Whats New in Mastercam X2

Significant new functionality has been added through Maintenance releases since the initial release of Mastercam X in
July 2005. Maintenance customers gained access to two complete products (Wire in MR1 and Art in MR2), depending
on their licenses. The AutoCursor and General Selection interaction continued to evolve to be much easier to use and
more intuitive as we responded to input from Mastercam X customers. We introduced and then added to an entirely
new suite of high speed toolpaths (HST). Advanced Multiaxis toolpaths greatly expanded Mastercams capabilities in
that application. We made it simpler to manage and move machine and control definitions by implementing Setdirs
functionality as the new Project Manager. We continued to deliver videos to help our customers understand how the
new features could help them in their businesses.
This Whats New document briefly describes the features added or changed in each of the Maintenance releases since
the initial Mastercam X release. All of these features have been incorporated in Mastercam X2, along with important
new features such as additional high speed, multisurface, and multiaxis toolpaths; new file open dialogs; new change
recognition and tracking functions; Art enhancements; totally redesigned Automatic Toolpathing (ATP); and much
more.
Note: Bug fixes are listed only for the Mastercam X2 release.

Mastercam X2

.NET Upgrade
Hardware Requirements
Adobe Flash Player or Viewer Required
Adobe Reader Required
Monitor Resolution and Screen Area
Installing Mastercam X2
Converting Files to Mastercam X2
New File Open, Open-External, and Save
As Dialogs
More Microsoft Windows Standard
Mastercam-Specific Functionality
Related Configuration Options
Change Recognition and File Tracking
Tracking File Changes
Change Recognition
Change Recognition example
Support for XP-style Themes
Support for CAD Applications
FastPoint Mode
Machine and Control Definition Managers

Xform
Stretch
Offset Contour
Break 2 Pieces
Verify
Stock Setup
2D Mill/ Router
Lead in/Lead out Support for Tab Cutoff
Operations
2D Offset and Keep Tool Down
Improvements
New Engrave Tool Type
Router
New Tool Types
Totally Redesigned ATP
Rotating Block Drill Operations in
Toolpath Nesting
3D Mill
High Speed Toolpaths (HST)
Multisurface Toolpaths

Configuration
Ribbon Bar Modality
Mouse Focus for Vertical Dialog Boxes
General Selection
Left/Right Click Support for Selection
Methods
Double-Click to End Selection
All and Only Availability
Quick Masks
AutoCursor Relative Along
Solids
Modeless Chain Manager

Multiaxis Toolpaths
New Advanced Multiaxis Tutorial
Check holder C-Hook
Wire
Change at Point Point Selection
Art
Celtic Weave/Knot
Pattern on Contour
Randomized Textures
Custom Textures
Art Presets
Art Toolpaths
CATIA Translators
Zip2Go File Extract

New bug Fixes in X2

Design
Mill
Lathe
Router
Wire
Art

.NET Upgrade
Prior to running Mastercam X2, you must upgrade your version of the .NET framework to 2.0. The Mastercam X2
installation program checks for the presence of the .NET 2.0 framework and lets you install it if it is not present.
Mastercam Resellers can also download the required installation files from www.mastercamextranet.com.

Hardware Requirements

Dual Monitors are supported in that you can move any dialog box to any screen you want and they will
continue to appear there.
Multiprocessors are supported in that if your O/S supports it, you can run a copy of Mastercam on each
one. We do not support multi-threading.

Monitor Resolution and Screen Area

Optimum resolution for Mastercam X2 is 96 dpi (Normal). Using the large font Windows 2000 display setting (larger
than 96 dpi) can cause some Mastercam X2 dialogs and icons to display incorrectly. If you are using Windows XP, you
should be able to set the fonts independently of the dpi. At 1280 x 1024 pixels with higher dpi, the ribbon bars might
not fit. Do not use a screen resolution (area) 800 x 600 pixels.

Adobe Flash Player or other Flash viewer required

You must install a Flash player to view the new videos that accompany X2. The videos can be installed from the
second System CD. To download the Adobe Flash Player, go to the Adobe Web site at
http://www.adobe.com/products/flashplayer/

Adobe Reader required

You must install the Adobe Reader (version 4.0 or higher) to view the PDF format documentation that accompanies
Mastercam X. To download the Reader, go to the Adobe Web site, www.adobe.com, and choose the Get Adobe
Reader button on the left side of the page.

Installing Mastercam X2
CNC Software recommends that you install Mastercam X2 in the /mcamx directory, replacing your current Mastercam
X installation. However, Mastercam X2 can be installed in a separate folder (McamX2) and can coexist with a previous
Mastercam X version on a single computer.
If you are upgrading from Mastercam X MR2 and you choose to do this, the installation program will give you the
opportunity to preserve settings you have customized by running a migration utility that copies customizable files (for
example, configuration files, machine and control definitions, post processors, etc.) to the new installation folder. It
does not copy part files. This applies only to upgrading from Mastercam X MR2. If you are upgrading from a previous
release of Mastercam X or earlier Mastercam releases, this utility will not be available. You must copy and convert
your files as described in the Mastercam X2 Transition Guide, which is installed in your /Documentation folder.
The Mastercam X2 migration utility copies all user-created customizable files as well as CNC Software-provided files
that have changed (that is, files that have a modify date different from the creation date). It also backs up newly
installed customizable files. To do this, the utility creates a filename.bak in the same folder before replacing the
installed file with the customized file of the same name. This assures that you will have access to both customized files
and the newly installed versions. See the Mastercam X2 Transition Guide for complete information on the Mastercam
X2 migration utility.

Converting Files to Mastercam X2

Refer to the Mastercam X2 Transition Guide for information and procedures about converting files to Mastercam X2.

New File Open, Open-External, and Save As Dialogs

The new File dialogs provide both more Windows-standard features and Mastercam-specific features.

Note: To use these new style dialogs, the following Registry Key setting must be set. (This setting is the default
Mastercam X2setting.)
HKEY_CURRENT_USER\Software\CNC Software, Inc.\Mastercam X2\File Get\State
Style = 1

Microsoft Windows-Standard Features

The dialogs are resizable.

The File name drop-down list displays recently accessed files. It also provides auto-complete options while typing.

The new dialogs support standard Windows drag and drop in and out of the dialog file list.

Mastercam-Specific Features
The Recent Folders drop-down list displays recently accessed folders.

The Options button performs the same function as in previous versions.

When you save a file as an MCX file, you can output the MCX (geometry only) in either X2 format (2) or pre-X2
format (1).

Note: All toolpath data is stripped from the file when saving files to older Mastercam versions.

The Preview and Descriptor panes provide additional functionality. The Descriptor identifies the Mastercam version
that originated the file (10 = Mastercam X, 11=Mastercam X2), as well as provides additional information. Check
boxes allow you to suppress display of this information to speed display.

Related Configuration Options

You can set default behavior for the new File dialogs in System Configuration Files properties page:

Include bitmap in file when saving

Prompt for file descriptor when saving

Change Recognition and File Tracking

Mastercam X2 adds new functions for tracking and comparing changes in files. The new functionsChange
Recognition and Trackingare accessible from the File menu, as shown in the following picture. Note the Tracking
submenu, which includes the commands Check Current File, Check All Tracked Files, and Tracking Options.

Tracking File Changes

Mastercam X2 can track the changes to files and notify you if a new version of your current file is available. You can
look for changes in a single file, or you can create a list of files to track.

Tracking, Check Current File tells Mastercam to search for a newer version of the currently loaded file. When you
select this function, the File Tracking Options dialog box displays, where you set the search options:

Search subfolders tells Mastercam to search the current folder and any folders inside the current folder.
File name must be exact match tells Mastercam to search only for files that have the same file name (not including
the file extension). If this option is off, Mastercam searches for any files that begin with the same file name. For
example, if the currently tracked file is named Part.mcx, Mastercam finds files with names like Part_new.mcx and
Part_revised.sld.
File extension must be exact match tells Mastercam to search only for files with the same file extension.
Don't ask again prevents the File Tracking Options dialog box from appearing again during the current session.
If Mastercam finds no newer files, it reports with this message:

If Mastercam does find a newer file, you get a message like this:

If you click Yes, Mastercam launches the Change Recognition function for the two files. (See the Change Recognition
section later in this document.)
Tracking multiple files

The File, Tracking, Tracking Options command leads to the File Tracking dialog box, where you can create a list of
files to track, as well as set various tracking options. When you have a tracking list set up, you can check every file in
the list via the File, Tracking, Check All Tracked Files command.

Use this dialog box to manage the files that Mastercam tracks, as well as to customize how Mastercam searches for
newer versions of tracked files.
Tracking turns on the tracking function. When this option is off, Mastercam ignores all tracking options.
Check now checks for new versions of the files displayed in the file list.
Search subfolders tells Mastercam to search the current folder and any folders inside the current folder.
File name must be exact match tells Mastercam to search only for files that have the same file name (not including
the file extension). If this option is off, Mastercam searches for any files that begin with the same file name. For
example, if the currently tracked file is named Part.mcx, Mastercam finds files with names like Part_new.mcx and
Part_revised.sld.
File extension must be exact match tells Mastercam to search only for files with the same file extension.
Automatic tracking tells Mastercam to add automatically files to the tracking list when the files are opened.
Check current file at File-Open tells Mastercam to check for a newer version of the current file as soon as the file is
opened.
Check all files at Startup tells Mastercam to check for new versions of any files in the list when Mastercam starts.
Check all files at File-New tells Mastercam to check files when you choose File, New.

Change Recognition
The new Change Recognition function examines two files and reports on their differences in various ways. You can get
to this function through the Tracking function (when Mastercam finds a newer file) or by selecting File, Change
Recognition. In either case, Mastercam compares the currently loaded file (called the original file) with another file
(called the incoming file), and displays the Change Recognition dialog box. From this dialog box, you can view and
edit geometry. You can view geometry in these ways:

The features of the original file

The features of the incoming file
Features the two files have in common
Features unique to the original file
Features unique to the incoming file
Both files combined
Toolpath geometry

Use this dialog box to view and manipulate changes between the currently open file and a specified incoming file.
The operation drop-down menu contains a list of operations for the part. Select the operation to analyze or update.
The icon to the left of the drop-down menu shows the status of the current operation. The status can be affected, dirty,
or clean.
The text box below the operation drop-down menu displays the tool used in the operation.
The slider control provides an alternative way to select operations. The colors in the slider's channel reflect the status of
each operation.
The First, Previous, Next, and Last buttons manipulate the slider's location.
The Draw selected operation option displays the toolpath for the current operation.
The Ignore up-to-date operations option filters out operations that are unaffected by changes in the incoming file.
That is, only affected operations will be available for selection.
The Geometry display drop-down list controls the geometry that appears in Mastercam's graphics window.
The Edit geometry button opens the appropriate dialog box for modifying the geometry associated with the selected
operation.
The Regenerate button regenerates the toolpaths for the selected operation.
The View summary report button displays an operation-by-operation text summary of geometric entities in the
original and incoming files.

The Select geometry to move from Original to Incoming button lets you select geometry to keep in the file.
The Select toolpath display colors button displays the Change Recognition colors dialog box. Use this dialog box to
choose colors for the selected operation, as well as for the original and incoming geometry.

Change Recognition example

In this example, the original part is a rectangle containing a circle. A contour toolpath is associated with the rectangle,
and a pocketing toolpath is associated with the circle:

The incoming part is the same, except it adds four points with a drill toolpath:

Setting Change Recognition to use the contour toolpath operation and to display features unique to the original yields
the following part display. No geometry displays because the original part contains nothing that is not in the incoming
file:

Setting Change Recognition to display features unique to the incoming file yields the following. The point entities are
only in to the incoming file:

Setting Change Recognition to display geometry common to both files yields the following. The rectangle and circle
appear in both files:

Setting Change Recognition to display geometry associated with the toolpath (still set to the contour operation) yields
the following:

Keeping Change Recognition set to display geometry associated with the toolpath, but switching to the pocketing
toolpath, gives the following:

Support for XP-style Themes

We are in the process of standardizing and converting all user interface elements to support Windows XP themes. This
will work ONLY on Windows XP because Windows 2000 does not support these themes. If you enable Themes, you
may notice several changes in the overall look of the Mastercam interface, including the background, colors, button
display, windows, mouse pointers, and sounds.

Support for CAD Applications

We now support:
Solid Edge V19
AutoCAD 2007
SolidWorks 2007*
*With the release of SolidWorks 2007, SolidWorks no longer supports Windows 2000. Mastercam uses a .DLL
(SWDocumentMgr.DLL) that SolidWorks provides to open their SLDPRT files. We will maintain two versions of this
fileone to be installed on Windows 2000 computers and one to be installed on Windows XP computers. The version
we install on the Windows 2000 computers will be an older version that only supports up to SolidWorks 2006. The
version we install on the Windows XP computers will support SolidWorks 2007.

FastPoint Mode
Unit conversions are now supported with the FastPoint mode dialog, so if you are working in inches, you can type in
27mm as a value and it will be calculated to the correct length in inches. This is also supported in every dialog box
input field.

Machine and Control Definition Managers

These options have been moved from the Machine Type drop-down menu to the Settings drop-down menu.

Configuration
The configuration dialog boxes have been updated and reorganized to accommodate new options and controls.

Colors You can control the background colors of the AutoCursor and General Selection ribbon bars. The
default setting is the same used for the Ribbon Bar background color.
Communications This now has its own page. The option to override the Control Definition settings and
use the Config settings is included.
Default Machines This page is where you specify what the default machine definition for each product.
Dimensions and Notes This heading now contains all sub-pages associated with dimensioning and notes
and can be minimized.
Files AutoSave and Backup settings are now a separate page under Files.
Screen
Grid settings have been moved off to their own sub-page.
The number of entities for dynamic rotation has been changed so that if you enter 0 (zero), all
entities will be rotated.
All of the MRU options have been organized into a group.
The MRU toolbar is now controlled by the number. If you do not want it on the screen, enter 0
(zero) as the number of functions.
A reverse mouse wheel option has been added to the Middle Button/Wheel Use group. This allows
you to make Mastercams Mouse Wheel Zoom direction match your preference.
Levels options have been gathered into a single group.
A new option has been added to have Mastercam only highlight faces of solids rather than the entire
solid during selection and pre-selection. This option is on by default.
Enable Dialog Modality see Ribbon Bar Modality.
You can now set the delay for the display of tool tips on the ribbon bars. This allows no delay to be
set to help make it easier to know what a button is without having to wait for a tool tip to appear.
Start/Exit This page no longer has a default machine option. It has been replaced by a Startup
product. You can choose Design, Mill, Lathe, Wire, or Router. Then the Default Machine is used as
defined on the previous new page.
Toolpaths An option to Enable Change at Point during creation has been added.
Verify More options are now available.

Ribbon Bar Modality

This new option can significantly reduce the number of keystrokes in a Mastercam session. When the option is enabled,
Mastercam remembers the button states of each ribbon bar so the next time that function is called, the buttons will be in
the same settings as the last time it was accessed. Think of how many times you have used Trim/Break to divide
entities and have had to reset it each time you enter the function.
The option also remembers cases where you have hard-locked specific values in a ribbon bar and will restore the state
along with the values. How many times have you created a specific size circle and had to reset those values several
times because you had to use other functions during the process?
If you prefer to have ribbon bars work like previous Mastercam X versions, you can turn the option off on the Screen
properties page in System Configuration.

Mouse Focus for Vertical Dialog Boxes

You no longer have to click in the graphics window after working inside a vertical dialog box to be able to use the
mouse wheel to change the zoom. The focus automatically tracks with the mouse for this capability.

General Selection
Several modifications to General Selection make use easier, faster, and more intuitive.

Left/Right Click Support for Selection Methods

You will notice that if you use the drop-down list to set a specific selection type, it will work using the same rules as
the AutoCursor. If you choose a selection type with the left mouse button, that type will be used for a single selection
and then revert back to the standard selection mode. If you right-click on an option, it will stay locked in that mode
until you reset it by selecting the standard selection button.

Double-Click to End Selection

This enhancement allows you to keep your hand on the mouse more often and reduce the number of times you have to
press [Enter]. Start a function like Xform Translate without doing pre-selection, window the entities you want and
double-click when you define the second window. Your selection is completed and the Xform dialog is displayed. Or
use a function like Join Entities where you can select multiple entities and have to press [Enter] to end the function.
Now you can just double-click on the last entity and the join is completed. If you forgot to double-click on the last
entity you selected, you can just double-click in an empty area of the screen and the system treats it like an end
selection.

All and Only Availability

We have made the All and Only masking options available in more functions. You will notice this especially in
functions that prompt for single entities like the creation of curves on a surface edge. Now you can use masking to
restrict the surface types.

Quick Masks

This new set of functions is a real timesaver. Basically, they are shortcuts that allow you to select entities by type with a
single pick without having to open the All or Only dialog boxes.

The Quick Mask options are found in the General Selection category in Customize and Key mapping,
and can be added to toolbars, the right-click menu, or mapped to specific keys.
A Quick Mask toolbar is loaded by default under the MRU toolbar.
Click on Quick Mask Points and all of the points are immediately selected. You can continue to select
entity types one at a time with the Quick Mask buttons.
If you click on a button, select entities, and then click on the button again, all of the previously selected
entities of that type are unselected.
Left-click on one of the options and the entities are immediately selected as if you used the All option.
Right-click on one of the options and it sets an Only mask that will be used for future General Selection.
The All and Only dialogs are still necessary because they allow you to create specific multiple attribute
masks like All, Green, Lines, longer than 1.
There is a Quick Mask function for the following: Points, Lines, Arcs, Splines, Surfaces, Solids,
Drafting, All Wireframe, Surface Curves, Color, Level, Xform Group, and Xform Results.

AutoCursor Relative Along

This option is already part of the standard AutoCursor Relative functionality, but because it requires extra keystrokes to
activate it this way, it has been broken out as a standalone functionAutoCursor Along.

Solids
Undo and Redo of Solids Creation
Any solid created through a solids creation method or using Xform can now be undone. Modifications to solids made
in the Solids Manager cannot be undone. Like toolpaths, you will still have to edit the solid operation directly.

Modeless Chain Manager

You can now manipulate the screen to get a better view of the geometry associated with the solids in question.

Surface Creation
Split Surface
This option has been modified to create untrimmed surfaces rather than trimmed.

Extend Trimmed Surface Edges

The current surface extension capability is limited to extending surfaces along untrimmed edges. That means the edge
to be extended must be the original base surface edge (or a portion of it), and when a surface is extended, it grows the
original surface.
This new function provides a capability to extend trimmed and untrimmed surface edges that differs considerably from
the current functionality. The function now:
Has its own ribbon bar, icon, and menu item in the interface.
Creates a new trimmed surface as opposed to modifying the original surface.
Offsets the edges along the base surface to the extent possible, and then proceeds onto the linear tangential
extension of the base surface if the offset value is large enough.
Allows for an entire loop of edge curves to be extended at once, or just a portion of a loop or edge curve.
Properly handles the offsets of edges with concave and convex corners, and produces appropriate offset curves,
eliminating self intersections and fishtails due to the offset value being larger than the minimum radius of
curvature.
If an inner loop (hole) is extended, it produces a new trimmed surface whose outer loop is the original surface inner
loop. If the offset value exceeds the largest dimension of the inner loop, a surface which covers the entire hole is
created.
Two icons indicate how convex (outer corners) are handled:
Miter (the default) keeps the outside corners sharp in the offset.
Round rounds off any sharp outside corners in the offset. The radius used is the offset value.
Flip is used when the cursor indicates two positions on the edge to be extended. The Flip icon is
grayed out by default until you click a second time on an edge. The portion of the edge between the two positions in a
counterclockwise direction is offset by default. Clicking on the Flip icon causes the complement of the edge to be
offset.
When you select the function, you are prompted to select a surface. It is usually trimmed, but it can also be an
untrimmed surface.

You are then prompted for a dynamic surface edge selection (normal vector) cursor to select the edge to be extended.

You are then prompted to select another edge point or press [Esc].

If you press [Esc], then the new extended surface is created using the offset value specified in the combo box.
However, if you click a second edge position, the function verifies that the two selections are on the same loop of
edges, and then creates the extension surface on the portion of the edge between the two selection points. If the surface
created is not the one desired, you can click the Flip button and obtain the complement surface. The surface entity is
live so the offset value may by modified, creating a new surface.
After the extension surface has been created, you may select another surface (or the same surface) and are prompted
again to select the edge to extend. Once you click the Apply icon, you are then prompted to select another surface.
Note: If the base surface being extended is not a NURBS, it will be converted to a NURBS prior to extending. The
result of this operation is always a trimmed NURB surface or a trimmed offset of a NURBS (in case it was an offset
surface).
Important Note: The actual distance that the edge is offset is not exactly the distance specified in the combo box. The
extension surface will be at least that wide, but most likely will be wider than the amount specified in some areas. It is
not an exact constant offset. It is an approximation. Surfaces which are long and narrow will exhibit this behavior
more than those which have a lower aspect ratio.

Xform
Stretch
A new function called Stretch has been created to address usability issues with using the stretch option in Xform,
Translate. The Stretch function works very similarly to Translate with the exception that it automatically assumes the
use of In+Intersect for General Selection.

Offset Contour
We added the options for Infinite look ahead, Tolerance, and Max depth back into the dialog box.

Break 2 Pieces
This commonly used option in Trim/Break has been separated into its own function.

Verify
With the increasing use of STL models as stock for Verify, we have modified the part file to store the last STL file and
its path. Now when MCX files that contain different stock models for verify are loaded, the wrong stock wont be
loaded.

Stock Setup
Four new options have been added to the Stock Setup page in the Machine Definition. In many ways they are similar
to the Quick Masks.

Options for All Surfaces, All Solids, All Entities, and Unselect All have been added to speed and simplify the process
of defining stock for 3D models.

2D Mill/ Router
Lead in/Lead out Support for Tab Cutoff Operations
We will now apply the lead in and lead out specified in the parent operation for each individual tab cutoff. With this
new feature, we also retained the ability to adjust the lead in/lead out parameters in the tab cutoff to something other
than what was specified in the original operation through the Separate operation option.

If you select the Separate operation option, you can adjust the lead in/lead out through the cutoff parameters dialog as
shown below.

2D Offset and Keep Tool Down Improvements

Extensive rework of the keep tool down algorithms provides marked improvement in several areas. We have also
improved the Pocket multi-boundary calculations of our 2D offsetter.

New Engrave Tool Type

We have added a new engrave tool to make tool selection more intuitive. Previously, you would select a Chamfer mill
or V-Bit for engraving toolpaths.

Router
New Tool Types
In addition to the new engraving bit added to Mill and Router, a Brad-point drill has also been added to Router.

The brad-point bit can be added to a drill block. If a brad-point drill is identified in your block drill definition,
additional checks are performed to differentiate between blind and through holes. Brad-point bits are used in place of
standard drills by our tool sorting algorithm where a blind hole matching the diameter of the brad-point tool is detected.
In order to make full use of this feature, it is necessary to define your stock model prior to creating the block drilling
toolpath.

Totally Redesigned ATP

If you install the new Automatic Toolpathing (ATP), you will find two new toolbar icons available under the NETHook
category.

The first button highlighted above will launch the new streamlined ATP dialog (shown below). Clicking on the first
button will bring up the Configuration dialog the first time you run ATP.

Once you select a configuration, the main dialog displays with the active configuration set as shown below. The active
configuration can be changed at any time simply by clicking on a new selection in the drop down list in the lower
section of the main ATP dialog.

Once a valid cutlist is selected, a grid displays showing all of the parts specified in the cutlist sorted by material.

In addition to the improved layout of the nested grid, the new ATP supports setting a different cut direction for each
material. Another major advancement is the new Strategy Explorer. The embedded buttons in the strategy grid allow
you to easily update an existing operation.

Rotating Block Drill Operations in Toolpath Nesting

When parts containing block drilling operations are brought into Nesting and allowed to rotate to a new orientation on
the sheet, the software will spawn a single block drilling operation for the entire sheet so that the rotated operations can
be regenerated. If a nest containing two sheets of material has block drilling operations on both sheets, the spawned
operations will look like this in the Operation Manager. Note that the block drill operations will always be placed
before the nesting result.

3D Mill
High Speed Toolpaths (HST)
Two new finishing toolpath styles Radial and Spiral - have been added to the HST toolpath suite.

Check Surfaces added to Raster and Waterline

Check surface capability has been added to Waterline and Raster toolpaths. On the Toolpath Type page of the HST
dialog, you will be able to select check surfaces. For toolpath types that do not support check surfaces, the selected
surfaces will be treated as drive surfaces.
Note: Support for stock to leave on check surfaces will be implemented in a future Beta release

Trochoidal Motion (Core Roughing)

Based on user requests, we have implemented the ability to calculate trochoidal motion when the tool engages the
material by 2% more than the maximum value defined on the Cut Parameters page.

To enable this feature, a checkbox has been added to the Cut Parameters page of the Core Roughing toolpath called
Minimize burial. When selected, the toolpath is calculated and analyzed to find any locations where the tool exceeds
the maximum stepover value by 2%. When a violating condition is found, the trochoidal loop motion is added to the
toolpath.

Unlike the 2D Pocket trochoidal motion, the motion in this toolpath is automatically controlled by the software for
trochoidal loop radius and spacing. When a condition is encountered, like a pinched location between features, the
trochoidal looping automatically gets smaller to fit in the tighter location.

Rest Material (added to all HST Toolpaths except Horizontal Area)

Since the addition of the Rest Roughing toolpath to HST in X MR2, we have received several positive comments about
the functionality. Because of this, we have added the Rest Material page to all the finishing toolpaths (except
Horizontal Area). A check box located at the top of the Rest Material page enables the use of the Rest Material option.
Computing the remaining stock can be derived from a roughing tool, another operation, all operations, or from an STL
file. This allows the rest material functionality to be calculated with many different toolpath strategies, not just Core
Roughing type motion.

Scallop Height Calculator added to Raster, Pencil, Radial, and Spiral

The scallop height calculator has been added as an additional method for entering stepover values.

Multisurface Toolpaths
Rib Cuts - Surface Finish Flowline, Surface Rough Flowline, and 5 Axis Flowline
A feature has been added to these three toolpaths that outputs a single pass along the surfaces midline. A field for
resolution as a percentage of tool has been added on the Finish flowline parameters page. This field controls how
closely the tool will travel along the midline of the flowline direction.

The rib cuts are determined by a number of slice cuts perpendicular to the flowline curves of the surface. When you
choose the cut direction, the software will slice the flowline curves and create a toolpath at the midpoints of each slice.

Warning Message (optional)

A warning message that displayed in a surface toolpath when the stock to leave on check surfaces was identical to the
stock to leave on drive surfaces has been enhanced to allow you to suppress the warning message in the future.

Multiaxis Toolpaths
5 Axis Swarf
The 5 Axis Swarf toolpath has been enhanced to support compensation surfaces when using a tapered cutter.

Also, 4-axis Angle Limits have been added to the Swarf5ax Parameters page that allow you to control the 4 axis output.
Currently, swarf 4-axis output is accomplished by moving the top of the tool at any given tool vector along the upper
rail until the value of the selected fourth axis is equivalent to the value at the tip of the tool. This produces satisfactory
results in most cases, but when the two rails are off in the fourth axis, the top of the tool may have to run along the
upper rail a long way until it reaches the desired value. This can cause the tool to tilt way over relative to the previous
vectors, causing unwanted tool motion and poor cutting results. The new 4-axis Angle Limits allow you to select angle
limits to control those areas of the toolpath where you would like the system to comply with the fourth axis selection
and provides you with feedback as to whether this new toolpath is satisfactory or not.

Max Angle from 5-axis limits how far the tool will lean from the original 5-axis position to find an
acceptable 4-axis orientation.

Max Angle Difference controls how much of a difference in tool angle will be acceptable from one
position to the next.

A dialog is displayed to show the results of the additional controls. If any vectors deviate too much, you will be able to
see them.

Check Holder C-Hook

This C-Hook allows you to check an operation's tool holder for interference with the part. It calculates areas where
there is interference between the holder and the part, and tells you the minimum tool length required to avoid it.
Mastercam gives you several options for configuring the test:
Set the holder dimensions. Click Holder to read the holder dimensions from the source operation, or to
manually enter the holder dimensions.
Choose an option for minimum tool length. You can either have Mastercam calculate the minimum
required tool length, or enter a minimum value yourself to test. The minimum value that you enter here
will be the lower bound for multiple tests.
Set the tolerance and resolution to balance calculation speed against test precision and accuracy. Enter
larger values for a faster and coarser test.
Enter a Holder clearance to define a minimum distance the holder is to maintain from the part.

New Advanced Multiaxis Tutorial

This new tutorial introduces the new advanced multiaxis toolpath strategies. Two detailed tutorial examples provide a
step-by-step introduction to key features and concepts. A series of application examples illustrate how to apply the
strategies to specific parts and machining situations and includes sample parts. The tutorial is published in PDF format
only and is installed in the Mastercam X2 \Documentation folder.

Wire
Change at Point Point Selection
Multi-point selection has been added and the interface interaction has been enhanced in Wire X2. The ability to step
through multiple chains and/or select multiple points for applying Change at Point items is available at two times:
During wirepath creation. You can enable or disable this function using a Configuration option.
After an operation has been created by clicking on the Geometry icon in the Toolpath Manager. This
opens the Chain Manager.
Interface Interaction
During wirepath creation, when you exit the Wirepath Contour parameters, the Chain Manager dialog displays. You
can then use the standard Chain Manager dialog functionality to select which chain you wish to manipulate and then
use the Change at Point right-click menu item to select the specific point(s) desired on that chain.
After an operation has been created, the interaction is similar to the pre-X2 interaction, except for the Multi-Select and
Reset Chain options on the revised right-click menu in the Chain Manager.

If the Multi-Select option is not selected, the interaction will be similar to the pre-X2 interaction. When you select a
point, the Change at Point dialog immediately displays. An entity selection prompt displays:

You have the option of aborting the Change at Point operation before the Change at Point dialog is displayed by
pressing [Esc] before selecting a point on the chain or after the Change at Point dialog is displayed clicking the Cancel
button on that dialog. Either way, you return to the Chain Manager dialog.
If the Multi-Select mode is selected and you select the Change at Point menu item, you can select as many points on
the currently active chain as you want. An entity selection prompt displays:

Press [Esc] to designate the end of point selection, and proceed onto the Change at Point dialog.
The Multi-Select mode option setting is stored in the Registry so that its state is recalled between sessions. The
default setting upon installation will be unselected.
Reset Chain
The Reset Chain option removes all the Change at Point data on the selected chain.

Configuration Option

A configuration option so allows you to set the Chain Manager dialog to appear immediately after creating a path. The
default for this option is on.

Art
Celtic Weave/Knot
This function produces over and under blending of selected contours that intersect. You may select open or closed
chains. Each chain can have multiple intersections and multiple chains intersecting at the same point.

There are many options available to adjust the intersections. There are also four weave styles:
Over/Under alternates the threads with one rail going under first time then over at the next intersection.
Under/Over reverses Over/Under.
Over keeps the first thread on top of each intersection.
Under reverses Over by keeping the first thread under at each intersection.

Pattern on Contour
This function allows you to select a pattern from the Art Surface Library and have it applied to a contour with equal
spacing between patterns. It can also fit the elements to the end of the contour, or round up or down.

Options include:
No rotation the top example shows elements without relative rotation.
Relative rotation illustrated in the center graphic with each placement conforming to the curve.
Pearling - scales the each consecutive element by a factor. You can scale to the center and back like a
pearl necklace or scale from one end to the other. This is illustrated in the bottom graphic.

Randomized Textures
This function uses an ellipse as a base element and automatically arrays it to make many new and interesting textures.
The ellipses can be stretched, overlapped, randomized, and offset to achieve these new textures. And once you get what
you like, you can save it to presets to use over and over. These textures can be applied inside and outside of a chain as
well as between nested chains.
Variables include XYZ control of the base ellipse element, spacing between elements, randomization of ellipse size
XY, and a random seed generator.

The first graphic looks like stones. This is the default and includes randomization of an ellipse on the X and Y axes.
The second graphic is a regular pattern of square, which is caused by turning off randomization. The third graphic
shows a rough carving pattern, which was achieved by setting the application style to Sub.

The first graphic in this row looks like dots. It uses an ellipse with equal XY parameters, creating a dome with the
spacing set so there is no overlap of the elements. The second graphic elongates an ellipse in the Y axis and extends the
Y axis spacing. The third pattern is made through further manipulation of the variables.

Custom Textures
The Custom Textures function is different from Randomized Textures in that it allows you to select any base pattern
from the Art Surface Library and have it automatically tiled to make unique textures. This is a very powerful and
flexible function that includes many variables, allowing you to make unlimited new textures. And once you get what
you like, you can save it to the Preset list so it can be recreated with one click. These textures can be applied inside and
outside of a chain as well as between nested chains. They may also be applied on top of each other and blended
together.

The first texture in the row (bubbles) was created from one base element of random domes, and then tiled. The second
texture was created by bringing in a geometry element from the Classic Design Library, puffing it up, and then copying
it to the Art Surface library. It was then selected as the base element, spacing was adjusted so there was a slight
overlap, and the elements were rotated 45 degrees. The last texture was created like the previous one, but a leaf was
selected along with the Randomize parameter set to 1, which placed the base patterns in a random pattern. Entering a
different Randomize value would lay down a different pattern of leaves.

The first texture in this row was created with the base element Fan from the Paste Surface Library and rotated 45
degrees. The second texture is the same as the first except the XY spacing between elements was reduced, which
created more overlap of the base element. The third texture was created using the previous parameters plus the XY
spacing was reduced and the rotation changed. One base pattern was used and by simply adjusting the spacing, two
additional textures were created.

Art Presets
Presets can now be retrieved and shared. In most Art dialogs, you can save your dialog settings to Presets to be used
later. With the introduction of Randomized and Custom Textures, you may want to share Presets. Previously, Presets
were saved to the registry. Presets are now saved as files in C:\McamX2\Art\Presets\. Your Preset will automatically be
stored in a subdirectory under the name of the dialog you created it in. If you created a preset in the Organic dialog,
then you will find it in the Organic subdirectory.

Art Toolpaths
The Cylinder Milling toolpath has been improved to add a True Spiral option. This option will cut a continuous spiral
path on a wrapped toolpath.

CATIA Translators
The CATIA translators are not distributed on the Mastercam X2 system CD. Please contact your Mastercam Reseller to
obtain these files.

Zip2Go File Extract

Extract functionality with an Extract dialog (like WinZip) has been added to Zip2Go.

Mastercam X MR2
The following links list the new functionality in the MR2 Maintenance release of Mastercam X.

AutoCursor
FastPoint Mode
Power Keys
AutoCursor Locking
Limitations
Zoom Previous
Masking
Undo/Redo
MCX Backup Files
Setdirs Functionality for X
Display Level Descriptor
Screen Endpoints
Modify Spline
STL Export
3 Surface Blend
Improved Selection of Multiple Solids for 3D
Machining
Improvements to the Solid to 2D Profile function
2D Offset Improvements
System Configuration
Chaining
Screen
Backplot
Wire Backplot
Toolpath Manager Display Options
Only display selected toolpaths
Only display associative geometry
Both options together
User Defined Feeds and Speeds
Verify
Scan toolpath file for stock
STL Compare Reset Tolerance and Stock to
Leave
Browse for External Communications
NC File Naming Change

2D Mill
Compensation in Control
Compensation Activated Above the
Part
3D Mill
High Speed Toolpaths Rest
Roughing
Stock to Leave on Floors and Walls
HST Scallop Inside to Outside
Changes to Transitions Page
Axis Combinations
4 and 5 Axis Mill
CAD File for Compensation Surfaces
Advanced Multiaxis Toolpaths
Router
Speed improvements in Nesting
Nesting Reports
Block Drill
Drilling Depth Sorting and Tool
Selection
Multi-head Validation
Wire
Changes to Wire Parameters
Lead in/out dialog
Wirepath Editor
Mastercam X Art
Art Toolbar
Art Manager
Help and Documentation
New Dialogs and Functions
Toolpaths
Core Improvements
New Platforms for Art

AutoCursor
In an effort to improve efficiency, we have made some AutoCursor modifications that emulate more of what users were
used to in previous versions of Mastercam.

FastPoint Mode
Some users have requested that FastPoint Mode be the default. This change will allow you to set it and use it exactly
the way you want. Since both modes have their advantages, you must have easy access to both. One of the common
complaints with releases before Mastercam X was that you had to press the space bar to put the system into FastPoint
mode.

AutoCursor now has two distinct modes for input XYZ mode and FastPoint mode. Rather than forcing
you to manually switch from the XYZ mode with the spacebar or FastPoint button, you can now force
the system into FastPoint mode as the default. The Default to FastPoint mode option in the AutoCursor
Settings dialog box controls this state.
Each mode will have a different effect on the interface in the AutoCursor and in ribbon bars that use hot
keys 1, 2, or 3 to manipulate AutoCursor positions of some entities.

XYZ mode
This is how the standard X interface works. This includes the AutoCursor and ribbon bar actions. This is the active
mode when the Default to FastPoint mode option is unselected.
FastPoint mode
FastPoint mode will be activated any time you type X, Y, Z, D, or any number on the keyboard. When set as the default
mode, the XYZ keys normally reserved to put focus in the X, Y, Z, or D fields of the AutoCursor ribbon bar or activate
the 1, 2, 3 options on the ribbon bar will open the FastPoint mode, just like in Version 9.
While FastPoint mode is the default, you will still be able to use the mouse to access the X, Y, Z, or D fields of the
AutoCursor ribbon bar and type anything in those fields without activating the FastPoint mode. While in FastPoint
mode, you will only be able to access the 1, 2, 3, buttons in the ribbon bar by using the mouse. These buttons are used
in some functions to redefine the geometry by prompting to select a new position.

Power Keys
This adjustment changes the way AutoCursor positions are accessed, making them available via single keystrokes. You
will be able to turn this on or off. Basically, this option allows you to use E for endpoints, O for origin, C for Center,
and so on, just like the override modes in prior versions of Mastercam, without forcing you to use an [Alt] or [Ctrl] key
combination.

The AutoCursor Settings dialog box now has a switch to use this option.
The AutoCursor dialog box and the drop-down list will show the hot keys with an underlined character.
Windows 2000 or XP will not show the underlined character in a dialog box unless you first hit the [Alt]
key, or turn off your computers Hide underlined letters for keyboard navigation until I press the Alt key
option (can be accessed by going to the Windows Control Panel and selecting Display, Appearance tab,
Effects button).
The hot keys will not be user-customizable, but they are translatable.

When the AutoCursor Power Keys are active, Mastercam X will interpret user input differently when the system is
prompting for an AutoCursor position.

The keystroke will be first run through the AutoCursor power keys to see if it matches one of those
settings.
If a power key match is found, the AutoCursor will then be in Override mode, just as if you clicked it
with the mouse.
If no match is found, the keystroke will be passed down to the ribbon bar to see if it activates any of the
controls.
If no match is found in either place, the keystroke will be treated as it is now.

There may be cases where ribbon bar controls will not work when Power Keys are enabled. In those cases, you will be
forced to use the mouse to access those options.
The options on the right side of the Settings dialog box will not have hot keys. Angular, Tangent, Perpendicular,
Nearest, and Horizontal/Vertical are all new to X and are all relative positions, not discrete snap positions.
The Relative option, which is not in the Settings dialog box but is in the drop-down override list, will not have a hot
key even though it had one in Version 9.

When in an override mode, the rubber band cursor does not appear on the screen or is removed from the screen. This is
consistent with Version 9 override behavior. To address this will require more design work for the AutoCursor in a
future version.

AutoCursor Locking
Users have been requesting the ability to lock an AutoCursor mode without having to open the Settings dialog box.
This change will allow you to choose between setting a single event override or setting a locked mode for multiple
events without having to open the AutoCursor Settings dialog. This change will be subtle, utilizing the same right-click
cursor indication we are currently using for the Status Bar. As you bring the mouse to the override drop-down box, you
will see a visual cue that there is an alternate option when the cursor changes.

When you activate the drop-down box to select an override, you will see the new cursor that indicates there is an
alternate right-click behavior.

Left-click on an option and the system will work in the

single-event override mode.
Right-click on an option and the system will lock that mode
so it can be used continually without having to be reset.
The override button will be depressed as an indicator that a
specific mode is active.
Locking the AutoCursor mode will not have any effect on the AutoCursor Settings dialog box. You are also able to
assign and lock the AutoCursor overrides in the right-mouse menu with the same interaction that is found with the
AutoCursor ribbon bar.

Locking the AutoCursor options from a toolbar is also supported, but it will not be indicated to you with the special
mouse cursor that it is available in the AutoCursor ribbon bar or in the right-mouse menu. The locked AutoCursor
mode will stay active for the session or until you do one of the following which will reset the mode back to its default
behavior:
Exiting Mastercam
File, New
Opening the AutoCursor Settings dialog box.
Clicking on the selected button in the AutoCursor ribbon bar with either the right or the left mouse
button.
Using a Key map combination that interacts with the AutoCursor modes
For MR2, there will not be a way to lock an AutoCursor mode using a keystroke sequence.

Limitations
The following AutoCursor options cannot be locked and will only work in the current override mode even if selected
with the right mouse button.
Origin
Nearest
Relative
Perpendicular
Tangent
While in a locked mode, none of the button options on the ribbon bar will be active. Live entities cannot be edited or
even accepted with the [Enter] key. You must hit [Esc] to exit the locked override mode first before trying to edit the
entity.

Zoom Previous
Zoom Previous was not implemented in the initial Mastercam X release, and many users have complained that its
absence adds more work. As of MR2, it is back and assigned to [F2] as it was in previous versions of Mastercam. We
have improved it to remember as many zooms as you make.
The following actions clear the Un-Zoom Previous/.5 stack (these same things happened in Version 9):
Changing the view (including rotation)
Fit
Zoom In/Out
Zoom Selected
The following actions will add the current zoom/pan position to the Un-Zoom Previous/.5 stack prior to the action:
Zoom Target
Zoom Window
Mouse wheel zoom in
Page Up key zoom in
For multiple mouse wheel/Page Up key zoom in actions, only the first action is processed as described in 2. Multiple
actions are considered terminated when either a function is run or the left mouse button is clicked in the graphics
viewport.

Masking
We have changed the saving and loading of pre-defined masks to remember the state of the Maintain option.

Undo/Redo
Undo has been modified to purge the Redo stack when a new transaction is added to the Undo stack. This is standard
operation for Windows products. This means that if you create five lines, undo two, and then create a new circle, the
last two lines created cannot be restored with a Redo command because the arc creation started a new branch in the
Undo/Redo thread.

MCX Backup Files

The Active option controls whether it is on or off, active or inactive.

When the Active option is selected, the Start, Increment, Delimiter, and Max Limit fields are enabled.
The Delimiter field uses standard Microsoft controls to disallow the following characters as delimiters:
\/:*?<>|.
The delimiter is placed between the end of the file name and just before the MCX suffix followed by a number.
This field will only accept a single character.
The default values for these fields are Start 100, Increment 1, Delimiter @, and Max Limit 10.
The Start field allows you to set what the first number will be in the backup sequence.
The Increment field determines the increment between numbers.
The Start and Increment fields accept multiple characters.
Every time you save a file while this is active, a backup copy of the part will be made based on the settings.
Using the example of Test.MCX with the values set to 100, 1, -, and a max limit of 3, the following will occur:
a. Test.MCX is saved and Test-100.MCX is created at the same time.
b. At the next user save, the original Test-100.MCX is renamed to Test-101.MCX and Test-100.MCX
created based on the current state of Test.MCX.
c. The next save of Test.MCX triggers Test-101 to be renamed to Test-102, Test-100 gets renamed to Test101, and a new Test-100 is created.
d. The next save will rename Test-101 to Test-102, Test-100 to Test-101, and Test-100 is created based on
the current information. The Test-102 that existed before the save is gone because the Max Limit was
set to 3.

Based on user input, we added options to save the backup files in a user-specified backup directory. Select the Use
backup directory option and setting a specific path for the backup files. If the backup directory is not specified, the
backup files will be saved in the same location as the MCX files. By default, they will reside in the MCX directory.

Setdirs Functionality for X

This version of Mastercam X contains a new option under the File menu called Project Manager. Selecting this option
opens a dialog that will allow you to easily assign the data paths of various files related to the current MCX project into
the same folder as the active MCX file.

We have provided the flexibility to specify which machine groups use these settings. You can select one or more
groups in the Group settings list box and/or select the check box called Apply these settings when adding new
machine groups to this part file. By selecting this option, you can run the Project Manager once and retain all settings
for future operations and machine groups. The Project Manager works on the group properties of the current MCX file
and overrides the data paths stored within it. This allows you to override data paths for the selected groups without
overwriting any Machine or Control Definition files.

Note: The data paths for translators are still controlled via the Options dialog in the File Open function as shown
below.

There are some additional features in MR2 that will make life easier for people who work on Machine Definitions and
related files for others (Mastercam Resellers, support personnel, etc.). The new search algorithms will also make it
easier to move MD/CD/Post files around on a network.
Here's how it works when you load an MCX file:
1. Machine group properties - machine definition file
If the MD file contains a token for the path, it is replaced with the default path to MD files for the product type.
A check for the MD file stored with the machine group is carried out. If the file cannot be found, the following
folders are checked in order, and the first one to contain the file wins.

Current MCX folder

Default MD file folder
Current MD file folder

2. Machine group properties MD - Control definition file

The following paths are searched for the control definition regardless of the path in the local copy of the MD,
and the first one to contain the file wins.
Current MCX folder
CD path that was actually stored in the local copy of the MD
Current MD file folder
Default CD file folder
Mastercam install folder
3. Machine group properties MD post processor file
The following paths are searched for the post processor file regardless of the path in the local copy of the MD,
and the first one to contain the file wins.
Current MCX folder
Post processor path that was actually stored in the local copy of the MD
Current MD file folder
Default post processor file folder
Mastercam install folder
4. Tool/Material libraries
The following paths are searched for library files, and the 1st one to contain the file 'wins'.
Library path that was actually stored in the local copy of the MD
Default library file folder
Current MCX folder
Mastercam install folder
Operation defaults files and operation libraries are not part of this new logic at this time. The only significant difference
with tool and material libraries is the inclusion of the current MCX file folder.
Note: When you load the disk copy of a machine definition, the search path rules in #2 and #3 also apply.
Support personnel will now be able to unzip all of the files into a single project folder and work with them directly,
without editing paths in the Machine/Control Definitions.

Display Level Descriptor

We have received many requests to display the Level Descriptor on the screen. In MR2, there is an option on the
Screen page of the Settings, Configuration dialog that allows you to display the level descriptor.

Screen Endpoints
Even though this functionality exists in the Create, Point, Endpoints function, enough users struggled with it so that we
re-created this as Screen, Display Entity Endpoints. This function differs from previous versions of Mastercam in that
it does not have options to save the endpoints. It displays them until the screen is refreshed. It does require you to be
able to run with Hardware acceleration enabled.

Modify Spline
In the process of creating Mastercam X, we lost the ability to move the nodes of parametric splines. In Version 9, this
was done with Analyze. MR2 adds this functionality back into the software as a part of the renamed Modify NURBS
function.

The ribbon bar appears only when a parametric spline is selected.

To maintain tangency conditions, select the Tangency buttons.

STL Export
Writing out STL models with regard to the active WCS is now done automatically when the file is written. This will
help when using STL models for stock in Verify.

3 Surface Blend
We reworked the interaction of this function to make it easier to modify the results.

Improved Selection of Multiple Solids for 3D Machining

You can now use all of the following selection methods to select solids for machining:
All, Surfaces and Solids
Window or Polygon selection
Select only Surface or Solids
Select specific solid faces using the Solids selection activation option

Improvements to the Solid to 2D Profile function

Several improvements have been made to this function. These improvements have addressed multiple defects that had
been logged in our database. Most importantly, improvements have been made to recognizing ID features. Please try
this function out and let us know what you think.

2D Offset Improvements
We have incorporated a new 2D offset algorithm to improve reliability in several areas of the software. The new
algorithm is used in virtually all 2D toolpaths (Mill, Lathe, Router and Wire). Other areas that will be affected by this
change include:
Stock boundaries in Lathe
Analyze Contour
Cross Hatching
Offset Contour
Solids
Nesting

System Configuration
Chaining
New settings include:

Default chaining mode options have been added.

The Color and Level mask options are to allow for quick masking on those items. If Color is selected
when you chain geometry, the Color mask setting on the Chaining Options dialog will be enabled. This
means that the system will read the color of the first entity selected and will only see items of the same
color.
Prompt for window search point.

Screen
The BackPlot Config C-Hook had a No Front Buffer option that informed Backplot to expect the setting of the
Unified back/depth buffer option that some nVIDIA graphics cards need to be active. This setting can sometimes
adversely affect the graphics display during Backplot. The switch has been added to the System Configuration dialog
on the Screen page so you can have Backplot deal with this setting instead of altering your graphics card setup.

Backplot
Some settings that where previously only available via the BackPlot Config C-Hook have been integrated into the
system. The Opacity settings affect both the tool and holder (if displayed). The Inactive setting is for inactive tools,
such as Block Drill tools in the up position. Settings range from .01 (tool will be invisible) to 1.0 (tool completely
solid).

Opacity settings have been added to the Backplot settings dialog boxes as well.

Wire Backplot
There are new settings for Wire Backplot:
New Opacity settings
Wire Guides display controls
UV axis motion display controls

These same settings are available for adjustment at any time while in Wire Backplot.

Toolpath Manager Display Options

Users with many operations find it takes too many keystrokes to match which operation goes to what toolpath. They
have to turn off the display of all operations, highlight one, press [T] to see it, and then press [T] again to turn it off.

They often have to repeat this process dozens of times before they find the operation they want. They also have been
asking for a similar mechanism to identify what geometry belongs to each operation.
There are two new buttons on the Toolpath Manager for these functions:
Only display selected toolpaths
Only display associated geometry

Each button has an up and down state.

When they are in the default up state, the functions are not active.
The state will remain modal for the current session of Mastercam.
The states can interact with each other and both be down at the same time.
We changed the way the arrow keys work because of these new options. Currently they control the position of
the insert arrow. The up and down arrow keys now move from operation to operation.
The control of the insert arrow is now tied to a [Shift-Arrow] key sequence.

Only display selected toolpaths

This function operates on selected operations rather than just the one with focus.
This will allow more than one operation to be displayed at a time.
By default, selecting with the mouse automatically selects and puts the focus on the operation.
When this button is down, the function is active and only the operations that are selected will display the
toolpath.
This option will turn off the display of all toolpaths and force the selected toolpaths to be displayed, even if the
display property is turned off.
Because of changes to the arrow key functionality, you will be able to move from operation to operation with
the keys.

Only display associative geometry

This function will operate on selected operations rather than just the one with focus.
This will allow more than one operations geometry to be displayed at a time.
By default, selecting with the mouse automatically selects and puts the focus on the operation.
When this button is active, only the operations that are selected will display the geometry.
Because of changes to the arrow key functionality, you will be able to move from operation to operation with
the keys.
This option will turn off the display of all other toolpath geometry and force the selected toolpaths geometry to
be displayed, even if the geometry is:
Blanked
Not visible because of the Hide function
On a level that is turned off

Both options together

If both options are active, then you will see only the toolpath and its associated geometry on the screen.

You will be able to work in Mastercam using all of the functions while you are in this mode.

User-Defined Feeds and Speeds

Users have been asking for an option that will allow them to manually set feeds and speeds and never have them
automatically reset because they changed tools, material, or default files. The dialog box below shows a new option
added to the Machine Group Properties, Tool Settings page.

This option includes entry fields for Feed rate, Spindle speed, Plunge rate, and Retract rate.
The value in the entry fields will be the default Feeds and Speeds used for every operation created when this
option is selected.
Once the operation has been created, there is no longer any associativity between this setting and the operation.
You could change these values and they would not affect existing operations.
If you start with one option and switch to User Defined, the feeds and speeds of existing operations will not be
changed and it will allow for you to make future manual changes in each operation.
If you change tools, materials, or defaults, the feeds and speeds values will not change.

Verify
Scan toolpath file for stock
In previous versions when stock was generated from the toolpath data, we set the top of the stock at the feed height.
Then when Verify runs, it often shows it as a gouge because the tool is making contact with the stock at a rapid feed
rate. Instead of using the feed height value, we are now using the top of stock.

STL Compare Reset Tolerance and Stock to Leave

We have added a simple way to reset the interface to adjust the values based on the machining tolerance and the stock
to leave from the selected operations.

Browse for External Communications

Starting with MR2, Mastercam will allow you to browse for an external communications package the same way you
can browse for a third-party editor in previous versions. This allows you to seamlessly integrate virtually any thirdparty communications package with Mastercam. The new Mastercam External communications product is still
available without browsing. If you want to select a different package, you can select Other in the drop-down list and
this will launch the standard file open dialog so you can make your selection.

NC File Naming Change

In Mastercam Version 9.1, the user could name the individual .NC files using several different methods. With
Mastercam X, the current MD group name is applied to all operations and the user can not rename individual .NC files.
We added a page to the System Configuration dialog box called Toolpath Manager. This page will provide you with
the ability to name the Machine Group, Toolpath Group and the .NC file.

The Machine Group section will control the name output as the Machine Group name in the Toolpath
Manager.
o If the Prompt check box is selected, you will be prompted to name the Machine Group when each
Machine Group is created.
o If the User defined option is selected, the edit field below will be enabled and at least one character
must be specified in that field.
o If Machine name is selected, the Machine Definition file name will be used.
o The default values for these fields will be as shown so that the result will be similar to X.
o The Append Values fields will always be active and the three settings shown above are the default
settings, so the result in a default state would be Machine Group 1 and increment by one for each
subsequent group.
o If you specify an illegal value as a delimiter, an error message (like what is used in Windows
Explorer, as shown) will be displayed and the entry will not be accepted.

o The last values entered will be maintained even when the Apply button is selected, but they will not
be maintained between Mastercam sessions. This will be the same interaction for all three group
boxes.
The Toolpath Group section will control the name output as the Toolpath Group name in the Toolpath
Manager.
o If the Prompt check box is selected, you will be prompted to name the Toolpath Group when each
group is created.
o If the User defined option is selected, the edit field below will be enabled and at least one character
must be specified in that field.
o If Machine name is selected, the Machine Definition file name will be used.
o The default values for these fields will be as shown so that the result will be similar to X.
o The Append Values fields will always be active and the three settings shown above are the default
settings, so the result in a default state would be Machine Group 1 and increment by one for each
subsequent group. (note that subgroups are not supported).
The NC File section will control the name output as the NC file name.
o If the Prompt check box is selected, you have to choose between the 2 radio buttons.

o If 1st operation only is selected, you will only be prompted for the first toolpath and the remaining
toolpaths will use the same name.
o If Always is selected, you will be prompted to name the NC file for each existing toolpath when it is
created (same as Version 9.1, prompt the user before entering the toolpath dialog).
o If Machine name is selected, the Machine Definition file name will be used.
o The Append Values group in the NC File section are user-controlled (different than the Machine
Group and Toolpath Group sections).

o When Append is selected, the default values shown are used or the user can specify values. When
deselected, the fields will be disabled.

2D Mill
Compensation in Control

Compensation in Control has been modified to remove the error message that used to warn you that this is
just a simulation.
Optimize will automatically default to On for all toolpaths.
Problems displaying the compensated toolpath have been resolved so that after a toolpath is generated, the
simulated toolpath along with the un-compensated toolpath will be displayed.

Compensation Activated Above the Part

An option has been added to the Control Definition section of the Machine Group properties to allow the post to
activate compensation above the part when the toolpath is set to Compensation in Control. Please note that this setting
is only read by the post processor.

3D Mill (High Speed Toolpaths)

Changes have been made that should increase the performance of the High Speed toolpaths running in a NetHASP
environment.

Rest Roughing

A new Rest Roughing toolpath has been added to the HST toolpaths. With Rest Roughing, you can select a previous
operation, all previous operations, a CAD file (including STL), or a roughing tool. This toolpath provides the tools
Mastercam users were familiar with in Version 9 but applied to the highly desirable HST model.

The Rest Passes option has been removed from the Core Roughing and Area Clearance passes because of the inclusion
of Rest Roughing.

Stock to Leave on Floors and Walls

Based on user feedback, we have expanded the use of separate stock to leave controls for floors and walls to all the
HST toolpaths. Now you can set different values for stock to leave on vertical and horizontal areas.
When does a floor become a wall with separate values for stock to leave?
If you machine a part with an HST/Raster path with a small tool and zero stock to leave, there will be no stock on the
part (save for small cusps between passes). If you change the path to have 1mm stock to leave on the floors and 2mm
stock to leave on the walls, then the result will have 1mm to leave on the flat floors, 2mm stock to leave on the vertical
wall, and interpolated amounts of stock to leave on the large fillet surfaces.

HST Scallop Inside to Outside

When using the HST Scallop toolpath with a cutting method set to One Way or Other Way, an option is provided to
control whether the scallop is calculated from inside out or from outside in.

Changes to Transitions Page

These changes address the lack of control over when a toolpath gets trimmed out during the linking phase of
processing. There are times when a user knows that the tool will fit into the area, but because of the default settings for
linking, the area is skipped. A user should have control over this and the methodology to do this is to add an additional
control. While we were in this area of the product, the page was also re-worked to make things more logical.

 Affects the Transitions page of Core Roughing, Area Clearance, Rest Roughing, and Horizontal Area toolpaths.
Moved the entire Entry helix group box from the right side of the dialog and switched it with the Profile ramp group
box on the left. The group boxes are switching position because Entry helix is the default and the items being added
relate more to the profile ramp. So having them outside the profile ramp group box but below loosely ties them
together.
Moved the Minimum profile edit control below the Plunge angle edit control because it is used when helix entry
fails, so the value for the length is necessary even if helix is selected.
Renamed the Minimum profile control to Preferred profile length to allow the user to know that the value
entered doesnt ensure that the entered value and that value only will be used. It is a preference, but the software
will do what is necessary to make it fit.
Added an edit control under the Plunge angle option and the new Preferred profile length called Skip pockets
smaller than (default value will be 2.2 x Radius for all cutter shapes). This field gives users the ability to include
and exclude regions that they wish to cut.
Added a text note Note: If helix fails, profile ramp will be used to the Entry helix group box above the graphic to
let users know that profile ramp is the backup default mode.

Axis Combinations
A new branch to the tree control has been added for Axis combinations.

4 and 5 Axis Mill

CAD File for Compensation Surfaces
When programming a 5 axis toolpath and selecting Compensate to Surfaces, you now have the option of selecting a
surface or set of surfaces in the file or selecting an external CAD file (including STL).

Advanced Multiaxis Toolpaths

A whole new suite of Advanced Multiaxis toolpaths are being introduced in Mastercam X MR2.

Sample files can be found in MCX\Mill\Samples\Metric\Advanced Multiaxis directory.

Help can be accessed from any of the pages other than Toolpath Parameters.

Router
Speed improvements in Nesting
During development of MR2, we noticed that a significant speed increase can be obtained in certain cases by breaking
out the Automatically attach geometry option into two separate options. The first option (Automatically attach
geometry chains for each part) will automatically attach the chains used in the toolpath cluster and the second option
will search for any additional geometry contained within the outer boundary of the nested part. We have also improved
the way we handle attaching surfaces and solid geometry.

Nesting Reports
We have improved our nesting report to move from a text based file to a PDF report with graphics. The new report tool
will provide a nested sheet report and individual part information. Use the Details button from the Nesting Results
dialog to access the new reports.

Block Drill
We now have the ability to filter out entities that would create duplicate drilling operations for the same physical hole
location in block drilling. We have also adjusted our sorting algorithm to properly handle geometry at different Z
depths.
The general selection (filtering) portion applies to all drilling toolpaths. The software will essentially filter out
duplicate drill hits for the same point. Even though the actual entities are not technically duplicate entities, the
resulting drill operations might be. One arc that lies directly on top of another in a given plane may have a different Z
depth, but if the XY locations are the same, we typically only intend to hit one or the other. Using the new drop-down
list in the Sorting dialog, we can determine which entities to keep and which ones to discard.

There will be three options available as shown below:

The extra sorting of varying Z depths only applies to block drilling toolpaths. Block drilling presents a different
problem than regular drilling because we are attacking multiple holes at the same time. It is physically impossible for
the machine to block drill two different depth holes at the same time with drill bits of equal length; therefore, in block
drilling toolpaths, we would need to insure that we dont attempt to process multiple depths in the same hit.

Drilling Depth Sorting and Tool Selection

In block drilling operations, we also need to treat through holes differently than blind holes. The preferred method for
drilling blind holes is to use a brad point drill. Brad point drills are not designed to go all the way through material.
They are mainly used for dowels and shelf pins. A 60 degree V-style drill or similar is typically used to bore holes that

go all the way through the material. The brad point drills create a high degree of tear-out in the back side of the panel
when used to bore thru holes where as V-style drills are much better suited for through holes.
In order to determine whether a hole is considered to be a through hole, we require you to define stock in
Mastercam. The selected geometry must lie in 3D space. Flat 2D geometry files will not be considered for this
optimization. If the software detects arcs on Z depths other than 0 (zero), then depth sorting will be activated.
Arcs higher than bottom of stock and lower than top are considered blind holes and arcs at bottom of stock or
lower would be considered through holes.
All holes regardless of depth will be considered at the same time in order to satisfy the sort method and avoid
making multiple passes to get all holes.
We cannot add a new tool type to Mastercam until a major release, so we have decided to use a surrogate tool type
in place of the brad point bit. A Ctr Drill tool type is the closest thing to a brad point bit in our database so
we will be using that until a dedicated tool type can be added to our library.
If a block drill component contains one or more brad point drills (or its surrogate Ctr Drill tool type), these
tools will be given preference for drilling the blind holes even if another tool type is of the same diameter.
However, if no brad point drills are available that match the diameter of a blind hole, a standard drill may be
used. Keep in mind that in MR2, brad point drills with the same diameter as a through hole will not be used to
drill through holes even if no matching standard drill is found.

Multi-head Validation
We will now issue a warning if the selected heads dont lie in a collinear array along either along the X or Y axis. If
this condition exists, we will present the following dialog and give the option to continue OR take you back into the
head selection dialog. An example that might present this message would be if a machine definition contains multiple
heads with piggy-backs. If you select one or more of the main heads with a piggy-back, the software will warn
you that the selected heads dont line up.

Wire
Changes to Wire Parameters
We added new dialogs for WCS/Tool plane and Start Position. The Origins/WCS button has been replaced with two
new buttons. This brings Wire in line with the other products for a more consistent interface.
MR1
MR2

Start Pos =

Planes =

Lead in/out dialog

New options were added for controlling the type of motion on the lead-in/out moves.

Rapid from Thread point - if selected, the initial motion of the lead-in will be done in a Rapid (G0) mode.
Rapid to Cut point - if selected, the final motion of the lead-out will be done in a Rapid (G0) mode.
Rapid to Start position at end of program - if selected, a park the machine here Rapid (G0) mode move will
occur at the very end of the program back to the initial starting point position in the program.
(Note: This move is does not appear in the backplot of the wirepath yet).
Also note the wording of Auto start position has been changed to Start position is automatically set to thread
position to make the function of this option clearer.

Wirepath Editor
The Wirepath Editor is now available as a right-click option in the Toolpath Manager.

Manual entry options for As Code and As Comment are not working
correctly for this release.
We have had some random crashes with this function that we have not yet
tracked down. Be careful to save your part before using this function.
Changing the Taper Angle is not working consistently.

Mastercam X Art
Just about everything in Art Version 9 has been upgraded to have a full Mastercam X interface, including text menus,
with hot keys, toolbars, Help and a live Art Manager. The following information includes major highlights.

Art Toolbar

Art Manager
The Art Manager is a new tab in the Operations Manager to the right of the Solids Manager. It will also have two rows
of icons. These quick controls will make Art even easier to use. An important improvement for all Art users is the
graphic display controls. You now have the ability to toggle geometry and the Art Surface off and on. Previously, the
art surface and geometry would often overlap. Now, just click a button to hide/show geometry or the art surface. You
may also instantly change your resolution here with the click of a button.

First row of buttons:

Regenerate - Regenerates the Art tree.
Hide Geometry - Hides all geometry.
Hide Art Model - Hides the Art model.
Art Model Single Viewport - Activates when multiple viewports
are chosen and allows geometry and art model to be in different
viewports.
Change Art Model Viewport - Moves the art model to the next
viewport.
Analyze - Displays a dynamic coordinate readout as the cursor
moves over the surface.
Statistics - Art Base Surface extents.
Help - Art Help
Second row of buttons:
Undo/Redo - for Art operations; this includes lists.
Change Resolution - Change the Art Model resolution with readout.
This also can take floating point values, such as 100.5 and or .5. The
ability to go less than 1 allows faster processing when working with
vary large Art Base Surfaces.
Art Surface Grid Density - Add or subtract display lines in the
surface display grid.
Unload Art Model - Unload the Art Model from RAM, can reload
as well.
At the bottom of the Art Manager is a display that tells you how high your
model is currently. If you set a Z limit for your model, it will tell you how
much space is remaining.

Help and Documentation

Mastercam X Art includes the following documentation materials:
Full context-sensitive online help
Extensive Art Tutorial in PDF format
Art introductory video

New Dialogs and Functions

Create Art Base Surface from Image (previously Import BMP) - works like all other Art surfaces in that it will show
up in the Art Manager with adjustable parameters and dynamic resolution. It will now also take graphic files other than
BMP.
Import STL will have the same live functionality as Create Art Base Surface from Image.

Flattening - you now can pick a chain and flatten all elements inside or outside the chain down to the base surface
floor.

Smoothing - this dialog has adjusted defaults to make your first try successful, as well as new icons to help clearly
explain the options.

Translate - This dialog translates the Art base surface.

New Art Base Surface (previously New Relief) - This has much the same functionality as the previous version and
reorganized for ease of use. New capabilities include automatic creation of geometry boundaries and creation of Art
Base Surface with origin at lower left or center.

New Art Base Surface Unwrapped Cylinder - This function allows you to specify a cylinder or ring size. Art will
automatically calculate and display the unwrapped flat surface geometry as well as creating the surface. You may then
create a surface and know that when you wrap it up for 4th axis machining, it will fit exactly on the specified cylinder.
This function also supplies the radius to the graphic wrap functions so the surface wraps perfectly.
The Ring Size option allows you to select a standard ring size for your cylinder. Coordinates will default to metric
values since this is a standard in the jewelry industry - deselect the Metric option to see coordinates in inches.

Blend Edge (previously Add-Cut-Trim-Blend) - This Application Style has been renamed, and now will blend a sharp
outer edge back towards the center of the chained element.

In the first example graphic below, a pattern weave was created in a chained circle with the height set to .0625. Notice
the sharp vertical wall on the edge. We would like to smoothly blend the edge down to the Art Base surface, as in the
second graphic below. To accomplish this, we would select Organic, and re-chain the same circle, select Parabola
Convex, and set the width to .25 and the height to .0625. This will cause the blending to start .25 inches from the edge
of the circle at a height of .0625 and end with the surface being blended down to the surface floor.
This function works in any Art Surface Operation type where it shows up in the Application Style list.

Toolpaths
Cylinder Milling Spiral - Creates a rotary toolpath at an angle so there is no seam where the toolpath meets. There is
also an option to overlap the seam. For this toolpath to function correctly, the Rotary Axis option must be selected.
Roughing and Finishing - Includes a roughing and finishing option for appropriate toolpaths. The roughing option
allows stock to leave and finishing does not. Some toolpath are just for roughing or just for finishing. In these cases, the
roughing and finishing options are disabled.

Core Improvements

Art surface generation speed improvement - the creation and regeneration of Art surfaces is faster.
Art Surface quality improvement - on some complex organic surfaces, small lines would develop that were
correctable by smoothing. This has now been fixed so they are not generated at all.
Large file processing - Art would sometimes have problems with large file processing. Art can now manage
much larger files. There are still limits.
Art surface display improvement just by being in the X environment.
Moved Art Base Surface off Origin - For an Art Base Surface created from a BMP file. Previously, when you
moved the lower left corner off of the origin, it would not be saved to the file. When you reopened the file in a
new session, the surface lower left corner would be back at the origin.
Art Chaining can accept more chains in a single operation.
Using WCS - surfaces can now be generated in a rotated WCS.
Art Resource DLL has been developed for easier translation into other languages.

New Platforms for Art

Art LT
Art design functionality can be added on top of Mastercam Design, no toolpaths are included.
Art + Entry
Full Art added to Entry level products. This includes Art design and toolpath functionality.