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INTRUMENTATION AND CONTROL ENGINEER (INDIA GLYCOLS LIMITED)

VINAYAK VAISH
CONTACT INFORMATION
winayak.vaish@gmail.com
+91-9837850387
ADD |134 Ram Sadan, Bhagpat
Road, Meerut

EDUCATIONAL QUALIFICATION
B. Tech (2013) -72.34%
J.S.S. Academy of Technical
Education Noida
12th Grade (2008) - 76.60%
Ahlcon Public School
10th Grade (2006) - 92%
WORK EXPERIENCE
Starex International School
(3 YEARS)
2014-PRESENT |Senior Engineer
2013-2014 | G.E.T.

JOB PROFILE
PROJECTS & COMMISSIONING
PROJECT HANDLED
RO DM Water Plant
(120 TPH)
Guar Gum PO Derivative
( 7 + 2 KL)
reactors and auxiliaries
Erection & Commissioning of 3.5 MW
(Chinese) Back Pressure TG Set.
Ash Handling system 6 densveyors
45 TPH SLOP Fired Boiler
Numerous modification schemes
PROJECTS IN HAND
Ligno Cellulose Biomass (Plant dry
matter) Pre-treatment Plant
Expansion
Instrument Jobs of various
miscellaneous schemes &
modifications being
proposed/running in the plant.

OTHER JOB RESPONSIBILITIES

India Glycols Ltd. (IGL) is a Petro Chemical Company with market leader in Surfactants, Glycol Ethers, Ethoxylate &
Specialty Chemicals in India with monopoly in Glycols Manufacturing Technology through Molasses route. It is also
involved in production of Industrial gases (Medical O2, N2, Ar, and CO2). With 4 manufacturing divisions at Kashipur,
Gorakhpur, Saharanpur & Dehradun, IGL has an annual turnover of more than Rs.2000 Cr

TECHNICAL SKILLS / EXPOSURE

Certified in
Yokogawa CS 3000 DCS
PCS7 DCS (Siemens)
PLC and SCADA Hands on Experience
Rockwells Control Logix, Compact Logix, Micrologix, SLCs, PLC5, Panel Views
Siemens S7-200, S7-300 and S7-400
DCS Hands On Experience
Yokogawa Centum CS 1000 and Centum CS 3000
Delta V Version 7.4.2, 10.3i, 11.3
Siemens PCS7
Rockwells Plantpax 2.0
OPC Gateway System: Yokogawa ExaOPC
PIMS: Yokogawa Exaquantum
APC: Yokogawa ExaSMOC and ExaRQE
Analyzers: Configuration, calibration of Servomax, DeltaF, Rosemount and ABB analyzers.
Vibration Monitoring System: Bentley 3500 series
Controllers Configuration and calibration of Single loop controllers (Yokogawa, Honeywell and ABB)
Control Valves calibration MIL, Samson and Fisher.
Field Instruments Calibration - I/P convertors, Flow Transmitters both DP and non DP type, LEL, pH transmitters, RTD/
Thermocouple transmitters and various filed instruments.
AutoCAD 2013, SAP, Instrucalc
BASIC ENGINEERING
Checking and finalizing the instrument
aspects of P&IDs
Selection and Sizing of Control Valves,
Orifice Plates etc. using
Instrucalc/Valspeq.
Preparation of Instruments Datasheets
and floating enquiry to vendors
Reviewing, comparing and approving
instrument offers from various
vendors
Preparation of philosophy for Control
system to Electrical interfacing for
motors control
Preparation of I/O details for DCS/PLC
system, to estimate the size and type
of system to be procured.
Preparation of instrument budgetary
estimates for new projects
Addition of instruments to be
procured on SAP

DETAILED ENGINEERING
Fixing JB locations and preparation of
cable tray layouts on AUTOCAD
drawings
Preparation of JB schedules
Preparation of cable schedule for JBs
and Electrical interfacing
Preparation of Instrument Point
Database
Preparation of Instrument hook-up
drawings
Reviewing and approving the wiring
diagrams and I/O distribution of
DCS/PLC

COMMISSIONING
SAT (Site Acceptance Test) of control
system
Interlock trial and modification for
removing bugs
Motors control logic trial
Batch sequences trial
Control loops trial

PROJECT COMPLETION AND

HANDOVER
Preparation of changes / markup
drawings and get As Built drawings
from concerned vendors.
Project hand over to operation and
maintenance group with proper
drawings and documents.

PROJECT EXECUTION
FAT (Factory Acceptance Test) of
DCS/PLC
Participation in HAZOP
Checking and approving Instruments
calibration
Field Instruments erection and
commissioning

Accountable for maintaining and maximizing reliability & availability of DCS, ESD,PLC, SCADA,,APC, PIMS systems.
Incorporate Modifications and enhancements based on CoE /Vendor recommendations
Develop system specific LLF check lists
Root cause Analysis of Critical Problems and Failures
Analyze obsolescence and implement asset renewal plan at site
Review evaluation of New Technology and recommend Introduction of the same
MOCs & Capex: Preparation, taking management approvals, detailed engineering, procurement and implementation
Monitoring downtime of DCS/ESD/SCADA etc. control systems, generation of MIS for corrective measures
Improve reliability through Continuous Improvement techniques/up-gradation/Projects/ implementation of advance
diagnostic and online condition monitoring techniques