S46ME-B Accumulators Data 106-23 SAFETY PRECAUTIONS For detailed sketch, see 900-2 ==] [=>] ‘Stopped engine ‘Shut off starting air supply - At starting air receiver Block the main starting vaive ‘Shut off starting air distributoridistibuting system supply ‘Shut off safety air supply - Not ME engines ‘Shut off contro air supply ‘Shut off air supply to exhaust valve - Only with stopped lubricating oil pumps X | Engage turning gear ‘Shut off cooling water ‘Shut off uel oil X_| Stop lubricating oll supply Lock the turbacharger rotors X_| Shut down hydraulic power supply I CAUTION FOR SAFETY Risk of high pressure oil Data Ref. Description Value [Unit 006-201 | Accumulator 24) kg 006-202 | N2 Charging pressure 13.6|MPa at 20° 006-204 | Pressure Adjustment Table Accumulator temperature "c MPa 0 12.4 10 13.0 20 13.6 30 142 40 148 50 15.4 60 16.0 70 16.6 80 17.2 90 178 100 185 Filling pressure must be as stated above Check pressure within + 0.5 MPa 006-226 | Screw, flange to Accumulator Ast step 55] Nm final 110] Nm When referring to this page, please quote Data D10623 Ecttion 0014Ma Page 1 (2) MITSUI ENGINEERING & SHIPBUILDING CO, LTD, AX-64587106-23 Accumulators S46ME-B Data The task-specific tools used in this procedure are shown on the plates at the end of this chapter or in the chapters indicated by the first three digits in the plate number, e.g. P90951 refers to chapter 909. Plate | item No. Description P90664 Test Equipment for Accumulators P90665 Accumulator - Tools P91356 Lifting Tools, Ete. P91364 Torque Spanners, P9136 Instruments, Page 2 (2) When referring to this page, please quote Data 010623 Extion 0014Ma MITSUI ENGINEERING & SHIPBUILDING CO,, LTD. 4X6 4587S46ME-B Accumulators Checking 906-23.1 Check of Accumulators on Hydraulic Cylinder Unit Check of the hydraulic accumulator can only be done with stopped engine and with stopped electrical hydraulic pumps 1, Mount the pressure gauge at “minimess” point 455. Check the pressure. Close the high pressure inlet valve 420 and open the high pressure outlet valve 421 to drain all oil out of the hydraulic cylinder unit, Check that the hydraulic cylinder unit is pressure free. Mount the pressure gauge connected with a “minimess” hose on the accumulator. Check the nitrogen pressure. For correct pressure, see Data D06-204. For use of pressure setting tool, see step 4 Caution! Charge pressure check intervals: 1) First week of service 2) 4 month later 3) Every 6 month * Always check = Check for leakages at minimess - Always mount the minimess cap after check and charging It is recommended, that these checks are logged for later use and documentation. When referring to this page, please quote Procedure M90623 Eoition 0231Ma MITSUI ENGINEERING & SHIPBUILDING CO, LTD, AX-64587 Page 1 (8)906-23.1 Accumulators ‘S46ME-B Checking Check of Accumulators on Hydraulic Power Supply Unit 2. Check of accumulator on the HPS pump unit can only be performed on a stopped engine and with stopped hydraulic pumps. Mount a pressure gauge on the “minimess” coupling No. 340, Check the pressure. Open valve 315 to release the hydraulic pressure from the system and drain all oil out of the accumulators. 3. Check on the pressure gauge that the sys- tem is pressure free. Mount the pressure gauge connected with a “minimess” hose on the accumulator. Check the nitrogen pressure. For correct pressure, see Data D06-204. For use of pressure setting tool, see step 4. Page 2 (8) When referring to this page, please quote Procedure M90623 Edition 0231Ma MITSUI ENGINEERING & SHIPBUILDING CO, LTD, 4X.64587S46ME-B Checking Accumulators 906-23.1 Use of Reducing Valve as Pressure Setting Tool 4. Assemble the reducing valve as shown in the figure, and mount the reducing valve on the nitrogen cylinder. If necessary, use a threaded adaptor. Before mounting the filling hose on the ac- cumulator, check that the accumulator top is clean Check that valves A and D are closed. Mount the filling hose on the relevant accu- mulator with the charging tool E It is now possible to read the actual nitro- gen pressure in the accumulator on the dial gauge C on the filling valve. If the accumulator needs to be refilled with nitrogen, open valve A and adjust the outlet pressure on spindle B to 0.1 - 0.2 MPa above the pressure stated in the Pressure Adjustment Table. See Data 006-204. Keep valve A open until the accumulator is filled. Close valve A. Wait five minutes for the temperature to stabiles. Check the pressure in the accumulator on gauge C according to the Pressure Adjust- ment Table. See Data D06-204. Adjust the pressure in the accumulator at bleed screw D Unscrew the charging tool E to remove the filling hose from the accumulator. When referring to this page, please quote Procedure M90623 Eoition 0231Ma MITSUI ENGINEERING & SHIPBUILDING CO, LTD, AX-64587 Page 3 (8)906-23.2 Accumulators ‘S46ME-B Dismantling O O Note! Great care must be taken to ensure that the area around the workplace is clean before and during assembly of the hydraulic system. Dismantling of Accumulators from Hydraulic Cylinder Unit Notet All operation of valve 420 and 421 must only be performed on a stopped engine with stopped hydraulic pumps. 1. Connect a pressure gauge at “minimess” point 455. Check the pressure. Close the high pressure inlet valve 420 and open the high pressure outlet valve 421 to drain all oil out of the accumulator. Check that the hydraulic cylinder unit is pressure free. Look the valve 2. Turn the square to closed, lift off the locking disc Turn the locking disc 180° and place it on the square again to lock the valve. Page 4 (8) When referring to this page, please quote Procedure M90623 Edition 0231Ma MITSUI ENGINEERING & SHIPBUILDING CO, LTD, 4X.64587S46ME-B Accumulators 906-23.2 Dismantling 3. Dismount the accumulator from the hydrau- lic cylinder unit. Dismantling of Accumulators from Hydraulic Power Supply Unit 4. Dismantling of accumulators can only be performed on a stopped engine and with stopped hydraulic pumps. Mount a pressure gauge on the “minimess” coupling No. 340 on the accumulator block and check the pressure. Open valve 315 on the accumulator block to release the hydraulic pressure from the system. Check on the pressure gauge that the sys- tem is pressure free. 5. The accumulators on the hydraulic power supply unit are dismounted as shown Remove the accumulator from the flange. DO6-201 When referring to this page, please quote Procedure M90623 Eoition 0231Ma Page 5 (8) MITSUI ENGINEERING & SHIPBUILDING CO, LTD, AX-64587906-23.3 Accumulators S46ME-B Overhaul 3. 1, Remove the accumulator. a See Procedure 906-23.2. ‘ear 2. Use the pressure setting tool to drain the accumulator of nitrogen gas. See Procedure 906-23.1. 3. Lift the accumulator by the lifting tool and put it on the holding tool. Fit the accumulator on the holding tool by the screws. 3 4. Overhaul the accumulator by the following method, 1)Remove the gas valve and retaining ring from the top cover. 4 2)Fit the overhauling tool with the accumu- gasvave o 7 lator, screw the both end of studs to the shell and screw the coupling on the top =H fan cover of accumulator. in Fwamngring Make sure that the coupling is contacted coupling If with the top cover. 3)Push the top cover downward until the rn spacer and sectional ring can be t 7 removed by turning the handle to the T clockwise direction. spacer ff 4)After removing the spacer ring and sec- Space tional ring, remove the top cover with LU bladder by turning the handle to counter- clockwise direction | sectional ring 5)Take off the bladder and back-up ring —— from the top cover. 1 6)Clean both accumulator halves thor- ¢ 1 oughly and make sure that the parts are dry afterwards. | __bladder Page 6 (8) When referring to this page, please quote Procedure M90623 Edition 0231Ma MITSUI ENGINEERING & SHIPBUILDING CO, LTD, 4X.64587S46ME-B Accumulators Overhaul 906-23.3 5. Carefully check the condition of the bladder and replace it with new one, if necessary. Apply the grease on the surface of the blad- der and inside of shell as shown in Fig.5 when fitting the bladder. + Using grease: JIS No.2 (mineral oil) + Applying area: Whole surface + Applying method: By hand + Applying amount: Form the oil mem- brance on the whole surface 6. Assemble the accumulator by the reverse order when overhauling, 7. Make sure that the top cover is perfectly in- serted into the shell of the accumulator by the spacer and sectional ring Fix the retaining ring on the top cover which is placed on the spacer. Fit the gas valve in the top cover by the torque of 24Nm after applying the grease on the bottom of the gas valve. 8. Remove the overhauling tool after checking the item 7, again. 9. Fill the accumulator with nitrogen gas as described Procedure 906-23.1 Use soapy water to check the accumulator for any leakage (Blow off the soapy water fully after check- ing) 10. Remove the accumulator from the over- holding tool. 2) back-up ring SS) tadaer Apply the grease shell Apply the grease When referring to this page, please quote Procedure M90623 Eoition 0231Ma Page 7 (8) MITSUI ENGINEERING & SHIPBUILDING CO, LTD, AX-64587906-23.4 Accumulators ‘S46ME-B Mounting Note! Great care must be taken to ensure that the area around the workplace is clean before and during assembly of the hy- draulic system Mounting of Accumulators on Hydraulic Cyl- inder U 1, Mount the accumulator with a new sealing ring on the hydraulic cylinder unit Note! Use Loctite 243 to secure the screws when mounting the flange and the acou- mulator. 2. Connect at pressure gauge at “minimess” point No. 455. Check the pressure Close the high pressure outlet valve 421 and open the high pressure inlet valve 420, Check that the hydraulic cylinder unit is pressurised. Mounting of Accumulators on Hydraulic Power Supply Unit 3. This can only be performed on a stopped engine and with hydraulic pumps. Mount the flange and a new sealing ring on the accumulator. Mount the accumulator assembly and a new second sealing ring on the accumulator block. Close valve 315 on the accumulator block. Mount a pressure gauge on the “minimess” coupling No. 340 on the accumulator block and check the pressure. Check on the pressure gauge that the sys- tem is pressurised Page 8 (8) When referring to this page, please quote Procedure M90623 Edition 0231Ma MITSUI ENGINEERING & SHIPBUILDING CO, LTD, 4X.64587