NOVAFLAM Rotary Kiln Bruner in Cement

& Mineral Industries

World leading technology

Fives Group
A World Leader in Industrial Engineering

Fives Group
A World Leader in Industrial Engineering

1,268 million
(sales 2011)

Fives FCB
Fives Solios
Fives Pillard

Cement

Combustion

Fives Pillard
Fives North American Co.

Fives Pillard
Company organisation

FIVES PILLARD World head office

MARSEILLE

FRANCE

FIVES PILLARD Deutschland GmbH

TAUNUSSTEIN

GERMANY

FIVES PILLARD ESPAA SA

MADRID

SPAIN

FIVES PILLARD (TIANJIN)

International Trading Co Ltd

BEIJING

P. R. CHINA

VADODARA

INDIA

FIVES COMBUSTION
SYSTEMS Pvt Ltd

Fives Pillard
Ressources

130 graduated engineers

Over 100 patents in force, often quoted as

"best available techniques"

An extended range of analysers &

instruments

A well known skill in control systems and

safety regulations

A dedicated After Sales customer

servicing

50 commissioning graduated engineers

operating worldwide

ISO 9001 compliant

Fives Pillard
Main products for Minerals application

Fives Pillard
Main products for Minerals application

Fives Pillard
Main products for Minerals application

Fives Pillard
Main products for Energy applications

Fives Pillard
Main products for Energy applications

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Fives Pillard
Minerals application

Firing equipment for Rotary kiln

Lime
Cement (world leader)
Nickel
Etc
Firing equipment for Precalciner
Process optimization
Dedicated burner type
Hot gas generators for
Liquid fuels
Gaseous fuels
Solid fuels
Fuel preparation

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The NOVAFLAM Burner

Main features

Single air supply burner

High efficiency burner

Very low pressure drop in burner

User friendly

Only one primary air fan required

Easy to understand, to use, to control

Easy to install in retrofit application

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The NOVAFLAM Burner

Main features

Single primary air inlet (Axial / Radial)

Pulverized fuel inlet

Cooling / central air inlet

Natural gas inlet

Oil gun(s) / Ignitor / ASF / Etc.

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The NOVAFLAM Burner

Main features

Two adjustements only

By moving back the radial tip, we adjust the flame width

By controlling the primary air pressure, we adjust the burner impulse

Air valve for Pressure control

Swirl setting device

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The NOVAFLAM Burner

Main features

Axial primary air injected by holes

o
o

Constant cross section

High impulse efficiency (reduced pressure drop)

Swirl primary air with "progressive angle"

o
o

No varation of air qty to adjust flame shape

Very easy to adjust flame width

Natural gas or Process gas

Coal / Petcoke / Anthracite / Lignite

Central stabilizer with as option

o
o

ASF / ALF / HFO / DO

Ignitor / Flame detection

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The NOVAFLAM Burner

Progressive angle swirler

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The NOVAFLAM Burner

Progressive angle swirler

Fixing screw of the swirler

17

The NOVAFLAM Burner

Adjustement principle

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The NOVAFLAM Burner

Secondary air suction : Jet effect

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The NOVAFLAM Burner

Secondary air suction : Jet effect

ROTAFLAM

8%

700 C

ROTAFLAM

400 C

NOVAFLAM

25%

700 C

NOVAFLAM

600 C

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The NOVAFLAM Burner

Alternative solid fuels

Blowing system for Alternative solid fuels

All fuels are injected in the center

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The NOVAFLAM Burner

Alternative solid fuels

FAST AERATION AND DISPERTION

Fast ignition for good combustion

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The NOVAFLAM Burner

Alternative solid fuels

Blowing system off

Blowing system on

FAST AERATION AND DISPERTION

Fast ignition for good combustion

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The NOVAFLAM Burner

Design figures

Burner designed according to

Kiln characteristics and dimensions

Cooler characteristics & secondary air temperature
Raw material characteristics
Fuels type & ratio
Customer targets : High AFR ratio, Low NOx emission, reduction of sulphur volatilization

Main Design criteria

Momentum :  4-5 N/MW : FO/ GAS (around 7-8 % P.Air)

 6-7 N/MW : COAL, PETCOKE, ANTHRACITE (around 8-10 % P.Air)
 8-9 N/MW : HIGH ASF SUBSTITUTION (around 10-12 % P.Air)
Swirl number : Usual : 0.10 < swirl < 0.3
Axial & Radial cross section repartition : from 50% / 50% to 70% / 30%

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The NOVAFLAM Burner

Conclusions

Combustion efficiency

Intense and compact flame

High clinker quality
Reduced electrical and primary air consumption

Burner Operability

Short commissioning time

Easy understanding
No problem of Hot spot

Between 2009 and January 2013

4 324 Burners sold in
4 53 countries
4 More than 150 commissioned

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Reference List in INDIA

for NOVAFLAM burners
CUSTOMER & PLANT

Nb of
Burners

MW Burner
Capacity

FUELS

ITALCEMENTI ZUARI SITAPURAM

66

COAL / WASTE OIL

ITALCEMENTI ZUARI YERRAGUNTLA

97

COAL / WASTE OIL

HOLCIM AMBUJA HIMACHAL

88

COAL

JK CEMENT MUDDAPUR

92

COAL / PETCOKE

HOLCIM AMBUJA BHATAPARA

75

COAL / PETCOKE

HOLCIM ACC KYMORE LINE 2

76

COAL

BINANI CEMENT

87

COAL / PETCOKE

GUJARAT SIDHEE

70

COAL / PETCOKE

SHREE CEMENT

80

COAL / PETCOKE

HOLCIM KODINAR LINE 1

58

COAL / PETCOKE

HOLCIM KODINAR LINE 2

58

COAL / PETCOKE

VOTORANTIM SHREE DIGVIJAY

54

COAL / PETCOKE

JAYPEE ANDHRA

85

COAL

Fives Pilllard

NOVAFLAM 2013

26

Thank you for your attention

Bahadur shah.Sheik

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