KENR6359-01

May2008

W ire Description
W ire
Color

Description

W ire
Num ber

W ire
Color

400

GN

Servi
ce MeterSwi
tch

PowerCircuits
OR

Description
Monitoring Circuits

Bat(+)(NotAppl
i
cati
on Speci
fi
c)

Com ponentLocation
Schem atic
Location

Com ponent

Machine
Location

Schem atic
Location

Com ponent

102

RD

Hd Lmp

403

GN

Al
ternator(R)Termi
nal

105

BR

KeySwi
tch

405

GY

OprMon Oi
lPress.(Low Setti
ng)

Al
arm - Backup (ATCH)

G-8

Rel
ay- Mai
n

H-9

108

BU

Wi
perMotor

410

PK

OprMon Faul
tAl
arm

Al
arm - Faul
t

F-9

Rel
ay- Start

I-9

Machine
Location
C
C

109

OR

Al
ternatorOutput(+)Termi
nal

421

BU

OprMon Faul
tLamp (Scraper)

Al
ternator

F-3

10

Resi
stor- Cab Bl
owerMotor

D-5

112

PU

Mai
n PowerRel
ayOutput

441

OR

Eng Cool
antTemp Gage

Battery1 & 2

B-3

11

Sender- Cool
antTemperature

F-3

19

114

GN

W arni
ng Horn (Forward)

443

YL

PowerTrai
n Temp Gage

Bl
ockFuse

I-12

Sender- FuelLevel

C-7

12

115

RD

Al
ternatorBreaker

447

PK

FuelLevelGage

Breaker- Al
ternator

H-9

Sender- Torque ConverterOi

lTemperature

E-4

10

BR

RearLamp

494

BR

500

BR

116
121

YL

BackAl
arm To Lamp

123

WH

Gauges

Vmi
sEng Oi
lPressure Si
gnal
Accessory Circuits
Wi
per- Front(Park)

E-1

13

Servi
ce Meter

F-9

Gage - Cool
antTemperature

E-9

Sol
enoi
d - A/C Cl
utch (ATCH)

E-1

14

Gage - FuelLevel

D-9

Sol
enoi
d - StartAi
d (ATCH)

F-2

15

Gage - Torque ConverterTemperature

Di
ode - A/C (ATCH)

E-9

Suppressor- Arc(Left)

F-8

501

GN

Wi
per- Front(Low)

Horn - Forward (Hi

gh)

G-1

16

Suppressor- Arc(Ri
ght)

F-8

125

OR

Gauge Lamp

503

BR

Wi
per- Rear(Park)

Horn - Forward (Low)

G-1

16

Swi
tch - Backup Al
arm (ATCH)

G-8

20

139

OR

Chargi
ng Rel
ay

504

YL

Wi
per- Rear(Low)

Motor- Cab Bl
ower#1

D-4

Swi
tch - Bl
ower

D-8

Swi
tch - Di
sconnect

124

GN

A/C Bl
ower

158

BR

159

BU

200

BK

Mai
n Chassi
s

201

BK

OperatorMoni
torReturn

516

CondensorRel
ayTo CondensorMotor

517

227

BR

304

WH

306

GN
OR

D-4

B-3

G-2

17

506

PU

W asher- Front

507

WH

W asher- Rear

Swi
tch - Engi
ne Oi
lPressure

B-9

Swi
tch - Forward Horn

B-5

513

OR

A/C Compressor/Refri
gerantPressure Sw

Motor- FrontW asherPump

C-7

12

Swi
tch - FrontW i
per

E-11

21

515

GY

Bl
owerMotor(Hi
gh)

Motor- FrontW i
per

E-11

Swi
tch - KeyStart

D-8

GN

Bl
owerMotor(Medi
um)

Motor- RearW asherPump

C-7

12

Swi
tch - Lamp

E-9

BU

Basic Machine Circuits

307

Motor- Cab Bl
ower#2

A/C Condensor#2
A/C Condensor#1
Ground Circuits

StarterRel
ayNo.1 Output
StarterRel
ayCoi
lTo NeutralStartSwi
tch

Motor- Condenser#1

B-9

Motor- Condenser#2

Bl
owerMotor(Low)

Motor- RearW i
per

D-11

Swi
tch - NeutralStart

G-8

521

YL

A/C Swi
tch To Refri
gerantSwi
tch

Motor- Starter

B-4

18

Swi
tch - RearW i
per

E-11

21

522

WH

A/C Cl
utch To ThermostatSwi
tch

Rel
ay- Chargi
ng

H-7

Swi
tch - Refri
dgerent(ATCH)

E-1

13

Rel
ay- Condenser#1

C-9

Swi
tch - StartAi
d (ATCH)

E-9

Rel
ay- Condenser#2

B-9

Swi
tch - StartAi
d Temperature (ATCH)

F-2

15

Rel
ay- Engi
ne Pressure

I-7

Swi
tch - Thermostat

D-5

556

BU

308

YL

Mai
n PowerRel
ayCoi
l

600

BR

Dash Lamp Basi

c

Machi
ne l
ocati
onsare repeated forcomponentsl
ocated cl
ose together.

310

PU

StartAi
d Sw To StartAi
d Sol
enoi
d

607

PK

Di
fferenti
alLock

Fl
ood Lamp - Front

A = Located i
nsi
de ofi
nstrumentpanel
.

311

WH

StartAi
d SolTo Temp Swi
tch

608

GN

Fl
ood Lamp - Rear

B = Located i
nsi
de ofri
ghtconsol
e.

321

BR

Backup Al
arm Lamp TravelAl
arm

322

GY

W arni
ng Horn (Forward)

Lighting Circuits

KeySwi
tch To NeutralStartSwi
tch

D7G2 XL Track Type Tractor

ElectricalSystem
7MB5000-UP
C7G1000-UP

C = Located i
nsi
de offuse box.

Pri
nted i
n U.S.A.

2008Caterpi
l
l
ar
Al
lRi
ghts Reserved

Harness And W ire ElectricalSchem atic Sym bols

Sym bols
T

Pressure
Sym bol

Related ElectricalService Manuals

Title
Al
ternator:
El
ectri
cStarti
ng Motor:

Tem perature
Sym bol

CONN 1
CONN 2

6V-5207

El
ectri
cStarti
ng Motor:

6V-5023

El
ectri
cStarti
ng Motor:

6V-5226

SENR3581

Fuse - A componenti
n an el
ectri
calci
rcui
tthatwi
l
lopen the ci
rcui
ti
ftoo much currentfl
ows
through i
t.

SENR3536
SENR4975

El
ectroni
cMoni
tori
ng System:

Switch (Norm ally Open):A swi

tch thatwi
l
lcl
ose ata speci
fi
ed poi
nt(temp,press,etc.).The
ci
rcl
ei
ndi
catesthatthe componenthasscrew termi
nal
sand a wi
re can be di
sconnected from i
t.

SENR2945

Switch (Norm ally Closed):A swi

tch thatwi
l
lopen ata speci
fi
ed poi
nt(temp,press,etc.).
No ci
rcl
ei
ndi
catesthatthe wi
re cannotbe di
sconnected from the component.

Schem atic
Location

Machine
Location

D-12

E-8
B-8

B-6

CONN 5

B-7

CONN 6

C-7

CONN 7

G-7
I-6

I-6

CONN 10

H-6
H-6
H-6

12

18

13

19

CONN 15

D-6

CONN 16

F-4

CONN 17

F-4

CONN 18

F-4

CONN 19

F-4

Com ponentDescription

16
14

6
20

17

9G-1950

Resi
stor:

Cab Bl
owerMotor

Sol
enoi
d:

A/C Cl
utch (ATCH)

Sender:

FuelLevel

6N-5926

Sender:

Cool
antTemperature

3E-6332

Sol
enoi
d:

3E-7259

Sender:

E-4

G-3

The connectorsshown i
n thi
schartare forharnessto harnessconnectors.
Connectorsthatj
oi
n a harnessto a componentare general
l
yl
ocated atornear
the component. See the ComponentLocati
on Chart.

StartAi
d (ATCH)
Torque ConverterOi
l

Overal
l2.0 0.1
Tap 1.0 0.05
17.6 0.6
Ful
l
:25-29
Empty:239-255
524-586 @ 115.6 C (240.1 F)
5806-7264 @ 54.4 C (129.9 F)
6
5806-7264 @ 54.4 C (129.9 F)
1159-11281 @ 115.6C (240.1F)

Sender:A componentthati
sused wi
th a temperature orpressure gauge.The sender
measuresthe temperature orpressure. Itsresi
stance changesto gi
ve an i
ndi
cati
on to
the gauge ofthe temperature orpressure.

Relay (Magnetic Switch):A rel

ayi
san el
ectri
calcomponentthati
sacti
vated byel
ectri
ci
ty.
Ithasa coi
lthatmakesan el
ectromagnetwhen currentfl
owsthrough i
t.The
el
ectromagnetcan open orcl
ose the swi
tch partofthe rel
ay.

Atroom temperature unl

essotherwi
se noted.

Solenoid:A sol
enoi
di
san el
ectri
calcomponentthati
sacti
vated byel
ectri
ci
ty.Ithasa
coi
lthatmakesan el
ectromagnetwhen currentfl
owsthrough i
t. The el
ectromagnet
can open orcl
ose a val
ve ormove a pi
ece ofmetalthatcan do work.

10

15
11

MAGNETIC LATCH SOLENOID - A magneti

cl
atch sol
enoi
di
san el
ectri
calcomponentthati
s
acti
vated byel
ectri
ci
tyand hel
dl
atched bya permanentmagnet.Ithastwo coi
l
s(l
atch and unl
atch)
thatmake el
ectromagnetwhen currentfl
owsthrough them.Ital
so hasan i
nternalswi
tch thatpl
aces
the l
atch coi
lci
rcui
topen atthe ti
me the coi
ll
atches.

OffMachine Switch Specification

CONN 21
CONN 22

Reed Switch:A swi

tch whose contactsare control
l
ed bya magnet.A magnetcl
osesthe
contactsofa normal
l
yopen reed swi
tch;i
topensthe contactsofa normal
l
ycl
osed reed swi
tch.

Resistance (Ohm s)

106-5122
157-8838

6
3
3

Resistor,Senderand Solenoid Specifications

PartNo.

F-6
E-6

E-4

Ground (Case):Thi
si
ndi
catesthatthe componentdoesnothave a wi
re connected to ground.
Iti
sgrounded bybei
ng fastened to the machi
ne.

CONN 13
CONN 14

CONN 20

Ground (W ired):Thi
si
ndi
catesthatthe componenti
sconnected to a grounded wi
re.The
grounded wi
re i
sfastened to the machi
ne.

21

CONN 8
CONN 9
CONN 11

CONN 3
CONN 4

CONN 12

CircuitBreaker
Sym bol

Flow
Sym bol

Sym bols And Definitions

SENR4130

ConnectorLocation
ConnectorNum ber

Level
Sym bol

Form Num ber

185-5294

PartNo.
3E-5464

Function
Thermostat

3E-6425

StartAi
d Temperature

107-0613

Engi
ne Oi
lPressure

114-5333

A/C Refri
dgerantPressure

Actuate

Deactuate

ContactPosition

-1.1 0.8C
(30 1.4F)

2.2 0.8C
(36 1.4F)

Normal
l
yCl
osed

Harness And W ire Sym bols

38 3C
(100 5F)

27C MIN
(81F MIN)

Normal
l
yCl
osed

62.0 21.0 kPa

(9.0 3.0 psi
)

38.0 21.0 kPa

(10.0 3.0 psi
)

Normal
l
yCl
osed

275 to 1750 kPa

(39.9 to 253.8 psi
)

Normal
l
yOpen

1
2

C-C4
AG-C3
130-6795 130-6795

PartNumberfor
ConnectorPl
ug

HarnessConnectorSeri
al
i
zati
on Code:The "C"stands
for"Connector"and the number i
ndi
cateswhi
ch
connectori
n the harness.(C1,C2,C3,.....)

L-C12
3E-5179

AG-C4
111-7898

PartNumberFor
ConnectorRecepti
cl
e

325-AG135 PK-14
Socket

Pi
n

Sure-Sealconnector:Typi
calrepresentati
on
ofa Sure-Sealconnector.The pl
ug and receptacl
e
contai
n both pi
nsand sockets.
HarnessIdenti
fi
cati
on Letter(s):
(A,B,C,...,AA,AB,AC,...)

Wi
re,Cabl
e,orHarnessAssembl
yIdenti
fi
cati
on:
Incl
udesHarnessIdenti
fi
cati
on Lettersand Harness
ConnectorSeri
al
i
zati
on Codes

W i
th i
ncreasi
ng pressure the cl
osed condi
ti
on can be mai
ntai
ned up to 2800 kpa (405 psi
),wi
th decreasi
ng pressure the cl
osed condi
ti
on can be mai
ntai
ned
down to 170 kpa (25psi
).
Contactposti
on atthe contactsofthe harnessconnector.

1
2

Deutsch connector:Typi
calrepresentati
on
ofa Deutsch connector.The pl
ug contai
nsal
l
socketsand the receptacl
e contai
nsal
lpi
ns.

5A

Receptacl
e
Pi
n orSocket
Number

Si
ngl
eW i
re
Connector

9X-1123

Component
PartNumber

Pl
ug
Harnessi
denti
fi
cati
on code:
Thi
sexampl
ei
ndi
cateswi
re
135 i
n harness"AG".

Fuse
(5 Amps)

200-L32 BK-14

2
Ground
Connecti
on

Ci
rcui
tIdenti
fi
cati
on
Number

Wi
re Col
or

Wi
re Gauge

KENR6359-01

101

16 Page,(
Di
m ensi
ons 34 i
nches x 24 i
nches)

W ire
Num ber

13

12

11

10

403-G29 OR-16
G-C10
1249636
124-G13 GN-14
121-G10 YL-16
123-G11 WH-16
403-G29 OR-16

A9

5A

A8

A7

BUSSED TERMINAL
113-5100

OPE MONITORING
1412759

125-G14 OR-16
158-G15 BR-14
159-G16 BU-14

G6

G5

403-G29 OR-16
102-G5 RD-18
108-G7 BU-16
114-G8 GN-16
158-G15 BR-14
159-G16 BU-14
102-G4 BU-14
125-G14 OR-16
105-G6 BR-16
116-G9 BR-16
121-G10 YL-16
123-G11 WH-16
124-G13 GN-14

B9

15A

B8

10A

A6

A5

GAUGE
1138490

B7

BUSSED TERMINAL
113-5100

A/C CONT 1
1138491

15A

A4

5A

A3

B6

B5

A/C COND 2
1138491

B3

B4

5A

20A

A2

A1

BLOWERS
1138492
112-G34 PU-10

ALARM
1412759

B2

GAUGE LAMP
1412759

(1.25A)
START RELAY
1183534

112-G35 PU-10

C9

15A

C7

C8

BUSSED TERMINAL
113-5100

10A

C6

C5

REAR LAMP
1138490

20A

C4

C3

C2

C1

112-G34 PU-10
D9

10A

D7

D8

BUSSED TERMINAL
127-5460
KEY START
1138490

10A

D6

D5

D4

5A

D3

D2

BUSS BAR A

112-G35 PU-10

D1

BK-16
BK-16

112-G36 PU-10
HORN
1138490

DOME LIGHT
1412759

1
2

MAIN RELAY
1670138
(0.5A)

PWR STUD
187-8674

115-G31 RD-14

BLOCK

G3

139-G26 OR-18
139-G25 OR-18

(0.02A)

109-G2 OR-4
101-G1 OR-4

80A

G-C9
3E3364
308-G19 YL-16
200-G28 BK-16

494-G24 BR-16
123-G12 WH-16
G-C6
111-4875

85

86

CONN 8
G-C2 A-C8
1275484 1275483
1
109-G2 OR-4
109-A11 OR-4

CONN 9

CONN 10

200-G88 BK-16
403-G21 GN-16
G-C7
111-4875

30

421-G23 BU-18

87A

G2

CHAGING RLY
111-4871

115-G31 RD-14

G-C4 A-C10
3E5179 1552252
1
102-A30
102-G4 BU-14
2
102-A21
102-G5 RD-18
3
105-A33
105-G6 BR-16
4
108-A28
108-G7 BU-16
5
114-A15
114-G8 GN-16
6
116-A34
116-G9 BR-16
7
121-A35
121-G10 YL-16
8
123-A36
123-G11 WH-16
9
123-A44
123-G12 WH-16
10
124-A37
124-G13 GN-14
11
125-A31
125-G14 OR-16
12
158-A22
158-G15 BR-14

101-G1 OR-4
109-G2 OR-4
304-G3 WH-8
403-G21 GN-16
494-G24 BR-16
200-G17 BK-16
306-G18 GN-16
308-G19 YL-16
200-G88 BK-16
405-G22 GY-18
421-G23 BU-18
123-G12 WH-16

87

139-G26 OR-18

G4

G4

308-G19 YL-16
200-G28 BK-16

A-C7
1275484
101-A13 OR-4

G-C3 A-C9
1275485 1275486
1
304-G3 WH-8
304-A12 WH-8

405-G22 GY-18

ENG PRESS RLY

111-4871

ALT BREAKER
1712210

BUSS BAR B

86

30
87A

WIPERS
1138492

BUSS BAR C

85

87

139-G25 OR-18

200-G27 BK-16
306-G18 GN-16

1
2

403-G29 OR-16

FRONT LAMP 1
1138491

102-G5 RD-18
114-G8 GN-16
105-G6 BR-16

304-G3 WH-8

G-C8
1552269
BK-18
BK-18

112-G36 PU-10

(0.02A)

G8
108-G7 BU-16
116-G9 BR-16
102-G4 BU-14

G-C1
1275483
101-G1 OR-4

B1

200-G27 BK-16
200-G28 BK-16
200-G17 BK-16
109-G2 OR-4
306-G18 GN-16
304-G3 WH-8
101-G1 OR-4
308-G19 YL-16

159-G16
200-G17
306-G18
308-G19
200-G88
403-G21
405-G22
421-G23
494-G24

102-G4 BU-14
125-G14 OR-16
105-G6 BR-16
116-G9 BR-16
121-G10 YL-16
123-G11 WH-16
124-G13 GN-14

G-C5 A-C11
1552252 3E5179
1
BU-14
159-A23 BU-14
2
BK-16
200-A38 BK-16
3
GN-16
306-A39 GN-16
4
YL-16
308-A40 YL-16
5
200-A87 BK-16
BK-16
6
GN-16
403-A89 GN-16
7
GY-18
405-A42 GY-18
8
BU-18
421-A43 BU-18
9
BR-16
494-A7 BR-16
10
11
12

102-G5 RD-18
108-G7 BU-16
114-G8 GN-16
158-G15 BR-14
159-G16 BU-14

101-A13 OR-4
102-A21 RD-18
108-A28 BU-16
109-A11 OR-4
114-A15 GN-16
158-A22 BR-14
159-A23 BU-14
304-A12 WH-8
403-A89 GN-16
494-A7 BR-16
200-A87 BK-16
102-A30 BU-14
105-A33 BR-16
116-A34 BR-16
121-A35 YL-16
123-A36 WH-16
123-A44 WH-16
124-A37 GN-14
125-A31 OR-16
200-A38 BK-16
306-A39 GN-16
308-A40 YL-16

405-A42 GY-18
421-A43 BU-18

CONN 12

A2

G6

A5

CONN 11

G1

G5

BU-14
RD-18
BR-16
BU-16
GN-16
BR-16
YL-16
WH-16
WH-16
GN-14
OR-16
BR-14

FUSE BOX

NEUTRAL START SW
9W1581

N-C1 A-C16
3E3364 1552269
1
307-N1 OR-16
307-A47 OR-16
2
306-A39 GN-16
306-N2 GN-16

J-C1 FWD HORN HI

1552269 174-7875
1
BK-18
322-J1 GY-16
2
BK-18
200-J2 BK-16
(3A)

CONN 7

BACKUP ALARM SW(ATCH)

A-C100
1095809
3E3364
BK-18
BK-18

1
2

A-C14
1552269
200-A63 BK-16
321-A67 BR-16

1
2

A-C15
1552269
121-A35 YL-16
321-A67 BR-16

BACKUP ALARM(ATCH)A-C101
2139100
3E3364
BK-18
BK-18

(1A)

A7

121-A35 YL-16
200-A63 BK-16
306-A39 GN-16
307-A47 OR-16
321-A67 BR-16

A6

A4

1
2

SUPPRESSOR ARC R
1068704

C-C11
1552269
410-C53 PK-16

201-C52 BK-16

410-C51 PK-18
SUPPRESSOR ARC L
1068704

CONN 13
C-C10
1552269

410-C55 PK-18

RD-18
WH-18
BK-18

A
B
C

R-C3
1552267
102-R4 RD-18

123-C20 WH-18
+

(0.00226A)

200-R27 BK-18

4 6

108-R20 BU-16
501-R15 GN-16
600-R14 BR-16
200-R13 BK-16
200-R28 BK-16
600-R1 BR-16
503-R18 BR-16
108-R21 BU-16
507-R3 WH-16
1

REAR WIPER SW
2511194
(0.02A)

4 6

R-C5
2234778
7 9 8 10

108-R22 BU-16
504-R17 YL-16
200-R13 BK-16
600-R14 BR-16

SERVICE METER
1613932

200-C44 BK-18

PANEL LAMP
7N9967
CHARGING LAMP
1230304

403-C21 GN-18
DASH GROUND

102-R4 RD-18
108-R19 BU-16
108-R20 BU-16
108-R10 BU-16
108-R21 BU-16
108-R22 BU-16
108-R11 BU-16
108-R23 BU-16
108-R24 BU-16
108-R12 BU-16
200-R13 BK-16

R-C4
2234778
7 9 8 10

SIG

(0.04A)

C4

500-R16 BR-16
108-R19 BU-16
506-R2 PU-16
1

FRONT WIPER SW
2511191
(0.02A)

R3

200-R25 BK-16
200-R26 BK-16
200-R27 BK-18
200-R28 BK-16
200-R29 BK-16
200-R30 BK-16
500-R16 BR-16

(0.125A)

(0.125A)

IGN
SEND

123-C38 WH-18
TORQUE CONV TEMP GAUGE
1555235
600-C45 BR-16

(0.125A)

2
4

501-R15 GN-16
503-R18 BR-16

L
GND

H MOTOR
T
P

GN-16
BK-16
GY-16
BR-16
OR-16

B+

4
1
2
6
3
5

(0.125A)

IGN
SEND

GND
T

B+

KENR6359-01

16 Page, (Dimansions 34 inches x 24 inches)

GN-16
BK-16
GY-16
BR-16
OR-16

4
1
2
6
3
5

A
B
C

310-C7 PU-16
308-C33 YL-16

B2
3

R-C6
1552273
501-R15 GN-16
200-R25 BK-16
108-R23 BU-16
500-R16 BR-16

IGN

123-C40 WH-18
FUEL LVL GAUGE
1555234
600-C46 BR-16

1
2
3
4
5
6
7
8

1 1
2 2
3 3
4 4
5 5
6 6

600-C36 BR-16
125-C9 OR-16

CONN 16

R
OFF C
ON S
ST B

YL-16
PU-16
OR-16
BR-16

1
2
3
4

C4

WH-18
BK-18

MOTOR

RD
BK

1
2

HC-C4
1552269
227-HC13 BR-14
200-HC7 BK-14

HC2

1
5
2
4
3

BK-18
BK-18

(0.25A)

START AID SOLENOID(ATCH)

3E6332
(4A)

E-C5 E-C102
1552269 3E3364
1
521-E12 YL-14
2
513-E13 OR-14

BR-14
BU-14
BK-14
BK-14
YL-14
BR-16
BU-16

513-E18 OR-14

513-E18 OR-14
E4

521-E12 YL-14
522-E19 WH-14

522-E19 WH-14

513-E13 OR-14
513-E14 OR-14
513-E18 OR-14
521-E12 YL-14
522-E15 WH-14
522-E17 WH-14

E3

BK-18
BK-18

(14V,3.5A)
(24V,6A)

2
1

REFRIGERANT SWITCH(ATCH)
1145333
E-C6 E-C103
1552269 3E3364
1
513-E14 OR-14
(4A)
2
522-E15 WH-14
A/C DIODE(ATCH)
1068704
E-C7 E-C104
1552269 3E3364
1
513-E18 OR-14
2
522-E17 WH-14

(1.42A)
GN-14
GN-14

A/C CLUTCH(ATCH)
1065122

TORQUE CONV OIL SENDER

3E7259
443-A29 YL-16

(CONN TO DISCONNECT SWITCH EE-T1)

1
2

1
2

517-HA10 BU-14

200-HA5 BK-14

(0.0185A)

HA-C1
3E3364
1
200-HA1 BK-14
2
515-HA2 GY-14

200-HA1 BK-14
200-HA3 BK-14

200-C25 BK-14
515-C26 GY-14
516-C27 GN-14
517-C28 BU-14
522-C12 WH-14

HA-C2
1552269
1
200-HA3 BK-14
2
515-HA4 GY-14

(0.021A)

H2

H-C3
1552269
608-H6 GN-14
200-H4 BK-14

200-H3 BK-14
200-H4 BK-14

200-H1 BK-14

608-H5 GN-14
608-H6 GN-14

608-H2 GN-14

1
2
3
4
5
6

1
2
3
4
5
6

(8.5A)

FUEL LVL SENDER

F-C7
1578838
7N9738
BK-18 1
447-F7 PK-16
BK-18 2
200-F19 BK-14

REAR LIGHT
(ATCH)

200-HA8 BK-14
515-HA11 GY-14
516-HA9 GN-14
517-HA10 BU-14
522-HA7 WH-14

1
2

M1

CONDENSER
(ATCH)

(8.5A)

515-HA2 GY-14
515-HA4 GY-14

WIRE GROUP COLOR DESCRIPTIONS

STARTING CIRCUIT.
GROUND CIRCUIT.
STARTING AID CIRCUIT.
MONITOR CIRCUIT.
HEATER AND AIR CONDITIONER CIRCUIT.
WIPER/WASHER CIRCUIT.

102-F11 RD-18
108-F18 BU-16
158-F12 BR-14
159-F13 BU-14
200-F19 BK-14
200-F20 BK-16
200-F21 BK-14
200-F5 BK-14
200-F22 BK-16
200-F9 BK-14
200-F14 BK-14
200-F15 BK-14
447-F7 PK-16
521-F16 YL-14
600-F17 BR-16
607-F10 GN-14
608-F8 GN-14
506-F23 PU-16

F2

F-C9
3T4412
506-F23 PU-16
200-F20 BK-16

HARNESS ASSEMBLIES
IDENT PART NO. CHG LOC
A
2733600 00 G-6
C
2761493 00 F-8
E
2733601 00 G-5
F
2733603 00 F-6
G
2763322 00 I-7
H
2763356 00 C-8
J
2732844 00 G-3
M
2763328 00 B-9
N
2707909 00 G-8
P
2763326 00 G-8
R
2763327 00 B-8
T
2763332 00 D-13
CABLE ASSEMBLIES
IDENT PART NO. CHG LOC
AA
273-3595 00 B-6
CC
273-3593 00 B-5
EE
273-3594 00 B-5
FF
273-3596 00 B-4
GG
273-3597 00 B-6

507-F24 WH-16
FWD HORN SW
1586632
BK-18
BK-18

M-C1
F-C101 F-C11
1552273 1552273 3E3382
1
1
158-M1 BR-14
158-F12 BR-14
2
2
159-M2 BU-14
159-F13 BU-14
3
3
200-M5 BK-14
200-F14 BK-14
4
4
200-M6 BK-14
200-F15 BK-14
5
5
521-M4 YL-14
521-F16 YL-14

CONN 3

227-HC13 BR-14

MOTOR

WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF.
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON.

(2.5A) REAR WASHER PUMP

7T8890
HC-C1 M-C2
3E3382 1552273
1
158-M1 BR-14
158-HC1 BR-14
2
159-M2 BU-14
159-HC2 BU-14
3
200-M5 BK-14
200-HC3 BK-14
4
200-M6 BK-14
200-HC4 BK-14
5
521-M4 YL-14
521-HC5 YL-14

WH/RD-14
BK-14

515-HA11 GY-14

CONN 6
MOTOR

CAB BLOWER MOT 1

1741504

BLOWER FAN
(ATCH)

H-C1
F-C100 F-C8
3E3364
3E3364 1552269
1
1
200-F21 BK-14
200-H1 BK-14
2
2
608-H2 GN-14
608-F8 GN-14

H1

515-HA6 GY-14

(2.5A) FRONT WASHER PUMP

7T8890
F-C10
3T4412
1
507-F24 WH-16
MOTOR
2
200-F22 BK-16

HC1

MOTOR

C-C100 HA-C3
3E3382 3E3382

CONN 15

H-C2
1552269
608-H5 GN-14
200-H3 BK-14

158-HC1 BR-14
159-HC2 BU-14
200-HC6 BK-14
200-HC3 BK-14
200-HC7 BK-14
200-HC8 BK-14
200-HC4 BK-14
200-HC9 BK-14
521-HC10 YL-14
521-HC5 YL-14
521-HC11 YL-14
556-HC12 BU-14

CAB BLOWER MOT 2

1741505
WH/RD-14
BK-14

HA1

CAB BLOWER MOT RES

9G1950

HA2
C-C3
1552273

COND MOT 2 (9.6A)

1697434
COND RELAY 2
3E5239
30
86
(0.075A)
85
87
87a

BK-18
BK-18

E-C4 E-C101
1552269 3E3364
1
311-E10 WH-16
2
310-E11 PU-16

REAR FLOOD RH
133-6336
(2.32A)

HC-C2
9X1054
159-HC2 BU-14
200-HC8 BK-14
521-HC11 YL-14
556-HC12 BU-14
HC-C3
1552269
556-HC12 BU-14
200-HC9 BK-14

START AID TEMP SW(ATCH)

3E-6425

CONN 21

441-C14 OR-18
443-C13 YL-18
123-C38 WH-18
123-C15 WH-16
123-C39 WH-18
123-C40 WH-18
123-C20 WH-18
200-C41 BK-18
200-C61 BK-16
200-C42 BK-18
200-C43 BK-18
200-C44 BK-18
403-C21 GN-18
447-C16 PK-18
600-C45 BR-16
600-C29 BR-16
600-C46 BR-16
600-C47 BR-16

307-C67 OR-16
105-C2 BR-16

1
2

F1

C-C8
1552272
308-C34 YL-16

WH-18
BK-18

85

A-C6 F-C5
1552264 3E3388
1
158-F12
BR-14
2
BU-14
159-F13
3
200-F14
BK-14
4
BK-14
200-F15
5
521-F16
YL-14
6
BR-16
600-F17
7
108-F18
BU-16

CASE GROUND 3

522-HA7 WH-14

REAR FLOOD LH
133-6336
(2.32A)

RD
BK

ALT
+

E-C3 E-C100
1552269 3E3364
1
200-E9 BK-16
2
311-E10 WH-16

CONN 20
158-A22
159-A23
200-A24
200-A25
521-A26
600-A27
108-A28

200-HA8 BK-14

INSTRUMENT PANEL

COND MOT 1 (9.6A)

1697434

WH-18
BK-18

FRONT FLOOD RH(ATCH)

133-6335

FRAME5

A-C5 F-C4
3E3388 1552264
1
114-A15 GN-16
114-F4 GN-16
2
200-A16 BK-14
200-F5 BK-14
3
322-A3 GY-16
322-F6 GY-16
4
447-A17 PK-16
447-F7 PK-16
5
608-A18 GN-14
608-F8 GN-14
6
200-F9 BK-14
200-A19 BK-14
7
607-F10 GN-14
607-A20 PK-14
8
102-F11 RD-18
102-A21 RD-18

FENDER GROUND 2

200-C62 BK-14
123-C64 WH-18
105-C66 BR-16
200-C71 BK-18
307-C6 OR-16
307-C67 OR-16

WH-18
BK-18

FRONT FLOOD LH(ATCH)

J-C101 133-6335
3E3364
(2.32A)

CONN 2

KEY START SW
1428858

87
87a

1
2

ALTERNATOR 65A
185-5294

109-E7 OR-4

200-A87 BK-16

516-HA9 GN-14

MOTOR

1
2

J-C4
1552269
607-J7 PK-16
200-J8 BK-16

(2.32A)

441-E6 OR-16
403-E8 GN-16

CONN 19

200-A66 BK-10

J-C100
3E3364

GND

200-A16 BK-14
200-A19 BK-14
200-A24 BK-14
200-A25 BK-14

THERMOSTAT
3E5464

607-R31 GN-16
200-R29 BK-16
607-R32 GN-16
200-R30 BK-16

1
5
2
4
3

(0.25A)

J-C3
1552269
607-J5 PK-16
200-J6 BK-16

CONN 18

CONN 14

124-C11 GN-14
521-C10 YL-14
515-C26 GY-14
516-C27 GN-14
517-C28 BU-14

2
5
4
3

FRONT UPPER LIGHT

(ATCH)

ENG. OIL PRESS SW

107-0613

BK-18
BK-18

J-C2 FWD HORN LO

1552269 174-7876
1
BK-18
322-J3 GY-16
2
BK-18
200-J4 BK-16
(3A)

J1

(MAX 0.0325A)

A-C3 F-C1
1275485 1275486
1
304-A12 WH-8
304-F1 WH-8

200-WA1 BK-6

FENDER GROUND 1

322-J10 GY-16
607-J11 PK-16

COOLANT TEMP SENDER

6N-5926

E1

CONN 17

BLOWER SW(ATCH)
6P3236

200-C42 BK-18
447-C16 PK-18

322-E3 GY-16
403-E8 GN-16
494-E5 BR-16
441-E6 OR-16
521-E12 YL-14
522-E19 WH-14
607-E2 PK-16

A-C4 F-C2
1275484 1275483
1
101-A13 OR-4
101-F2 OR-4

200-A65 BK-10

200-J9 BK-14
J2

307-C72 OR-16

200-R26 BK-16
108-R24 BU-16
503-R18 BR-16

(0.075A)
COND RELAY 1
3E5239
30
86

E2

A-C2 E-C9
1275483 1275484
1
109-A11 OR-4
109-E7 OR-4

A1

(FOR GPS)
C-C14 C-C12
3E3382 1552273

C-C7
1552264
608-C5 GN-14
116-C8 BR-14
607-C37 PK-14
102-C1 BU-14

B3

GRD

R-C7
1552273
504-R17 YL-16

C-C2 A-C13
1552252 3E7990
1
443-A29 YL-16
YL-18
2
441-A8 OR-16
OR-18
3
WH-16
123-A45 WH-16
4
447-A17 PK-16
PK-18
5
421-A43 BU-18
BU-18
6
GY-18
405-A42 GY-18
7
BK-14
200-A68 BK-14
8
WH-18
123-A46 WH-18
9
GN-18
403-A85 GN-16
PK-14 10 607-A20 PK-14
BR-16 11 600-A27 BR-16
BK-14 12 200-A70 BK-14

443-C13
441-C14
123-C15
447-C16
421-C17
405-C18
200-C19
123-C63
403-C21
607-C22
600-C23
200-C62

109-E7 OR-4
200-E1 BK-14
200-E9 BK-16
200-E4 BK-16
310-E11 PU-16
311-E10 WH-16

200-J2 BK-16
200-J4 BK-16
200-J6 BK-16
200-J8 BK-16
322-J1 GY-16
322-J3 GY-16
607-J5 PK-16
607-J7 PK-16

200-E20 BK-14

10
11
12

200-A4 BK-14

200-A64 BK-10

200-A63 BK-16
200-A38 BK-16

A
B
C

CONN 22

310-A2 PU-16
322-A3 GY-16
441-A8 OR-16
443-A29 YL-16
447-A17 PK-16
521-A10 YL-14
521-A26 YL-14
522-A9 WH-14
600-A27 BR-16
607-A1 PK-16
607-A20 PK-14
608-A18 GN-14
403-A85 GN-16

J-C5
3E3370
200-J9 BK-14
607-J11 PK-16
322-J10 GY-16

E-C2
1552269
1
200-E4 BK-16
2
494-E5 BR-16

A-C1 E-C8
3E5179 1552252
1
607-E2 PK-16
607-A1 PK-16
2
310-E11 PU-16
310-A2 PU-16
3
322-E3 GY-16
322-A3 GY-16
4
200-E20 BK-14
200-A4 BK-14
5
403-E8 GN-16
403-A6 GN-16
6
494-A7 BR-16
494-E5 BR-16
7
441-A8 OR-16
441-E6 OR-16
8
522-A9 WH-14
522-E19 WH-14
9
521-A10 YL-14
521-E12 YL-14

405-A42 GY-18
421-A43 BU-18
123-A44 WH-16

608-C5 GN-14
200-C44 BK-18
200-C60 BK-14
200-C61 BK-16
200-C71 BK-18
GY-14
BR-14
PK-14
BU-14
PU-14
YL-14
OR-14

(0.125A)

C1

200-A68 BK-14

600-C23 BR-16
607-C4 PK-16
607-C22 PK-14
600-C29 BR-16

B1
2

200-C43 BK-18
441-C14 OR-18

SEND

L
H MOTOR

CONN 1
T-C3
R-C8 R-C2
1552272 1552272 1965330
1
1
607-T1 GN-16
2
2
200-T2 BK-16
3
3
607-T3 GN-16
4
4
200-T4 BK-16

C-C101 C-C6
3E3370 1552267
WH-18
RD-18
BK-18

GRD

607-R5 GN-16

REAR WIPER MOT

1753760

(HIGH 4A)
(LOW 2A)

1
3

C2

105-C66 BR-16
105-C2 BR-16
123-C64 WH-18
123-C20 WH-18
102-C1 BU-14
116-C8 BR-14
125-C9 OR-16
123-C15 WH-16
124-C11 GN-14
517-C28 BU-14
200-C25 BK-14
307-C6 OR-16
310-C7 PU-16
403-C21 GN-18
405-C18 GY-18
421-C17 BU-18
441-C14 OR-18
443-C13 YL-18
447-C16 PK-18
515-C26 GY-14
516-C27 GN-14
200-C62 BK-14
521-C10 YL-14
522-C12 WH-14

LAMP SW
1753950

123-C39 WH-18
COOLANT TEMP GAUGE
1555232
600-C47 BR-16

FRONT WIPER MOT

1753759

(HIGH 4A)
(LOW 2A)

C-C5
1182765
405-C48 GY-18
200-C31 BK-18

START AID SW(ATCH)

1339405

R2

506-R2 PU-16
507-R3 WH-16
600-R1 BR-16
600-R14 BR-16
607-R31 GN-16
607-R32 GN-16

200-C41 BK-18
443-C13 YL-18

200-R9 BK-16

504-R17 YL-16

C3

C-C4
1182765
421-C49 BU-18
200-C30 BK-18

ENG. OIL PRESS LAMP

1230304

GRD

200-R8 BK-16

308-C33 YL-16
310-C7 PU-16
410-C50 PK-18
405-C18 GY-18
405-C48 GY-18
410-C51 PK-18
421-C49 BU-18
421-C17 BU-18
515-C26 GY-14
516-C27 GN-14
517-C28 BU-14
521-C10 YL-14
600-C35 BR-16
600-C23 BR-16
600-C36 BR-16
600-C29 BR-16
607-C4 PK-16
607-C22 PK-14
607-C37 PK-14
608-C5 GN-14
307-C67 OR-16
308-C34 YL-16

C-C1 A-C12
1552252 3E7990
1
102-C1 BU-14
102-A30 BU-14
2
105-C65 BR-16
105-A33 BR-16
3
308-C3 YL-16
308-A40 YL-16
4
607-C4 PK-16
607-A1 PK-16
5
608-C5 GN-14
608-A18 GN-14
6
307-C6 OR-16
307-A47 OR-16
7
310-C7 PU-16
310-A2 PU-16
8
116-C8 BR-14
116-A34 BR-16
9
125-C9 OR-16
125-A31 OR-16
521-C10 YL-14 10
521-A48 YL-14
124-C11 GN-14 11
124-A37 GN-14
522-C12 WH-14 12
522-A9 WH-14

308-C34 YL-16
308-C33 YL-16

102-C1 BU-14
105-C2 BR-16
116-C8 BR-14
125-C9 OR-16
124-C11 GN-14
200-C30 BK-18
200-C31 BK-18
200-C60 BK-14
200-C32 BK-16
200-C25 BK-14

410-C50 PK-18
200-C32 BK-16
600-C35 BR-16

A3

308-A40 YL-16
310-A2 PU-16
403-A85 GN-16
405-A42 GY-18
421-A43 BU-18
441-A8 OR-16
443-A29 YL-16
447-A17 PK-16
521-A10 YL-14
521-A48 YL-14
521-A26 YL-14
522-A9 WH-14
600-A27 BR-16
607-A1 PK-16
607-A20 PK-14
608-A18 GN-14

BU-14
OR-16
BR-16
BR-16
YL-16
WH-16
GN-14
BK-16
GN-16
YL-16

1
2

304-F1 WH-8

MTR BAT

101-F2 OR-4

CONN 5
STARTER
1068555

HC-C5
9X1054
158-HC1 BR-14
200-HC6 BK-14
521-HC10 YL-14
227-HC13 BR-14

F-C6
1552269
322-F6 GY-16
114-F4 GN-16

F1

CBL-AA1 RD-00

MOTOR

CBL-CC1 BK-00
POS NEG

R2

102-R4 RD-18
108-R10 BU-16
108-R7 BU-14
108-R11 BU-16
108-R12 BU-16
200-R8 BK-16
200-R6 BK-14
200-R9 BK-16
506-R2 PU-16
507-R3 WH-16
600-R1 BR-16
607-R5 GN-16

R1

R-C1
1552264
600-R1 BR-16
506-R2 PU-16
507-R3 WH-16
102-R4 RD-18
607-R5 GN-16
200-R6 BK-14
108-R7 BU-14

1
2
3
4
5
6
7
8

F-C12
1950534
600-F17 BR-16
506-F23 PU-16
507-F24 WH-16
102-F11 RD-18
607-F10 GN-14
200-F9 BK-14
108-F18 BU-16

ABBREV
RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

CBL-EE1 BK-00
POS NEG

BATTERY
1535710

CBL-GG1 BK-00

(0.64A)
DOME LAMP
3E6389

123-A45 WH-16
123-A36 WH-16
123-A46 WH-18
123-A44 WH-16
124-A37 GN-14
200-A38 BK-16
306-A39 GN-16
307-A47 OR-16

102-A30
125-A31
105-A33
116-A34
121-A35
123-A36
124-A37
200-A38
306-A39
308-A40

E-C1
1552267
200-E1 BK-14
607-E2 PK-16
322-E3 GY-16

BATTERY2
1535710

DISCONNECT SW
7N0718

DESCRIPTION
OPERATOR MODULE
INSTRUMENT
ENGINE
ENGINE STARTER
FUSE
REAR LIGHT
RADIATOR GUARD
CONDENSER
OPERATOR NEUTRAL
CONSOL LH
CAB
FRONT LIGHT

CASE GROUND 1

CONN 4

NOTE

(ATCH)
(ATCH)
NOTE

DESCRIPTION
BLADE, SPADE, RING,
OR SCREW TERMINAL
SPLICE

CIRCUIT NOT CONNECTED

ELECTRICAL CONNECTION
TO MACHINE STRUCTURE
INTERNAL ELECTRICAL
CONNECTION TO SURFACE
OF COMPONENT
CONNECTOR

CAB

ATCH WIRE, CABLE,

COMPONENT

CASE GROUND 2

T-C1
1552269
1
607-T1 GN-16
2
200-T2 BK-16
T1
T-C2
1552269
1
607-T3 GN-16
2
200-T4 BK-16

L#

WH-18
BK-18

CIRCUIT GROUPING
DESIGNATION

CAB/CANOPY FRONT FLOOD LH

1336336
(2.32A)

WH-18
BK-18

CAB/CANOPY FRONT FLOOD RH

1336336
(2.32A)

THIS DIAGRAM IS FOR D7GX

COMPONENTS ARE SHOWN INSTALLED ON A FULLY OPERABLE
MACHINE WITH THE KEY AND ENGINE OFF, THE TRANSMISSION
SHIFTER IN NEUTRAL, AND THE PARKING BRAKES IN THE OFF POSITION.

13

12

11

10

(ATCH)

DESCRIPTION
STARTER TO BATTERY+
BATTERY+ TO BATTERYDISCONNECT SW TO BATTERYDISCONNECT SW TO FRAME GROUND
STARTER TO FRAME GROUND

SYMBOL

COLOR
RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

CBL-FF1 BK-00

1
2

410-C54 PK-18

BK-18
BK-18

C-C9
1552269

1
2

FAULT ALARM
3E6328

102-A30 BU-14
125-A31 OR-16
105-A33 BR-16
116-A34 BR-16
121-A35 YL-16

121-A35 YL-16
200-A63 BK-16
306-A39 GN-16
307-A47 OR-16
200-A38 BK-16