flow rate
Up to 5
M3/day
Pressure
50
Psig
Temperature
40
Kinematic viscosity
3.031 (@ 37.8C )
cSt
Density
0.8227 (@ 15C)
Kg/m3
Up to 10.000
ppm
Up to 10
Liquid phase
Emulsified
Produced water from Maleo and Peluang was collected in Produced water degasser.
Produced water will be pumped out to Caisson when the high signal of Degasser
reached (89 % level). Pump running as many as four to five times in a day with each
run as much as 1 m3 of produced water is pumped. Produced water should be
treated before going to caisson to maintain the oil in water content is 35 ppm or less.
4.2
Easy to maintenance
No chemical treatment
No heat treatment
4.3
Space Available
Available are is a truncated trapezoid-shaped: 1.83 m 10.06 m 4.88 m 9.45 m
and deck spacing is approximately 3.05 m.
10.06 m
4.88 m
Vertical space ~ 3.05 m
1.83 m
9.45 m
4.4
Tie-in Point
To Caisson
Produced
Water
Treatment
8m
Unit
5m
5m
Degasser
BA-01-224
44-LCV-009
44-PA-100
Degasser Pump
4.5
Degasser condition
Degasser is equipment to accommodate separation liquid of all process equipment.
In this equipment the separation process is occur between the oil and water based
on the difference in density.
Inlet of Hi-flow unit will be tie-in at the discharge of degasser pump and the outlet
will be tie-in at the downstream of LCV-009. Hi-flow unit have operating pressure at
2-5 Bar. And the discharge pressure of degasser pump is 3,5 bar. Hi-flow will be in
placed on main deck area. The distance between hi-flow and tie-in point is 30 meters
with elevation is 5 meters. The connection using the flexible hose flange-end Sch. 80
#150 ANSI RF. The differential of elevation affect pressure drop of fluid/produced
water which pumped from degasser to Hi-flow unit.Tthe pressure drop of liquid
should be determined.
4.6
Where is:
P = pressure drop (kPa)
= liquid density (998,11 kg/m3)
g = gravity (9,8 m/s2)
h = elevation differetial (5 m);
P = 998.119.85 / 1000
P = 48.9 kPa
c) Pressure drop of Hi-Flow unit is 20 kPa.
d) Pressure drop at LCV-009.
P = (1.363SGQ^2)/Cv^2
Where is:
P = pressure drop (Kpa)
SG = specific gravity of liquid (0,998 kg/m3)
Q = liquid flow rate (0,7 m3/h)
Cv = flow coefficient with 15 % open (26.6);
P = (1.3630.9980.7^2)/26.6^2
P = 0.09 kPa
e) Pressure drop of main piperack to Caisson.
P = gh
P = 998.119.89 / 1000
P = 88.02 kPa
Based on calculation above, the total pressure drop is
Ptotal = (48.9 + 20 + 0.09 + 88.02) kPa
= 157.02 kPa
5.1
Description
5.2
Unit
Length
1,900 mm
75"
Width
1,600 mm
63"
Height
2,800 mm
110"
Footprint
3 m2
32 ft2
33 m3/hr
5,000 bwpd
Design Pressure
FV - 15 barg
Design Temperature
-20 to 100C
-4 to 212F
Structure Weight
3,450 kg
7,606 lbs
5.3
Description
Unit
Operating Temperature
24 degC
Operating Pressure
1-2 barg
Dimension
254 mm ID X 940 mm LG
Design Temperature
70 degC
Design Pressure
20.7 barg
No of canister
350 kg each
Material of Construction
SS 316L
Adsorption method
adsorbent
Heavy weight (3.5 ton/vessel skid)
adsorbent/filter
Skid weight about 1 ton/vessel skid