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08 - Carlos - SF in Metals and Mining
08 - Carlos - SF in Metals and Mining
SanFrancisco,March 28,2011
SigmafinefortheMiningand
MetalsIndustry
SigmafineIndustryStories
CarlosH.Quintana,SigmafineEngineeringMgr,
VisiantPimsoft
Topics
Presentationwilldiscussthefollowing
Introduction
Reconciliation Challenges in Metals Accounting
ReconciliationChallengesinMetalsAccounting
SigmafineFeatures
Demo Acoupleoftypicalbusinesscasescenarios
p
yp
o
MassBalanceoftheoverallcircuitforCuandAu
WhataretheoverallCuandAurecoveryandproductionrates?
H
Howmuchwaterhasbeenaddedtotheentirecircuit?
h t h b
dd d t th
ti i it?
Whatisthewateradditionratiobetweengrindandflotation?
Reporting
HowisSigmafineconfiguredtodothis?
Trackingofstockpile/bulkstoragecompositions
Conclusions
SigmafineUsersConference
SanFrancisco,March28,2011
VisiantPimsoftInc.2011
Allrightsreserved.
Introduction
Increaseindemandforbetterreportingstandardsandmore
stringentregulatoryrequirementsrequire..
IncreasedaccuracyoftheDatausedinMetalsaccounting
Accessingthesamedataandworkingfromoneversionof
thetruth
Sigmafinecanaddresskeyareassuchas:
o
o
o
o
o
AMIRAstandardscompliance
p
Massmeasurements
Datacollectionandanalysis
Metalbalancing
g
Reporting
WewilllookathowSigmafinecanbeappliedtosomeof
thesekeyareas,specifically:
y
, p
y
o
AnexampleofaMassBalanceoftheoverallcircuitforCu
andAu
Trackingofstockpile/bulkstoragecompositions
g
p /
g
p
SigmafineUsersConference
SanFrancisco,March28,2011
VisiantPimsoftInc.2011
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ReconciliationChallengesinMetalsandMining
Therearemanyandthesearejusttonameafew...
Lowredundancy
Many analyzers
Manyanalyzers
Complexmodels(singlemodelwithmultiple
dimensions)
Pilesofmaterialsthatcannotbemeasured
Material accounting per element
Materialaccountingperelement
SigmafineUsersConference
SanFrancisco,March28,2011
VisiantPimsoftInc.2011
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SigmafineFeatures
Easyandflexibleconfigurationofanalyzers
Simplecontrolwherecomponentbalanceis
computed
Linearbalancealwaysconvergesandisvery
stable
o Nonlinearstillavailable
Transferscanhandlecomponentinformation
Transfers can handle component information
SigmafineUsersConference
SanFrancisco,March28,2011
VisiantPimsoftInc.2011
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SigmafineFeatures
Forcomponents
Componentbalanceininventoriesthatarenot
typically measured
typicallymeasured
Componenttrackingininventories
Independentsolvabilityofcomponents
Independent solvability of components
Independenttoleranceofmeasurements
Independentcomponentlistperanalyzer
I d
d t
t li t
l
SigmafineUsersConference
SanFrancisco,March28,2011
VisiantPimsoftInc.2011
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SigmafineFeatures
HasaUniqueAlgorithmforMetalsAccounting
OverallMassBalance
min
i ( y x)
( y x)
s.t. Ax = c
Foreachcomponent
min( y *i xi )
xi
( y * x )
i
yi * xyyi
s.t. Ai xi = ci
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SanFrancisco,March28,2011
VisiantPimsoftInc.2011
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Advantages
Forthelinearcomponentbalance
Noconvergenceproblems
Perfect balance for mass and components
Perfectbalanceformassandcomponents
Nocrossinteractionofcomponentsmeasurements
Results are simple to understand
Resultsaresimpletounderstand
Goodforbalanceswithtracecomponents(i.e.,water
balances include components under the ppm
balancesincludecomponentsundertheppm
measurementrange)
SigmafineUsersConference
SanFrancisco,March28,2011
VisiantPimsoftInc.2011
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TypicalScenario
LetslookatascenarioandhowSigmafineisconfiguredto
addressit
Flowsheet
MassMeasurements
Assays i.e.%Solids,Cu%,Auppm
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FlowSheet
Flowsheet ofGrindingandFlotationPlant
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MassMeasurements
Infoonmassmeasurements
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Assays
Infoonassays
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SizingDataonAssays
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MassBalanceoftheOverallCircuitforCuandAu Demo
NowletslookattheSigmafinemodel
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MassBalanceoftheOverallCircuitforCuandAu
ReportingusingSigmafineExceladdin
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WaterBalance
Howmuchwaterisaddedtothecircuit?....
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TrackingofStockpile/BulkStorageCompositions
CompositionTrackingAnalysisRulecanbeused
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Conclusion
WithSigmafine..
AccountingstandardscanbeappliedtoMetals
accounting.
accounting
Theaccuracyoftheinformationrelatingtotheflowand
transferofmaterialsandtheirmetalcontentisincreased.
f
f
o
o
Bydoingmassandcomponentanalysis
Correctingissuesthatareflagged
Thesamedataandworkingfromoneversionofthetruth
canbeaccessedacrosstheorganization.
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Thank You
ThankYou
CarlosH.Quintana
carlos quintana@visiant com
carlos.quintana@visiant.com
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