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Formwork Reinforcement
Formwork Reinforcement
11
14
15
S.NO.
DESCRIPTION
FREQUENCY
REFERENCE
DOCUMENT
ACCEPTANCE
DOCUMENT
Max
a) % CARBON
0.30%
0.02%
b) % SULPHUR
0.06%
0.01%
0.06%
0.01%
0.11%
0.01%
0.42%
---
Chemical Properties
ACCEPTANCE VALUE
c) % PHOSPHORUS
IS : 1786
Tech. Spec. of
Contract
d) % SULPHUR &
PHOSPHORUS
e) CARBON EQ
Physical Properties
a) Yield Strength
b) Ultimate Tensile
Strength
IS:1786
Tech. Spec. of
Contract
Strength
2
c) Elongation
14.50%
d) Bend Test
e) Rebend Test
IS :1786
Tech. Spec. of
Contract
16
Dia Weight in
in mm
kg
Actual
Required
Mass
Mass per obtained in
metre run
Kg per
metre run
Tolerances
Batch
Individual
sample
Variation
SRMB/TM/103/05-06
16.00
0.78
1.580
1.544
-6.00
-2.27
SRMB/TM/105/05-06
12.00
0.44
0.888
0.872
-6.00
-1.77
05/AHM/68
10.00
0.32
0.617
0.623
-8.00
1.01
L-006645-2
36.00
4.09
7.990
8.091
-4.00
1.27
RU/TMT/2005/08/469
36.00
3.99
7.990
7.956
-4.00
-0.42
17
REBEND TEST
Stage 2
Dia of mandrel
5 to 8
157.5
135
Stage 3
Stage 1
COMMON CHECKS
Mandrel / bar bending machine ( for 16 & above )
Mandrel of proper dia meter is to be used for
maintaining the radius of bend. If mandrel made
tight the bar may show cracks at the bend due to less
radius of bend.
Mark on rebars / Grade
Check the grade of steel and trade mark/name of
the manufacturer.
COMMON CHECKS
Check coupler welded or threaded is as per
drawing , For bars in tension max 20 % of steel
area staggered 600mm c/c minimum.
25
26
27
31
33
34
35
36
37
38
39
MORE COVER AT
ONE SIDE AND
LESS OTHER SIDE
40
MORE COVER AT
ONE SIDE AND
LESS OTHER SIDE
41
Congested reinforcement
44
COMMON CHECKS
Clear cover : Measured from nearest surface of main
reinforcement and concrete surface.
Stirrups / Links
Clear
cover
Main
Reinforcement
Nominal
Cover
COMMON CHECKS
Check that rebar diameter ,numbers, shape and
spacing is as per drawing and changes if made are
approved by RCC consultant.
Slab tolerance in spacing of reinforcement
10 mm for slabs upto 200mm thick
15 mm for slabs more than 200mm thick
COLUMN REINFORCEMENT
Check that column bars laps staggered ( min 50 % )
and Clear distance between two laps c/c 1.3 Ld
C/c 1.3 Ld
T E C H N I C A L .S P E C I F I C A T I O N S
COUPLER
DIMENSIO
NS
BAR SIZE
16
20
25
28
32
36
40
50
Length
52
70
85
95
105
110
125
130
Diameter
25
30
36
42
45
50
54
65
Weight
Kg
0.13
0.26
0.40
0.64
0.8
1.00
1.27
1.65
1010-12
1010-13
1313-16
1515-18
1717-20
1818-21
2121-24
2222-24
No. of Rebar
Thread
56
59
60
Bar Break
Guarantee
Test for
Coupler Joint
61
Acceptance Criteria:
The following shall constitute the acceptance standard of
spliced joint:
The tensile strength of the spliced joint shall be more than
Rebars of Fe 415.
The spliced Bartech coupler joint should not fail in tension
test at coupler location.
Check at site:
Thread dimension check with GO and NOGO gauges
Tensile strength check one sample per 1000 joints
62
65
FOOTING REINFORCEMENT
Check Foundation rebars have 90 bend upwards at
foundation ends as per drawing.
Check that at bottom ,column bars bent min 300 mm
or 24 d whichever is more or as per drawing.
Check column Main Bars in plumb ,tied by stirrups
inside footing @ 8 ,300 c/c ( Minimum 3 Nos) or
as per drawing
GL
Lap
length
Use 8 300mm
links Min 3 Nos
Or as specified.
Depth of
foundation >500
mm
50 mm cover
Ldt
Ldc
75
Ldt
75 mm
FOOTING REINFORCEMENT
Check for any plinth beam/dowels passing
through footing
COLUMN REINFORCEMENT
Check column Bars Joggle,( max shape 1:6 )
Column offset 75mm ( 1 or 2 sides ), main bars
offset bent. If cranking not within beam, provide 3
Nos ties c/c 8 dia ( 2 extra + 1 regular ) at crank
point.
< 75 mm
Slop 1: 6 max
Splicing when lower bar cranked into a position inside the upper bars
when relative displacement of column faces is less than 75mm
< 75 mm
Slop 1: 6 max
Splice with lower bars cranked into position inside upper bars
( Intermediate Floors)
Slop 1: 6 max
Splice when Upper bar cranked into a position inside the lower bars
Stirrups in beam
column junction
Slop 1: 6 max
Splicing when lower bar cranked into a position inside the upper bars
with steping of columns from one side.
Column Starter
> 75 mm
COLUMN REINFORCEMENT
Check that dowels ( 2 Ld ) for bars requiring
change in diameter for next floor.
COLUMN REINFORCEMENT
At Roof
Level
Column Bar
inside Slab
COLUMN REINFORCEMENT
Local bend in
column bars
provided at column.
Sudden bend in
column bars.
COLUMN REINFORCEMENT
COLUMN REINFORCEMENT
Slide 83
v1
nbmnhmhmh mh m
vikram, 1/9/2009
By bending
ring into
135 net
saving per
ring is 16 d
Reinforcement
bars
Lap Length 40
Slope
Slope
1:6
1:6
(max)
Stirrups in beam
column junction
Clear Span
End Support
Bottom reinforcement
lap at center of
intermediate support
Intermediate
Support
Pin Bars
EXTRA REINFORCEMENT IN
RECTANGULAR OPENINGS
80
Horizontal
bars tied to
vertical
Clips
connecting the
two layers of
vertical
reinforcement
Clips
connecting the
two layers of
Horizontal
reinforcement
Wall Thickness
<=170 mm
Good Detailing
Practices
116
Reconciliation of Steel
Steel being the high value item of the project it needs to be
reconciled monthly by considering the following factors.
Scrap measurement
Billable quantity
Stock of cut & bent steel in yard
Transfer to other sites
Consumption against ancillary works
Stock available in Stock yard
Invisible wastages
Steel saved from cutting and bending allowances.
Theft documents, if any.
117
119