Mott MacDonald Consultants (India) Pvt.

Ltd, Mumbai
SHEET 1 OF 2
Oil , Gas & Petrochemical Division, Inspection Dept.
ITP NO.: MMCI/STD/IND/ITP/E-008,
R-00

INDICATIVE INSPECTION AND TEST PLAN

EQUIPMENT DESCRIPTION
EQUIPMENT TAG NO
TEST & INSPECTION AS PER
(CODES & SPECIFICATIONS)
A
C
T
I
V
I
T
Y

: MOTOR CONTROL CENTRE(MCC)/

HV/LV SWITCH BOARDS
:

PROJECT

Visakhapatnam
PROJECT No : 256324

PR/MR/PS No :

: LPG Terminal - HPCL

Witness Inspection & / or Document review by HPCL (Hindustan Petroleum Corporation Ltd)
2

Witness Inspection & / or Document review by MMCI / or Third Party / Statutory Authority
3

Witness Inspection & / or Document review by Vendor & Sub-vendor.

4

Certificates / Data to be Submitted by Vendor for Approval / review.

Detailed Inspection & Test Plan/ QAP after issue of PO/PR/MR/PS

Inspection & factory acceptance test procedures

Summary of all supplementary requirements as specified in the PO/PR/PS

Review of documents as below :

- Internal QA test report.

- Test certificates for all applicable brought out items / components.

- Calibration certificates for test instruments.

Factory Acceptance Test as per FAT procedure including Routine test as per IS specification:
- Visual & dimensional check including accessories & name plate, paint shade, bus size, creepages, clearances,
bus marking, sleeving and joint shrouding , Bill of material etc.
- Compartmentalisation, interchangeability of CBS, termination space, glanding, operation height, earthling, cable
sizes, accessibility of components etc.
- Electrical performance / operation check ( wiring and scheme check) as per approved drawings at worst voltage
conditions
- Relay operation check including fault annucaition check ( primary and secondary injection )
- Functional check of all meters ( primary and secondary injection )
- Measurement of CB pole resistance
- HV test
- IR check (before and after HV test)

Type test (as specified) :

- Short circuit test of bus bars
- Temperature rise test of bus bars
- Test for area of classification and degree of protection
- Type test on circuit breaker including short circuit test
- Type test for relays

10

___________
MMCI

FORMAT NO:MMCI/INSP/FORMAT/008 R0 IITP

Final documentation before shipment to site , spares & issue of Inspection Release Note / Inspection
Report.

Mott MacDonald Consultants (India) Pvt. Ltd, Mumbai

SHEET 2 OF 2
Oil , Gas & Petrochemical Division, Inspection Dept.
ITP NO.: MMCI/STD/IND/ITP/E-008,
R-00

INDICATIVE INSPECTION AND TEST PLAN

EQUIPMENT DESCRIPTION
EQUIPMENT TAG NO
TEST & INSPECTION AS PER
(CODES & SPECIFICATIONS)
A
C
T
I
V
I
T
Y

PROJECT

Visakhapatnam
PROJECT No : 256324

PR/MR/PS No :

: LPG Terminal - HPCL

Witness Inspection & / or Document review by HPCL (Hindustan Petroleum Corporation Ltd)
2

Witness Inspection & / or Document review by MMCI / or Third Party / Statutory Authority
3

11

: MOTOR CONTROL CENTRE(MCC)/

HV/LV SWITCH BOARDS
:

Witness Inspection & / or Document review by Vendor & Sub-vendor.

Certificates / Data to be Submitted by Vendor for Approval / review.

Site Acceptance Test of the complete items as per SAT procedure consisting of:
- Visual/Alignment & Tightness Checks
- Insulation resistance test.
-C.T. Polarity test & ratio test.
-Metering Operation Test by primary & secondary injection method.
-Relay operation test by primary & secondary injection method.
-Functional test of the control circuit.
-Checking of all relay setting.
- ON / OFF Operation of breaker both manually & electrically in test as well as service positions.
- All outgoing feeder functional test.
- Interface PLC Panel functional and simulation test with TAS as well as from PLC Panel in
totality for L.V. Switchgear.

12

Final site documentation , spares & issue of site Inspection Report/ IRN

LEGENDS: H - Hold Point :- An activity , which requires inspection / Verification and acceptance by HPCL/MMCI /TPIA before any further
processing is permitted. The vendor shall not process activity/item beyond a hold point without written approval.,
W- Witness:- An activity, which requires witnessing by HPCL/ MMCI/ TPIA with prior notification of the same inspection agency. Vendor
is not obliged to hold further processing. Basis of acceptance shall be as per relevant technical specification/ drawings/PR/MR.
R - Review :-To examine the inspection records for confirming compliance to requirements.; A- Approval : -To approve the inspection
documents for conforming compliance to requirements.; P- Perform/Prepare; W/R- Witness or Review; I- Information; X- Submit,
PWHT- Post weld Heat Treatment, PO- Purchase Order,MR/PR- Material /Purchase Requisition, PS- Purchase Specification,
NDT- Non destructive Testing, TPIA - Third Party Inspection Agency, MMCI - Mott MacDonald Consultants (India) Pvt. Ltd
Note: This is an Indicative Inspection & Test Plan identifying scope of inspection & review of documents by MMCI / TPI Agency / HPCL
as a minimum requirement.
Detailed Quality Assurance/Control Plan indicating all specified requirements after issue of PO / PR/MR / PS to be generated by
Vendor & same duly approved by MMCI / TPI agency to be submitted to HPCL for review/comments.

___________
MMCI

FORMAT NO:MMCI/INSP/FORMAT/008 R0 IITP