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Fire Alarm System

Salwico CS4000
Service & Maintenance manual

Consilium

The contents of this document are subject to revision without notice due to continued progress in
methodology, design and manufacturing. Consilium assumes no legal responsibility for any error
or damage resulting from the usage of this document.
Edition 5, 08 1 E, April 2008.
Document no. S-4-010.968
Part no: 465002

2005-2008, Consilium Fire & Gas AB

Consilium Marine AB
P.O. Box 8763
SE-402 76 GTEBORG
SWEDEN
Tel: +46-31-710 77 00, Fax: +46-31-710 78 00
E-mail: cmab.got@consilium.se
Internet: www.consilium.se

Service & Maintenance manual


Salwico CS4000

Chapter 1: CS4000 block diagram

Contents
Chapter 1: CS4000 block diagram ......................................................................................... 2
Chapter 2: Testing.................................................................................................................... 3
TEST A FIRE-DETECTING ZONE ................................................................................................. 3
Heat detectors .................................................................................................................... 3
Smoke detectors.................................................................................................................. 4
Flame detectors .................................................................................................................. 4
TEST FAULT CONDITIONS ........................................................................................................ 4
Removed detector fault....................................................................................................... 4
Fuse fault............................................................................................................................ 4
Battery fault........................................................................................................................ 5
Earth fault .......................................................................................................................... 5
Loop cable break................................................................................................................ 5
Power supply ...................................................................................................................... 5
RESET TEST MODE ................................................................................................................... 6
TEST THE CONTROL UNIT DISPLAY........................................................................................... 6
Chapter 3: Cleaning of fire detectors ..................................................................................... 7
SMOKE DETECTORS ................................................................................................................. 7
HEAT DETECTORS .................................................................................................................... 7
FLAME DETECTORS.................................................................................................................. 7
Chapter 4: Replacing/Adding/Deleting fire detectors........................................................... 8
REPLACING FIRE DETECTORS ................................................................................................... 8
Instruction .......................................................................................................................... 8
ID address on DIP switches ............................................................................................... 8
HOT PLUG&PLAY (ADDING/DELETING LOOP UNITS)................................................................ 9
Change configuration file from the fault list...................................................................... 9
Change configuration file from the service menu ............................................................ 11
Chapter 5: Replacing battery................................................................................................ 13
INSTRUCTION......................................................................................................................... 13
Chapter 6: Software ............................................................................................................... 14
CONFIGURATION PROGRAM ................................................................................................... 14
TO UPLOAD A CONFIGURATION FILE FROM CS4000............................................................... 14
Upload configuration file to a PC.................................................................................... 14
TM
Upload configuration file to Salwico Memory Stick .................................................... 14
TO DOWNLOAD A CONFIGURATION FILE TO CS4000.............................................................. 15
Download configuration file from a PC........................................................................... 15
TM
Download configuration file from the Salwico Memory Stick ..................................... 16
UPDATE THE BASE BOARD SOFTWARE ................................................................................... 17
Update the software version in the base board................................................................ 17
Possible errors during update of base board................................................................... 18
Chapter 7: Service menu in CS4000 (access level 4) ........................................................... 19
1 SYSTEM DETAILS................................................................................................................ 20
2 SYSTEM BOARDS ................................................................................................................ 21

Service & Maintenance manual


Salwico CS4000

Chapter 1: CS4000 block diagram

3 DISPLAY UNITS .................................................................................................................. 25


4 ZONES ................................................................................................................................ 26
5 LOOPS................................................................................................................................. 28
6 RELOAD CONFIGURATION .................................................................................................. 32
7 LOAD CONFIG FROM MEMORY STICK ................................................................................. 33
8 UPLOAD CONFIG TO MEMORY STICK .................................................................................. 34
9 SAVE CHANGES TO CONFIGURATION ................................................................................... 35
10 UPLOAD SYSLOG TO MEMORY STICK ............................................................................... 36
Appendix A: Fault codes & Fuses......................................................................................... 37
FAULT LIST ............................................................................................................................ 37
FUSES .................................................................................................................................... 41
Fuse list ............................................................................................................................ 41
Fuse locations on base board, BB.................................................................................... 41
Fuse locations on rectifier board, RB. ............................................................................. 41
Appendix B: Connections for loop units .............................................................................. 42
Appendix C: System modules................................................................................................ 45

DISC.

Pre-Alarm

Zone/Unit
System Fault
Warning

Alarm Device
Alarm Delay

Power
Test
Alarm Transfer

FAULT

Mute

Next

SG-6728

SALWICO

FIRE

Reset

5
JKL

OK

TUV

PQRS

OK

WXYZ

DEF

MNO

ABC

' '

4
GHI

Disc.

Home

Menu

Service & Maintenance manual


Salwico CS4000
Chapter 1: CS4000 block diagram

Chapter 1: CS4000 block diagram

Service & Maintenance manual


Salwico CS4000

Chapter 1: CS4000 block diagram

Chapter 2: Testing
Consilium recommends that the fire alarm system is tested at least
once a year to assure correct function.
The CS4000 has a special test mode, which makes the testing easier.
Characteristics for a zone in test mode:
It will not activate any external alarm devices or controls in
case of a fire (this function can be turned off).
The alarm level is lowered to give quick response to test gas.
Detectors and manual call points in the zone will blink.
Each tested detector and manual call point will indicate
activation with a red LED.
The units in alarm are automatically reset when the heat or
smoke concentration is under the alarm level or if the manual
call point is reset.
Fire alarms from zones not in test mode will be handled normally by
the system.
Note: The tested zone will automatically return to normal operation
after two hours.

Test a fire-detecting zone


Put the zone into test mode: Menu/ 3 Disconnections/ 1 New
disconn./ 5 Test Mode. Enter the zone number and confirm with OK
button
The indications DISC., TEST and ZONE/UNIT will be lit to confirm
the test mode.
It is now safe to test each detector, manual call point etc in this fire
zone during two hours. Use suitable testing equipment, available
from Consilium.
All alarms will be listed under: Menu/ 7 History/ 1 Fire History List

Heat detectors
Heat detectors are preferably tested with heat detector tester VDT-1,
part. no. 9300, available from Consilium.
Apply heat to the sensing element until alarm is indicated by
a red indication.
Important:
If other test equipments are used, for example cigarette lighter or
heating gun, make sure not to over-heat the detector by holding the
heat-source to close to the detector. This will damage the detectors,
for example causing the plastic to melt.

Service & Maintenance manual


Salwico CS4000

Chapter 1: CS4000 block diagram

Smoke detectors
Smoke detectors are preferably tested with test gas equipment Solo
330, available from Consilium.
Spray test gas on to the detector during 0.5 second. Wait 10
seconds until new gas is sprayed during 1 second. Repeat this
procedure until the detector indicates alarm with a red
indication.
If other test methods are used, make sure not to damage the detector.

Flame detectors
Flame detectors may be tested with an ordinary cigarette lighter.
Turn up the flame to a height of approximately 5 cm. Hold it
in front of the detector at a distance of about 2-5 meters.
Move the lighter slowly during the test to obtain a flickering
flame until alarm is indicated with a red indication.

Test Fault conditions


The fire alarm central continuously monitors the
system components and will report any fault
condition on the control panel with both optical and
audible indication.
It is possible to test fault indications by following the
below procedures:
Please note that a fault condition is only possible to
reset when the cause is remedied.

Removed detector fault


1. Remove a detector.
2. Verify that the fault is indicated on the control
unit (this may take up to 1 minute).
3. Reinsert the detector
4. Reset the fault condition on the control panel.

Fuse fault
Note: Before a fuse is removed, make sure which functions
that will be affected by the removal.
1. Remove a fuse.
2. Verify that the fault is indicated on the control
unit (this may take up to 1 minute).
3. Reinsert the fuse.
4. Reset the fault condition on the control panel.

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Salwico CS4000

Chapter 1: CS4000 block diagram

Battery fault
1. Remove a battery fuse.
2. Verify that the fault is indicated on the control
unit (this may take up to 1 minute).
3. Reinsert the fuse.
4. Reset the fault condition on the control panel.

Earth fault
1. Connect one of the loop cables to earth via a
2,7kOhm resistor.
2. Verify that the fault is indicated on the control
unit (this may take up to 1 minute).
3. Remove the earth connection.
4. Reset the fault condition on the control panel.

Loop cable break


1. Open up the loop cable.
2. Verify that the fault is indicated on the control
unit (this may take up to 1 minute).
3. If the detector loop is double fed: Verify that
each of the two branches can detect fire alarms
by testing a detector on each branch.
4. Close the loop cable.
5. Reset the fault condition on the control panel.

Power supply
Test the back up power supply (emergency 230VAC
or batteries).
1. Removing the mains power supply.
2. Verify that the fault is indicated on the control
unit (this may take up to 1 minute), and that
the system remains operational.
3. If there is an emergency power supply in
addition to the batteries, remove this also. The
system should now operate on the batteries
only.
4. Connect all disconnected power supplies.
5. Reset the fault condition(s) on the control
panel.

Service & Maintenance manual


Salwico CS4000

Chapter 1: CS4000 block diagram

Reset test mode


After testing it is important to return the tested zone into normal
condition again. Make sure that there are no detectors or manual call
points still in alarm before leaving test mode.
The zones in test mode are listed in the disconnection list, found
under: Menu/3 Disconnections /2 Disconnection list.
Choose the zone in the disconnection list and then press RESET.

Test the control unit display


It is possible to test the alphanumerical display, all indications on the
control panel and the local buzzer with the function Test display,
found under: Menu/ 5 Settings/ 4 Test display.

Service & Maintenance manual


Salwico CS4000

Chapter 3: Cleaning of fire detectors

Chapter 3: Cleaning of fire detectors


The CS4000 fire alarm system continuously monitors the
detectors and will give early warnings if they are polluted or
malfunctioning in other ways. The methods for cleaning
detectors depends of the type of detector, see below.
If the cleaning is initiated by a dirty sensor fault in the
control panel, then try to reset this fault after cleaning. If this
does not succeed, replace the detector.

Smoke detectors
Clean the detector with a vacuum cleaner or by blowing
high-pressure instrument air on it.
The detector house is cleaned with a damp cloth.
Note: The high-pressure air must be of instrument type
(clean, not containing oil etc.)

Heat detectors
The sensor part does normally not need to be cleaned.
The detector house is cleaned with a damp cloth.

Flame detectors
Clean the protective glass over the sensor by a grease solvent
such as soap or alcohol.
The detector house is cleaned with a damp cloth.

Service & Maintenance manual


Salwico CS4000

Chapter 4: Replacing/Adding/Deleting fire detectors

Chapter 4: Replacing/Adding/Deleting fire detectors


Replacing fire detectors
Instruction
1. Disconnect the faulty detector and remove it from the
base plate.
Note: Some bases have a lock mechanism on the side.
This lock shall either be pulled or pressed (depends on
base model).
2. Check the ID settings on the address switch for the faulty
detector. See section ID address on DIP switches for
explanation of the ID address.
3. Set the corresponding ID on the address switch for the
new detector.
4. Seal the address switch on the detectors with the attached
label after the address has been set.
5. Connect and mount the new detector.
6. Check and reset any fault codes generated by the
replaced faulty detector.
7. Perform a function test of the detector according to the
chapter Testing.

ID address on DIP switches


All addressable loop units must be given an address between
1-254 to be operational. The loop units located on the same
physical loop must all have unique addresses. The address is
set either by a 8 pole DIP switch located on each addressable
unit, or (for units without physical address switch) with the
address programming tool EV-AD. (See separate instruction)
The DIP switch values follow the binary system.
O
N
1

1 2 4

8 16 32 64 128

The value of the address is set according to the switches set


to ON position. For example:
O
N

=47
1

The switches numbered 1,2,3,4 and 6 are set to ON position.


The values for these switches are 1+2+4+8+32=47.
Important: Seal the address switch on the detectors with the
attached label after the address has been set.

Service & Maintenance manual


Salwico CS4000

Chapter 4: Replacing/Adding/Deleting fire detectors

Hot Plug&Play (adding/deleting loop units)


The CS4000 system is equipped with a Hot Plug&Play
function enabling the user to add or delete detectors during
normal operation without the need to change the
configuration file with a PC and restarting the system.
The configuration file may be updated during normal
operation from service menu 6:5 or direct from the fault list,
menu 1.1.
This function is very useful, especially during installation. If
the CS4000 central detects additional or missing loop units,
they are simply added to/deleted from the configuration file
during normal operation.
Note: The changes to the configuration file is updated in the
RAM memory, but will not saved permanently until it has
been saved under: Menu/ 6 Service menu/ 9 Save changes to
configuration. If the configuration file is not changed
permanently, any changes done will be lost if the system is
re-started.

Change configuration file from the fault list


Adding a loop unit from the fault list
If the CS4000 detects additional or missing loop units
compared to the configuration file, they are added to the fault
list.
1. Open the fault list: Menu/ 1 Fault alarms/ 1 Fault list
2. Select the detector to add from the list (fault no. 3 is
selected in the below example).
Loop Units generating fault no 152 (present not
configured) can be added to the systems
configuration.
FAULT ALARM 4(5)
________________________________________
3 LOOP 603 SMOKE HEAT 2 PRESENT NOT
CONFIGURED, FAULT(152)
Unit not found
.

4 ZONE 111 UNKNOWN LOOP DEVICE 3 NO


ANSWER, FAULT(128)
txt
5 LOOP ANALOGUE 601 CABLE BREAK
POSITIVE, FAULT(141)
Loop 1 on LB3 6
________________________________________
0=Add Loop Unit to configuration
OK=Details, 1=Print item, 2=Print all
3. Press 0=Add Loop Unit to configuration

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Chapter 4: Replacing/Adding/Deleting fire detectors

10

4. Enter the data required for the new loop unit in dialog
box Add loop unit.
Central, Board, Loop and Zone must exist in the
Systems Configuration to be valid.
Physical Unit Address may NOT exist on the physical
loop already.
Logical Zone number may NOT exist on the chosen
Zone.
T1 and T2 are supplementary Text 1 and 2, and are
entered as on a Mobile Telephone.
ADD LOOP UNIT
________________________________________
Physical Central addr.: 1 (valid)
.
Physical Board address: 6 (valid)
Physical Loop address : 2 (valid)
Physical Unit address : 0 (invalid)
Logical Zone number : 0 (invalid)
Logical Unit address : 0 (invalid)
Type: 202 (invalid)
T1:
T2:
________________________________________
Enter value with numeric keyboard.
UP/DOWN=New field,OK=Add Unit,'<'=Exit
5. Press OK. The configuration file is now updated in
the RAM memory. Wait approx. 20 sec. before reset.
6. Reset the fault. The fault will only be resettable if the
system succeeded to add the loop unit.

Deleting a loop unit from the fault list


1. Open the fault list: Menu/ 1 Fault alarms/ 1 Fault list
2. Select the detector to delete from the list. Loop Units
generating fault no 128 (no answer) can be erased
from the systems configuration.
3. Press 0=Erase Loop Unit from configuration. The
configuration file is now updated in the RAM
memory.
4. Reset the fault. The fault will only be resettable if the
system succeeded in adding the loop unit.

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Salwico CS4000

Chapter 4: Replacing/Adding/Deleting fire detectors

11

Change configuration file from the service


menu
Adding a loop unit from the service menu
1. Open the service menu: Menu/ 6 Service menu/ 5
Loops
2. Select an analogue loop from the loop list (loop no. 2
is selected in the below example). Press 3=Add Unit.
LOOP 2(19)
________________________________________
1 LOOP ANALOGUE 601
Loop 1 on LB3 6
24 Loop Units Expected
2 LOOP ANALOGUE 602
Loop 2 on LB3 6
11 loop Units Expected

.
.
.

3 LOOP ANALOGUE 603


Loop 3 on LB3 6
0 Loop Units Expected
________________________________________
OK=Details, 0=Disconnect, 1=Print List
2=Loops Units,3=Add Unit,4=Scan loop

3. Enter the data required for the new loop unit in dialog
box Add loop unit.
Central, Board, Loop and Zone must exist in the
Systems Configuration to be valid.
Physical Unit Address may NOT exist on the physical
loop already.
Logical Zone number may NOT exist on the chosen
Zone.
T1 and T2 are supplementary Text 1 and 2, and are
entered in the same way as on a Mobile Telephone
with the alpha-numerical keyboard.
ADD LOOP UNIT
________________________________________
Physical Central addr.: 1 (valid)
.
Physical Board address: 6 (valid)
Physical Loop address : 2 (valid)
Physical Unit address : 0 (invalid)
Logical Zone number : 0 (invalid)
Logical Unit address : 0 (invalid)
Type: 202 (invalid)
T1:
T2:
________________________________________
Enter value with numeric keyboard.
UP/DOWN=New field,OK=Add Unit,'<'=Exit

4. Press OK. The configuration file is now updated in


the RAM memory.

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Salwico CS4000

Chapter 4: Replacing/Adding/Deleting fire detectors

12

Deleting a loop unit from the service menu


1. Open the service menu: Menu/ 6 Service menu/ 5
Loops.
2. Select an analogue loop from the loop list (loop no. 2
is selected in the below example). Press 2=Loop
Units.
LOOP 2(19)
________________________________________
1 LOOP ANALOGUE 601
Loop 1 on LB3 6
24 Loop Units Expected
2 LOOP ANALOGUE 602
Loop 2 on LB3 6
11 loop Units Expected

.
.
.

3 LOOP ANALOGUE 603


Loop 3 on LB3 6
0 Loop Units Expected
________________________________________
OK=Details, 0=Disconnect, 1=Print List
2=Loops Units,3=Add Unit,4=Scan loop

3. Select a loop unit to delete from the list Loop units.


Press 3=Erase Loop Unit
LOOP UNITS 1(11)
_________________________________
1 LOOP 602 MCP 1 (A/B)
2 LOOP 602 SCI 2 (A/B)
3 LOOP 602 MCP 3 (A/B)
4 LOOP 602 SCI 4 (A/B)
5 LOOP 602 MCP 5 (A/B)
.
6 LOOP 602 MCP 7 (A/B)
7 LOOP 602 SCI 8 (A/B)
8 LOOP 602 MCP 9 (A/B)
9 LOOP 602 SCI 10 (A/B)
10 LOOP 602 MCP 11 (A/B)
11 LOOP 602 SMOKE 201 (A/B)
________________________________________
OK=Details, 0=Disconnect, 1=Print List
2=Set In Fire, 3=Erase Loop Unit

4. The configuration file is now updated in the RAM


memory.

Service & Maintenance manual


Salwico CS4000

Chapter 5: Replacing battery

13

Chapter 5: Replacing battery


When replacing the batteries, make sure to use batteries with
the same specification as the original.

Instruction
1. Remove both battery fuses at the rectifier board.
See Appendix A for fuse locations.
2. Remove the battery cables from the battery.
3. Exchange the battery.
4. Verify the correct polarity and connect the battery
cables to the new battery.
5. Verify that the voltage is approx. 24VDC at the
battery terminals on the rectifier board.
6. Reinsert the battery fuses.
7. Reset the battery fault at the control unit.

Service & Maintenance manual


Salwico CS4000

Chapter 6: Software

14

Chapter 6: Software
Configuration program
The CS4000 central is delivered pre-programmed with a
standard configuration file. See the separate manual
CS4000 Configuration program manual for information on
how to create and update a configuration file.

To upload a configuration file from CS4000


When you want to view or make changes in an existing
configuration file you can get it from the CS4000 central.
The configuration file can be uploaded in two ways:

Direct to PC via USB cable


To Salwico Memory StickTM
(the system must be equipped with an USB
Expansion Board)

Upload configuration file to a PC


1. Connect a PC via an USB cable to the USB
port on the Base Board (not the USB
Expansion Board, if present).
2. The CS4000 will now present itself as an
extra drive in your PC. Open the extra
drive.
3. You will find a file with the file extension
.c4d, which is the configuration file used by
the CS4000 system.
Example of file name: SG12345.C4D
4. Copy the .c4d file to your local disc before
working with it.

Upload configuration file to Salwico Memory


TM
Stick
1. Connect the Salwico Memory StickTM to one of the
USB ports on the USB expansion board (piggyback
board located on the BaseBoard).
2. Choose Menu/ 6 Service/ 8 upload config to Memory
Stick
3. Choose the current .c4d configuration file from the
list and press OK.
4. The system will now upload the configuration file.
5. When the upload is complete, disconnect the Salwico
Memory StickTM and copy the configuration file to a
PC.

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Salwico CS4000

Chapter 6: Software

15

To download a configuration file to CS4000


When the configuration file is finished it is time to download
it to the CS4000 system. The configuration file must have the
file extension .c4d.
If only supplementary texts has been updated in the .c4d
file it is possible download them separately, see below
instructions.
The configuration file can be downloaded in two ways:

Direct from PC via USB cable


From Salwico Memory StickTM
(the system must be equipped with an USB
Expansion Board)

Note:
Make sure to work with the latest .c4d file when making
changes. The latest .c4d file may be uploaded from the
CS4000 system, see instruction above.
In Base Board software versions before 1.0.18 the definition
file must be named current.c4d

Download configuration file from a PC


1. Connect a PC via an USB cable to the USB port on
the Base Board (not the USB Expansion Board, if
present).
2. The CS4000 will now be displayed as an extra
drive in your PC. Open the extra drive.
3. Change the file extension on the current configuration
file to .old and save it as a back-up file.
4. Copy the new configuration file with the file
extension .c4d from the PC to the extra drive.
5. When the file copy is completed, remove the USB
cable from the Base Board.
6. Use the CS4000 control panel to update the system
with the new configuration file by choosing:
-Menu/ 6 Service menu/ 6 Reload Configuration/
1 Load entire configuration
or
-Menu/ 6 Service menu/ 6 Reload Configuration/
2 Load supplementary texts only
7. If 1 Load entire configuration is selected above, the
Base Board will re-start and load the new
configuration file.
If 2 Load supplementary texts only are selected, the
system will use the new texts without having to restart. Any other changes made to the .c4d file will
be ignored, but will come into effect the next time the
system is re-started.

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Salwico CS4000

Chapter 6: Software

16

Download configuration file from the Salwico


TM
Memory Stick
1. Connect the Salwico Memory StickTM to one of the
USB ports on the USB expansion board (piggyback
board located on the Base Board).
2. Choose Menu/ 6 Service/ 7 load config from Memory
Stick
3. A list of the available .c4d files on the Salwico
Memory StickTM will be presented. Choose the
appropriate .c4d configuration file from the list and
press OK.
4. The new configuration file is downloaded to the
CS4000.
The old configuration file is automatically renamed
by the system and saved on the Salwico Memory
StickTM.
5. Disconnect the Salwico Memory StickTM
6. Use the CS4000 control panel to update the system
with the new configuration file by choosing:
-Menu/ 6 Service menu/ 6 Reload Configuration/
1 Load entire configuration
or
-Menu/ 6 Service menu/ 6 Reload Configuration/
2 Load supplementary texts only
7. If 1 Load entire configuration is selected above, the
Base Board will re-start and load the new
configuration file.
If 2 Load supplementary texts only is selected, the
system will use the new texts without having to restart. Any other changes made to the .c4d file will
be ignored, but will come into effect the next time the
system is re-started.

Service & Maintenance manual


Salwico CS4000

Chapter 6: Software

17

Update the base board software


There are two flash memories in the base board:

flash1 containing bootloader and the software for the


base board (flash1.img).
flash2 containing the definition file (current.c4d)

Update the software version in the base board


Follow the below instructions to update the software version
in the base board by using an USB cable.
1. Please note how the DIP switch on the base board
(see figure below) is set, since this setting shall be
restored after the update of the software.
2. Set the base board in bootloader mode by setting
the DIP switch address to 0 (all switches in OFF
position).
3. Reboot the base board with the reset button.
LED1 will indicate that the base board is in
bootloader mode by flashing light.
4. Connect the PC to the base board via an USB cable.
The base board will appear in Windows Explorer as
an extra USB drive.
5. Copy the new software file named flash1.img from
the PC to the USB drive (drag & drop).
6. Close the extra USB drive in Windows Explorer. The
base board will now start to download the new file
into flash1. LED2 will indicate this by flashing light.
The download process is finished when LED2 turns
into steady light.
7. Restore the original address on the DIP switch.
8. Reset the base board with the reset button. The base
board will now re-start, using the new updated
software.
Description of the LEDs during update of software:
Flashing
LED on
Bootloader
Led1,
mode
Yellow
Writing to flash Writing to flash
Led2,
completed
Yellow
Checksum error
Led3, Red

LED off

Writing to flash has not started


Checksum OK
DIP switch

Led1
Led2
Led3

Illustration base board

CP

Reset button

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Salwico CS4000

Chapter 6: Software

18

Possible errors during update of base board

Error
LED1 do not flash after reboot when the DIP switch on the
base board is set to 0.
Cause
The base board is defect.

Error
LED2 is on before flash1.img has been downloaded.
Cause
Under certain circumstances (i.e. remove and reattach USB
cable during bootloader operation) may cause the bootloader
routine to malfunction.
Re-boot the base board and retry the operation.

Service & Maintenance manual


Salwico CS4000

Chapter 7: Service menu in CS4000 (access level 4)

19

Chapter 7: Service menu in CS4000 (access level 4)


The Service menu is used for configuration of the system in the
commissioning phase, as well as for troubleshooting and small
updates when the system is in operation. The menu has functions for
downloading and uploading information from/to the Salwico
Memory Stick.
The service menu screen displays a list of the 10 service menu
alternatives, described on the following pages. The alternatives are
reached by pressing the corresponding number on the numerical
keypad, or by selecting the desired alternative with the arrow
buttons and pressing the OK button.

SERVICE

1 System Details
2 System Boards
3 Display Units
4 Zones
5 Loops
6 Reload Configuration
7 Load config from Memory Stick
8 Upload config from Memory Stick
9 Save changes to configuration
10 Upload syslog to Memory Stick

12 36

>
>
>
>
>
>
>
>
>
>

_______________________________________________

Select a menu with 0-9 (or arrows + OK)

Service menu screen

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Salwico CS4000

Chapter 7: Service menu in CS4000 (access level 4)

20

1 System Details
The System Details screen gives basic information about the
system.
SYSTEM DETAILS

CS4000
Consilium
Salwico
M/S Holiday
CONFIGURATION
Created
Created by
Build
File Name
Program
1.1.0.13

12 36

: 2006-08-29 14:34:41
: BAR
: 53
: test37.c4d
: CS4000CONF.EXE.

_______________________________________________

1=Print, 2=Program Versions

System details screen


The first four lines display basic data about the installation.
The data originates from the configuration file (Options
module):

SG/SOA Number
Name of shipyard + number of build
IMO Number
Ship name

The remaining information also concerns the configuration


Created: The time the configuration was created
Created by: The person who created the configuration
Build: Number of times that the configuration file has been
changed
File Name: Name of the configuration file
Program: The definition program version used to create the
file
- Press 1 to print the system details
- Press 2 to see the software and hardware versions of the
system boards.

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Salwico CS4000

Chapter 7: Service menu in CS4000 (access level 4)

21

2 System Boards
The System Boards screen lists the boards in the system.
BOARD 1(2)

12 36

1 CENTRAL 1 BOARD BB 1 (BOARD OK)XX


XXXXXXXXXXXXXXXXXXXXXXXXXXXX
2 CENTRAL 1 BOARD RB 4 (BOARD OK)

3 CENTRAL 1 BOARD LB3 11 (BOARD OK)

__________________________________________
OK=Details, 0=Disconnect, 1=Print List
2=Inputs, 3=Outputs, 4=Loops

System boards screen


CENTRAL x: x is the number of the central where the board
is placed
BOARD XB x: XB is the board type (BB = Base Board, RB
= Rectifier Board, etc.) and x is the address of the board
(BOARD OK / BOOTING / CONFIG NOT FOUND):
Board status
- Press OK to monitor details about the selected board
- Press 0 to disconnect the selected board; all I/O on the
board will be disconnected and fault associated with the
board will disappear from the fault list
- Press 1 to print the board list
- Press 2 to monitor and manipulate the inputs of the selected
board
- Press 3 to monitor and manipulate the outputs of the
selected board
- Press 4 to monitor the loops of the selected board
(if the board is a loop board)

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Salwico CS4000

Chapter 7: Service menu in CS4000 (access level 4)

22

Details about system board (press OK at System Boards


screen)
BOARD 1(2)

12 36

1 CENTRAL 1 BOARD BB 1

HW: BASE BOARD VER. 1.0


SW: BBP ver. 1.0.37
Timestamp Config: 2006-08-29 14:34:42
No of loops: 0
No of inputs/outputs: 6/11
Communication errors: 0/65535
_______________________________________________

OK=List view, 1=Print details

System board, details


HW: Hardware version
SW: Software version
Timestamp Config: Time and date of configuration
No of loops: Number of loops on the board
No of inputs/outputs: Number of inputs and outputs on the
board
Communication errors: Number of reported
communication errors in the last 65 535 tries
- Press OK to return to the board list
- Press 1 to print the details

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Salwico CS4000

Chapter 7: Service menu in CS4000 (access level 4)

23

Inputs of system board (press 2 at System Boards screen)


INPUT 1(6)

12 36

1 BOARD 1 INPUT 1 CLEAR


l
XX
XXXXXXXXXXXXXXXXXXXXXXXXXXXX
2 BOARD 1 INPUT 2 SET

3 BOARD 1 INPUT 3 CLEAR


_______________________________________________

0=Disconnect, 1=Print List


2=Set Input, 3=Clear Input

System board input


BOARD x: x is the board address where the input is placed.
INPUT x: x is the input number
SET / CLEAR: Indicates if the input is active (SET) or
inactive (CLEAR)
- Press 0 to disconnect the selected input; inputs must be
disconnected before simulation of inputs can be done
- Press 1 to print the input list
- Press 2 to simulate activation of the selected input
- Press 3 to simulate inactivation of the selected input

Service & Maintenance manual


Salwico CS4000

Chapter 7: Service menu in CS4000 (access level 4)

24

Outputs of system board (press 3 at System Boards screen)


OUTPUT 1(6)

12 36

1 BOARD 1 OUTPUT GRP 1 CLEAR


XX
XXXXXXXXXXXXXXXXXXXXXXXX XXXk
2 BOARD 1 OUTPUT GRP 2 CLEAR

3 BOARD 1 FIRE OUTPUT 3 CLEAR


_______________________________________________

0=Disconnect, 1=Print List


2=Set Output, 3=Clear Output

System board output


BOARD x: x is the address of the board that the output
belongs to
OUTPUT GRP x / X OUTPUT x: X is the Output category
(OUTPUT GRP = General output, X could be FIRE, FAULT,
DOOR etc.) and x is the output number
SET / CLEAR: Indicates if the output is active (SET) or
inactive (CLEAR)
- Press 0 to disconnect the selected output; outputs must be
disconnected before simulation of outputs can be done
- Press 1 to print the output list
- Press 2 to simulate activation of the selected output
- Press 3 to simulate inactivation of the selected output

Service & Maintenance manual


Salwico CS4000

Chapter 7: Service menu in CS4000 (access level 4)

25

3 Display Units
The Display Units screen lists the panel boards.
DISPLAY UNIT 1(6)

12 36

1 CENTRAL 1 BOARD PB 3 xxxx xxxxxxxxxx


XXXXXXXXXXXXXXXXXXXXXXllkXXXXXl
2 CENTRAL 1 BOARD PB 5

3 CENTRAL 1 BOARD PB 7
_______________________________________________

OK=Details, 0=Disconnect, 1=Print List


2=Inputs, 3=Outputs

Panel boards screen


CENTRAL x: x is central number where the board is placed
BOARD PB x: x is the address of the panel board
- Press OK to monitor details about the selected panel board
- Press 0 to disconnect the selected panel board; all I/O on
the board will be disconnected and fault associated with the
board will disappear from the fault list
- Press 1 to print the panel board list
- Press 2 to monitor and manipulate the inputs of the selected
panel board (similar to Inputs of System Board screen)
- Press 3 to monitor and manipulate the outputs of the
selected panel board (similar to Outputs of System Board
screen)
Details about panel board (press OK at Display Units screen)
DISPLAY UNIT 1(6)

12 36

1 CENTRAL 1 BOARD PB 3

Greeting text:
M/S Holiday
CS4000
Function:
NOT_USED
_______________________________________________

OK=List view, 1=Print details

Panel boards, details


Greeting text: Text that appears when the system is started;
Ship name and SG/SOA Number originating from the
Options module in the configuration file
Function: Currently not used
- Press OK to return to the panel board list
- Press 1 to print the details

Service & Maintenance manual


Salwico CS4000

Chapter 7: Service menu in CS4000 (access level 4)

26

4 Zones
The Zones screen lists the zones in the system.
ZONE 1(40)

1 ZONE 1 xxxx
X MFZ 1XXXXXXX
X Deck 1XXXXXXX

12 36

xxxxxxxxx
XXXXHHXXXXXXml
XXXXHHXXXXXXml

2 ZONE 2
MFZ 2
Deck 1
3 ZONE 3
MFZ 1
Deck 2
_______________________________________________

OK=Details, 1=Print List, 2=Loop Units

Zones screen
ZONE x: x is the zone number
XXX (first row): Any text describing the zone, entered in the
Zone module in the configuration program as Text 1
XXX (second row): Any text describing the zone, entered in
the Zone module in the configuration program as Text 2
- Press OK to monitor details about the selected zone
- Press 1 to print the zone list
- Press 2 to monitor and manipulate the loop units in the
selected zone

Details about zones (press OK at Zones screen)


ZONE 1(40)

12 36

1 ZONE 1

Units defined: 2
Units located on Loop: 1
_______________________________________________

OK=List view, 1=Print details

Zones, details
Units defined: Number of loop units in the zone
Units located on Loop: The logical loop/loops where the loop
units are placed
- Press OK to return to the zone list
- Press 1 to print the details

Service & Maintenance manual


Salwico CS4000

Chapter 7: Service menu in CS4000 (access level 4)

27

Loop units of Zones (press 2 at Zones screen)


LOOP UNITS 1(10)
12.36
________________________________________
1 LOOP 2 SMOKE 1
2 LOOP 2 SMOKE 3
3 LOOP 2 SCI 4
4 LOOP 2 SMOKE 5
5 LOOP 2 MCP 7
6 LOOP 2 SMOKE 8
7 LOOP 2 SMOKE 9
8 LOOP 2 SMOKE 10
9 LOOP 2 MCP 11
10 LOOP 2 SMOKE 201
_______________________________________
OK=Details, 0=Disconnect, 1=Print List
2=Set In Fire, 3=Erase, 4=Change text

Zones, loop units


LOOP x: x is the logical loop number
SMOKE / MCP / SCI x: Detector type (MCP = Manual call
point, SCI = Short Circuit Interruption) and logical address x
- Press OK to monitor details about the selected loop unit
- Press 0 to disconnect the selected loop unit
- Press 1 to print the loop unit list
- Press 2 to simulate a fire alarm in the system
- Press 3 to remove the loop unit from the configuration
- Press 4 to change the supplementary text of the loop, which
is shown in the display in case of an alarm (also visible in the
Details list, reached via the OK button)

Service & Maintenance manual


Salwico CS4000

Chapter 7: Service menu in CS4000 (access level 4)

28

5 Loops
The Loops screen lists the loops in the system.
LOOP 1(35)

12 36

1 LOOP ANALOGUE 1
f xxxxxxxx
XXDeck 3XXXXXXXXXXXXXXXXXXXXXXl
Starboard side Typisk text XXXXXXXXXXmk
2 LOOP ANALOGUE 2
Deck 3
Starboard side

_______________________________________________

OK=Details, 0=Disconnect, 1=Print List


2=Loops Units, 3=Add Unit, 4=Scan loop

Loops screen
LOOP ANALOGUE x: x is the logical loop number
XXX (first row): Any text describing the loop, entered in the
Loop board in the configuration program as Text 1
XXX (second row): Any text describing the loop, entered in
the Loop board in the configuration program as Text 2
- Press OK to monitor details about the selected loop
- Press 0 to disconnect the logical loop; the loop will be
disconnect galvanically
- Press 1 to print the loop list
- Press 2 to monitor and manipulate the logical loop
- Press 3 to add a logical loop
- Press 4 to scan for new or changed loop units, for example
detectors

Service & Maintenance manual


Salwico CS4000

Chapter 7: Service menu in CS4000 (access level 4)

29

Details about loops (press OK at Loops screen)


LOOP 1(35)

12 36

LOOP ANALOGUE 2

System Address (crd.subCrd): 11.1


Loop Units (found/expected): 17/17
Communication errors: 625/1000
Current consumption: 17 mA
Fire Alarms : 0
Fault Alarms : 1
Disconnections : 0
_______________________________________
OK=List view, 1=Print details

Loops, details
System Address (crd.subCrd): Address of the loop; crd =
Board address, subCrd = number of physical loop
Loop Units (found/expected): Number of found/expected
loops
Communication errors: Number of reported communication
errors in the last 1 000 tries
Current consumption: Current consumption of the loop
Fire Alarms: Number of active fire alarms at the moment
Fault Alarms: Number of active fault alarms at the moment
Disconnections: Number of disconnections at the moment
- Press OK to return to the loop list
- Press 1 to print the details

Service & Maintenance manual


Salwico CS4000

Chapter 7: Service menu in CS4000 (access level 4)

30

Loop units (press 2 at Loops screen)


LOOP UNITS 1(17)
________________________________________
1 LOOP 1 SMOKE HEAT 1 (A/B)
2 LOOP 1 SMOKE HEAT 2 (A/B)
3 LOOP 1 SMOKE HEAT 3 (A/B)
4 LOOP 1 SMOKE HEAT 4 (A/B)
5 LOOP 1 SMOKE HEAT 5 (A/B)
6 LOOP 1 SMOKE HEAT 6 (A/B)
7 LOOP 1 SMOKE HEAT 7 (A/B)
8 LOOP 1 SMOKE HEAT 8 (A/B)
9 LOOP 1 SMOKE HEAT 9 (A/B)
10 LOOP 1 SMOKE HEAT 10 (A/B)
11 LOOP 1 SMOKE HEAT 11 (A/B)
________________________________________
OK=Details, 0=Disconnect, 1=Print List
2=Set In Fire, 3=Erase

Loop units
LOOP x: x is the logical loop number
SMOKE HEAT x: Detector type and logical address x
(A/B): The unit answers on side A (primary) and side B
(secondary); when looking for a short circuit or a cable break
this information is useful for locating the break or short
circuit
- Press OK to monitor details about the selected loop unit
- Press 0 to disconnect the selected loop unit
- Press 1 to print the loop unit list
- Press 2 to simulate a fire alarm in the system
- Press 3 to remove the loop unit from the configuration

Service & Maintenance manual


Salwico CS4000

Chapter 7: Service menu in CS4000 (access level 4)

31

Add loop units (press 3 at Loops screen)


ADD LOOP UNIT
________________________________________
Physical Central addr.: 1 (valid)
Physical Board address: 6 (valid)
Physical Loop address : 1 (valid)
Physical Unit address : 0 (invalid)NNNNNNNN
Logical Zone number : 0 (invalid)
Logical Unit address : 0 (invalid)
Type: 4 (ALL_LOOP_DEVICES)
T1:
T2:

________________________________________
Enter value with numeric keyboard.
UP/DOWN=New field, OK=Add Unit,'<'=Exit

Add loop units


- Press UP/DOWN navigate among the rows
- Use the numerical keypad to give the selected loop unit an
address
- Press OK to add the selected loop unit with the specified
address, note that all the entered information must be valid
before a loop unit can be added
- Press < to return to the Loops screen

Scan loop (press 4 at Loops screen)


SCAN LOOP
________________________________________
*** WARNING ***
The system will scan the loop for new
Loop Units. The loop is disconnected
during the scan and the procedure may
take up to 3 minutes.

OK: Confirm
< : Abort
________________________________________

Add loop units

- Press OK perform the scanning


- Press < to regret

Service & Maintenance manual


Salwico CS4000

Chapter 7: Service menu in CS4000 (access level 4)

32

6 Reload Configuration
The screen is used when a new updated configuration file or
supplementary text file has been downloaded to the CS4000
system.
RELOAD CONFIGURATION

12 36

1 Load entire configuration


2 Load Supplementary Texts only

_______________________________________
Select a menu with 1-2 (or arrows + OK)

Reload configuration screen


- Press 1 to reload the entire configuration. The system will
re-start and then use the new configuration file.
- Press 2 to update the supplementary text files (no re-start
needed). Before updating the texts, a new configuration file
should be downloaded (see Service menu 7 Load config from
Memory Stick). The file should be identical with the previous
configuration file, except for the texts.

Service & Maintenance manual


Salwico CS4000

Chapter 7: Service menu in CS4000 (access level 4)

33

7 Load config from Memory Stick


The screen is used to download a new configuration file from
the Salwico Memory Stick.
LOAD FROM MEMORY STICK 1(8)

12 36

1 SG12345_Rev1.C4DMMMMMMMMMMMM
2005-12-16 12:11:30, 45357 BMMMMMMMM
2 SG12345_Rev2.C4D
2005-12-16 11:12:55, 54015 B
3 SG12345_Rev3.C4D
2005-12-16 10:58:39, 164021 B
4 SG12345_Rev4.C4D
2005-12-16 11:09:25, 154842 B
5 SG12345_Rev5.C4D
2006-05-17 11:50:58, 45300 B
________________________________________
Choose a file and download from Memory
Stick with OK. Abort with '<' or HOME.

Load config from Memory Stick screen


- Press OK to download the selected file
- Press < to regret

Service & Maintenance manual


Salwico CS4000

Chapter 7: Service menu in CS4000 (access level 4)

8 Upload config to Memory Stick


The screen is used copy the existing CS4000 configuration
file to the Salwico Memory Stick.
UPLOAD TO MEMORY STICK

12 36

1 SG12345_Rev1.c4lMMMMMMMMMMMM
2006-09-12 11:16:30, 93109 BMMMMMMl

_______________________________________

Upload config to Memory Stick screen


- Press OK to upload the configuration
- Press < to regret

34

Service & Maintenance manual


Salwico CS4000

Chapter 7: Service menu in CS4000 (access level 4)

35

9 Save changes to configuration


The screen is used to save all changes made to the system
configuration from the control panel. Note that the changes
are not permanently saved in the configuration file until this
command is performed. A backup of the old configuration
file should be saved on a Memory Stick (menu 6.8) before
saving changes to the configuration.
SAVE CONFIGURATION

12 36

*** WARNING ***


This operation will overwrite the
Configuration File in FLASH Memory.
It is highly recommended to backup
the Configuration File before continuing.

OK: Confirm
< : Abort
_______________________________________

Save changes to configuration screen


- Press OK to save the changes
- Press < to regret

Service & Maintenance manual


Salwico CS4000

Chapter 7: Service menu in CS4000 (access level 4)

36

10 Upload syslog to Memory Stick


The screen is used to upload a system log with service
information to the Salwico Memory Stick. This service log
can then be sent to Consilium for further technical assistance.
UPLOAD SYSLOG TO MEMORY STICK

12 36

*** CONFIRM ***


Save the Syslog File to
Memory Stick?.

OK: Confirm
< : Abort
_______________________________________

Upload syslog to Memory Stick screen


- Press OK to upload the system log
- Press < to regret

Service & Maintenance manual


Salwico CS4000

Appendix A: Fault codes & Fuses

37

Appendix A: Fault codes & Fuses


Fault list
Listed below are all fault codes, their causes and how an
operator with some knowledge of the system can solve the
problem.

Fault code

128

129

130

131

Cause
Wrong type of loop
unit
Two loop units have
the same address
NO ANSWER
Hardware fault
Lost communication. The
A fuse is blown (a
system has recognized a
secondary fault
unit but lost contact with it
appears)
due to some interference.
Cable break in a
detector or system loop
(a secondary fault
appears)
The detector has a
faulty sensor element.
SENSOR FAULT
The smoke detector is
exposed to wind

DIRTY SENSOR

TOO FEW FOUND

The detector has a dirty


sensor element

Fewer loop units found


than configured
Loop units not
correctly installed
Missing answer from a
unit

132

TOO MANY FOUND

133

IN1 CABLE BREAK

134

IN2 CABLE BREAK

135

EXT 24V FAIL

More loop units found


than configured
There is a cable break
on input 1
There is a cable break
on input 2
External 24V power
source missing.

Remedy
Exchange to the correct loop unit
Check the units
Exchange the unit
Exchange the fuse

Mend the cable

Exchange unit
Take care of wind problem
Try to clean the detector with a
vacuum cleaner or by blowing highpressure air on it. If this does not
help, exchange the detector.
Ion smoke detector: Exchange the
detector
Check the specification and redefine the system
Connect the unit correctly
Check address (possible double
address). Otherwise exchange the
unit.
Check the specification and redefine the system
Mend the cable break
Mend the cable break
The local power supply is defect.

Service & Maintenance manual


Salwico CS4000

Appendix A: Fault codes & Fuses

External load is
missing.
A supervised unit (for
example a door or
damper) is in the wrong
position.
A short circuit in the
detector loop cable.
Short circuit on the Aside of a detector loop.
Short circuit on the Bside of a detector loop
A cable break on the
positive conductor has
been detected.
A cable break on the
negative conductor has
been detected.
Two units have the
same address.
Loop unit faulty.
Interference
The type of unit
specified is different
from the type found or
configured.
Unit faulty

Check the cable and the external


load.

Wrong type of detector


has been installed

Install the correct type and restart


the loop.

136

FEEDBACK FAULT

137

POSITION FAULT

138

LOOP CABLE SHORT

139

LOOP CABLE A SHORT

140

LOOP CABLE B SHORT

141

CABLE BREAK
POSITIVE

142

CABLE BREAK
NEGATIVE

143

COMMUNICATION
ERROR
The communication with
a unit is deficient.

144

WRONG TYPE OF
UNIT

145

UNKNOWN TYPE OF
UNIT
The type of unit specified
is unknown to the system.

146

TIMER STUCK

148

DOUBLE ADDRESS

149
150

CABLE SHORT
VALVE CLOSED
CONFIGURED NOT
PRESENT
PRESENT NOT
CONFIGURED

The timer has been


activated too long.
Two units sharing the
same address
Short circuit on cable.
The valve is closed.
Unit is configured but
not present.
Unit is present but not
configured.

HIGH CURRENT ON
LOOP

There is high current in


the loop cable.

151
152
153

38

Check for obstructions.

Locate the short circuit and fix it.


Locate the short circuit and fix it.
Locate the short circuit and fix it.
Locate the cable break and mend it.

Locate the cable break and mend it.


Check the loop unit addresses
Exchange the unit.
Locate interference and deal with it.
Check the specification and change
definition or the unit.
Exchange the unit

Check the unit.


Change one of the addresses.
Locate the short circuit and fix it.
Open the valve
Add the unit or change the system
configuration.
Remove the unit or change the
system configuration.
Check if there is to many units
connected to the loop. Compare
with the loop limitations.

Service & Maintenance manual


Salwico CS4000

154
155
156
157
158

Appendix A: Fault codes & Fuses

LOOP POWER LOSS


EARTH FAULT
POSITIVE
EARTH FAULT
NEGATIVE
FUSE FAULT
BATTERY FUSE
FAULT

159

CABLE BREAK

160

CABLE OVERLOAD

161

POWER FAULT

162

EMERGENCY POWER
FAULT

163

BATTERY FAULT

164

CHARGING LOSS

165

EXTERNAL FAULT

166

EARTH DETECTION
FAULT

167

CHECKSUM EEP

168

RESTARTED

169

TOO LONG BOOT

170

EXTERNAL LOAD ON
LINE

171

EXTERNAL SOURCE
ON LINE

The loop voltage is


missing.
Too low impedance on
positive conductor.
Too low impedance on
negative conductor.
A fuse is defective.
A battery fuse has
blown or a cable break.
A cable break has been
detected.
Too high current on an
output.
The main power supply
is lost.
Emergency power is
lost.
A bad battery is
detected.
The battery charger is
unable to charge the
battery.
External equipment has
indicated fault.
Unable to detect earth
fault.
Incorrect EPROM
checksum.
Something has
restarted.
Exceeded the maximal
allowed boot time.
There is a too high
external load on a
conventional zone.
Feeding voltage
detected on a
conventional zone.

39

Exchange the loop board.


Locate the earth fault and fix it.
Locate the earth fault and fix it.
Replace the fuse.
Replace fuse or mend the cable.
Mend the cable.
Check external loads.
Check the main power supply.
Check the emergency power supply.
Charge the battery. If the fault
remains then replace the battery.
Replace the battery charger.
Check the external equipment.
Replace the earth fault circuit.
Contact our service department.
If it happens repeatedly, contact our
service department.
If it happens repeatedly, contact our
service department.
Locate the load and deal with it.

Locate the source and remove it.

Service & Maintenance manual


Salwico CS4000

Appendix A: Fault codes & Fuses

172

LOW POWER SUPPLY


IN1

173

LOW POWER SUPPLY


IN2

174

LOW POWER SUPPLY


LOCAL

175

LOW POWER SUPPLY

176

SYSTEM CONF FAULT

177

LOW PRESSURE

178

ACTUATOR 1

179

ACTUATOR 2

180

MAINS POWER

181

INTERNAL FAULT

209

WRONG TYPE OF
UNIT DEFINED

210
255

Error in cause&effect
definitions
ILLEGAL

Low voltage on the


primary 24VDC power
supply to the internal
PCBS.
Low voltage on the
secondary 24VDC
power supply to the
internal PCBS.
Too low voltage on the
3.3V/5V feeding to the
internal circuit boards.
Too low incoming
24VDC supply to the
internal circuit boards.
The configuration file
is corrupt.
An error has occurred
during downloading of
the configuration file.
External equipment
indicates low pressure.
Missing feedback from
actuator 1
Missing feedback from
actuator 2.
The main power supply
is lost
Internal system fault
The type of unit found
is different from the
type configured.
Fault detected in the
configuration.
Internal system error.

40

Check the power supply.

Check the power supply.

Contact our service department.

Check the power supply


Check the configuration file and reconfigure the system.
Re-configure the system. If the fault
remains, contact our service dept.
Check the pressure on the
supervised unit.
Check cables to actuator 1. If the
cables are OK, change the actuator.
Check cables to actuator 2. If the
cables are OK, change the actuator.
Check the main power supply
Contact our service department
Change the unit or the system
configuration.
Check the configuration.
Contact our service department.

Service & Maintenance manual


Salwico CS4000

Appendix A: Fault codes & Fuses

41

Fuses
If a fuse is defective in the system a fault will be displayed at
the control units. Locate and replace the fuse with the
information below.

Fuse list
Location

Fuse

Fuse rating

Base board
Base board
Base board
Base board
Rectifier board
Rectifier board
Rectifier board
Rectifier board
Rectifier board
Rectifier board
Rectifier board
Rectifier board

F1: Alarm bell output


F2: Alarm bell output
F3: Alarm bell output
F4: Alarm bell output
F3: To transformer
F4: To transformer
F5: To external 230VAC
F6: To external 230VAC
F8: Battery
F9: Battery
F10: From transformer
F11: From transformer

1AT
1AT
1AT
1AT
3.15AF
3.15AF
3.15AF
3.15AF
4 AF
4 AF
6 AF
6 AF

Fuse type: 5 x 20 mm

Fuse locations on base board, BB.

Fuse locations on rectifier board, RB.

Service & Maintenance manual


Salwico CS4000

Appendix B: Connections for loop units

Appendix B: Connections for loop units

42

Consilium Marine
Connection of loop units

1/2

Detectors

Manual call points

NS-AOS
NS-AIS
NS-AH/AIS
NS-AOHS
NS-AH/CS
NS-AIHS
NS-AUV

NS-ACP
NS-ACP IP55
NS-ACPWP

Short circuit isolator

Timer

NS-SCI

NS-TIMAC

Loop IN

+1
-2
+3
-4

Loop OUT

Address units
NS-AIN1/ID3

NS-AIN1/ID2
Loop IN
Loop OUT

1 (+)
2 (-)
3 (+)
4 (-)
5 (+)
6 (-)
7 (+)
8 (-)

Safe area

1 (+)
2 (-)
3 (+)
4 (-)
5 (+)
6 (-)
7 (+)
8 (-)

Loop IN

Hazardous area, IS units

Loop OUT
IS unit

NS-ISOLATOR
1
2

1
2

11 (+)
12 (-)

1 (+)
2 (-)

1
2

1
2

+ +

Last IS unit
1
2

1
2

+ +

ELR-33

Loop OUT

1 (+)
2 (-)
3 (+)
4 (-)
5 (+)
6 (-)
7 (+)
8 (-)

Detector
1
2

1
2

+ +

Last detector
1
2

1
2

+ +

NS-AIN2/ID8

NS-AIN2/ID7
Loop IN

Conventional detectors

Sprinkler station

1 (+)
2 (-)
3 (+)
4 (-)
5 (+)
6 (-)
7 (+)
8 (-)

Loop IN

ELR-4.7

Flow switch (no flow position)

ELR-4.7

Sprinkler valve (open position)

Loop OUT

ELR-4.7

Addressable IS units
NS-AOS-IS
NS-AOHS-IS
ACP-IS

Safe area
NS-ISOLATOR-A
Loop in
Loop out

21(+)
22(-)
23(+)
24(-)

1(+)
2(-)

Hazardous area
NS-AOS-IS
NS-AOHS-IS

ACP-IS

1(+)
2(-)

To next IS unit
(max 20)
Black (-)

Red (+)

Call point circuits

Input

ELR-33

Consilium Marine
Connection of loop units

2/2

Address units
AE-2
AE-2K
AE-2K/I
AE-2E

ID Switch

Detectors

Manual call points

RDJ-2, RDJ-2T
RDO-2
TDT-2
HA100-HA110
OA100-140
IA100-140

LKA01LKA05

WITH BASES:
UB-1, UB-2
SPB-ADAPT

Loop units
KS-2, KS-2K
VE-1, VE-2
LK-2, LK-2K
SID-38
SID-38T
TDT-2K
UR-2K
UR-2KN
VL-2, VL-2K

+
Loop in

Loop out
Red

Black

Call point circuits

Service & Maintenance manual


Salwico CS4000

Appendix C: System modules

45

Appendix C: System modules


The system modules are building blocks in the fire alarm
system. The system can be designed according to customers
needs. All functions in the modules, including the control
unit, are performed by circuit boards. By combining these
modules, a system can be built which performs the function
desired by the customer. The circuit boards available are:

Panel Board, PB
Base Board, BB
Rectifier Board, RB
Loop Board, LB3
Zone Board, ZB
Output Board, OB
Ethernet Board
USB expansion Board
MUX Board, MB

See following pages for detailed information about each


circuit board.

CS4000 System boards


PB, Panel Board
Part no. 462002

System: Salwico CS4000 fire alarm

Description

Data

The printed circuit board Panel Board, PB, is a system


module in the Salwico CS4000 fire alarm system.

Nominal voltage
Working voltage
Working current

The Panel Board together with the alphanumerical


display, keyboard, terminal board and a cabinet forms the
control/repeater panel in the CS4000 system.
The Panel Board is equipped with some basic in- and
outputs and a RS232 serial interface.
For more information about how to connect the different
CS4000 system boards together, please refer to CS4000
Service & Maintenance manual.

DIP switch

27 VDC
19-30 VDC
65-85 mA
(excl. buzzer output)
Temperature range
0C to +55C
Weight panel board
~150 g
Weight display
~200 g
Weight terminal board
~60 g
Dimensions PB
180x120x27
Dimensions display
145x104x15
Dimensions terminal board 127x45x30
Art. No. terminal board
057860
Art. No. keyboard, control 461001
Art. No. keyboard, repeater 461004
Example address switch setting:

The 8-pole DIP switch has two functions:


1. Switch 1-7
Set the address for the Panel Board (1-127).
2. Switch 8
Set if the Power LED shall be affected by the
dimmer function or not (from vers. 4).
Switch 8 on = Power LED affected by dimmer
Switch 8 off = Power LED fully lit.

O
N
1
1

2
2

3
4

4
8

5
16

6
32

7
64

8
Dimm er functio n on

Board adress no.

1+4+64=69

Block diagram
PB, Panel Board

Keyboard
FAULT

FIRE

DISC.

Menu

Power
Test
Alarm Transfer

Home

' '

ABC

Disc.

3
DEF

Alarm Device
Alarm Delay

GHI

Zone/Unit
System Fault
Warning

PQRS

TUV

WXYZ

OK

JKL

MNO

Pre-Alarm

F1

OK
F2
F3

Mute

Next

Reset

Alphanumerical display
Terminal board

External system channel A in:


From Base Board

External system channel B out :


To next Panel Board (if any)

External system channel B in:


From Base Board

External system channel A out:


To next Panel Board (if any)

Specifications may be subject to change for improvement without prior notice

Consilium

Consilium Marine AB
P.O. Box 8763, SE-402 76 Gteborg
Phone +46 31 7107700 Fax +46 31 7107800
www.consilium.se

Data sheet no: 462002 PB panel board 06 2 E


Page 1 of 3

CS4000 System boards


PB, Panel Board
Component layout

Jumpers

Connectors

JP1
Run. Fitted during normal operation.
Move to JP4 during programming of PB.
JP2-3
RS485 termination port 1, normally open
(mounted on last board on external system channel)
JP4
Prog. Fitted during programming of PB.
Move back to JP1 after programming.
JP5-6
RS485 termination port 2, normally open
(mounted on last board on the external system
channel).

J1 To keyboard.
J2 To terminal board.
J3 Buzzer.
J4 To display.
J5 To terminal board.
J7 Backlight display.
J8 To keyboard.
J9 Door switch.
J10 RS232 (printer).
J11 External system channel A.
J12 External system channel B.
J13 Contact for download of software to PB.
(fitted on version R1D and later)

LEDs

Potentiometer

D1 Power RS232
D9 Local power
D20 RS485 Ch.1 RX
D21 RS485 Ch.1 TX
D22 RS485 Ch.2 RX
D25 RS485 Ch.2 TX
D26 RS232 TX
D27 RS232 RX

R139 Adjust contrast on display

Specifications may be subject to change for improvement without prior notice

Consilium

Consilium Marine AB
P.O. Box 8763, SE-402 76 Gteborg
Phone +46 31 7107700 Fax +46 31 7107800
www.consilium.se

Data sheet no: 462002 PB panel board 06 2 E


Page 2 of 3

CS4000 System boards


PB, Panel Board
Terminals
Terminal board layout

Terminal data
DESCRIPTION
External system channel A,
IN

External system channel B,


IN

External system channel A,


OUT

External system channel B,


OUT
External buzzer out

Interface output, RS232

Internal FA signal
Output 1
Output 2
Output 3
Input 1
Input 2

TERMINAL NO.
1
2
3
4
5
6
7
8
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
31
32
33
34
35
36
37
38
39
40

FUNCTION
Power +
Power Communication, a
Communication, b
Power +
Power Communication, a
Communication, b
Power +
Power Communication, a
Communication, b
Power +
Power Communication, a
Communication, b
+
TX out
RX in
RTS out
CTS in
GND
Input
+
+
+
+
IN
+
IN

DATA
24VDC, 65-85mA total on A+B
channel, (excl. buzzer output)
RS485
24VDC, 65-85mA total on A+B
channel, (excl. buzzer output)
RS485
24VDC, 50mA total on A+B
channel
RS485
24VDC, 50mA total on A+B
channel
RS485
24VDC, max 100mA

RS232, isolated

Active low

24VDC, max 80mA

Not isolated. Active when


shorted.

Specifications may be subject to change for improvement without prior notice

Consilium

Consilium Marine AB
P.O. Box 8763, SE-402 76 Gteborg
Phone +46 31 7107700 Fax +46 31 7107800
www.consilium.se

Data sheet no: 462002 PB panel board 06 2 E


Page 3 of 3

CS4000 System boards


BB, Base Board
Part no. 462001

System: Salwico CS4000 fire alarm

Description

Data

The printed circuit board BB, Base Board is a system


module in the Salwico CS4000 fire alarm system.

Nominal voltage
Working voltage
Working current
Cable terminals
Temperature range
Weight
Dimensions (bxhxd)

The Base Board is the motherboard in the system,


containing all the basic in- and outputs and controlling the
system communication.
For more information about how to connect the different
CS4000 system boards together, please refer to CS4000
Service & Maintenance manual.

Address switch

27 VDC
19-30 VDC
110 mA
2.5 mm2
0C to +55C
~380 g
248x127x37

Block diagram

The 8-pole DIP switch is used to set the central and base
board address.
Switch 1-4 is dedicated for the board address, and switch
5-8 to the central address.
The address number can be set from 1 to 15.

Panel Boards

Loop/Zone Boards

Example:
O
N

Ethernet
1

2
2

3
4

Board no.

4
8

5
1

6
2

7
4

Base Board, BB

USB

8
8

24 VDC from RB

Relay boards

Basic inputs

Basic outputs

Central no .

Specifications may be subject to change for improvement without prior notice

Consilium

Consilium Marine AB
P.O. Box 8763, SE-402 76 Gteborg
Phone +46 31 7107700 Fax +46 31 7107800
www.consilium.se

Data sheet no: 462001 base board 08 1 E


Page 1 of 4

CS4000 System boards


BB, Base Board
Component layout

Jumpers

LEDs

JP1-4
If fitted, relay 4-7 follows the GA input.
JP5
Internal function.
Should always be mounted towards reset button
JP6-7
RS485 termination port 1, should normally be open
(mounted away from terminal P12)
JP8-9
RS485 termination port 2, should normally be open
(mounted away from terminal P12)
JP 10-11
RS485 termination port 3, should normally be open
(mounted away from terminal P12)
JP12-13
RS485 termination port 4, should normally be open
(mounted away from terminal P12)
JP14
0 or 24VDC on terminal 27-28.
For more info, see Terminals.

D4 Relay 4
D5 Relay 1
D9 Relay 5
D10 Relay 2
D14 Relay 6
D15 Relay 3
D17 Relay 7
D21 Fire indication
D19 Input 4 active
D22 Input 3 active
D23 Input 2 active
D24 Fault indication
D25 Input 1 active
D27 fault base board
D31 Relay 8, Bell output 1
D36 Relay 9, Bell output 2
D44 TX port 1
D45 RX port 1
D48 TX port 2
D49 RX port 2
D52 Power OK port 2
D53 RX port 3
D54 TX port 3
D57 TX port 4
D58 RX port 4
D72 Power to base board

Connectors
P1 Internal system channel and rectifier board, RB
P5 Background debug monitor, BDM
P6 Ethernet expansion
P7 USB expansion
P9 USB Device
P10 External buzzer
P13 To relay board, OB
P14 To panel board, channel A
P15 To panel board, channel B
P16 Back up power

Fuses
F1 Alarm bell output
F2 Alarm bell output
F3 Alarm bell output
F4 Alarm bell output
All fuses are 5x20mm, 1AT.

Specifications may be subject to change for improvement without prior notice

Consilium

Consilium Marine AB
P.O. Box 8763, SE-402 76 Gteborg
Phone +46 31 7107700 Fax +46 31 7107800
www.consilium.se

Data sheet no: 462001 base board 08 1 E


Page 2 of 4

CS4000 System boards


BB, Base Board
Terminals
Terminal layout

Terminal data
DESCRIPTION
External system channel A
Control & repeater panel

External system channel B


Control & repeater panel

Interface output
(RS232 or RS485)

Input 1
Input 2
Input 3
Input 4

TERMINAL
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26

FUNCTION
Power +
Power Communication, a
Communication, b
Power +
Power Communication, a
Communication, b
TX
RX
RTS
CTS
GND
A
B
GND
A
B
+
+
+

DATA
24VDC, max 350mA
RS485
24VDC, max 350mA
RS485

RS232, isolated.

RS485, isolated

Not isolated. Activated when terminals are


shorted.
For example GA auto input.

Specifications may be subject to change for improvement without prior notice

Consilium

Consilium Marine AB
P.O. Box 8763, SE-402 76 Gteborg
Phone +46 31 7107700 Fax +46 31 7107800
www.consilium.se

Data sheet no: 462001 base board 08 1 E


Page 3 of 4

CS4000 System boards


BB, Base Board
27
28

+
-

29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61

+
+
+
NC
C
NO
NC
C
NO
NC
C
NO
NC
C
NO
NC
C
NO
NC
C
NO
+
+
+

Programmable DC out

24VDC out
24VDC out
Alarm transfer
Programmable output 1

Programmable output 2

Programmable output 3
Programmable output 4
(follows GA if jumper JP1 is
mounted)
Programmable output 5
(follows GA if jumper JP2 is
mounted)
Programmable output 6
(follows GA if jumper JP3 is
mounted)
Bell output 1
Bell output 2
Input GA morse
PA mute
Internal FA signal output
Programmable output 7
(follows GA if jumper JP4 is
mounted)

62
63
64

27VDC, max 500mA (max 900mA on version R2C or


later).
JP14 mounted away from terminals= inactive 0V, active
24VDC.
JP14 mounted towards terminals= inactive 24VDC,
active 0V
27VDC, max 500mA
Vmin=18.5VDC
Vmax=27.5VDC
Must be terminated with end of line resistor 10k

27VDC, max 1A

24VDC, max 800mA


Vmin=19.5VDC
Vmax=27.5VDC
End of line resistor 33k
Not isolated.
Active when shorted
Not isolated
Active when shorted

Open
Active low
collector
NC
27VDC, max 1A
C
NO

Specifications may be subject to change for improvement without prior notice

Consilium

Consilium Marine AB
P.O. Box 8763, SE-402 76 Gteborg
Phone +46 31 7107700 Fax +46 31 7107800
www.consilium.se

Data sheet no: 462001 base board 08 1 E


Page 4 of 4

CS4000 System boards


RB, Rectifier Board
Part no. 462005e1

System: Salwico CS4000 fire alarm

Description

Data

The printed circuit board RB, Rectifier Board, is a


system module in the Salwico CS4000 fire alarm
system.

Input voltage
Output voltage
Working current
Max output
Cable terminals P1-P2
Cable terminals P5-P7
Temperature range
Weight RB
Dimensions RB
Weight transformer
Dimensions transformer
Part no. transformer:
-Rev. R1A, B, C, D:
-Later revisions:

The Rectifier Board together with the transformer


forms the power supply unit for the CS4000 central,
including battery-charging function for the internal
batteries.
There are three types of transformers available:
100VAC, 115/230VAC and 115/230VAC with an
auto-reset thermal switch. For older revisions (R1A-D)
an obsolete 115/230VAC transformer were used.
For more information about how to connect the
different CS4000 system boards together, please refer
to the CS4000 Service & Maintenance manual.

100, 115 or 230 VAC


28 VDC
70 mA
28 VDC, 3 A
4 mm2
2.5 mm2
+5C to +55C
~475 g
175x100x72 mm
~1850 g
95, height 45 mm
-53052 (115/230VAC)
-53053 (115/230VAC)
-53054 (115/230VAC with
heat fuse)
-53055 (100VAC)
0.25A (battery size 2.3-10Ah)

Charge capacity

Address switch

For more data, see under Terminals.

The 8-pole DIP switch is used to set the address for RB


Rectifier Board. Each board in a system has its own
unique address.
The address no. can be set from 1 to 255.

Example address switch setting:


O
N
1
1

2
2

3
4

4
8

5
16

6
32

7
64

8
128

Board adress no.

1+ 4+ 64= 69
Block diagram

Specifications may be subject to change for improvement without prior notice

Consilium

Data sheet no: 462005e1 RB rectifier board 08 1 E


Page 1 of 3

Consilium Marine AB
P.O. Box 8763, SE-402 76 Gteborg
Phone +46 31 7107700 Fax +46 31 7107800
www.consilium.se

CS4000 System boards


RB, Rectifier Board
Component & Terminal layout

Jumpers

LEDs

JP1
Programming mode. Fitted during programming of RB.
Move to JP4 when programming is completed.
JP2-JP3
Not used
JP4
Run mode, fitted during normal operation. Move to JP1
during programming of RB.
JP5
Battery charge boost. Fit jumper to increase battery
charge current from 0.25A to 1A. Note: Max output
current (P3+P4) will then be decreased to max 2.25A.

D7 Relay 1. Green.
D10 System fault. Yellow.
D11 Relay 2. Green.
D23 TX data port 1. Green.
D24 RX data port 1. Green.
D27 TX data port 2. Green.
D28 RX data port 2. Green.
D31 Power to board OK. Green.
D33 Battery fault. Yellow.
D34 Forced battery charge. Green.
D35 Battery circuit OK. Green.
D36 Indicates battery test. Yellow.

Connectors
P1 Power in- and output.
P2 To transformer
P3 Internal system channel A to LB3/ZB.
P4 Internal system channel A to Base Boards + separate
power to bell outputs on Base Board.
P5 From transformer.
P6 Programmable relay output 1.
P7 Programmable relay output 2.
P8 Batteries
P9 Contact for download of software to RB.
P12 Internal system channel B

Fuses
F3-F4
3.15AT
F5-F6
3.15AT
F8-F9
4 AF
F10-F11
6.3AF
Fuse type: 5x20 mm

To transformer
To external mains
Battery
From transformer

Change over function


The rectifier board has an in-built change over function
between the two 110/115/230VAC inputs (main and
emergency). If there is only one 115/230VAC power
supply available, it shall always be connected to
emergency.
Note: The rectifier board will not start up if
100/115/230VAC is connected to mains unless
the batteries are connected first.
Specifications may be subject to change for improvement without prior notice

Consilium

Data sheet no: 462005e1 RB rectifier board 08 1 E


Page 2 of 3

Consilium Marine AB
P.O. Box 8763, SE-402 76 Gteborg
Phone +46 31 7107700 Fax +46 31 7107800
www.consilium.se

CS4000 System boards


RB, Rectifier Board
Terminals

Transformer connection

Terminal layout

Terminal data
DESCRIPTION
From transformer
Internal system channel A
Programmable output 1

Programmable output 2

Power in, main


Power in, emergency
Power out
To transformer

Battery

Power to LB3/ZB (c.i.e)


Power to base board
(c.i.e)

TERMINAL NO.
1
2
3
4
11
12
14
21
22
24
101
102
103
104
105
106
107
108
109
P8
P8
P3
P3
P4
P4

FUNCTION
~
~
a
b
C
NC
NO
C
NC
NO
~
~
~
~
~
~
~
~
+
+
+
-

DATA
32 VAC
Imin=0.1A, Imax=5A
RS485
Max 230 VAC, 5A

100 / 115 / 230 VAC +10%/-15%,


50-60 Hz
100 / 115 / 230 VAC +10%/-15%,
50-60 Hz
Output 100 / 115 /230 VDC
Imax=1A
Output 100 / 115 / 230 VDC
Imin=0.1A Imax=1.0A
24 VDC.
Max charging current to battery is
0.25 / 1A*
Vmin=18.5VDC
Vmax=28VDC
Vripple=200mV RMS
Imax=3A / 2.25A*. Total P3+P4

Notes
If only one 100/115/220VAC power supply is provided, it shall be connected to Power in, emergency.
When replacing the batteries, make sure to use batteries with the same specification as the original.
*If battery charger boost (jumper 5) is fitted.
Specifications may be subject to change for improvement without prior notice

Consilium

Data sheet no: 462005e1 RB rectifier board 08 1 E


Page 3 of 3

Consilium Marine AB
P.O. Box 8763, SE-402 76 Gteborg
Phone +46 31 7107700 Fax +46 31 7107800
www.consilium.se

CS4000 System boards


LB3, Loop Board
Part no. 462003

System: Salwico CS4000 fire alarm

Description

Data

The printed circuit board LB3, Loop Board is a system


module in the Salwico CS4000 fire alarm system.

Nominal voltage
Working voltage
Working current
Cable terminals
Temperature range
Weight
Dimensions (bxhxd)

The Loop Board is a connection board for 3 analogue


addressable detector loops. Each analogue addressable
loop can have up to 254 loop units.
For more information about how to connect the different
CS4000 system boards together, please refer to the
CS4000 Service & Maintenance manual.

Address switch

27 VDC
19-30 VDC
340 mA
2.5 mm2
0C to +55C
~300 g
247x127x25

Example address switch setting:

The 8-pole DIP switch is used to set the address for LB3
Loop Board. Each board in a system has its own unique
address. The address no. can be set from 1 to 255.

O
N
1
1

2
2

3
4

4
8

5
16

6
32

7
64

8
128

Board adress no.

1+4+64=69
Block diagram

Specifications may be subject to change for improvement without prior notice

Consilium

Consilium Marine AB
P.O. Box 8763, SE-402 76 Gteborg
Phone +46 31 7107700 Fax +46 31 7107800
www.consilium.se

Data sheet no: 462003 LB3 loop board 06 2 E


Page 1 of 2

CS4000 System boards


LB3, Loop Board
Component layout

Jumpers

LEDs

JP1
Run mode. Fitted during normal operation.
Move to JP2 during programming.
JP2
Programming mode. Fitted during programming.
Move to JP1 after programming is completed.
JP3
Not used

D1 Indication for processor, Green.


D2 System fault. Yellow.
D16 Fire indication, loop 1. Red.
D17 Fault indication, loop 1. Yellow.
D18 Communication, loop 1. Green.
D27 Fire indication, loop 2. Red.
D28 Fault indication, loop 2. Yellow.
D29 Communication, loop 2. Green.
D38 Fire indication, loop 3. Red.
D39 Fault indication, loop 3. Yellow.
D40 Communication, loop 3. Green.

Connectors
P1 Internal system channel A, incl. power supply from
RB, rectifier board.
P2 Contact for download of software to LB3
P3 Connection of detector loop 1
P4 Connection of detector loop 2
P5 Connection of detector loop 3
P6 Internal system channel B. Only used if redundancy
of the internal system channel is required.

Terminals
DESCRIPTION
Fire loop 1 A side
Fire loop 1 B side
Fire loop 2 A side
Fire loop 2 B side
Fire loop 3 A side
Fire loop 3 B side

CONNECTOR
P3
P3
P3
P3
P4
P4
P4
P4
P5
P5
P5
P5

TERMINAL NO.
11
12
13
14
21
22
23
24
31
32
33
34

FUNCTION
+
+
+
+
+
+
-

DATA
28VDC,
max 300mA/loop

Specifications may be subject to change for improvement without prior notice

Consilium

Consilium Marine AB
P.O. Box 8763, SE-402 76 Gteborg
Phone +46 31 7107700 Fax +46 31 7107800
www.consilium.se

Data sheet no: 462003 LB3 loop board 06 2 E


Page 2 of 2

CS4000 System boards


ZB, Zone Board
Part no. 462006
System: Salwico CS4000 fire alarm

Description

Data

The printed circuit board ZB, Zone Board, is a system


module in the Salwico CS4000 fire alarm system.

Nominal voltage
Working voltage
Working current
Max current/zone
Max total current
Cable terminals
Temperature range
Weight
Dimensions (bxhxd)
ELR fire zones
Series resistor, input

The Zone Board is a connection board for


16 conventional detector zones or 16 digital inputs*.
Each conventional zone can accommodate up to
approximately 50 detectors, depending on the total
power consumption on the zone.
For more information about how to connect the
different CS4000 system boards together, please refer
to the CS4000 Service & Maintenance manual.

27 VDC
19-30 VDC
140 mA
100 mA
1A
2.5 mm2
0C to +55C
~220 g
247x139x18
10k
~300

*If the Zone Board is used as an input board, a resistor


(~300) must be connected in series with the closing
input contact.

Address switch
The 8-pole DIP switch is used to set the address for
ZB Zone Board. Each board in a system has its own
unique address.
The address no. can be set from 1 to 255.

Example address switch setting:


O
N
1
1

2
2

3
4

4
8

5
16

6
32

7
64

8
128

Board adress no.

1+4+64=69
Block diagram

Specifications may be subject to change for improvement without prior notice

Consilium

Consilium Marine AB
P.O. Box 8763, SE-402 76 Gteborg
Phone +46 31 7107700 Fax +46 31 7107800
www.consilium.se

Data sheet no: 462006 ZB zone board 06 4 E


Page 1 of 3

CS4000 System boards


ZB, Zone Board
Component & terminal layout

Jumpers

LEDs

JP1
Programming mode. Fitted during programming of ZB.
Move to JP4 when programming is completed.
JP2-JP3
Not used
JP4
Run mode, fitted during normal operation. Move to JP1
during programming of ZB.

D3 Processor operation. Green.


D4 Fire indication. Red.
D5 Fault indication. Yellow.
D6 System fault. Yellow.
D7 TX data port 1. Green.
D8 RX data port 1. Green.
D11 TX data port 2. Green.
D12 RX data port 2. Green.
D17 Power to zone board. Green.

Connectors
P1 Internal system channel A.
P2+P6+P10-P15 Connection of detector zones.
P3 Internal system channel B. Only used if redundancy
of the internal system channel is required.
P4 Inputs. See Terminals for more info.
P5 DID expansion.
P7 Not used.
P8 Not used
P9 Contact for download of software to ZB.

Specifications may be subject to change for improvement without prior notice

Consilium

Consilium Marine AB
P.O. Box 8763, SE-402 76 Gteborg
Phone +46 31 7107700 Fax +46 31 7107800
www.consilium.se

Data sheet no: 462006 ZB zone board 06 4 E


Page 2 of 3

CS4000 System boards


ZB, Zone Board
Terminals
DESCRIPTION
Fire zone 1
Fire zone 2
Fire zone 3
Fire zone 4
Fire zone 5
Fire zone 6
Fire zone 7
Fire zone 8
Fire zone 9
Fire zone 10
Fire zone 11
Fire zone 12
Fire zone 13
Fire zone 14
Fire zone 15
Fire zone 16
Input 1
Input 2

TERMINAL NO.
1+
12+
23+
34+
45+
56+
67+
78+
89+
910+
1011+
1112+
1213+
1314+
1415+
1516+
1621
22
23
24

CONNECTOR

DATA

P2

P6

P10

P11

27VDC,
max 100mA/zone.
End of line resistor (ELR) 10k

P12

If used as an input, a ~300


resistor must be connected in
series with the closing contact.

P13

P14

P15

P4

Not isolated. Activated when


terminals are shorted.

Specifications may be subject to change for improvement without prior notice

Consilium

Consilium Marine AB
P.O. Box 8763, SE-402 76 Gteborg
Phone +46 31 7107700 Fax +46 31 7107800
www.consilium.se

Data sheet no: 462006 ZB zone board 06 4 E


Page 3 of 3

CS4000 System boards


OB, Output Board
Part no. 462004

System: Salwico CS4000 fire alarm

Description

Data

The printed circuit board OB, Output Board, is a system


module in the Salwico CS4000 fire alarm system.

Nominal voltage
Working voltage
Working current
Max current
Cable terminals
Temperature range
Weight
Dimensions

The Output Board is an optional board providing


8 potential free, programmable relay contacts and
2 inputs.
For more information about how to connect the different
CS4000 system boards together, please refer to the
CS4000 Service & Maintenance manual.

27 VDC
19-30 VDC
70 mA
180mA (all relays activated)
2.5 mm2
0C to +55C
~200 g
161x100x27 mm

Example:

Address switch
The 8-pole DIP switch is used to set the address for the
OB, Output Board. Each board in a system has its own
unique address.
The address no. can be set from 1 to 255.

O
N
1
1

2
2

3
4

4
8

5
16

6
32

7
64

8
128

Board adress no.

1+4+64=69
Block diagram

Specifications may be subject to change for improvement without prior notice

Consilium

Consilium Marine AB
P.O. Box 8763, SE-402 76 Gteborg
Phone +46 31 7107700 Fax +46 31 7107800
www.consilium.se

Data sheet no: 462004 output board 06 2 E


Page 1 of 4

CS4000 System boards


OB, Output Board
Component layout

Jumpers

LEDs

JP1
Prog mode. Fitted during programming of OB.
Move to JP2 when programming is completed.
JP2
Run mode. Fitted during normal operation.
Move to JP1 during programming of OB.

Connectors
P1 Internal system channel A.
To Base Board (10 pole flat cable).
P2 Internal system channel B
P3-P6+P8-P11 Relay outputs 1-8.
P7 Inputs + activation of relay outputs.
P12 Contact for download of software to OB.

D2 System fault. Yellow.


D4 Input 1 active. Green.
D6 Input 2 active. Green.
D8 Relay 1 active. Yellow.
D10 Relay 2 active. Yellow.
D12 Relay 3 active. Yellow.
D14 Relay 4 active. Yellow.
D16 Relay 5 active. Yellow.
D18 Relay 6 active. Yellow.
D20 Relay 7 active. Yellow.
D22 Relay 8 active. Yellow.
D24 TX data port 1. Green.
D25 RX data port 1. Green.
D28 TX data port 2. Green.
D29 RX data port 2. Green.
D34 Power. Green.

Specifications may be subject to change for improvement without prior notice

Consilium

Consilium Marine AB
P.O. Box 8763, SE-402 76 Gteborg
Phone +46 31 7107700 Fax +46 31 7107800
www.consilium.se

Data sheet no: 462004 output board 06 2 E


Page 2 of 4

CS4000 System boards


OB, Output Board
Terminals
Terminal layout

Terminal data
DESCRIPTION
Internal system channel B

Programmable output 1

Programmable output 2

Programmable output 3

Programmable output 4

Programmable output 5

Programmable output 6

Programmable output 7

Programmable output 8

TERMINAL NO.
1
2
3
4
11
12
14
21
22
24
31
32
34
41
42
44
51
52
54
61
62
64
71
72
74
81
82
84

FUNCTION
+
a
b
C
NC
NO
C
NC
NO
C
NC
NO
C
NC
NO
C
NC
NO
C
NC
NO
C
NC
NO
C
NC
NO

DATA
RS485

Max 230VAC, 5A

Specifications may be subject to change for improvement without prior notice

Consilium

Consilium Marine AB
P.O. Box 8763, SE-402 76 Gteborg
Phone +46 31 7107700 Fax +46 31 7107800
www.consilium.se

Data sheet no: 462004 output board 06 2 E


Page 3 of 4

CS4000 System boards


OB, Output Board
Activation of output 1
Activation of output 2
Activation of output 3
Activation of output 4
Activation of output 5
Activation of output 6
Activation of output 7
Activation of output 8
Common minus
for term. 101-108
Input 1
Input 2

101
102
103
104
105
106
107
108

Will activate output 1-8 respectively if


connected to terminal 109.
Active low.

109

110
111
112
113

+
+

Not isolated.
Active when shorted

Specifications may be subject to change for improvement without prior notice

Consilium

Consilium Marine AB
P.O. Box 8763, SE-402 76 Gteborg
Phone +46 31 7107700 Fax +46 31 7107800
www.consilium.se

Data sheet no: 462004 output board 06 2 E


Page 4 of 4

CS4000 System boards


Ethernet Board SETH1
Part no. 462009

System: Salwico CS4000 fire alarm

Description

Data

The printed circuit board SETH1 is a system module in


the Salwico CS4000 fire alarm system.

Nominal voltage
Working current
Temperature range
Weight
Dimensions
Communication

SETH1 adds an Ethernet port to the CS4000 system. This


gives possibilities such as network connection and remote
maintenance.

3.3 VDC
~10 mA
0C to +55C
~30 g
75x71x20 mm
Ethernet 10Mbit/s

SETH1 is fitted directly on the CS4000 baseboard as a


piggyback, see picture below.
For more information about how to connect the different
CS4000 system boards together, please refer to the
CS4000 Service & Maintenance manual.

Mounting

Component layout

SETH1 is mounted on spacers directly on the CS4000


baseboard.

Connectors

LED indicators

P2 Ethernet port

D1
D2
D3
D4
D5

10Mbit/s
Full duplex
100Mbit/s
TX data
RX data

All LEDs are green.

Specifications may be subject to change for improvement without prior notice

Consilium

Consilium Marine AB
P.O. Box 8763, SE-402 76 Gteborg
Phone +46 31 7107700 Fax +46 31 7107800
www.consilium.se

Data sheet no: 462009 SETH1 06 2 E

CS4000 system boards


USB expansion board SPX
Part no. 462008

System: Salwico CS4000 fire alarm

Description

Data

The SPX board is developed to add extra communication


channels to a CS4000 system:

Nominal voltage
Working current
Temperature range
Weight
Dimension PCB
Dimension FLK20
Part no. FLK20

2 x USB master ports

2 x RS232/485 serial ports

The SPX board is fitted as a piggyback on top of the


CS4000 baseboard.

3.3 VDC
~10 mA
-10C to +70C
~130 g
95x65x15 mm
60x50x60 mm
46600

If the RS232/485 serial ports shall be used, then a FLK20


terminal board is connected via a 20 pole flat cable.
The FLK20 terminal board is rail mounted.

Connection & layout

FLK20 terminals
Description
Port 1

Port 2

Terminal
1
2
3
4
5
6
11
12
13
14
15
16

Function
TX
RX

Data
RS232,

GND
RS485,
isolated

A
B
TX
RX
GND
A
B

RS232,
isolated
RS485,
isolated

Connectors
P2
Used to connect FLK20 terminal board via flat cable.
P3
USB host/master.
Note: Only 1 USB port can be used at a time.
P4
USB host/master.
Note: Only 1 USB port can be used at a time.

Jumpers
JP1-JP2
Termination RS485 port 1. Normally fitted.
JP3-JP4
Termination RS485 port 2. Normally fitted.

LEDs
LED1
Power indication, port 1
LED2
Power indication, port 2
Specifications may be subject to change for improvement without prior notice

Consilium

Consilium Marine AB
P.O. Box 8763, SE-402 76 Gteborg
Phone +46 31 7107700 Fax +46 31 7107800
www.consilium.se

Data sheet no: 462008.SPX.06.1.E


Page 1 of 1

CS4000 System boards


MB, MUX Board
Part no. 462012

System: Salwico CS4000 fire alarm

Description

Data

The printed circuit board MB, MUX Board, is a


system module in the Salwico CS4000 fire alarm
system.

Nominal voltage
Working voltage
Working current
Max current/output
Max total current
Cable terminals
Temperature range
Weight
Dimensions (bxhxd)

The MUX Board is a multiplexer with 254 outputs.


The multiplex function can for example be used for
mimics etc.
For more information about how to connect the
different CS4000 system boards together, please refer
to the CS4000 Service & Maintenance manual.

27 VDC
19-30 VDC
140 mA
100 mA
1A
2.5 mm2
+5C to +55C
~220 g
247x139x18

Address switch
The 8-pole DIP switch is used to set the address for
MUX Board. Each board in a system has its own
unique address.
The address no. can be set from 1 to 255.

Example address switch setting:


O
N
1
1

2
2

3
4

4
8

5
16

6
32

7
64

8
128

Board adress no.

1+4+64=69

Block diagram

Specifications may be subject to change for improvement without prior notice

Consilium

Consilium Marine AB
P.O. Box 8763, SE-402 76 Gteborg
Phone +46 31 7107700 Fax +46 31 7107800
www.consilium.se

Data sheet no: 462012 MB MUX board 06 2 E


Page 1 of 3

CS4000 System boards


MB, MUX Board
Component & terminal layout

Jumpers

LEDs

JP1
Programming mode. Fitted during programming of MB.
Move to JP4 when programming is completed.
JP2-JP3
Not used
JP4
Run mode, fitted during normal operation. Move to JP1
during programming of MB.

D3 Processor operation. Green.


D4 Fire indication. Red.
D5 Fault indication. Yellow.
D6 System fault. Yellow.
D7 TX data port 1. Green.
D8 RX data port 1. Green.
D11 TX data port 2. Green.
D12 RX data port 2. Green.
D17 Power to zone board. Green.

Connectors

MUX outputs

P1 Internal system channel A.


P2+P6+P10-P15 Outputs 1-254.
P3 Internal system channel B. Only used if redundancy
of the internal system channel is required.
P4 Lamp test and local mute, see block diagram.
P5 DID expansion.
P7 Adjustment of LED intensity, 0-10k.
P8 Local buzzer.
P9 Contact for download of software to MB.

There are 254 MUX outputs available.


MUX output 1= output 1+, 1MUX output 2= output 1+, 2MUX output 16= output 1+, 16MUX output 17= output 2+, 1etc
MUX output 254= output 16+, 14-

Specifications may be subject to change for improvement without prior notice

Consilium

Consilium Marine AB
P.O. Box 8763, SE-402 76 Gteborg
Phone +46 31 7107700 Fax +46 31 7107800
www.consilium.se

Data sheet no: 462012 MB MUX board 06 2 E


Page 2 of 3

CS4000 System boards


MB, MUX Board
Terminals
DESCRIPTION

Outputs

Lamp test
Local mute

TERMINAL NO.
1+
12+
23+
34+
45+
56+
67+
78+
89+
910+
1011+
1112+
1213+
1314+
1415+
1516+
1621
22
23
24

CONNECTOR

DATA

P2

P6

P10

P11
27VDC,
max 100mA/output
P12

P13

P14

P15

P4

Not isolated.
Activated when
terminals are
shorted.

Specifications may be subject to change for improvement without prior notice

Consilium

Consilium Marine AB
P.O. Box 8763, SE-402 76 Gteborg
Phone +46 31 7107700 Fax +46 31 7107800
www.consilium.se

Data sheet no: 462012 MB MUX board 06 2 E


Page 3 of 3

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