BPPC/SDD-13

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SYSTEM DESIGN DESCRIPTION

CONDENSATE FROM CHARGE AIR SYSTEM
1.0

INTRODUCTION
This document presents a detailed description of the Condensate From Charge Air System for the
215 MW Bauang Diesel Power Plant. It includes the function, criteria requirements, detail of
system components, instrumentation and control, operation modes, safety precautions and
maintenance requirement. The system is shown in Appendix 7.1.

1.1

System Function
The Condensate From Charge Air System (circuit 13) enables condensate from the Charge Air
Cooler of each engine unit to be recovered and directed in the Water Treatment and Make-Up Water
System (circuit 17) or in the water inlet line (0-17-001-50) of each sector.

1.2

Criteria Requirements
The system equipment, components and controls are designed in accordance with International
European Standard (IEC).
Pumps operating pressure is designed to 3 bar at a rate of 1m3/h.

1.3

Summary Description of the System

The system is consist of a recovery tank (13V1), pump-motor set (13P1), pipings, valves, and
instrumentations. Condensate water from the n 34 aperture of each engine are directed in the
recovery tank. At a certain level, the recovery tank pump (0-13P1) draws the accumulated
condensate from the tank and pump it to the Distilled Water Tank (0-17V4) or direct it to the
sector's water inlet line (0-17-001-50).

2.0

DETAILED DESCRIPTION OF THE SYSTEM

2.1

Components
2.1.1

Recovery Tank
Each sector is provided with a recovery tank wherein all drained condensate from all the
engine's charged air coolers accumulate.

Equipment ID

0-13V1-1, 0-13V1-2 and 0-13V1-3

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Quantity
Capacity, ltrs
Supplier
2.1.2

3 (one per sector)

1,300
Plavisa

Pump-motor Set
Equipment ID
Quantity
Pump Technical Specification
Operating Temperature, C
Operating Density, kg/m3
Flow rate, m3 /h
Suction pressure, bar
Delivery pressure, bar
NPSH available, m.CL
NPSH required, m.CL
Rotating Speed, rpm
Input power, KW
Efficiency, %
Atmosphere
Pump Orientation
Packing gland type
Suction Diameter, mm
Delivery Diameter, mm
Weight, Kg
Type
Supplier

0-13P1-1, 0-13P1-2 and 0-13P1-3

3 (one per sector)
0.8 eff
3
1.5
34
PN 25
-

45
1000
1

18
3500
32
Saline
Vertical
Mechanical
PN 25
20 kg
MTL 2-30
Sulzer Pompes France

Motor Technical Specification

Nominal Power, KW
Nominal Speed, tr/min
In
Cn
Max. Amb. Temp, C
Relative humidity, %
Isolating class
Tropicalized
Flanges/lugs mounting
Spindle
Heating, C
Voltage, V
Phase
Frequency, Hz

0.5
3500
6.38
3
50
100 TC
F
Yes
flanges V18
Vertical
Class B
46010%
3 phase
60

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Nominal current, A
COSo/
Efficiency, %
WR, Kgm
Protection class
Weight, kg
Type
Manufacturer
2.2

0.85
72
-

1.8

0.0028
IP55
9
80
DP Motors'

Instrumentation, Controls, Alarms and Protective Devices

2.2.1

Instrumentation
a.

Limit Switches
The two (2) limit switches trigger the alarm in the OEC1 Signalizing Cubicle and
OIS console.
Equipment ID

LSL 0-13101-1; LSL 0-13101-2

LSL 0-13101-3; LSH 0-13101-1
LSH 0-13101-2; LSH 0-13101-3
6 (two per tank)
S36D6 A/F84

Quantity
Type
Specification
Aluminum material casing
Square flanges 92x92 mm connection
Side mounting
Magnetic type transmission
Switch
Double pole - change over-dry contact type switch
2 SDFT Switch
8A, 440VAC/IA, 240VDC CAPACITY
M25 ISO STANDARD GLAND TYPE
Manufacturer
Bestobell Mobrey
b.

Limit/Control Switch
The control switch stops the 0-13P1 pump when the water level in the recovery tank
is low.
Equipment ID
Quantity
Type
Specification

LSLL 0-13101-1; LSLL 0-13101-2;

LSLL 0-13101-3
3 (one per tank)
SO1D/F83

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Bronze material casing

Square flanges 92x92 mm connection
Side mounting
Magnetic type transmission
Stainless steel float material
Switch
Single pole - changeover-dry contact type switch
2 number of switch
8A, 440VAC/1A, 240 VDS
M25 180 STANDARD Gland Type
Manufacturer
Bestobell Mobrey
c.

Pressure Indicators
The inlet and discharge of 0-13P1 pumps are provided with direct reading pressure
indicators.
Equipment ID

Quantity
Type
Scale range
Manufacturer
2.2.2

PI 0-13101-1; PI 0-13101-2
PI 0-13101-3; PI 0-13102-1
PI 0-13102-2; PI 0-13102-3
6 (two per pump)
DIN, liquid filled
-1 to 3 bar (IN) and 0 to 6 bar (OUT)
HAENNI

Controls
The 0-13P1 Pumps can be locally controlled in the OBJ1 panel and remotely controlled in
the OIS console.

2.2.3

Alarms
Two alarms for the system may indicate in the OEC1 Signalizing Cubicle and Operator
Interface Station (OIS).
A.
B.

2.2.4

WATER TANK 0-13V1 - HIGH LEVEL

WATER TANK 0-13V1 - LOW LEVEL

Protective Devices
The 0-13P1 Pumps are provided with the following protective devices in the OBJ1 Panel.
Q1

Fuse disconnector 50A/3 poles,

Protection against single phase running,

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F1

Fuse with striker (high breaking capacity) 2A am Type 14x51,

ABB made
Thermal relay/setting range: 1 to 1.44,
ABB made

3.0

MODE OF OPERATION

3.1

Start-up
A high water level alarm from 0-13V1 tank will indicate in the OIS console and the 0-13P1 Pumps
can be started from the console.

3.2

Shutdown
As the pump is started, it automatically stops when low level is reached in the 0-13V1 tank.

4.0

SAFETY PRECAUTIONS

4.1

No special hazards are considered to exist in this system except those associated with working near
the rotating equipment particularly the pumps which are remotely started when high tank water level
is detected.

5.0

MAINTENANCE

5.1

Preventive Maintenance
Refer to the Manufacturer's instruction manual for proper maintenance of all equipment.
Maintenance and test of all components should be on periodical basis.
All instrumentation, control and alarm components shall be tested and calibrated at regular intervals.
Clean the accumulated dirt and oil on pump's and tank's external.

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6.0

REFERENCES

6.1

New Sulzer Diesel Instruction Manual

6.1.1
6.1.2
6.1.3
6.1.4

6.2

File No. 7B, Order 1D

File No. 11/5, Tag 5
File No. 8/1, Order 2A and 6A
File No. 11/7B, Tag 13

Diagrams
6.2.1
6.2.2
6.2.3

Drawing No. 1-37-755-072, Water Diagram General Commons

Drawing No. 0-137-755-156, Water Diagram Sector 1
Drawing No. 0-137-755-145, Building Arrangement - Plan View Level
0.00 Sector 1

6.3

Material and Equipment List

7.0

APPENDICES

7.1

Condensate From Charge Air System (Schematic Diagram)

7.2

Pipe Specification

7.3

List of Valves

7.4

Single Line and Wiring Diagram

7.5

Building Arrangement - Plan View Level 0.00 Plan