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Long Line Piping PDF
Long Line Piping PDF
INTRODUCTION
Installation of residential and commercial split-systems should be
performed by qualified service technicians with proper training in
the installation, service and repair of these units.
This document should serve as a guideline for proper split-system
piping installation. Read these instructions along with the unit
installation instructions carefully and adhere to all cautions,
warnings and general practice guidelines. Consult local building
codes for special requirements.
The tables and application data in this publication will help you to
better apply split-system cooling and heat pump systems to
achieve maximum efficiency and performance, improved reliability,
and greater customer satisfaction. This guideline includes
information for:
General Guidelines
Indoor Unit Above the Outdoor Unit
LIQUID
LINE
TAPE
INCORRECT
Use PVC piping as a conduit for all underground installations. See Figure 2. Buried lines must be kept as short as
possible to minimize the build up of liquid refrigerant in the
vapor line during long periods of shutdown.
247077-UAD-H-0209
247077-UAD-H-0209
TO INDOOR COIL
TO OUTDOOR UNIT
LIQUID LINE
INSULATED
VAPOR LINE
CAP
(WATER TIGHT)
PVC
CONDUIT
TRAPS
In the heating mode, liquid will travel from the indoor unit up the
liquid riser to the outdoor unit. This will result in a liquid line
pressure drop and a starved outdoor coil. Since heat pumps
have a defrost cycle, coil freeze-up is not a problem. However,
the resulting lower suction pressure will decrease the capacity
and efficiency of the system.
Traps are not required if the piping is properly sized. Traps will
only add pressure drop to the system, further reducing capacity.
247077-UAD-H-0209
90 SHORT
RADIUS
ELBOW (FT.)*
90 LONG
RADIUS
ELBOW (FT.)
1/4
0.7
0.6
5/16
0.8
0.7
3/8
0.9
0.8
1/2
1.2
1.0
5/8
1.5
1.3
3/4
1.6
1.4
7/8
1.8
1.6
1-1/8
2.4
2.0
1-3/8
3.2
2.2
1-5/8
3.8
2.6
2-1/8
5.2
3.4
2-5/8
6.5
4.2
LINE SIZING
Every split-system unit is shipped with a factory-mounted sweat
fitting.
For split systems, interconnecting refrigerant lines should be
sized to match the factory supplied fittings unless the
application dictates different line sizes due to pressure drop,
refrigerant velocity constraints and/or line set lengths.
For cooling systems where the indoor and outdoor sections are
installed at the same elevation, refrigerant line sizes can usually
be matched with the factory supplied fittings. There are
exceptions for total line lengths exceeding 75 feet where
pressure drop limitations are exceeded. Refer to Long Line Set
section.
In some applications, especially where elevation differences
exist between the indoor and outdoor sections, suction and
liquid line sizes can be increased (or decreased) to minimize
pressure loss (or gain) and improve oil return to the
compressor. When sizing refrigerant lines for split-system
cooling units, the following factors must be considered:
1.
2.
3.
4.
ADDITIONAL REFRIGERANT
In many applications, additional refrigerant will have to be
added to the system. The actual amount of charge that must be
added is determined by adding the following:
1.
2.
Example: For a system using a 3/8 liquid line and a 3/4 suction
line with a total measured length of 50 feet,
Liquid line
= 21.7 oz.
Suction line
2.1 oz.
= 23.8 oz.
247077-UAD-H-0209
CHARGE*
SUCTION
OZ./FT.
LIQUID
1/2
0.02
1/4
OZ./FT.
0.23
5/8
0.04
5/16
0.40
3/4
0.06
3/8
0.62
7/8
0.08
1/2
1.12
1-1/8
0.14
5/8
1.81
1-3/8
0.21
7/8
3.78
1-5/8
0.30
7/8
3.78
2-1/8
0.53
1-1/8
6.46
2-5/8
0.81
1-1/8
6.46
OZ./FT.
LIQUID
1/2
0.04
1/4
OZ./FT.
0.19
5/8
0.06
5/16
0.33
3/4
0.09
3/8
0.51
7/8
0.12
1/2
1.01
1-1/8
0.20
5/8
1.64
1-3/8
0.31
3/4
2.46
1-5/8
0.43
7/8
3.27
2-1/8
0.76
1-1/8
5.58
2-5/8
1.17
Liquid Level
Scroll
Compressor
Accumulator
247077-UAD-H-0209
ORIFICE SIZING
41
31
21
11
50
40
30
20
STANDARD
ORIFICE
SIZE
CORRECTED
ORIFICE SIZE
11
21
Thru
Thru
20
30
CORRECT ORIFICE
SIZE
39
41
43
45
39
41
43
45
47
41
43
45
47
49
51
53
55
43
45
47
49
51
53
55
57
45
47
49
51
53
55
57
59
47
49
51
53
55
57
59
61
49
51
53
55
57
59
61
63
51
53
55
57
59
61
63
65
53
55
57
59
61
63
65
67
55
57
59
61
63
65
67
69
57
59
61
63
65
67
69
71
59
61
63
65
67
69
71
73
61
63
65
67
69
71
73
75
63
65
67
69
71
73
75
78
65
67
69
71
73
75
78
81
69
71
73
75
75
78
81
84
71
73
75
78
78
81
84
87
75
75
78
81
81
84
87
90
78
78
81
84
84
87
90
93
81
81
84
87
87
90
93
96
84
84
87
90
90
93
96
99
87
87
90
93
93
96
99
102
90
90
93
96
96
99
102
105
93
93
96
99
99
102
105
105
Line
Size
Velocity
FPM
5/16 60
55
50
50
45
40
35
30
3/8
65
65
65
60
60
60
55
55
186
115
5/16 50
45
35
30
25
20
15
248
3/8
60
60
60
55
55
50
45
45
154
3/8
60
55
55
50
45
40
35
35
192
1/2
65
65
65
65
65
60
60
60
103
3/8
55
50
45
40
35
30
25
20
231
1/2
65
65
65
65
60
60
60
55
124
3/8
50
45
35
30
25
20
10
269
1/2
65
65
60
60
60
55
55
55
145
3/8
45
35
30
20
15
10
308
1/2
65
60
60
60
55
55
50
50
165
3/8
30
20
10
385
1/2
60
60
55
50
50
45
45
40
207
1/2
50
45
40
35
30
25
15
10
310
5/8
65
60
60
60
55
55
55
50
193
5/8
60
55
55
50
50
45
40
40
257
3/4
65
65
65
60
60
60
55
55
175
5/8
55
50
45
40
35
30
25
25
322
3/4
65
60
60
55
55
55
50
50
219
3/4
60
60
55
55
50
50
45
45
263
7/8
65
65
65
60
60
60
60
55
186
3/4
55
50
45
45
40
35
30
25
351
7/8
65
60
60
55
55
55
50
50
248
7/8
60
55
55
50
50
45
40
40
310
1-1/8 65
65
65
65
65
60
60
60
182
247077-UAD-H-0209
Line
Size
Velocity
FPM
5/16 75
3/8
90
85
85
80
75
75
70
223
75 100
95
95
95
95
90
90
138
5/16 75
80
75
70
65
60
55
50
297
3/8
75
95
90
90
85
85
85
80
184
3/8
75
90
85
85
80
80
75
70
230
1/2
95
95
95
123
3/8
75
85
80
75
70
65
60
276
1/2
75 100 100
95
95
95
90
90
148
3/8
75
80
75
70
65
60
55
50
322
1/2
75
95
95
95
95
90
90
90
173
3/8
75
75
70
60
55
45
40
35
368
1/2
75
95
95
95
90
90
90
85
198
3/8
70
60
50
40
30
20
10
*460
1/2
75
95
90
90
85
85
80
80
247
1/2
75
80
80
75
70
65
60
55
370
5/8
75
85
95
95
95
90
90
90
85
75
90
90
85
85
80
80
75
307
3/4
75 100
95
95
95
95
90
90
210
5/8
75
85
85
80
75
70
65
65
384
3/4
75
95
95
90
90
90
90
85
262
75
95
90
90
85
85
85
80
315
7/8
75 100
95
95
95
95
95
90
222
3/4
75
85
80
75
70
70
65
419
85
7/8
75
95
95
90
90
90
85
85
296
7/8
75
95
90
90
85
85
80
75
371
95
95
95
95
231
5/8
3/4
1.5
2.0
2.5
3.0
3.5
217
4.0
5.0
7.5
10
12.5
15
20
25
Line
Size
Velocity
FPM
5/8
12
1682
3/4
11
12
13
1147
3/4
11
1529
7/8
10
1081
3/4
1911
7/8
10
1351
3/4
2294
7/8
10
11
1621
1892
7/8
1-1/8
1109
7/8
2162
1-1/8
1268
7/8
2703
1-1/8
1585
1-3/8
1048
1-3/8
1561
1-5/8
1103
1-3/8
2082
1-5/8
1471
1-5/8
1839
2-1/8
1057
1-5/8
2207
2-1/8
1268
2-1/8
1691
2-5/8
1096
2-1/8
2114
2-5/8
1370
247077-UAD-H-0209
Line
Size
Velocity
FPM
5/8
10
12
13
1185
3/4
10
11
12
808*
5/8
1582
3/4
10
1078
3/4
10
1346
7/8
952*
3/4
1616
7/8
1143
3/4
1887
7/8
1333
3/4
2155
7/8
1523
1905
7/8
1-1/8
1117
1-1/8
1676
1-3/8
1100
1-3/8
1467
1-5/8
1036
1-3/8
1834
1-5/8
1295
1-3/8
2200
1-5/8
1554
1-5/8
2073
2-1/8
1191
1-5/8
2591
2-1/8
1489
OIL ADDITION
If the line set you selected is in the shaded area of Table 4,
(R22 Liquid Line, Maximum Rise Chart) oil needs to be added
to the compressors. The formula below determines the amount
of oil to add to the compressors.
(TSC x .03 x 16) - (SOC x .1) = AOR
TSC = Total System Charge in pounds
SOC = System Oil Charge in ounces
AOR = Additional Oil Required in ounces
ROTARY COMPRESSOR
If you are selecting a unit with a rotary compressor, the
maximum actual line set is 100 ft.
Part #
S1-02541100000
Danfoss Scrolls
S1-02541101000
(All)
S1-02541102000
S1-02531959000
Copeland Scrolls
S1-02531960000
(Residential)
S1-02531958000
Copeland Scrolls
S1-02533474240
(Commercial)
S1-02533474460
Bristol H23A
S1-02533474575
S1-02537399240
Bristol Recips
S1-02537399480
(Remainder)
S1-02537399575
240
460
575
240
460
575
70
70
70
80
80
80
Min.
Circum
19.625
19.625
19.625
22
22
22
240
90
28.75
35.75
460
575
240
460
575
90
90
70
70
70
28.75
28.75
21.81
21.81
21.81
35.75
35.75
29
29
29
Voltage Watts
Max.
Circum
27.125
27.125
27.125
26
26
26
Part#
S1-02541203000
Voltage
24V
Pipe Diameter
3/8
1/2
5/8
3/4
7/8
1-1/8
Part #
S1-02222498000
S1-02211519000
S1-02209099000
S1-02211520000
S1-02211481000
S1-02211521000
247077-UAD-H-0209
Supersedes: 247077-UAD-G-1008