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busway 'D` -2
circuit breakers '#$&9 & G.
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control component V 5 , ) -4
enclosed switches $&9 d# ) -5
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lighting control fL ( V 5 -7
load centers ! :L R )&-8
metering . -9
motion control and servo drives & 4 ( V 50) -10
motor control center &# ( !V 5 .:-11
panel board $&9 : -12
power monitoring system $&9 !' C,' 1$ )&-13
power supplies $&9 ) -14
process control center #! ( V 50!' C, -15
plc 1Û! V 50' ( DR !&.: -16
switch board $&9 : -17
switch gear $&9 \ D -18
transformers L5) -19
variable speed control & 4& #c ( V 5 -20
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switch board U
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C, ! ! <0U ./04D '#$&9 ( )& D'# !W
IEC
C, ! ./04D uD .D.50! <0U! wD 1 '#$&9
.$ Q " D.5! .$L &#.50 " &5' 1 "#, 9 'f /

-1 $ : (\ .X )" !! " D
9QQ &9) '#4#` Uc E '#$
-2 $ % 6
)<! 1
% U
`'##Q
-3] torque
1 ! 'D0
. iQ4 0 <V4
) H &A
).D '< 9, ( 2QH R = 1 ! "#$ ) '( 41 )& R. (
T=FR
]. -4 6$ inertia
< '0 : ( CD V4 '# &AB V

'#E
&A
V4E" ( &5 9,' )
'
0: '( 4 &
-5!/ friction
1 RU ^
' )" REL ! .$L Z '# #, # U
)&!04 !0&!0 &5'
! 05D
).Q ic0 '#G1
.$ &!0L &5' 05,
ic0
-1 0:L "#$! Q
-2 ( .1^
' &5 'D !
-3 0:L "#$ &#4 < .
-6speed %.
&50D V4E ) ( 'U#) '( 4
'Q4, ) "#) 2! '( 4
2 ( '&4
= '&4! / '( 4
2
%.? -7*] %

) H` #4 ) ! Q "
2 '^1,<R . ! &G )'
.:
RPM 9 # '1#
.
-7acceleration % a
&#c .U ) '&4 &#c .U1 !&AB ( '0& ") <D '< 0
U ") &#c uD '&4 '# &#c uD &AB 4EL .&G
-8;energy %1
` ! (
&: iQ4' U cX
= cW1 !'( 4
W= F D
-9$ power
). ! w/T = cW

$ 6
; %1%/

.1 = ) EI = P ( watt
= 2 #0
$ )7' %/ ! AC

( . .E &G! ! H .
.E & \E !. ! Z ( ',R/! ! H
.5D &#c .U #0 '#Q^1 ^
' 1 VAR
'Q4,.1 '#1#15 '# ) ) .1 !

&0 D 1 (u
Watt/EI= PF=COS
-& + %A$ / 6
KW=3/4 HP
HP=1.341 KW
AC + x+
3PHASE D & ) , H!(

")R0) &#g
asynchronous induction
'# RE A ") 0D & 50! 4#` Uc!' " &' !< 0/) rotor ' &' #( D
stator -1
rotor -2
enclosure -3
stator -1
stator rotor V &G '#$&9 &9) '#4#` Uc stator <R ( 2$ H!

0D )" ) 8 &W dG&
'1#
) j stator
&W 0 9u$ \) \!< dG ^ 'g&) ', ! ! ") ', )R' .$ \f 9
)<!' )" ! )\ i1! ,.! 9 #5
^ i&9) 4#` Uc ).Q &:' !
! .! $ $&9
Rotor
<R !&50 ( ! )squirrel cage V9!C
0D )" '#,.) dG
'1# .$ 9!. ) ' : !#5
9u$ \) \!<0 dG .$ 9)Q, # <R ! D <R &9) 4#` Uc
! ) #$&9 ) '15 $ # #, # ") '#G 9U "#0##: U ! ) ,.) 2( X 2QH .D
enclosure )*] a

#Q 2#QH ) E /` L )" 0D
` L 2QH) stator
( V9U#$ .ED L ) &#c G (& E )\ stator 2QHD rotor
.D&Q0 ': )&shaft 2QHD uD& 50D '< rotor shaft 2QH ( ball bearing ) #Q
!
& w +
%=:
! #4#` Uc '!9) '# 9 E REL 'D.D.5 H) 9` 10 ) .D.5 &: 2, &5' (
^ s#!4#` Uc
1 '#G&) &#c< 0 .D.5 ^ s# 0 !< ! 4#` Uc!#5
! !X "#Q^
Z0!D w#` Uc $UE ^/ &50 )" !W <U '#G&) &#g )" !! "
u: $ 90D
' u#$ u: &$ .D.: 0# W 0
^
L ! &( U0 '9$ W0 ! <0 '0/
/%=:
&) .U # <) .0D ) ( $&9 ) Y: 4#` Uc 0D )" ^ ( 4#` Uc) s#H) uD
! w#` Uc 1#15 RD DR$ #0 ( &!D!
.1
U
' "#$< #0 < !< !4#` Uc
/=:
0D )" ) )" ) ) ). 9 $&9
D ).U .D.: i1 ^ ' &!D s#! 4#` Uc R uD

'
") uD!! " D .X !< DR$ .
:+%A;$
&#c .U< #0 &#c0 '#Q^1 &#c wU$ &#c0D&0 !. $&9
.0! 2
H! ( induction &# !.Q) 2( '# 0D 4#` Uc) ) )< RE &50D ).U
"#Q!
"#) DL .!$ $&9 .$ , H V9U#$ .ED L

)7 %)
# .EDL ( ( ) 2! j 4 &
.E L uD (
)7 %%U
2 #0 RD ( ! j 0#( 4 )< ) ( 4#` Uc! j 4 ^`' \^1 &9)w#` Uc
0D 2( '#
)7 %%UU
#0 D 2 !#1 #
&#c0D #0 )" i4: L!. !&0 9$ .5 .U 0D &#c0 # ( &#4D! j
^ \^
iQ4$ s#! j! 4#` Uc 4! j )! <) iQ4D ) 4#` Uc '$
a & /+ )=:'
& ( ) i# stator
6
` 2 )" H `
! j i1! 4#` Uc &Q0 ! & i &) .U # D .:!
^ !X i $UE &L
) H D !X A1 $UE A2 w .U w #0
.QD A,B,C " 120 V9u$'E

. ^
L .5D . V $ )& 9 ! ^ ( .: ! H 2
.UE ). # )&0 #0 ( &!D! j !< ! 0D .0 .!0D< #0
-1
-2
&#c .U Z$< #0 &#c0D &G 4< S!< ! 4#` Uc <) .0D ) 4#` Uc&G
% !]%.
Synchronous speed
^ L . DR$ 1 '&4
rotor %
0D '< '4#` Uc) Y . $ E! w#` Uc! . $&9 # .$ &50! 4#` Uc! !< . .U
i^1 w#` Uc! $U< i^1< D &50! 4#` Uc!! !< W i^1 ) .0!)\ !<
(w#` Uc! !W i^1< D &50! 4#` Uc! !< $U<
(permanent L : ( ./04D CU uD .# Y) w#` Uc!< D 4#` Uc! !< .U
) magnet synch motor
&#4D L BD ( ! 2( Z$ .0D rotor ! ( R<^\ 1D 4#` Uc) )< . .U (2

&#c .U ) : 4#` Uc) )< #0 iQ4$ ' D 9U ( 0' 15 : ( ! #
w#` Uc) dQ .$ rotor .0! !< uD& #c0D stator ( .0! 4#` Uc!" !< #Q^1
uD
.Us UL .: D rotor ( .0! 4#` Uc!( !< N) A1 D ).U 'C5 (
rotor .D 4#` Uc!!<
slip <
R "D 0 &f &rotor &' : & G. 4#` Uc!" &' !< #$ '&4 (& ( U
&1D 'f /, & ( D iQ4 Y D ) uD! 5& & #c0D
H)
Wound rotor motor
) 1) uD $&& $ ' ) ( ! )) Q )" L.$ D rotor & )" ,(
&#c0)
rotor ( 2( iQ4D 4#` Uc) )< . .U
w &' 4 1 #0 1D &#c0! )' 1! D
Synchronous motors
'( fL $ Q ! ' uD ) 9# .!$ D ( dc 2 ( ) E.Q.QD 'D ) H

squirrel cage a1.&G
.$ .) .!D .U dc '&41 <#!< !R0) 4#` Uc)" )\ &L .D
( S ' 5 '& wU$ rotor!< !4#` Uc
<N +
-1 VL!E 9#
-2 2 #0
Rpm -3
) ! 5 ' : ( &0 2 .1 .U '&4

1800 = NS YU0)R0!&' 4
1.9% (slip) (&U D ) ! 5 # .U "
1765 " Y&4 R & ) )! " #g !! 5 D ).U
service factor )' ./ ) -4
" ! %15 D! D ( 1.15) .U Y# 'U#Q!! ! D (1) .U Y,
Y f&0(L !& 1D '!#1 S9$ ! $ !&0L .U
( class insulation) R' 1Q` -5
A, B ,FH '#! ! 1Q`
! V#!-5
'#! !! 1Q`
efficiency '# -6
'#$&9' # #, #! .1 D5
8 -6<
NEMA ) K x +< N
' 0/!! : R&' 4 aG VG 0: R&' )\ 4
' aG / 1Q` &# !V!
NEMA A,B,C,D .0) '!C, U
'/) 1#Q^0 C,D W0,& HL B ./0L , A
'!G!& C! ( 5 #cW ' <' D.Q R W,
D .$L !
HP = TRPM/5250
T= HP5250/RPM
]%. %1M )A?
starting torque %&A] . -1
&50D L 2$ A rotor .U D R

' #( &50D L #4$ 2
rotor D stator ! i U!& 0 2 # .U
) ! 5 R ") % 150 '#( ^D
accelerating & breakdown torque /] . -a! -2
'^1U D 0: ( '&4 D )\ 1D R .QD ) #<0 . ( rotor .QD Z .$
") &H ) 9#^D ! )! " C '!#
D 0: R RD '&4 D )\ .$ B
'(
iQ4D &' 5' " 0
& iQ4D V) ! ! 5 D D '!#1
( full load torque ) -/ - ] . -3
'^1, .$R .QD L R \) 1D D D 0: '&4 R !5 ) '& .U
)" 100
") % '&4!R0)'U
R .5D D ).U ! .U V#1!.5 ) &0 ( rated 2 ) !5.U '&4
!5 ) '&4! iQ4$ # ' / ./04 slip ! E #0:L ( NEMA B ) &# )H
#4 !& ! /u
+ A& % + --/

# .Q D ).U 'D &50D L rotor D # ") 600-650 % !5 )
#0 D .U ) !5 '&4 # 2 &0 #0L
NEMA A motors
&f '# D !) 'D.Q # D uD NEMA A U D ' / E #0:L .U

'D.Q .U 'D !: R9E ./0
NEMA C motors
' #1H #4 H) 'Q
9#( 'D.Q 0 1#Q^ ( ./04 ) % 225 : &# !9 R' D.$

5 HP -200 HP .:&' 4& # !./0D gu wQ /u)
NEMA D motors
2DR /u) &(\ , H) .E 'Q D.Q ( ./04 %280 'D.Q R
'D.Q #1 V#U &' 4& #c
&f .5 'D #0 .U.Q'D

- !: derating factors
) &AB 0 ! .$L &# . 'D U$
:+ -1< 0
&#c .U #Q 2! H % 10

)" 2 4( rated ^D! R
") 20 %
R .Q "!( 'D!! " \#^04D L! . &D !5 ^ '&4! 0
uD D R .DRD % 10 .Q 'D iQ4D .
% 20 !5 &4! ' . )&50D &# H &:'
) ) '8E &#c uD # ( &AB# 2 .Q 'D # !5 ) D ( 'E&5
-2!
( &#c0&0 aG ( &#cD
' '&4 R
-3! ) 0AU ! ( altitude

! 2#QH V! &#
)" .
3300 ) 9
( !04 L &5 & L '&4$
+ !motors & drives 7 /

s$ 1#Q^0 05 &#c0 '&4 ") Z!! " &#c&0 !^ ! '# &#c0DR
#0
< 8 0!
! V! &# U v/f
, s# # ! 'Ûc R .!0D V9 'Q4U
D &0 )\ . D ) 2 .DR '&4 1D s# R 1 !
&A 0DR s# $

#0 $ &A 0D uD !54 iQ4$ !5!0
T , I W
W
1D ") 1D #0 ( ) stator

# uD !'Ûc
.
&AB ! !5!5
'1
] 0U
.$ \#^04 drives 1 ! .$ s#$ 0: 0 ") 'D&0 ! 0 hz 60 !.

D ( '#R 2$ A
` ! , D '0$ A v/f --- 2$ A s#R 2$ A
&#c drives&0 &#c0 '&4 9 'Q4U $ uD 2 'C( 5! Z 2$ A s# 0 $R
#cW0! & '0! D '^0 &0 30 hz 230 v 2

$ %!U
s$ 1#Q^0 05 ! &4$ !D # ( ' 5R

" " !D L 2 460 V " .DRD
C.1 '0$ A R '&4 1DR
- $+< 0 + A&%
NEMA B
") %150R !5 )
") % 600 #0 !5 )
.QD drive & .U
( 2
.$ RD
./0 $ ") drives!! " ^ R ") % 150 !5 ) .U &' 0: '&4!E
.U 2 )
s$ , #: 1#Q^0 05 R ( .Q 'D D ).U ! \#^04D^ ") %200R .U
") %200 #0 D uD
drive ) Z ^ # %200 (

drive ^ R %150 !. 1
'1# i` .U! uD .DR D # ^D drive
^L R ! &Q .
!3 +
& ! drive )" ! !E " .U&0 1 v/f D L
!G
R
DR " % 100 ( uD &4
L !5! ) D &#g .D&Q0 (
harmonic D W) spikes #C5 2 .$L 9# ic0
s$ ( .ED #10 &( drives DR ( &5
!3 +
-1 '&4!^'$
, -2 !5 ')R
-3 'E&5 1
%7 drives + %
$ ! 9U#$ &# s$ "#$ L jH ) '!#
f ) ^ R Z '( H '!#1
spikes .$L&5 )" Z
uD D ) ) !50 1.15 ')./ spikes harmonics
)^ '1$! )\ !5
) 1 ', !5 '!50D! !5!
]. -
#Q! H #&G ): '#,. !E !5 .D $^' ! VA$

.W '# Q: .Q ).U ( . i451
90
45 R = FR
F1
j, R&) ") &^1 R
5 1 ; ]&%

Centrifugal pump
! 05 '/u ( ") %20 1 !5 ) .Q .U D !5 '&4 )
.$L !G D R ! )" R !5

NEMA B 200 HP " #
!5 #cW '94$ !

D 9$
!5 & H)
Screw down actuator
!5 .
wU Nema B ./0 .U ! ) 5 )" 200 % '#cW 'D.Q R D
!5 #cW \ ! #^04D L Z ' ! D.$ R ") &Q! 5 'D.Q R D
NEMA D ./0 .1$ NEMA B ./0 .

5
! !./04 .$L !5 D .$ \#^04D &5' <D '&4 cWD!5

(
2 ! \#^04D L4( Z j1D D !: '# .G .) " '( V0D $&9 "
`& _DR9E 'D !5
Enclosure;: *)
) 50$ 'D9
) ) ) ! _c
':' )&.$ _ c) )
'Q
9( &0< ) " ,L .f )

#
'$&L' #G #!# !
c < ,L .f
Mounting
0AU!
1!
NEMA ! CU 'Q4U $
IEC ! CU 'Q4U $
9 !0AU
< -6
! )7 / +
DRIVES
)& R! ! 50 )" &X' RU!# '#, !L .Q 'D )& 9U! 'E _$ 4 /
! $ E&0L &# s$!) "
-11 R '&4<'
R "#, 1 0:L cW.1 .1 5 $ HP
& -2 i#! &) 'E!^ # '5D&W! H) name plate '#,. # 0 '&4 ) )
')./ , R ! #1 nema a b c d
<) .# -3 ) 4#` Uc&G
!< ! 4#` Uc! \) i U0D .0 / 2&0
'&4!R0) '& ) 'U!< !( 4#` Uc
2! ) .01 .(' '#$&9!.0 rotor

V#! .!0D 2$ A K!
) -3 nema
' "#$ '&4 R
/ +
&#c&0 # &ABD 2 ! ')R &'0
stator LS
) LR rotor
) 1)' statorr
# stator
2!( .
9
) 1)'
rotor
# !IM 'Ûc
)
' lm!'Ûc
).
$&9
&`L
stator
# ! \) .0R
& 9 "#$ G
Stator
rotor
0D ( '# s#
VS 2! .0`& .) ") stator #0 !&0 .5D . .$ ( a1,voltage ) 2
( drop 0D E 2!84 " .#R s#!4#` Uc
+ Im %;:
!84 " ^ .# s#1 0 \) $& $&G rotor #0 ") % 30 QD&1 #0
!54 ! ) H \) i U0D s# )" 2 &0
+ )- 8 Iw (-

( &!D&G rotor iQ4DR .!0D !5 D iQ4 !5 D (
'!# #0
+ Is stator
)! "
^ ") ' # $&9 ( &!D stator
#0 !54 ( !5 i0 D! #0 I s
&#c0D L 2$ A Im
!5& )\ #c0D Iw
V/F !0 <
s$ \) &#c0D ' 0$ A v/f 2) ) 2$ A CD R -
) ! 5 #0 %600 # i54D ) # 2( .# .U t= 1( % 150 # \) ) .Q R .# .
9 drive
2
s$ , #: !:L 05 % 200 ! R % 200 # % 200 .U %200 ^D drive

# D # %150 drive " #0 # ") &Q !
Field weakening a w5

! &#( ! 0 &0 ( ! '1Û&0 .DRD " 2$ A CD 2
)" '&4 ) 'DR 2$ A!

^ R ( &' " ") &H'&4
'D )" &0 D !
&#g ^ R )
U ) ) 9 !'1Û
#Q! H ) 60& ") %44 1( ^D RR ) 90 .U&R
!3 +
drive.
9 !G ") &H! \#^04! & & uD
" !
D ( 05) ' 5 .D&Q"4:
)" !! " ^

V# )" R " #C5 120 .U& ") R!! " 5 ") % 37R
) " #C5
! )" !! " \#!E ( 2$ A ')R CD&0 % 25 .U
! 0: CD&0 !D ") % 100R $ )" !! " 5 ") &HZ
%150 \#^04D drive^ #
AC DRIVES A
siemens '^$ 'U!
Siemens motor inverter
Simovert
& !^0 2 V95 & 0 2 V40 drive
inverters ,
&#c0) 2( ^ VVI variable voltage inverter #0 .! 5) current source inverter CSI ( pulse width modulation ) XL& & #c PWI !^2& 0 $ AC ' 5 Z s$ VA DC AC
2 5 L5!
VVI
600 0 ") &/!' #

( V 50D DC 2( & 0! .! D50 9E SCR ./04D
inverter 5! RE " ) DC V#U0 C1
jH ! L1 j! ./04D VDC
bipolar transistor , MOSFET , thyristor H) R9E . 9#( ./04D d# ) R9E 6 ") 0D
"#) &2( 5 R9EL A #cW0 microprocessor V 50) ./04D IGBT ,
uD )" ! Vg& $ . ') ! # 'E 606 D ',L six-step !4D #cW0 )" U
sin ' E!
& 4& ( H' C:) switching 9$ !D )&.U .5 0 uQU U i#
( sin E!& )" H& ! : ") .DR '$&! E!' ) 8#^Q
:! + 6 CSI

&/ D&/0 SCR ./04D inverter uD& #c0) DC 2( .) .#0 SCR uD ./04D
drive ( ) ! D & D Z !^ ! #0 ( V 50D !
'8#^Q& 4& ( H : \ #^10 ! UA #0 C5 .5D uD
pulse width modulation %* . )7 /!

2& 0 ( V 50 sin '#E) &H # ^ siemens drives ( ')./04!
')./04! drives " 4:
(Converter) DC ) AC
VDC '!#1 V#U0 $ L1,C1
1D DC AC ( 3 5 Diodes D. `& )" U

6") 0D
AC 2( 1.5 =
480VAC 650 VDC QD&1
INVERTER INVERTER ) 7 /!
& !^0 2( '!#

5 _g #cW ON, OFF !D IGBT
( !&Lr Z$ 1 '&4$ ON , OFF \#^10' #!$ 1 0 04DR,&0 , .: IGBT
'#, H
'#, A , , 500 ( _c\ f' #, A , , 400 ( ON #cW0\ f 50D
OFF \f IGBT 50D GATE )" 15 VDC R, .U
#cW0\ U) ! u -15VDC \f GATE & 0D uD
AC ) . 6 8;$! ?! *] %<
+ iE) D A, B "#$ 2 B- A+ _g .U H!(

Zero D &A+,B+ 'H H' :&! .U
i &/ D A- , B+ '$' &:&!
R9EON ,OFF ! '& .!0 &0!' #
CONVERTER & .!0 2!' #
PWM 3
.U #!' #1 # \ ! #^04D 'D` &0 # 0 IGBT ! 4 .U
R< ( sin wave 5 #0 #!' #1 5\ ! #^04D L &#
&0 !D IGBT
DC 2 )" i 4 R< ./04D i 4
PWM ! 0 <

D .1' 8#^Q& 4 R ( uQU' #! 1 SIN ' E) ") $&
&H& / D ).U
2 &0 V0D _D&` " V9#( V 50 DRIVE &0 #,

2 DC 650
V0D./0 5 PWM ) 2( V9U & ) .U j0/&0 !./04D s/U ( #
2 D
. #0
D ).U &0 2!./04 < 9 &0 !D ` RD 2
#0 ( !
DRIVES ! )7 % SIEMENS
ENCLOSURE )* M:
(NEMA) '#! '!C,L 1Q` V!D
nema 1 '^
40!' $&L' )" D !:
(nema 4 )H)^ L' $&L' )" D !:
(nema 4X) )^ L .' )" D !:
(nema 12 ) _Q ) D! # ' )" D !:
%*
50-0 40-0 &: 'E .U '!!)
0AU!
feet 3300
+ ) %7
fL $ $ " #$ ) jH ) '!#
9 $
$ ( 5W! #0 iQ4$ ! .U SPIKES .5 !' #1 S R ^D .U
$^ &! ") 1D D DRIVE !

! '( 41 ( $ (50MT) MINI , MICRO, Shield 25MT
2!. &0
&0 47---->>6 3HZ U .E DRIVES
2 &/D &0
----- 0 2 2!.
&0 650 HZ ------0
SIEMENS MINI MICRO P
Parameters
'#, A 0-650 ") '!#
P202 ramp 2
H! #Q '0$ A '!#
9 ^ 0& #c0!
') Y&4 2
drive 05D H! #Q ,A 10 #0 .U
&##c0 V9U#$ 1U0 V0D VA p 0) cu $ drive 2QH) Op _ D&` " '!#1 S ( V 50 V0D
V9#(
'X W^ ^ D " ! drive j
0D ^ .: ' : (
RAMP ' #( 1
'D. !' , '1D&^$ ! 2& 0& #c
AIN (analog input) (2

'$^! Y&4 #0L % 100--------0 ") L ./04
digital input ( DI ) -3
H) #cW0 1D .Q ./04
`' &Qu!& 4 #0 . < #0L uD
parameters `& )" L&)<' $ V0D
thermistor -4
&5' E D .U !
analog output -5
R 54! #0 2!' #
& 0&
output relay -6
)" 90<)&$ " !! )" 0 #0L s$ ^ U! D drive H) &
parameter
serial interface -7
") # 0 ! &#Q '#( V 50
current limit -8
)" !! " ^ ") % 200 #0 !. A 3
%& $+ -9 %.%;A
.U #0: R ( .Q'D
!/
-1
-2
-3
-4
2 ^ V 5 &0

V 5 quadrant
( V 5 s# #0 FCC
( V 5! 9<0
-1! /;) V/F
-2! / $ quadrant

! Q^0 R ! '0/ .$ !#( #0 $ '# V 0,
FCC ^ !7 )7 /+ -3

micro master, mini ( E)
D &L ( 4#` Uc! !< D 1#1: &#c ) 1#15& #g 1#15 #0 ) )" stator #
'0#QH s# 45$ drive 1D ! E! drive '.! , #Q_ D&` " ) cW
"4:L&' 4 ( V 50 CD 9 ! 5 ! )\ drive 1D V 50 9$

Sensorless vector control
dc & # !H) 5 .1) '#f D' 1D&^$ AC &# ( !V 50
( ! E! , #Q! 0&' 4 ) R s# ( V 50 150 R 5' #, ) uD 9#( R 5' 8#^Q& 4 ( .#E V 50 '& ) ( R )" %
single quadrant operation 8 /! % .
'$^!&' 4 R uD&' 4 R #cW0&0 2 )! " ' 1DDC braking _D&` " uD 1Dj1D '< `& ) ! dc 2( j1D ! ! :L ic0 0: ( &0 2 #1 ) '&4 #10combination '&4 #1 dc braking & ./0 $ 1D '1D&` uD U -
4 quadrant operation
'U !) '# / braking resistor ( '#( f 1D )' 1) ) ./0 $ j
0 .U
'$^!&' 4 ! . 4D !G R
' #$&9 '# #, #! ^
' 50 .) ', ! D < ! D i R 0D '&4 1 ).U "
drive
RD dc link ( 2' )" ! < # .G '

` U UD 1DL ' : (
drive ' D !: 2 ( DR 0)L ') 1) Z
" #) .: . .

DC LINK 2 $ 4:L .U ') 1! & $ IGBT 1D
9$ 1D #Q^\ f .U
drive ( micromaster junior ) siemens P

( 1500 ) : 2 ( 120 ) : 1/6 ")
DR)
'D.Q ( R parametersv/f V 5 '0$ A 'D #0 & ^ 9 ! 5 # ") %150 '1#
& )" HL ^' D !: profibus )\ # -
MICROMASTER DRIVE
Masterdrives siemens
) .G /! % $

NEMA1
IP20 IP21
IP %&
NEMA2
NEMA4
NEMA4X
IP45
IP56
IP67
9, ' D !<' E.$ jD&0 IPXX .E U
2.5mm ") &Q RE' )" D !: & 5Q #) ") 'D !: IP36 : H)
MASTERDRIVES
MC( motion control)
VC (vector control)
Vector Control (VC)
25 ")
! ( )" : 'Q4U $ '&4 ( V 50 . '&4 R ( V 50 4 quadrant ' # Y
') &' 4 ) ` R ( V 50 Tacho &#g ") 45 ")
Tacho '^$ '#, A
(MC) Motion Control *
1DL #cW0 .:' )& # '& ' )" & 50!& 4 1#Q^0 servo & # )1#Q^0
.E 'D&

AC AC
DC-AC
+ %* %1; c - & %N3 ?!

RECTIFIER REGENERATIVE FRONT END
- %$&=
'
^ .) \ E& '
^ ( DR< D CU
'
^ j#CU0 filter ./04, Harmonic DR& 0' )" D !5
active front end 3 %$&=
dv/dt sin %* wK+

jH !!' #
iQ4$ "5X # Edrive " ! #$ $ iQ4$
' uD drive ! iQ4 Spikes .5 fL sQ$ 9u$ $ " #$
&#c& #!
300 mt ") &H $ ` $ d!4 filter dv/dt ./04D
sinwave filter uD
20% 2 1D " YE!" 45D
DRIVE x+
OP 15 V 5 .:_ D&` " '#cW DRIVE &)<' $

(PMU) PARAMETER .:
CU `&
SERIAL INTERFACE $
Parameter
' ! D !: V 50 , &' 4 #0. Ramp '&5 V#U H)
Electronic box
. '&4 #0 1DL #cW0 ( V 50 # `&Y# E) ,&0 L
, encoder , thermostor H)' $ !5' `& D !5 `& s$ L ( V 50 : CUVC
drive i#&
u' # Uplc )\ profibus H)

input &output '( fL '#( f & # " !!)" Tacho & encoders -N +
'& 5
' ( .)" R0! #cW0 H) 1#QÛ sQ # '!!) &s$
Parameter & Function Blocks

'&4 s \ D&40& # ). #cW ")R0 #cW0 # )L #cW0 ( V 50
Parameters
function parameter 90!#
&#c 9 )! "
&-1
visualization 1(
&-2
&#c 9 )! "
&Bico -3
1- function parameter
%100 0 ") &' ! D

P462=30 .U
P463=0
1&' 4 D 0: '#, A30 2
D !
2-visualization parameter
R002
! 54! 2&
3-function blocks
( V 50 (PI ) proportional integral H)' U#) '#! 5 9u$ \) parameters .
PI H) '&4
Function parameters
INDEX & data set

'0/) 1#Q^ ( ./0 V#
. 05D parameter )" .:)" !! "
data set ( 1-4) #0 i4:

&L& #c0 .U !' #1
PI controller
drive ( V 50& ( H $ ')./04! V 50 , )"
'#1#15&' 4' $^!&' 4 .!PI .D deviation 5 9u$ ") .!" #0#!#1 Z ^&
, #: deviation !' #
&#c BD !) ( &' ! #1 !5 D iQ4D , #:
'#1 &' ! .DR0 05 1#Q^0
'&4$ &' 4 d#5 PI ' #
oscillation
overshoot #1
I
2
#1
CONNECTOR & BINECTORS

16 bit32 bit #! <' )" U analog V#1" DR/0 Connector
#! digital 'L^ L Binectors
Bico parameter
function block 2 "#$ Connectors , Bienctors $&
") Z$ destination 9# i ! .! .! #0 V0D Bico Parameter _D&` "
function
blocks
softwire
" !!
'U#) jG 5
$A;!
Applications
!5 '&4 . R .1 )&
' drive ./0 .U Y, )" .$L
!:L V41
-1.1 : \0$ H \) 1D !5 D '&4) H ! '`&/ \^1.&G
R -2 ) :&#c0) H ! /u .R \) .DRD'&4
-3R ` 2$ H &4 ) H &(\ #4
$A;+ ] 0U
UD R !^ . ` 2$ A !5 ). &4
) U R 2$ A .$L D 2$ A s#
) H Z#4
4:1 &0' Q4,, pully 18 , rpm 750 &#4 '$^!&' 4 2,
'0/) & 4$ #4 )<!' )" #cW uD drives ./0 R#!) ")
Te .W
V '&4
\) i U0 Te
-
!5
` &#4
0:L "#$ !5 &#4
! 1)' )" , &#4 1 ! pulley
.U #<0!: '( f
R ( .Q D .
'D 1.5R )
drive E! 1D .U Z$Zero '&4
uD #0 ) drive DR &Q ( '&4
\) 2 !:L )'
] $ %.

.U D &0 R '&4 , Iw , &A 0
Drive 1D <$R 'Q4, ( V 50 $ 2$ A 2 &0
.U D RD <---- '&4 #0 Iw RD R QH$ " .U&0 L CD L &HR $ 2$ A
1D
$A;+ ] !:

.U D RD '&4 R !5
) H ! /u
.U D &' !RD '/u G 4! u
RD R
$&9 #, #! G 4 'Q4U $ D HP 4:

'&4 cu' ! Q4U $ "#0^1, "#$ cu (& 4:
( Gallons x )x "#0^1, "#$ cu = (& G 4 HP 4:
8.34 2$ A
( hp ) R #! f .1) D .U
Mechanical HP = HP liquid / pump efficiency
Electrical HP = Mechanical HP / motor efficiency
$ %. ]
.U D &0 R '&4R s# $ &Ax0D # !5 1D 2#QH0$ Drive _D&` " s# 2 &0 !0 '&4
RD # \) !5 D '&4 BD .DR RR RD iQ4$ D G 4 HP.1 R )\ N3
( &0 \#^04D L Drive^ s#!^ RD Z R " !5R !^&! 'Q4U $
$A;+ $ %!U
05,
j, &#c .U '0$ A &^1) H !'`&/
&' d^4
j, 1 ).U1D &^1 DR$ drive '&4 ") .$L D 5 '&4 '& j,
d^4!
j,&^1
BD Z R 1D .1 '0$ A C
j, '
.U 1D &^1R
^ 1#Q ! &#!.0
)" !! " ./0 Drive #cW0 .: ") .D.!&#
< -6
A ! /) + /
-1 &GV 50
!1 V 50 $ 0) _D&` " ', " !D .: ! #X &#H ).1 5 !^
#XL .
! 0 ) 9U
&G & V 5 &G ) Y , ) Y 9U `&'! '1D
H) 4$ ) 0 , '(&c " U ^ 1#Q ./04 .1 ( H) ' U #cW! w
&: '0 Y0& ( V 50 '#cW) # # .D D
) ( manual! /
#cW0 05D 4,L .Q ! )H

0) cu #cW0
/ !/
) automatic! /)(
#cW0 .$ !D . )

1D ) .Q$ VA #cW0 D j
0 #
.$ .0
! , !&.$ '^Q &G.$ V 50 ") 'Dc / E ! &D 0,0 R9E

! Q #Q R9E 'D !:. ") &G D ) !5(&( #0 ! , V9( .!0D! '##
! '#!^'$
%/
0, : 2 ) .0 ! 4 0) $&9 ) _c !G
V41U )0 ) ( Normally open ) Normally close
) _c Z 1U 05 '#4)0 < 9 . 9#cW0
) Normally open ( NO
( ' 5 sD& Q

'D 0, 2!0 $&9 .&G ) ':0 sD& .U! j $&9
$&9 50 ! ) '1c \f(#cW0
) Normally close ( NC
( \f D .&G ) ) ( '1c ! "5X .U #cW! d0 j.&G 50 ) )(':0
<(Switches ) D+
.ED 9U) .D. ) .D.50 ')./04 D 9U , #: cu L &5 D&4
) H ! 0 NO
) H ! 0 NC
PUSH BUTTONS :5 D+<
NO push buttons H)
NC push buttons H)
< COILS
! ./04 ( &D 0,0 ! )./04D d0 _g. &G '#$&9
&D ! CRM &#
) H ./0L ! ( j 0,0 #cW0! $^' ) 0 NO
) H &D )./04 'D !5! )" # i5 ) !5

OVERLOAD RELAY
&)R
) R! Q !#cW0 'U#Q
(.E D !# L V&) !&Q " REL '#$&9
LINE DIAGRAM %/?
. .U # '^1, `\ 10 ) .U '#1A '^1, E .U 1 #1H V 50& G. \#(& /
' ) &#g E
#$ 'Q!
cf 0)
PHYSICAL 1#15 # 0
$&9 V&
POWER AND CONTROL /! $'
-N !
Q! H) V 50 ! : # W0 d# ) H) V 5 R9E #
! :L D
# !:L 0
#R9E V 500
# 0V#
&0
# !5 0
#R9E V 500
& %& Overload protection -

#0 'E&5
& D #0 ( ! .D&: 'E '<#0,! 1)' ! #0 ! R &: 'E ! )
D &5 &).R9EL ( '#$&9 &D Z $ ") !5 #5$ D #0 9# ./04 R9E
'D !5 'D !5 $ uDR9EL ") '#$&9 D #0 ) 9# R9EL .$ d!4 )&
# .G ! , (
.: ) w 0 .&G Short circuit
.: .U ) "#(&^ w! .5 ' 5 50 ! 1)' 0 D Z #0 L

&#Q)L
.: .U Short circuit! 1)' 50
24 m ohm
#0 BD ) R9EL '#$&9 ") .$L ZYU) 'D !5
& -
) D ).U H ! cWD !: ) 'U# 10 i54D
) .U . &#Q D !:L 1D 0 91U$ 20 i54D
) &#Q 30) &#Q &!0 \f Z "/4D
! &05D 0: '0D !: ") .$L Z
D #C5 !5 UA .$ 'D#cW0
! &# i54 '!!) !G #0 ( .$ 'D #cW0 : %600 &) 6 #0 !54 !5
)

D 2 \E&# &#c #0 !54 # !5 ) 2 ") QD&1 A 8 ,
.!0D 2
aG! !5! Y$
& %& -
( .: ' :
( . &G # )./04D 'D !5. &G ") '#$&9 w)0 ^ L f D . !5

1D Short circuit # ( .&G $.&G
w, ( '#$&9
90D !5 2
.$L D < 9 !./04 .&G
!5 D #0 " #0 / !5 $ ) !.
) 'U# L D.&G )& ! .QD ! ( 9#
Overload relay
1 R9EL
-1 !4 DR #0 UA .$ #cW!
d0 -2.&G ( .: ' : D !5
1 -3 # 0$.&G )& & .$ & D !5
Trip class
&D R9EL df0
2 0 0:.&G , ! &D
Class 10, 20,30
#Q! H D Class 10! A 10 .$ ") ,&!0 #0 600 %
)" # !5 )
./04D !Class 30 &# 05 0 # i54 ( .Q ) 'D1 ( ) H ! /u
+) ' 7 over load relay ?!
'#$&9 & G. D 9< 9$ w5D !5 ( D .: .U

(bimetal overload) % %'U - & 1 *]
&G. $ 1 0 V 50& G w)# #!D ,.! R<" /4D &5' E D .U
& )& &G. ,.! R<& $ .U
'
&: BD !) !D & #H ! D L 0: Qu) 9E #0 )" .$L
./0 V 9 d#5 g D 9< ( B .
'^#5!& 5' E , #: iQ4$
D.0
Siemens overload
SIRIUS 3RU11
!D )" !! " CLASS 10 V!) " /4D &: RE ' .ED (BIMETAL) uD
0) U uD !^ #0 Qf " !! )" uD MANUAL AUTOMATIC RESET
OVERLOAD ' : 'L. NC &NO . 4) 1, .ED uD Q0
- & %& %!/*]

.1( U W0 $ 1 uD Z' )" D !5 '!!) & 5' E DR &0 L R9E
!$ 1 .U .:(
SIEMENS 3RB12
#$ Q! U C0, . fL # ") 'D !5 $ 1D Y, ( &L #! (' fL $ uD

CLASS 5 & 10 &15 ! uD READY &GRAND FAULT & OVERLOAD ")
&20 &25 &30
OVERLOAD ' : #Q '#( fAUXALIRY d# ) uD Y) .ED
_ D&` " !) Qf 1U Z PROFI BUS ' QX 9# V0D R9EL s$ .ED
PLC
! /)
manual control
.Q 'D R9E $ 2, .$^ VA '#G 9 2, 'U# 4 #cW0 '#).1!&#
;& %$!% :L

VCU ! .D& '# D U 9E #cW0 uD UA D !5
$ 05D #cW0 )<!' 0,$ !4 2
+ 2 7 2
^< a %& *]

' ^1, .9< /,' )" D !5 R9EL s$ U
: 1 ")
0& #! !5 D )" uD' D !: on /off d# ! s$ siemens '&X 0U
'U) 'D !5 )" ! .$L overload 'D !: 9#( .ED L d# ! s$ uD U
0 .$ Z! ") 'D !5 d# #0
9E &: w drum !4D' !
9E #cW0 #0 & 5
! /! !-:L
contactors and starters
) VC 1#Q^0 05 #cW0 1DL " .$9 ./04D 0,0

=& %$! -:L?? % /7 -
" `&: Z j _D
.D.: i &( .0D ).U .9E50#( Z4 i1.D.5 ).U 4#` Uc
' ). ") 2 ! \E&D Z4 !.Q !./04
& /+! /!
U -1 "#0G&G&G 1 -2&G V 50
-1&G 1 )&&` $ '^Q '#$&9'0$ H
-2&G j!$ 'CQ&) V 50&9)4#` Uc
=& %$ -
sD& .U! j $&9 <) .0$ &9) Uc!D 4#` Uc &9)BD !) w#` Uc <
) .5#( w#` Uc! (armature ) "#$ w`& 0, 2 \) '0$ H!&50' ( &!0 $&9 )" !.
! .U' $&9 " ! .1D j! w#` Uc! 'Ûc .&D ( ) j/ armature.5D .
) 0, w 2 \^1U $&9 " ! )" !.
+
.U) )" 9E 'D !5 0,0 !4D $ ! motor starter
s$ .ED&D !E ( 0,0 9E 'D !5 sQ Z E) NC '^1, . jG
9E ") 'D !5 D D !50 ( &G .: .U #: OL V 50 D ( 50D !5
':0) '^1U XL !&' ! j!E 0,0 !D
NO '^1, .E uD 0,0 .$ .U #5$ _c '! 'D.&G 04 ! ) 0 C# #cW0
.&G ! .$ ` cu
MA 2
& +
U '#! '!C,) H IEC , NEMA
0,0 # i4: 9&D ) V0D !5 ) #0 !54 ( .$ 'D #cW0 U .E &#H 1D
9!$! #940 "#U #0 !Qu !
!3 ?. !
'&4! '$45 &' !< ! 4#` Uc " '&4 '#1#15

&$ !4D V#! SLIP!
!5! .5D ) H) '!#1 $ 4 &0 HZ60 & 1800 '0 D ).U
$ 2 & '0ju
= !3 .
U) # -1
D U # ! "#00/) "#0&4 D " j0/D #. ( &L Q )V

.E .: ! (
'&4 D '8#^Q (. 9# Q ") &H '&4 'D&4 D 0 (. 9# Q

( ! H #0L '&4 _c '#1 0,0 1 2 3 4 d0 5 6 ( '&4 4 _c '# 5
6 1 d0 2 3
.ED -2 ) uD )" ) j .: " `& _D RE V#41 V0D tab ") '&4 # 0 !j
#0L '&4 U A `&

-1 #0 ) .QD ! ( ! .U '&4! 0/ )1D VA 1Q4 ) #0 $ '&4!^'$
.QD -2 '&4$ 0/D VA '8#^Q ) &4 L
.Q -3 R VA '8#^Q $ D. ) # #
/.%.
") &#H 1#Q^0 05 ! .# ( 5L "# " `& w _D ") "#UAH ( ! '
! &: w V0D' !< ! 4#` Uc. &G 0 $!
- $+< . 0A&reduced voltage starting %

'#Qg! &#.Q 'G W ! )\ (& < .9 )
.U^ (& < .9 ) .U.Q: i54D ', ( 'D # ") % 600 !5 ) , #: . " (
! &# &#Q .$ .U BD .
90D ( 'W ,L ^ ( R9E ! &#Q )! i^0./0
R9E &( #10 < ( .9.Q'D
' W) uD& R !&( # .U .0 < .9 ) D % 175 R ") %200 !5
) s$ ( Z 1#Q^0 ) H &:' #4 05, R R0# 'D !5 D. .DREL !'# #, #
; !%
^& ./04 .U& 'D !: ( 'Qg D #0 D R
#1 .U 1D 2 uD #0 R
-1 - $! )/+ +< 0
V0D #5$ '^Qf " !D5 ( %50 ") 2 ") % 80 2 !!" !.
.Q V0D 'D #cW0 0,2 _cD 24567 1 d0D3

2 d0( V0D #cW0567 1 _g 3 4
]* -N + -2 <
.Q1 _g V0D 'D23 4 d0 5 6 1 _g V0D #cW0 2 3 4 5 6

) H ) &#! /u !& EH ug
star delta -3
! &# 0 ) 9 ") ) &#g stator. &`L &(0) '04
.U i54D star # 0! #0
L .U #0 $ !D delta # 0 ' " ^&'1D
^ R .$ 'D
)" ^& &L ) H Zu g # 0
.$ .U 'D1 _g V0D #cW023456 (7 d089
.U1 _g V0D #cW023789 (4 d056
'1D&` .ED& 1) # 0$)' $&9 1 #10$ 2 %70 ") %80 2 )
) H #4
.Q # 'D s ( r d0 _g #cW0 r
solid state reduced voltage controller %! / =& *] . 0 <<^ 3 =
0: &#c
V#
") 2 V#
)" !! " ^ #cW0 j
0' D.Q 2( ( V 50! " )" ' 0,
0 #4 ./0 ( Z .!0D % 100
'! df0 '#!' , 1) .ED
HP 1000 0: HP
25 ") SOFTSTARTER !4 R9E 0, $ siemens '&X 1
% 57 &D Z$ DELTA )\ ! SIKOSTART # j! (& `& .U uD)" !! "

SIKOSTART #0 )! " Z$ ) #0)"
) ! # &D ', ( ' 5 ( DELTA ' ) &#' )# " !! )"
8 -6<
Pilot devices
#! s$ ' : df ( #0L^ g u 0! ) H) #! s$ i^ 0 R9EL
#Q Q! H)
Bifurcated contacts
2 0, " 45D & #4D #0 4) \$ .ED # 0 ( .#E 0 2 0,
( push buttons ) %;5 D+< -1

&&) W) ' & 2QH) & C5 cf 9U) .ED 2 0, s$ d0( _ c$ 1 0
'Q!$
(NO ) PUSHBUTTONS
V 50& G # 0 2 0, _ g V0D cu .U NO 0! D
NC PUSH BUTTON
D ! 0 NC .U _g V0D cu 0, 2 " &G V 50
?! < )7 D+' !/

PUSHBUTTON NO
PUSHBUTTON NC
) 0 #cW0
) 0 1DL
/+?;Mc % ?M
.U(\ 0) " .# C #cW0.&G !
MA '^1U!. 4 0,0 .$ Vg
0,0 C.&G ! V0D 0) cu
STOP ^1, #0
!/ /
.U ^1, $&9 1 9E .&G&) ! $ &
)^ ^5) ( '$ ) 'E! # )H
" ( &G H$ V 50 .U ^1, $&9 .: D
") .$L OL !: _D&` " #cW0 0) cu #cW0
SELECTOR SWITCH !3 <!

. ( .E0 )" !! " D.D 2 0,_ g d0 uD ./04

#cW 0!$ 3
'04$-2
'0$ A-1
'U !! #cW0& G )" .: #0 ( d# ! ./04 # 4 3 2 f ( .E0

# ) .D ^$ \ D&
! X " #!D 1# #cW0 : H)
+'! 3 ( -N + 2 ? 2 ) <!-:L! %$&; U
PL1, PL2 # 0" D #0
0! #cW0 .E
"#f #0 0)
2 POSITION SELECTO SWITCH
3 POSITION SELECTOR SWITCH 9) cMc !3<!
0) cu VA .#\ f 0! #0 V0D .#\ f' ( /u! #cW0 _$ 4 H!(
&G. j
0 OFF \f #0 .U #cW0
# # )' ( ! /u! .Q 0: i U) G 4 04) )" . 0 V0D # )L\ f #0 .U
OFF \f ( 0! #0 V0D " #) 04! G 4 D
PILOT LIGHT A A

:L& #c ALARMS ^ .: ON \OFF #cW0 #! uDL ./04
&!:L H)' 0/) $ .E0 WARNNING &D50 CHANGING CONDITIONS
W s#$L L& uL
j
0) ', U &u' ! U# ! Q g dfD &!:
/!) ' 7 A ?!
&u G &!: R
.U 0) cu #cW0 s$ 0: C 90! 'Q&!5 )&#U iQ4 Z MA'^1U )"
!! " ./0 '^1,& ") MB 0,0 .U NC j
0 ) '1c ! 'Q&u/
.0 ! !D L .U 0) cu ( #cW0 ':0) dQ MB Û! 'Q&u/
.ED Q! s$ uD #Q !E ( ! d#f0 #cW0 1DL ^L
!/
.D& , #:. &G '#$&9 V 50 $ ' / $&9 &#g $&9 !. ! Q g $&9

(./040 Z!L5 s/< i U# .9!
&M !/
)&H $ ')./04 ( &G #cW0 V 50! ,L ! Q
`& ! '1D&D

)! ! '1D&^ 'A 0,0 ( ! H ) ( NO
# .U $&9 ! Uc!D j i1! ,. <D '# _cD.&G '#$&9 .U' $&9
\(. '04 &) j/ & d0.&G .&G '#$&9
K+! /0
)" !! " D NO , NC '$ .ED RELAY !9#
& "#$&D 0,0 &D ./04D ( &G ) V 50 $&9
( ( 0 1, ) # 0
0,&#c ( 2 0, 'Q4U $0
D& 'Q4U $ )<!' 0, cW 2&G 'U#) V 5) 0, 'Q4U $0 ( )<! 0, 2 9
./04 ( #cW!
0 0, 'Q4U $ .E &#H 2 0, )<! )" 9$ D D& s$ U
%?? < Mc
POLE
#cW0 .U #0 )" !! " !& 0' U!& G. . U
.U "#0#$&9" #&G_ g V0D DOUBLE POLE .:& G_ cD SINGLE POLE H) D&
D 1D D !D # #, #) sQ$ ^ Q&) V RELAY #cW
THROW
POLE 9#( V 50D 0& G. . 4 91g .: POLE " !! )" 0 2 0, .
.:
BREAK
#cW0 .U 950( 91c$ 0! 1D 0 2 0, )<!' . UD
D& '0/) ! #CU0 'H) .ED U
) '7 RELAY ?! U
A+ )! M&

! & 4 '( f )! " 2 0, 4 'U) L .ED
AC , DC 2 0,
VDC 230 VDC 12 ")
VAC 600 VAC 24 ")
PLC )\ D
2, ! # 0$ 0:L& #c " !D D& j .U U
TIME RELAY
10 ' #, A 0.5 ") '^Qf V0D "#) 2
.$ '#$&9 & G._ g d0$ 1 )" R$ ! 0 D&

3! 01
1DL& # .Q& # "#0# " #0# Z!D
ON DELAY
OFF DELAY
Qu! 2
! 0 1# #cW0 V0D
ON DELAY
XL .U 2 0, # 0$ 1D Q
.5! 2
& C0UD ', ( TIMER X E .U
#C5 j1D
OFF DELAY
2 0, ( Q
.5) 2
& C0UD ', ( 1# .U #C5 !D #cW0 .U
1- ON DELAY TIME CLOSED
'H)
NO '^1U .$ _cD ,A 5 TR &C0UD S1 cu .U
2-ON DELAY TIME OPEN
PL1 Û NO NC ^' 1U 5D VA ,A 5 TR
& C0UD S1 cu .U
3- OFF DELAY TIME OPEN

.U & X Q) '^1U_ g V0D S1 #cW .U
)&TR d0D 0: ,A 5 & 0D S1 (
&
4- OFF DELAY TIME CLOSED
1DL X )" ,A 5 .$ _c) )& &D

"#) ")R$ !D (' & fL $ C5 2 0, 05 TIMERS .$
:5 D+< PRESSURE SWITCH
%+ /
1#Q^0 s$
H) : Z, " #) cf 5 ./04
( PRESSURE SWITCH) NC 0) ./04D H!(

(CONTACT) 0! D .U "#) cf g 5 0!D 0: u $ 'Q!^ 1 !#W .U
(CONTACT) 0!_ cD )& &5 1, .U ' " ! Q!^ j
0 $&9 #
$&9 # 0 D
:5
%%/
LOGO
:6 ' $A;+ Â )$; ) *
SOFTWARE_ D&` " # 0 V0D # 0& #(0 ' U#! 1#Q^0 sQ$ #1 ./04D
LOGO %<
) ,&Q! 0& 1 / V0D LOGO _ D&` " d# ) gf d# ) H) .) V0D
#$ Q! 0U 0, D& 1 S & # " !D E!
230AC- 115AC- 24VAC -24VDC -12VDC $&9 Y D
+/
4 10A ^ &D -1
'# ' 16 -2
' &X X -3
V 5 #cW d# ) -4
Y# Y,R/) R E 1#Q^ s$ -5
) ,&Q 5 &-6
AND, OR,NOT,NAND,NOR,XOR H) '#1Û) jG -7
ON,OFF TIME DELAY 8 . -8
. U .24 -9
.) 6 -10
'<)&Q BLOCK 56 -11
'<)&Q MARKER4 -12
&42 -13
( SET&RESET) LATCH 42 -14
Sensor< -6U
*]
1 ZR9EL 4:L $ 4EL $ ! '0/ ^ X U '#$&9 .D.5 V ', 4:L .9$
1#Q^0
10,L )" &:'&L
'D 9,-!W
'$#
'4)) ") .$L<V4!& 4:L '$
$- '$ <0L
j#c0 1,REL .D.5-REL
DW0 'f&) '." `& _DfL

!
!. 4EL $ &A 0D! f '4
.5)- !'( 4
( ! U# ! \, ( . .D.5 ! U# $ w5DREL !'#,.

(1
4:L 04! $
. .^ L$L- ( V 50!04
&#c0 $ w5D !'^#5'

.$
'
.&#c0$ w5D- &5'D
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./04D ( &#0 '#
& a# '^#4$ #EU $ w5D 4EL
!& ` 4: ! 4 .#$& \D'$ <0L ( !D 8#Q 'Q.5D .#E REL!& ` 9&0i#.5D RE : D
.5D REL &#c)'#,.
$ w5D 4EL
45
4: 'D 9,!W
limit switch
45 Gu
photoelectric
45 Inductive
!,.
Capacitive
4: ! E
'# ultrasonic
limit switch 'D 9U 4:
V4E E! 2 0, d0( _ g V0D '#. #, #!_ D&` "( cW! V4<' 4)) .U
( 45 w)) V4E .0) 45
- %$&=
free position 89
&AB)
V4E E . .U cW!' #( D !
pre travel % -A1
#cW0^' 1, Q
cW!' #( &50D (' 4!' DR\ f
operating position -:L! 89
#cW0\ f #Q^ 9f )" contact 1, 5 '#( V0D \ f
overtravel
-:L!
'D&5$ #cW0^' 1, .$ cW!' #( &50D \ f

differential travel % 9<! %
'D&5$ #cW0^' 1, .$ cW!' #( &50D \ f
release travel : %
( '#Q^& ) 5\ f c!^' 1, ") E&&' :
.
momentary C5
'04& )& & 5' f D 45& AB! 1 ' .$
VG Maintained
\f \E&D w< ! L & ( 1 'f& "#5 1 'f& .$ #cW0\ f $ 45 CD
#Q^
limit switch 45 $ ' / 2 0, " )" #, .ED

'8#^$ '&: Slow break
'D& '&: Snap shoot
snap action %*< %& %
'^1U cW! .U '&5' 0 &AB# L cuUD Q ( cW!

E .U
L' 0 &AB cW! 1 c) .U 9U ) c '&50! 2 0, `& L ( #cW0
'##Q^ 9U ) 2 0,
2
w, ( NC NO ") NO NC ") 2 0, 50D '&5(
SLOW-BREAK CONTACT
'#cW0 '##Q^' 0 : ") &50D 2 0, U " 1$ &#A 0 .U 9U ) c 2 0, U(
( d0 Q
#cW #cW0 Q
d0( ) , U 0
.$ D &L #C5
Contact
0 !/ K+arrangement
#0 2 $ 2 0, j
make : _c! 0) ") 2 0, 50D ( ! UA E ) # .ED) 45 $ D ! 5
break : 0) _ c) ") 2 0, 50D ( UA # .ED) 45 $ D ! 5
continuous: ! UA 54! #0
dc , ac 45 , )" .ED
-N !
_#Q^0 , .!0 cW!' )" 0/) , U : cW!

Actuator
mounting consideration 0AU! A!.
uD !G
<! ( cam ) V4! 'D #cW0
R '!9) D UA ( ZD&50 #cW0 &50D " !) L '&4$ E BD &! #1
&0(Lf
A/
45 !
X )& '0/ #cW0
? !$A;+ x ) .
U !0
./04D ( ^ 1#Q ) H $L #: )L" &0 L 0 & '$ &`'$
)/!?MA :
!50D ). DR '$&L ! #
)
\#!E !50D ).
<D+
.
& )7 89 7
&
.
+ : -/ ]a & * NO,NC %

.
&! )7 ;
3
BERO SENSORS
.#$ ") '$ w5 " V4<' 4)!$ ! L 45

?
'#,.! REL .D.50 4#` Uc) &9 )< . INDUCTIVE :
V4E .D.50 # 0&0 )< . CAPACTIVE
V4E .D.50 '# E) . ULTRASONIC
V4E E .D !) 9 , $ w5 ' #Gf 'E) & PHOTOELECTRIC
INDUCTIVE PROXIMITY )=:/

SWITCH
') w)0 .$ iD&

,.) V4E E$ 4:L $ 45 1
9< 0D &L 4EL' #,.! 4EL .D.50 4#` Uc)&9 j) 45 ./04D
.
%&K -
EKO : EDDY CURRENT KILLED OSCILLATOR
0D )" 4RE ) ) '# E) .) &G #WU&/ (
OSCILLATOR&G '#H ) E) . '# D
!< ! 4#` Uc!$ .0^' ") OSCILLATOR! j ^ d 45 U 4:
9$ !< / !D&!0 ! 'D .&G ) ( OSCILLATOR
.UE ,.) V4E) 45 .D !< # &#4D < V4! ,. !: &Q0D
45
BD .X '!#
#10 !5 !< ! 4#` Uc .U
&0 < V4!9 ,. 45 RD #0
!54 < V4!BD !) ,. D !5 45 1.W ) &H&G
1 TRIGGER $ 45 .W$ XL 1 "#) .: " 90
.U &G &/ ^ $ X ON
&5 .U ,OFF , < " .#$ V4 45 R
!< !&) 4#` Uc & .U DR " "#) .:
1 &G $ TRIGGER &G \f OUTPUT NORMALLY Q
") '# 2,
OFF OR ON
") .ED 45 ! (2

DC , AC
*] ! !
dc current device
Q " 4: H$ .) i^0D $&9 )&U ' + '# D $&9 "#$ D !5
45 .:`& $&9
, i4: 45 D&` \) !5 ) $&9 "# ( & "#$ ) V 45 ^&
i 4
wN output configuration

) : Sourcing ( PNP
)Sinking ( NPN
, " &QD &004, !./04 ( &G &/
PNP -1 "#$ D !5&/ A ^& $&9 i 4
&004, 5D PNP !5 ^& !.! iE 4) .0D !D ).U . #0 )" ^& i 4
!&) iE !5 $ .) &Q0D $&9 ) + (SOURCING !5
NPN -2 D& "#$ !5 45 A ^& ! iE D &004, 5D NPN

$&9 ") !5^& i 4 ! iE #0 i5 &Q0D " `& _D &#4 #: !5 $&9 )"
&Q +!5
#g .U < " V4 45 D &004, ( \f on , off .5D , 45 NO,
#Q NC! H & . ( OFF PNP E D V4E 45 NO
. ( ON E 45 D NC
)" !! " D &/ 4 ) NO , NC ( COMPLEMENTRY
! ) . -N! ) ) .!
?
SHIELDED PROXIMITY SWITCH

i 1.D.5 1D &0, R#!< ! ( .0< S 4:L 15 !: '() '#,.
i
)& \U! ,. !< )" < . u) i, E ^ d^4 _ ) ,.) d SENSOR < i,
.ED) )' ^ .$L 2$ A ,.) d D ) '( 4&) 3 ") &Q ). ' 4:
UNSHILDED
( .EDL U 1: ): '#,. i 1! \U! ,. W0, !< !") .$L i, < 4#` Uc
E ): '1Û 45 ! ,. &: 9#( .EDL ^ ,.) d U s$ ` #0:L
&X 2#QH 45
< V4! 1
&( !) .ED "#$< V4! 1 '$&<D 45)(T
S = SXT
1! V<: j, V<5 j, '!<: ,.) V4E ') ) .ED 4: shielded H)
S new =1mmX 0.83= 0.83mm
! , ) & uD
' <) 4:L .)
'G 45 !3RG4 '#,.
A ;!-1 .&%
-2/P ! <MU % %
.
2 ? 2 % -3
.
- + -4 + ) %. M ). 6 0 7 + ). ) .
-5 %A ;%AN %

) & & * %
-6 7 !) ? 6
',& ^50D wQ !$ 4: .E : cu !5 -7
as-I \ C, !D -8
analog output ) c + 3 );& -9
!3 * /P
Capacitive proximity sensors

-:- %&K
\#!<$ w5D uD # 0&0 )< .D ', inductive proximity switch" #$' U#$ &
G4! 1 ER H) &#g ' #,.). 4EL
& )" 1 $ V4E )&.U jH ) H! '#,.!& 0 L )" 2 " Q 45 d^
'E) BD !) 'E! .# &G ( jH !' #( &#cD # 0&0 L !< .D d^4
&x$ output &G< $ 1 "#) .: " ' E! .W$ 4:x$ trigger &G 1 D
)" " V4< & .U on off 9# 2, 0' ##Q^ 90 : " &#c0 )on ,OFF X
0, " oscillator j
0D' # 2, \ ! E& jH !!' #
&#c0 d^4 ) # 0&0 L!<
90 : \ E& output& G< D Z$ trigger& G w50( "#) .: " 'E!'
#( 1' E)
'##Q^
-: -N ! . -?) $ a

Standard target& dielectric constant
V4< $ 4:L 45 .
V4< # 0 . ) ) !
* . - %$ ! -N
) 4:. H . V)10 ! 5 ) D (25.8 mm 8.5 =%85 '# 45

D ).U ! ) ! &Q " &L (&D ', &L )H
45 &D )" ) Z#0Q! (
!D '<D .
45 d^ ! (E : '5)
capacitive 3RG16 ? % '.
ULTRASONIC PROXIMITY SENSORS

%+ N * <
theory of operation - %&K
4:L $ 45 1D VA )& &w U V4E $ .^00( '# E) $ 45 1D

'##cW0 '##Q^' )" U) / ' : &#c00( '4 U!' E! $
Piezoelectric disk
2( '!#1 95D ' 4 U!' E! . $ w5D 9 Q10' # ") E) V0D &1
4:L ( )< V4E .D ).U . 'Q104!' E!' !&' E!" #$ 45) 2
(& ( U
45 9' # '#' E! , .$ / X 50
.
.
.
micro volt D )! " ,L KV 200 '

uQ, 30 '&!' E!
blind zone %$;
w5D L V4E 9#( .E ) )' 45 , i4: V 80 V 6 "#$ &0 '1Û) .ED
'$ 45
.
range definition
45 V4<" #$ '( 4! )\ i U0D 'Q104!' !&' E!" #$ 2

'^Qf " !! )" 45' #( !D .!
1( 45 s$ ( #,.!' #1 ) 9^Qf " !D 1!' #1
V4E $ 45 w5D L 1!' #1 ) .$
.
radiation pattern P -/P
& V 4: i# .$( V9u$ i, <$ D U )&: '( 4 !9U#$
( L : & V0D x 40:

#! 90!#
( ' : 4: 2 .E ) .$L !9# uD ! '( 4&5 ) \U! '$45.0
flat and irregular shaped surfaces !D;? ! D;?

)&d^4& #g 04) G : & 1 $ 2#QH0 V
& ]0AU!
45 L ' 4 U! XL' )" !! " E 3 ") &Q

.
%L A -'

&Q d^ &#H X w UD ( !L 'E 45 0: !4)
./04D XL DW0\ U!

.
operating modes -:L!=

diffuse mode W0,L -1
.
reflex mode ,L -2
.E V4E 45 \^1U w! 'E w5D U 45 E$ V4E ./04D U (

4:L w L 0 !Y0
.
-3
thru beam mode
! Q104D V Q104 X Q V4E .ED
K ) . c+ 1 %& a<

&5 cu&` '$ c '$&L &AB 9!. '&4 U .: .ED&#c0
% '.?
&0 (' 4! Qf V0D

_c! U
#cW0 ) Qf V0D
.
SONREG
45 Qu$ 1D &#Q! ! D siemens '&X '^$ ) ,&$ .ED
!' 1Û) 'D 9, ' D.$ -1
#!' 1Û!' D 9, -2
4:L .) 'D 9, -3
NO or NC -4
'U#) '( 4) = &uD 9^Qf V0D !&04) X analog A ! -5
%' 9/ ? Photoelectric sensors

!' D&C,
V4< $ 4: \^1U w U )' #Gf 'E) V0D
.
V4E U!&(' $ 45 w, ( E! Q104! 1D 9 , .U ' #Gf 'E) $ 45 1D
. V4E U& / X XL& #Q 0$ Z .$ 1D
.
u !./04
khz "#$ ") Y$ w5Du V0D./0 u )" &uL
f &D )" 5 30
!& 0: G 'XL&!: 250 ./04D \led Z
.
.$L 4: 2#QH V &1 $ )" 9u$ .$ d!4D .$ V9f DW ) V9U&L
]& )7!& excess gain

s$ i^0 )L" 9#( .E 0 'U & '$ ` '$ s$! '1#
. D 45 ' f
)! ( !D R# L
L
-1 1,
) -2
) '1#) " ( '# U &#g
) -3 /) ) '# ) \, f (
) -4 ) '5f &/$L \, ) &UW (
) -5 '#1A
V5( -6 & '$&#H
Excess gain
! '#u ! _D&` " 'HQU ( Q Z #cW0 !Q104
.
) H m12
' :9 1U
thru beam !^ &) 30 i^0D ', ( .D.50 '( 4) &0) 1 f ") &H
; %$
2 %N
& ?+

thru beam -1
Q104! Q" #$ E .U '( X &#c 4EL .D.50 ./04D feet 3000 .D.5 " !D .) &H
#cW0 )" Q104! / X& #c0
]%] thru beam effective beam -2
reflective or retroreflective scan ) < 7 -A$! .A -3
E .# '4 U! XL 5D V4E E .U

retroreflective scan effective beam -4
reflectors

.
'8` X $ w5D $ ' W) iQ4 .

'4 U) 4E E )\ U ./0 .U
diffuse scan
L!
V4< )" XL , .U .: 9E ( E) Q104! Q

4EL' )" 4 U! XL' #! .E U
.
'4 U!' E! R# (' &4!!
Diffuse scan effective beam

.
- %$&=
Dark
light
Thru beam for example
.
NO ( dark )
.
NC (light )
.
%$1 :6 * %' 5?!
laser ?!
0.03 mm 'Q
\ )&#^04D
4: .E U
Diffuse , thru beam
slot
Color mark
8?! -6<
Basic of PLC
1Dplc .! E!& !) 1$ inputs 1D ' R/! ) ,&Q_ D&` "
E&/! & $ouputs
- .plc
plc ' # , ) A ") 0D cpu .! Q104 0' ( DR !&, #Q ) <' .:)
inputs \ #^04D '#1Û) )) 95 cpu 9) ) 0 & R/! ) ,&Q U$
cpu /& & 1 / $ 1D outputs X digital ' ( #!
)analog ( '#A !)
cW0actuator cW!
) ) ' : _D&` " uDoperator panel s$ ' #! !) )" s$ ( )" !! "
&
.!cpu (' fL $ ) ,&Q D. j#uD ' #!\ $ 0D &)<' )" !! " Q 9E uD
)&Q #!5 ' # L' 0#
2, &GQ
") V 50
: V& -1 '#$&9
&X V0D -2 ! , '#$&9
1D -3 ! &0$ i4: 9Q#&V
1! &0 Q# ! V0D relays. &G ) ,&Q! &#( V0D ") &#H plc " )\
)"
Q !^ ! D. &#c i^0D# 0 uD& V & uD , ) i#
D.0.$ 9 ... Z '( f ( D.0 ) ,&Q ' X .D.Eplc ") 9 " )\
# 90
" ! 9 &G.1) '#$&9 plc # 0! ! # 'Q!.1 9! 9
] plc
-1MN ! %A a :N %/
-2? - ? )7+ !:
* & -3 % 3 8A!+ %/;3 &a
-4!;$A ? &]+ - !! xa'
-5!;$A %. <+ -1!w/
SIEMENS S7 200 S7 300 S7 400) siemens!) $+ !* Pplc %*]
s7 200
/ M3 * * )7 &! mico :N a & )
)7!;$A -U % .6 - ^ !;$A %.6:6 -U! %A
!w :
S7 300 s7 400
&! )7!;$A $+ U ) M3 8 -!+ * U M3
&! ) . s7 400 s7 300 * / AA. . ! < % !3
! $ /
K number system .

binary bits ( 2$ ) bit C, ) on , off ( 0 , 1!) 9) ) 0DR/Dplc '8#
./04 &U) , #: (
!'#
-1 decimal systemK L
( weight base ) ) (digit
L
9.:
'#)# #5 ( ./04!& W CU
)'U K -2
binary system
( ./04plc
G UH CU 0,1 i#& V0D 0,1 L ! .#) ( 0 1= 2 )\ E) 2$

V
& j u0D j
D , H 2= 21 2$ &! 4D V
& most significant bit
D H! ( 7 128 = 2
. -& +
< binary decimal

"#!#! W )" 1 " 5Q -1
1 &W V
' $ 0 -2
L!\ E -3
'H)
bit , byte, word , double word
nipple = 4 bit
byte = 8 bit
word= 16 bit = 2 byte = 4 nipple
dword= 2 word= 32bit= 4 byte= 8 nipple
plc 7 8;!& 0 , 1
%'U . BCD
.: 4 ' U &QD V9U) &W V
' D&W
DIGITS .!!' ( C,L ./04
&G. <' 9 H) E&/!
K 16
HEXADECIMAL
& &#Q! ( CU ./04D BITS & " Q$

& W . ") D50 HEXA
1C
") D50 HEXA &W
( &#H 4 BITS .: R)&$
%<; 6 TERMINOLOGY
-1 SENSOR
9 H) '#$&9
' #G DR# )" 5) PUSH BUTTON
-2 ACTUATOR
' )" E /' #$&9 XL 5D PLC '#G DR#(
! $ ' H)

-3 DISCRETE INPUT
2( 0 ) 0 ( 2( 24 ) _c) .$ 1 X^ D VA 2( 24 D 4: V9U) 0)
0) (
M3 -4 ANALOG INPUTS % 1

!. 0
&!04) 90!# &0 "#$
4 DC ) 20) &#Q 0 ) 20) &#Q 0 2( 10
-5 DISCRETE OUTPUT
)" / D PLC " Q 0 , 1 D 0 0, j) wQ5) _ c cW) '# V0D
#cW Q!
) c + 3 -6 ANALOG OUTPUT
2( 10 0 ") D !& )! " 04) '!#
DC &#Q) ) 20 4 ") # H) . cW#
'U#) 'Q4U$ d0D wQ5) ( V 50D cf #0 5D 9< '^#
-7 CPU

&/0D &R/! ) ,&Q U$ .!& 1$ 1D 4#&$ &#) " Q
'#$ 0 #! , #Q' , 1) )" R0 .& / H) #!$ 1D & /&
%aA -8 PROGRAMMING
'U#) '!9) #U0 &) 05D ) ,&Q
&)<' $ PLC '<)&Q .D. `&U)& L " )<!' )" Q STL , FBD, LADDER
-9 LADDER
& G. VA $&9 .) H!D ! W (
" Q ' #$&9 # 0' QWD CU
$&9 E^' 1, ' D 9U ( / #! #U0 &L 0 QW ' QX &Q0 &G
"#!#! W& )" 1

H! ( I 0.1 , I 1.2 E) &U D ! D !9U) .) Q0.0
- 10 STATEMENT LIST ( STL )
H) '# &)<' Q c )./04D "! 'QD&
'c C
- 11 FUNCTION BLOCK DIAGRAM ( FBD )
_D&` " '<)&Q./0
U #! _D #! $ "#0/0! 9 ) !.U 9U &QD '#

( 9#
-12 PLC SCAN

PLC '#! d4
&1$ !. UD VA ) ,&Q!1D VA '# <4 #!$ L .D.<D! E&/ 1D PLC VA
V<:& ! '#L L D I/0 .D.E ") U# &0 ( '#U)R !. .!0 '#
-13 SOFTWARE
9)./0 05 L)& &QQ $ ' /) PLC cW 0!) \#^04D 0 ! &#Q
! , 'Q
-14 HARDWARE
9E '<)&Q $!./04 PLC ! , 'Q) H
a 15 MEMORY SIZE

KILO = K= 1000 UNIT
&#Q! " V 0 .U 1K = 1024
L = 210 1024
)! " 1024 BIT 1024 BYTE 1024 WORD
-16 RANDOM ACCESS MEMORY ( RAM )

'#GW .&
\) &#c0!" !) DR/0 ./04 & #c 90G
&9#( E! !) .! " D &
Z' D !5 'D^ $ E )" .$L Z 9& ( E! !) .1 $&9 .1( .U 9U 2

-17 READ ONLY MEMORY ( ROM )
$7 1
& )^#c !) : ( ./04 &#c " !D L 1( 9#( &1 & !) , )" ,
#cW0 ) ,&Q" DR/0 ./04 9# E! !) .1 L $&9 ^ 1, .U 954)PLC
-18EPROM (ERASEABLE PROGRAMABLE READ ONLY MEMORY)
) ,&Q' ( $^) &#c& #c0\ U!0
./0 $ L 9# ) d4) i 1( &1 9# E!!) ULTRA VILOT ' (X 9E
uD U' #<4U$EEPROM 9# ) d4! $&9 ./04
-19FIRMWARE
)\ &V4D #cW0 ) ,&Q EPROM ( PLC jG 05D PLC '# L
$+)
) -1 05 : ) ,&Q )& ) ,&Q 9E ") 9#!5 V0D 0 '<)&Q
) -2 !) : ) 0:L ) $ ! # &
H) ) ,&Q $ 2! 0 . ")R
) -3 D&0 !&#c0 )!$ 05 : ! , ! ' $PLC
!; A - : :+
-1
-2
-3
-4
PLC
9E : '<)&$ 9E ! V0D &#QR, Y# SOFTWARE!./04 '$ 0V0D VA ) ,&Q
#!5 ) ,&Q $ PLC 05D )& ! # " `& 9E # _D $ $ '<)&Q
9<$ PLC
'<)&QSOFTWARE
9E "#$ # $ '<)&Q PLC
( L a/0, PLC SIEMENS S7 200 MICRO s$ dfD ' #

'0#, )' 0$
)' ( ./04!!' 9! 1#Q^0 PLC
j ( 2$ A & &0) $&9 .) 9 D ,L s$ .ED PLC $&9 , du0D

CPU 222 DC DC DC
&/ VA . 9# .! $&9 ! W )"
MODE SWITCH
RUN ' #( D PLC '# R/! ) ,&Q #U0$ 1D ! D
STOP ' #( D PLC j
0)
TERM ' #( D PLC #cW0 C, #0 $ '<)&Q 9< d!4D \f(
Analog adjustment . '!#
Qf ( H) ./04 & ' .:' ( ,R/) '!#
Qu 0)
'D 9, Qf
. )"
)79 %79
) ,&Q $ 0: ( f (' & f
' 4 (' f
-3 ]& %79
9# _c V0D VA .& / '( f # 0 '0( f V0D &#c

, cpu &/ . & .DR0 .: U
H) cpu 221 6 input 4 output 'U !) D .ED L
cpu 222 8 input 6 output "##( f" # (' f! " D
A A status indicators
#0$ $
run U &u plc \f ( run !D

Stop & U plc j
0\ f(
X^ D 9) ) . D ).U & . '$ 1) 'Q! & u &/ . #Q Q!
4:" 1" 24vdc 9) ) 0' Q! u0(
0AU! installing
)* ! 6
-3 1+
i/o numbering
V
byte , H bit
&/ .
L df) .E
-3 input input simulator
-3 A!3 A A!3
output
) H &D ! Q .$ 9# V0D&/
plcE ) # ! '94 'U .$ \) ) 0
! jH
./04D 5!) !',R/
.ED manual ") , #, ) d#f0 plc s7 300, 400, 200

%79 ] -N +
-1 OP
, #Q s$ \f uD' #$ 0 G & & S7 200 2

H)
%a PLC
1U U)R0 .' #1Û! H) : 'D)& L
'#f D& $ 45 D50 L !X U#!D , #Q #:& ! H) : ' /)& L
'D&4 . : '# & 4 $ ' /)& L
./04D SOFTWARE cWD ) ,&Q $ #1 PLC
-1 SYMBOLS
df '$ ' '#!40$ '0#!4 " !) &/ . H) V 50 , ) ") )
SYMBOL " CONTROL ON " = I 0.0
-2 CONTACTS
-3 COILS
H!D RELAY &/ ( V 50D ' $ ' !' #$&9 & G._ 150D .$ !D Q
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Overview
Cost Savings
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Date 09/06/00, Page 17
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PROFIBUS
Overview
Solution for all your Automation Needs
Internet
Internet
Enterprise
Peer-to-Peer
PROCESS FIELD BUS
Cell Level
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Overview
Date 09/06/00, Page 8
Overview
Solution for all your (continued)
1,900 products from more than 280 different vendors
I/O
Valves
Tools
SIEMENS
Software
Drivers
Drives
SIMOVERT SC
6SE7016-1EA30
WR 2,2kW
Nr. 467321
Controllers
Training &
Services
Network
Components
Instruments
PC Boards
HMI
see Electronic Product Guide on www.profibus.com for complete list
Overview
Date 09/06/00, Page 9
Overview
Peer-to-Peer (Fieldbus Message Specification FMS)
Peer-to-Peer
Connection oriented communication

Definition of communication objects
Transmission rate up to 12 Mbaud
Several masters can participate
Master-master communication
Several master can write to the same field device
Up to 244 bytes of user data
Overview
Date 09/06/00, Page 10
Overview
High Speed I/O (Decentralized Periphery - DP)
High speed data exchange
Transmission rate up to 12Mbaud
Several masters can participate
ONE master ONLY can write to a field device
Up to 244 bytes of user data
Same cables & components as Peer-to-Peer
Operation together with Peer-to-Peer in one
network possible
Overview
Date 09/06/00, Page 11
Overview
Hazardous Area (Process Automation - PA)
Protocol is DP - PA field devices are controlled by
standard DP Master
According to IEC 1158-2 - different physical setup
Transmission rate 31.25kbaud
Power and data are transferred via the same wire
Overview
Date 09/06/00, Page 12
Overview
Reliable & Future Oriented
because PROFIBUS is deterministic
because methods for diagnostic & error detection
are built into the system
because PROFIBUS International ensures the
quality together with test labs
because a detailed test & certification procedure is
available & established
Overview
Date 09/06/00, Page 13
Overview
Cost Savings
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Overview
Date 09/06/00, Page 17
Bus Physics & Wiring

PROFIBUS wiring/installation can be done with:
Copper
Fiber optic
Infrared & RF components

Date 09/06/00, Page 1

PROFIBUS Segments
Connected via
repeaters
New segment when
maximum length or
number of devices per
segment is reached

Date 09/06/00, Page 3

PROFIBUS Segments - Repeater
Segment 1
Segment 1
Isolation
Segment 2
s

Date 09/06/00, Page 4

PROFIBUS Segments - Nodes/Devices
Up to 126 addressable nodes per network
Up to 32 devices per segment
What counts as device?
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PROFIBUS
Nodes (e.g. I/O)
Repeater

Date 09/06/00, Page 6

Up to 126
addressable
nodes per
network
PROFIBUS Segments - Example

Address #0
Address #31
Address #30
Address #60
Up to 32
devices per
segment
No Address
Address #120
Address #90
Address #91
Address #61
No Address
No Address
Address #121
No Address
Address #125
= Repeater
= OLM

Date 09/06/00, Page 7

Installation
Drop Lines
Cable
Distances
Termination
Shielding &
Grounding

Date 09/06/00, Page 8

Installation - Shielding & Grounding
Improves EMC behavior
Provides a low impedance (short) return path for noise and
current
Reduces the emission from the bus
!!!
!!!
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Date 09/06/00, Page 9
PROFIBUS Basics
Active Stations
PC
PLC
PROFIBUS
Passive Stations (Field Devices)
PROFIBUS Basics
Date 09/06/00, Page 1
PROFIBUS Basics
High-Speed Data Exchange - Startup Sequence
Power ON/
Reset
Parameterization
Download of Parameters into the Field

Device (selected during Configuration
by the User)
I/O Configuration
Download of I/O Configuration into the

Field Device (selected during
Configuration by the User)
Data Exchange
Power ON/Reset of Master or Slave
Cyclic Data Exchange (I/O Data)

and Field Device reports Diagnostics
PROFIBUS Basics
Date 09/06/00, Page 5
PROFIBUS Basics
High-Speed Data Exchange - Parameterization
Parameter Download (up to 244 bytes)
Master
Slave
Features Implemented in Device
Described in GSD File
Processed by Configuration Tool
Selected at Configuration
Examples:
Enable Channel Diagnostic
Operation Range for Analog Channels
(e.g. 10V or 0..10V)
Fail Safe Behavior (e.g. Hold Last
Value)
= Parameterization Data
= Confirmation (Data Received)
PROFIBUS Basics
Date 09/06/00, Page 6
PROFIBUS Basics
Parameterization (continued)
Parameter selection with Configuration Tool
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Fewer DIP Switches - NO Handheld - NO Extensive Additional Documentation

User defines every Function in ONE Tool.
PROFIBUS Basics
Date 09/06/00, Page 7
PROFIBUS Basics
High-Speed Data Exchange - Configuration
Configuration Download (up to 244 bytes)
Master
Slave
Possible I/O Selections described in GSD File
Processed by Configuration Tool
Selected at Configuration
Examples
8DI (1 Byte), 8DO (1 Byte)
2AI (2 Words), 2AO (2 Words)
RS232 Interface, Counter Module
= Configuration Data
= Confirmation (Data Received)
PROFIBUS Basics
Date 09/06/00, Page 8
PROFIBUS Basics
Configuration Tool (continued)
I/O selection with Configuration Tool
PROFIBUS Basics
Date 09/06/00, Page 9
PROFIBUS Basics
High-Speed I/O - Data Exchange & Diagnostics
Data Exchange (up to 244 bytes)
Master
Slave
Slave indicates diagnostics to report

Master
Slave
= Output Data
= Input Data
= Diagnostic Indicator
PROFIBUS Basics
Date 09/06/00, Page 11
PROFIBUS Basics
Data Exchange & Diagnostics (continued)
Diagnostic Request and Response (up to 244 bytes)
Master
Slave
Data Exchange (up to 244 bytes)

Master
Slave
= Diagnostic Request
= Diagnostic Response
PROFIBUS Basics
Date 09/06/00, Page 12
PROFIBUS Basics
Diagnostic Response (continued)
Up to 244 Bytes
Header
6 Bytes
Mandatory
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PROFIBUS Basics
Date 09/06/00, Page 13
PROFIBUS Details
PROFIBUS DP Services
Master Class 1
Read Diagnostic
Upload, Download
(De)Activate Parameters
(De)Activate Slaves
Set Operation Mode
Master Class 2
Read Diagnostic
Set Station Address
Read Configuration
Read I/O
Take Over Control of 1 Slave
Parameterization
Configuration
Data Exchange
Controls the Field Devices

Parameterization
Configuration
Cyclic Data Exchange
Read Diagnostic
Field Device (Slave)
! Master Class1 and/or Class 2 and/or Slave can be implemented in one Device !
PROFIBUS Details
Date 06/22/00, Page 1
PROFIBUS Details
Electronic... (continued)
GSD
Each slave/class 1 master device needs an Electronic

Device Data Sheet (= GSD file)
All features/characteristics/parameters of the device
are defined in this file
Simple text file (ASCII-format)
Information out of the data sheet is read by
configuration tools
File is created by device manufacturer
On www.profibus.com youll find
a GSD editor tool to create data sheets
a GSD checker (included in the editor)
a GSD library
PROFIBUS Details
Date 06/22/00, Page 2
PROFIBUS Details
Electronic... (continued)
GSD
File extension identifies language

.gsd as minimum requirement (language should be English)
Either .gsd or all other
English = .gse
French = .gsf
German = .gsg
Italian = .gsi
Portuguese = .gsp
Spanish = .gss
PROFIBUS Details
Date 06/22/00, Page 3
PROFIBUS Details
GSD
Electronic... (continued) - File Structure

#Profibus_DP
Text Description For Parameters (O)
;<Prm-Text-Def-List>
PrmText = ...
EndPrmText
;<Ext-User-Prm-Data-Def-List>
Extended Parameter Definition (O)
ExtUserPrmData = ...
EndExtUserPrmData
;<Unit-Definition-List>
General Data (M)
GSD_Revision = ...
;Slave-specification
Field Device Related Data (M & O)
Freeze_Mode_supp = ...
;<Module-Definition-List>
Module (I/O) Definition (M)
Module = ...
(M) = Mandatory (O) = Optional
EndModule
PROFIBUS Details
Date 06/22/00, Page 4
PROFIBUS Details
File Structure... (continued)
GSD
Version According to Standard

Vendor/Manufacturer Name
Device Name (Displayed in Config Tool)
Unique ID Number per Product
Mandatory for Class 1 & Slave Devices
Issued by PTO
Services Supported (0=DP; 1=DP&FMS)
Type (0=Slave; 1=Master)
Supported Transmission Rates & Related
Timing Parameters
PROFIBUS Details
Date 06/22/00, Page 5
PROFIBUS Details
File Structure... (continued)
GSD
1=Synchronization of Input Data

Supported
1=Synchronization of Output Data
Supported
1=Transmission Rate Detected by Device
0=Address can NOT be set via PROFIBUS
1=Station Expandable
Length Definitions for Modular Stations
Maximum Number of Diagnostic Data
Reported by the Device
Used by Configuration Tool
PROFIBUS Details
Date 06/22/00, Page 6
PROFIBUS Details
Data Exchange - SYNC/UNSYNC
In Normal Mode, When the Outputs Are Received by the Slave
ASIC, They Are Immediately Given to the Slave Firmware for
Writing to the Physical Outputs
MASTER
Outputs to Slave
DATA x
DATA x
Physical Outputs
Normal Mode
When a SYNC Control Command is Sent, the Last Set of Received

Outputs is Transferred to the Slave Firmware and Then This
Transfer is Blocked
MASTER
MASTER
SYNC
DATA x
DATA x
Physical Outputs
Sync Mode
Outputs to Slave
DATA y
DATA x
Physical Outputs
Sync Mode
Normal Mode Operation Resumes After an UNSYNC Command
PROFIBUS Details
Date 06/22/00, Page 7
PROFIBUS Details
Receive Buffer
Outputs (x) to Slave 3
DATA x
Outputs (y) to Slave 4

Outputs (z) to Slave 5
SYNC Broadcast
Outputs (a) to Slave 3

Users Buffer
Physical Outputs = x
DATA x
DATA y
DATA y
DATA z
DATA z
DATA
DATA
DATA
DATA
DATA x
a
DATA x
DATA ay
X
X
DATA y
DATA az
DATA z
Physical Outputs = y
Time Lag Between Data

Appearing at Physical
Outputs of Different Slaves
Physical Outputs = z
Physical Outputs = DATA Data is Immediately
Transferred to Users
Buffer & Physical Outputs
Appear Simultaneously
Physical Outputs = DATA For All Slaves in Groups
Indicated
Physical Outputs = x
Physical Outputs = y
Physical Outputs = z
After SYNC, Data Transfer

to Users Buffer Is
BlockedOnly
Buffered in Receive Buffer
for All Slaves in Groups
Indicated
PROFIBUS Details
Date 06/22/00, Page 8
PROFIBUS Details
Receive Buffer
Users Buffer
SYNC Broadcast
Outputs (b) to Slave 3

UNSYNC Broadcast
DATA a
DATA
DATA ax
Physical Outputs = a
DATA a
DATA ay
DATA a
DATA az
DATA b
a
DATA a
DATA b
a
DATA
X
X
DATA a
DATA
DATA b
a
DATA a
DATA b
b
DATA a
DATA b
DATA
DATA ab
Data is Immediately
Buffer & Physical Outputs
For All Slaves in Groups
Indicated
Data Transfer to Users

Buffer Is BlockedOnly
Buffered in Receive Buffer
for All Slaves in Groups
Indicated
Physical Outputs = b
Physical Outputs = b
Data is Immediately
Buffer, Physical Outputs
& Slaves Go Back Into
Normal Mode For All Slaves
in Groups Indicated
PROFIBUS Details
Date 06/22/00, Page 9
PROFIBUS Details
PROFIBUS Message Structure
SD
LE
LEr
SD
DA
SA
0x68
0x68
FC
DSAP
0x3D
SSAP
DU..
FCS
ED
0x3E
x ..
0x16
SD:
LE:
LEr:
DA:
SA:
FC:
Start Delimiter
Net Data Length (DU) + DA, SA , FC, DSAP, SSAP
Length repeated
Destination Address (Where the message goes to)
Source Address (Where the message comes from)
Function Code ( FC=Type & Priority of Message)
DSAP:
SSAP:
FCS:
ED:
Destination Service Access Point (Communication Port of Receiver)

Source Service Access Point (Communication Port of Sender)
Frame Checking Sequence
End Delimiter
= Included in FCS
PROFIBUS Details
Date 06/22/00, Page 11
PROFIBUS Details
PROFIBUS Character Format
Start
Bit
0
Data Data Data Data Data Data Data Data Parity Stop
Bit
Bit
Bit
Bit
Bit
Bit
Bit
Bit
Bit
Bit
0
1
2
3
4
5
6
7
1
LSB
MSB
Each character is 11 bits

(Start-, Stop-, (Even) Parity- and 8 Data bits)
PROFIBUS Details
Date 06/22/00, Page 12
PROFIBUS Details
Communication Ports (Service Access Points)
Is it?
Parameterization
Configuration
Output Data
Diagnostic Request
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PROFIBUS Details
Date 06/22/00, Page 13
PROFIBUS Details
Communication Ports (continued)
SAP
#60
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Def
SAP
lt
SAP
#62
#61
SAP
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mail...
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#
ress
d
d
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Configuration
PROFIBUS Details
Date 06/22/00, Page 14
PROFIBUS Details
Communication Ports (continued)
D P M a s te r
D P S la v e
F u n c tio n
D ec.
D a ta _ E x c h a n g e
H ex
D ec.
H ex
R D _ In p
62
3E
56
38
R D _ O u tp
62
3E
57
39
S la v e _ D ia g
62
3E
60
3C
S e t_ P rm
62
3E
61
3D
C h k _ C fg
62
3E
62
3E
G e t_ C fg
62
3E
59
3B
G lo b a l_ C o n t r o l
62
3E
58
3A
S e t_ S la v e _ A d d
62
3E
55
37
PROFIBUS Details
Date 06/22/00, Page 15
PROFIBUS Details
Startup Sequence (continued)
Power ON/
Reset
Parameterization

by the User)
I/O Configuration

Data Exchange

PROFIBUS Details
Date 06/22/00, Page 17
PROFIBUS Details
Startup Sequence - Parameterization
SD
LE
LEr
SD
DA
SA
0x68
0x68
FC
DSAP
0x3D
SSAP
DU..
FCS
ED
0x3E
x ..
0x16
Up to 244 Bytes
7 Bytes
Mandatory
Device Specific
(Optional)
PROFIBUS Details
Date 06/22/00, Page 18
PROFIBUS Details
Parameterization (continued)
Parameters are sent once after Power On/Reset
First 7 bytes are mandatory for every field device
Mandatory parameterization consists of:
Response Monitoring Time
TSDR Time for Master/Slave Timing
Freeze/Sync Mode
Lock or Unlock Slave for this Master
Assignment to Group
Master Address
Ident Number
Slave confirms receipt with short acknowledge
PROFIBUS Details
Date 06/22/00, Page 19
PROFIBUS Details
Parameterization (continued) - Mandatory
0
Octet 1
Reserved
WD_ON (1=Response Monitoring (Watchdog) Activated)
Freeze_Req (1=Support of Freeze Mode Required)
Sync_Req (1=Support of Sync Mode Required)
Unlock (See Table below)
Lock (See Table below)
Lock Unlock
0
0
0
1
1
0
1
1
Meaning
Min TSDR and User Parameters are allowed to be overwritten
DP-Slave is NOT locked for other Masters
DP-Slave is locked for other Masters; all parameters are accepted
DP- Slave is NOT locked for other Masters
PROFIBUS Details
Date 06/22/00, Page 20
PROFIBUS Details
Parameterization - Mandatory (continued)
Octet 2
WD_Fact_1
Octet 3
WD_Fact_2 (Watchdog (s)=10ms * WD_Fact_1 * WD_Fact_2)
Octet 4
TSDR (Time the field device waits before it responds)
Octet 5
PROFIBUS Ident Number (high byte)
Octet 6
PROFIBUS Ident Number (low byte)
Octet 7
Group_Ident (8 groups; bit x is set -> devices belongs to group x)
PROFIBUS Details
Date 06/22/00, Page 21
PROFIBUS Details
Parameterization (continued) - Device Related
Each device can use Octets 8 - 244 for device/

module-related information (e.g. startup
information)
Takes the place of DIP switches (e.g. set range of
measurement for an analog channel)
PROFIBUS Details
Date 06/22/00, Page 22
PROFIBUS Details
Parameterization (continued) - Example GSD File
PROFIBUS Details
Date 06/22/00, Page 23
PROFIBUS Details
Power ON/
Reset
Parameterization

by the User)
I/O Configuration


Data Exchange
PROFIBUS Details
Date 06/22/00, Page 24
PROFIBUS Details
Startup Sequence - Configuration
SD
LE
LEr
SD
DA
SA
0x68
0x68
FC
DSAP
0x3D
SSAP
DU..
FCS
ED
0x3E
x ..
0x16
Up to 244 Bytes
Simple and/or Special

Identifier Format
PROFIBUS Details
Date 06/22/00, Page 25
PROFIBUS Details
Configuration (continued)
Configuration is sent once after Power On/Reset
Master sends configurations to Slaves
any device-specific configuration
I/O configuration
Slave confirms receipt with short acknowledge

acknowledge configuration (Short Acknowledge E5h)
check configuration information for validity
PROFIBUS Details
Date 06/22/00, Page 26
PROFIBUS Details
Configuration (continued) - Simple Format
Additional Configuration Data (Simple and/or Special Format)
7
0
Identifier 1 (1 Byte per Module for Simple Format)
Data Length for Input and/or Output Data (NOT for Special Format)
0000=1 Byte/Word...
1111=16 Bytes/Words
Data Definition
00=Special Format (see page 28)
01=Input
10=Output
11=Input & Output
Size Data Unit (NOT for Special Format)
0=Byte
1=Word
Data Consistency (NOT for Special Format)
0=Byte/Word
1=Whole Length
PROFIBUS Details
Date 06/22/00, Page 27
PROFIBUS Details
Configuration (continued) - Example Simple Format
0
Data Length
1010=11 Words
Data Definition
10=Output
Size Data Unit (NOT for Special Format)
1=Word
Data Consistency (NOT for Special Format)
0=Word
PROFIBUS Details
Date 06/22/00, Page 28
PROFIBUS Details
Configuration (continued) - Special Format
Header
Header
7
I/O Data
Specification
Vendor
Specific Data
Additional Config Data

(Simple or Special Format)
0
Length of Vendor Specific Data
0000=No Data
0001-1110=1-15 Bytes
1111=No Data
00=Special Format (FIXED)
Input/Output
00=No I/O
01=One Byte for Input Data Specification follows
10=One Byte for Output Data Specification follows
11=One Byte for Output & 1 Byte for Input Data Specification follows
PROFIBUS Details
Date 06/22/00, Page 29
PROFIBUS Details
Configuration (continued) - Special Format
Header
I/O Data
Specification
Header
7
Vendor
Specific Data
Additional Config Data

(Simple or Special Format)
0
Data Length for Input or Output Data
000000=1 Byte/Word...
111111=64 Bytes/Words
Size Data Unit
0=Byte
1=Word
Data Consistency
0=Byte/Word
1=Whole Length
PROFIBUS Details
Date 06/22/00, Page 30
PROFIBUS Details
Configuration (continued) - Example Special Format
1 Byte for Input Data Specification & 3 Bytes

Vendor Specific Data follow
36 Bytes of Input Data with Consistency
over whole Length
3 Bytes of Vendor Specific Information
PROFIBUS Details
Date 06/22/00, Page 31
PROFIBUS Details
Configuration (continued) - Example Telegram
1st
2nd
3rd
Module Module Module
= Simple Format
= Special Format
PROFIBUS Details
Date 06/22/00, Page 32
PROFIBUS Details
Configuration (continued) - Example GSD File
PROFIBUS Details
Date 06/22/00, Page 33
PROFIBUS Details
Power ON/
Reset
Parameterization

by the User)
I/O Configuration


Data Exchange
PROFIBUS Details
Date 06/22/00, Page 34
PROFIBUS Details
Startup Sequence - Data Exchange Request
SD
LE
LEr
SD
DA
SA
0x68
0x68
FC
x
DU..
FCS
ED
x ..
0x16
Up to 244 Bytes
Application Specific
Data
PROFIBUS Details
Date 06/22/00, Page 35
PROFIBUS Details
Startup Sequence - Data Exchange Response
SD
LE
LEr
SD
DA
SA
FC
DU..
FCS
ED
0x68
0x68
0x08
x ..
0x16
Up to 244 Bytes
Data
PROFIBUS Details
Date 06/22/00, Page 36
PROFIBUS Details
Data Exchange (continued) - Example GSD File
PROFIBUS Details
Date 06/22/00, Page 37
PROFIBUS Details
Startup sequence (continued) - Diagnostic
When does the master request diagnostic?
Before sending the parameter download to make sure
the field device is available
Before entering the data exchange mode to validate
parameters and configuration and make sure the field
device is ready
During data exchange whenever indicated by the field
device
PROFIBUS Details
Date 06/22/00, Page 38
PROFIBUS Details
Diagnostic (continued)
Power ON/
Reset
Parameterization
Are you there?

(Check whether field device is available)
Parameters & configuration ok?

(Validation of download)
Are you ready for data exchange?
I/O Configuration
What happened?
(Master fetches diagnostic as indicated by
field device)
Data Exchange
PROFIBUS Details
Date 06/22/00, Page 39
PROFIBUS Details
Diagnostic (continued) - How is it indicated
during the Data Exchange?
SD
LE
LEr
SD
DA
SA
FC
DU..
FCS
ED
0x68
0x68
0x0A
x ..
0x16
Field device raises red flag in

Data Exchange response
Up to 244 Bytes
Data
PROFIBUS Details
Date 06/22/00, Page 40
PROFIBUS Details
Diagnostic (continued) - Request to Field Device
SD
LE
LEr
SD
DA
SA
0x68
0x68
FC
DSAP
0x3C
SSAP
0x3E
FCS
ED
0x16
PROFIBUS Details
Date 06/22/00, Page 41
PROFIBUS Details
Diagnostic
Startup Sequence
(continued)
- Parameterization
- Response from Field Device
SD
LE
LEr
SD
DA
SA
0x68
0x68
FC
DSAP
0x3D
SSAP
DU..
FCS
ED
0x3E
x ..
0x16
Up to 244 Bytes
6 Bytes
Mandatory
Device Related
(Optional)
Identifier Related
(Optional)
Channel Related
(Optional)
PROFIBUS Details
Date 06/22/00, Page 42
PROFIBUS Details
Diagnostic (continued) - Mandatory
0
Octet 1
Diag.Station_Non_Exist (Field device doesnt answer; set by master)
Diag.Station_Not_Ready (Field device not ready for data exchange)
Diag.Cfg_Fault (Error in configuration data)
Diag.Ext_Diag (Field device reports extended diagnostic information)
Diag.Not_Supported (Requested feature not supported by field device)
Diag.Invalid_Slave_Response (Set by master)
Diag.Prm_Fault (Error in parameter data, e.g. Ident Number)
Diag.Master_Lock (Field device controlled by another master; set by master)
PROFIBUS Details
Date 06/22/00, Page 43
PROFIBUS Details
Diagnostic - Mandatory (continued)
0
Octet 2
Diag.Prm_Req (Field device needs to be paramterized)
Diag.Static_Diag (Field device can not provide valid data)
always set to 1
Diag.WD_ON/OFF (Response monitoring in field device activated/de-activated)
Diag.Freeze_Mode (Field device is operating in FREEZE mode)
Diag.Sync_Mode (Field device is operating in SYNC mode)
Reserved
Diag.Deactivated (Set by master)
PROFIBUS Details
Date 06/22/00, Page 44
PROFIBUS Details
Diagnostic - Mandatory (continued)
Octet 3
Reserved
Diag.Ext_Overflow (Too much extended diagnostic data)
Octet 4
Diag.Master_Add (Address of controlling master; FFh if none)
Octet 5
PROFIBUS Ident Number (High byte)
Octet 6
PROFIBUS Ident Number (Low byte)
PROFIBUS Details
Date 06/22/00, Page 45
PROFIBUS Details
Diagnostic (continued) - Optional: Device Related
Up to 62 bytes Device Related information
Meaning is manufacturer specific
Should be described in GSD file
Header
Data length
(including header)
00 (Fixed)
PROFIBUS Details
Date 06/22/00, Page 46
PROFIBUS Details
Diagnostic Device Related (continued) - Example
GSD File
Meaning: Bit 0 of the Device Related

Diagnostic is set to 1 - Field
voltage missing!
PROFIBUS Details
Date 06/22/00, Page 47
PROFIBUS Details
Diagnostic (continued) - Optional: Identifier Related
Based on modular system
Each module has one identifier
No additional description
necessary
Header
Data length
(including header)
01 (Fixed)
PROFIBUS Details
Date 06/22/00, Page 48
PROFIBUS Details
Diagnostic Identifier Related (continued) - Example
0
Identifier Related Diagnostic; Length = 4 Bytes
Identifier 0 & 6 (Module 1 & 7) with Diagnostics
Identifier 8 (Module 9) with Diagnostics
Identifier 23 (Module 24) with Diagnostics
PROFIBUS Details
Date 06/22/00, Page 49
PROFIBUS Details
Diagnostic (continued) - Optional: Channel Related
3 bytes per channel
Octet 1
Identifier number
10 (Fixed)
Octet 2
Channel number
01 = Input
10 = Ouput
11 = Input/Output
Octet 3
Error type
001 = Bit
010 = 2 Bit
011 = 4 Bit
100 = Byte
101 = Word
110 = 2 Words
Pre-defined error types

Vendor specific types possible
1-short circuit
2-under voltage
3-over voltage
4-overload
5-over temperature
6-wire break
7-upper limit exceeded
8-lower limit exceeded
9-error
10-15 reserved
16-31 manufacturer specific
PROFIBUS Details
Date 06/22/00, Page 50
PROFIBUS Details
Diagnostic Channel Related (continued) - Example
1
Channel Related Diagnostic; Identifier 4 (Module 5)
Channel 1 (=Input) with Diagnostic
Bit organized; Wire Break
Channel Related Diagnostic; Identifier 7 (Module 8)
Channel 3 (=Output) with Diagnostic
Word organized; Manufacturer specific code
PROFIBUS Details
Date 06/22/00, Page 51
PROFIBUS Details
Data Exchange (continued) - DP Master
Four main operation modes for a DP Master:
OFFLINE - No activity
STOP - Communication to a Master Class 2 possible;
no communication to field devices
CLEAR - Master communicates with field devices;
output data are set to 0 or output length = 0 in case
of field devices that support Fail Safe feature
OPERATE - Standard operation mode; data exchange
between master and field devices
PROFIBUS Details
Date 06/22/00, Page 52
Diagnostic &
Troubleshooting
Always the 1st step - Stay out of Trouble!
Installation according to PROFIBUS Installation
Guideline (Document 2.112, available from PTO)
Use REAL PROFIBUS cable according to the

standard
Use appropriate shielding & grounding
Choose a master with an easy to use

configuration tool
Diagnostic & Troubleshooting

Date 06/09/00, Page 2
Diagnostic &
Troubleshooting
Check the Physical Setup - with the BT 200
Wire break/crisscross
Short circuit
Termination
Bus scan
Length
Reflections
RS 485 interface

Date 06/09/00, Page 3
Diagnostic &
Troubleshooting
How to use the BT 200?
Connect test plug with first connector and BT200 with
last connector
Termination ON at the test plug only while testing
the cable
Turn the BT 200 ON and press the test key
If everything is ok, you see the message cabling o.k.
(1R) otherwise an error message appears
Connector
Termination
ON, interrupts
daisy chain
Test
Plug
BT200

Date 06/09/00, Page 4
Diagnostic &
Troubleshooting
How to use the BT 200? (continued)
In case of an error - work your way up
Connector
Termination
ON, interrupts
daisy chain
Test
Plug
BT200
BT200
Test
Plug

Date 06/09/00, Page 5
Technology
Application Specific Integrated Circuit - ASIC
ASPC2
Master
DPC31
Intelligent Slave
SPC3
12 Mbaud
SPC41
RS 485
Simple Slave
LSPM2
+ SIM 11
31.25 kbaud
IEC 1158-2
SPM2
Technology
Date 10/17/00, Page 2
Technology
Simple Field Devices
SPM2
LSPM2
MQFB, 80 Pin, 2cm2
PQFB, 120 Pin, 10cm2
Transmission rate up to 12Mbaud

DP Protocol completely integrated
No processor required
Data Volume:
LSPM 2 - 32 bit I/O & 8 bit diagnostic
SPM 2 - 64 bit I/O & 16 bit diagnostic
Technology
Date 10/17/00, Page 3
Technology
LSPM2 Block Diagram
48 MHz
Clock pulse
generator
Interface for
ser. EEPROM
shift register
I/O Interface
NORMOPER
DIAERROR
Watchdog
XSREE
M
i
c
r
o
s
e
q
u
e
n
c
e
r
TxD
RxD
RS 485 Interface
Port A
I/O
Port B
I/O /Diag
Port C
I/O /Diag
Port D
I/O /Diag
Port E
Diagnostics
Baudrate Generator
80 PIN QFP-Housing
32 I/Os
Technology
Date 10/17/00, Page 4
Technology
Features LSPM2/SPM2
Timer for response monitoring integrated (watchdog)
Automatic detection of transmission rate
EEPROM interface for station address & Ident
Number
Shift register interface
I/O interface
Parameterization ports
Diagnostic data is specified
LSPM2/ SPM2 supports all mandatory and optional
services for field device/slave solutions
Technology
Date 10/17/00, Page 5
Technology
Intelligent ASICs
ASPC2
SPC 3
Application
Master
Application
Slave
PROFIB.
DP
PROFIBUS
FMS
PROFIBUS DP
Layer 2
PROFIBUS Part 1
PROFIBUS Part 1
SPC 41
Application
Slave
PROFIB.
DP
PROFIBUS
FMS
PROFIBUS Part 1
+ Data-Link-Layer IS
+ Physical-Layer Synchronous
DPC 31
Application
Slave
DPV1
PROFIBUS DP
PROFIBUS Part 1
+ Data-Link-Layer IS
+ Physical-Layer Synchronous
PROFIBUS
RS 485 (max. 12Mbaud)
SIM 11
Hardware
SIM 11
Software
PROFIBUS (intrinsic safety)
IEC 1158-2 (31.25kbaud)
Technology
Date 10/17/00, Page 6
Technology
Intelligent ASICs - continued
SPC3
Max. Transmission
12
SPC41
DPC31
ASPC2
12
12
12
Rate [Mbaud]
Transm. Medium
Protocol
RS 485
DP (DPV1)
Message Buffer
1.5
RS485 / IEC 1158-2 (with SIM 11)

DP/FMS/PA
DP/DPV1
1.5
RS 485
DP/DPV1/FMS
1,000
[kByte]
external
Housing
PQFP, 44 Pin PQFP, 44 Pin
PQFP, 100 Pin
MQFP, 100 Pin
Technology
Date 10/17/00, Page 7
Technology
Intelligent (continued) - SPC3
up to 244 byte
automatic search
of data
of baudrate
3 buffers for each:
DP slave
input & output

data; 1 for PRM;
9.6kbd-12Mbd
protocol integrated
SPC3
2 for CFG & DIAG

interface to:
Intel (8032, 80x86)
Motorola (HC11/16/916)
firmware available
1.5 kByte
internal RAM
Siemens (80166/80167)
Technology
Date 10/17/00, Page 8
Technology
Intelligent (continued) - DPC31
up to 244 byte
automatic search
of data
of baudrate
9.6kbd-12Mbd
3 buffers for each:
DP slave
input & output
protocol integrated
DPC31
data; 2 for PRM,

CFG & DIAG
interface to:
Intel (8032, 80x86)
Motorola (HC11/16/916)
firmware available
Siemens (C166)
Technology
Date 10/17/00, Page 9
Technology
Intelligent - DPC31 (continued)
31.25kBd
integrated
synchronous
8031 core
firmware includes
complete DPV1
synchronous
serial interface
100 pin PQFP

housing
up to 40
bits I/O
standard interface
for memory expansion
6 kByte
internal RAM
Technology
Date 10/17/00, Page 10
Technology
Available Firmware for the ASICs
ASPC2
Master SW
Protocol DP
for 80165
(80 kByte)
SPC3
Slave SW
Protocol DP
(6 kByte)
DPC31
SPC41
Slave SW
Protocol DP/DPV1 (depends on
implementation)
Slave SW
Protocol DP,
FMS,PA
(30 kByte)
Technology
Date 10/17/00, Page 11
Technology
Development Kit DP & PA - Test Board
Technology
Date 10/17/00, Page 19
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References 8*
SIEMENS STEP2000 TRAINING COURSE

PROFIBUS DOCUMENTATION
GENERAL OVERVIEW ABOUT AS-I BY SIEMENS

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