TABLE 1: ELECTRICAL SPECIFICATIONS AT 25 OC

FIGURE 1: SCHEMATIC DIAGRAM

SWITCHING TRANSFORMER DESIGNED FOR USE WITH POWER INTEGRATIONS

PWR-TOP204YAI. REFER TO APPLICATION CIRCUITS OF FIGURE 3.
PARAMETER

MIN.

SPEC LIMITS
TYP.

PRIMARY INDUCTANCE (3-1)

VOLTAGE = 0.250Vrms
FREQUENCY = 100 KHZ

810

900

MAX.

UNITS

990

HY
PRIMARY

TURN RATIO'S:
SEC#1 (9-7) : PRIMARY (3-1)
SEC#2 (12-11) : PRIMARY (3-1)
BIAS (5-6) : PRIMARY (3-1)
PRI LEAKAGE IND. (SEC'S SHORTED)
FREQUENCY = 100 KHZ @ .250Vrms

----------------------

1:20.0
1: 4.44
1: 10

----------------------

+ 4%
+ 4%
+ 4%

--------

--------

45

HY

1500
1500
1500

----------------------

----------------------

Vrms
Vrms
Vrms

FIGURE 3 CIRCUIT PARAMETERS: (1)

AC LINE VOLTAGE 47/400 Hz
SEC #1 REGULATED OUTPUT VOLTS
OUTPUT CURRENT CONTINUOUS
OUTPUT CURRENT PEAK
SEC #2 AUXILIARY OUTPUT VOLTAGE
OUTPUT CURRENT CONTINUOUS
OUTPUT CURRENT PEAK

85
-------0.100
--------------0.100
--------

-------5.0
--------------24.0
---------------

265
-------3.00
3.30
-------1.0
1.20

Vac
Vdc
Amps
Amps
Vdc
Amps
Amps

(1) REFER TO APPLICATION CIRCUIT OF FIGURE 3.

FIGURE 2: PHYSICAL DIMENSIONS mm (INCHES)

11

10

2
3

SEC #2
24V @ 1.0A
11
9

5
BIAS
6

HIPOT:
PRIMARY TO SECONDARY
BIAS TO SECONDARY
SECONDARY TO SECONDARY

12

WHITE DOT ON
BOBBIN DENOTES PIN #1
12
1

SEC#1
5V @ 3.0A
7

NOTE1:
REINFORCED INSULATION SYSTEM, UL1950, IEC950, CSA-950:
A) ALL MATERIALS MEET "UL", "CSA" & "IEC" REQUIREMENTS
B) DESIGNED TO MEET >6.2mm CREEPAGE REQUIREMENTS.
C) VARNISH FINISHED ASSEMBLY.
D) UL1950 & CSA-950 CERTIFIED: FILE #E162344.
E) UL CLASS (B) 130 INSULATION SYSTEM PM130-R1,
PM130-H1, PM130-H1A (UL FILE #E177139) OR ANY UL
AUTHORIZED CLASS (B) INSULATION SYSTEM.

P TSD-1395
M YYWW
PIN #1
WHITE DOT

31.50
(1.240)
MAX

CORE
TAPED

26.50
(1.043)
MAX
UL INSULATION
SYMBOL AND
MANUFACTURER
IDENTIFICATION
HERE

29.00
(1.142)
MAX

3
5.00
(.197)

25.00
(.984)

0.8 DIA.
(.032)

6
4.0
(.157)
MIN

20.0
(.787)

REV.
04/15/99
09/30/99
01/12/00
10/16/01

DESCRIPTION OF CHANGES
ORIGINAL RELEASE
UPDATE TO UL CLASS (B) INSULATION SYSTEM
UPDATE TO UL RECOGNIZED FILE #E162344
CORRECTED SCHEMATIC PIN #

BY
PP
MD
MD
LL

EE30 (FEE30A) -OR- EI30(FEI30), 12-PIN VERTICAL BOBBIN

UNLESS OTHERWISE SPECIFIED
DIMENSIONS ARE IN MM
DIMENSIONAL TOLERANCES ARE:
DECIMALS
ANGLES
.X
+ .25
+0 O 30'
.XX + .15
DO NOT SCALE DRAWING

TRANSFORMER CONTROL DRAWING

PREMIER P/N: TSD-1395
REVISION: 10/16/01
DRAWN BY: PETER PHAM
REF: PWR-TOP224Y
SCALE: NONE
SHEET: 1 OF 6

APPLICATION NOTES

Premier Magnetics' TSD-1395 Switch Mode Transformer was designed for use with Power Integrations, Inc. PWRTOP204YAI three terminal off-line PWM switching regulator in the Flyback Buck-Boost circuit configuration. This
conversion topology can provide isolated multiple outputs with efficiencies up to 90%. Premiers' TSD-1395
transformer has been optimized to provide maximum power throughput.
The TOPSwitch-II series from Power Integrations, Inc. are self contained 100KHz three terminal voltage controlled
PWM switching regulators. This series contains all necessary functions for an off-line switched mode control DC
power source. These switching regulators provide a very simple solution to off-line designs. The inductors and
transformer used with the TOPXXX are critical to the performance of the circuit. They define the overall
efficiency, output power and overall physical size.
Below is a universal input high precision 40 wattS application circuit utilizing Power Integrations TOP204 switching
regulator in the flyback buck-boost configuration. The component values listed are intended for reference
purposes only.
FIGURE 3: TYPICAL APPLICATION CIRCUIT
PREMIER MAGNETICS PART NUMBERS:
(REQUEST DATA SHEETS BY PART#)
L1 = PMCE-0330 33mHy EMI/RFI CMC
T1 = TSD-1395 MAIN SWITCHING TRANSFORMER
L2 = VTP-01002 10uHy, 2.0Amp INDUCTOR
L3 = VTP-01001 10uHy, 1.0Amp INDUCTOR
L4 = VTP-25001 250uHy, 1.0Amp INDUCTOR
BR1
DF06M
600V, 1.0A

EMI FILTER

F1
3.1A
250v
LINE

L1
PMCE-0330
33mHY

ALUMINUM ELECTROLYTIC FILTER CAPACITOR RATINGS:

+24V OUTPUT:
C10 >50V & Ripple Rated > 1200mA @ 100KHz @ Max. Op. Temp.
PANASONIC FU SERIES: LOW IMPEDANCE RADIAL SERIES
C10 = 270uF, 50V = PANASONIC EEUFA1H271
+5V OUTPUT:
C3>16V, C2 >16V & Ripple Rated > 3330mA @ 100KHz @ Max. Op. Temp.
PANASONIC FU SERIES: LOW IMPEDANCE RADIAL SERIES
C2 = 3300uF, 25V = PANASONIC EEUFA1E825.0
C1 = 270uF, 16V = PANASONIC EEUFA1C271

HOT RAIL
+110 to 375Vdc
C1
220 uF
400V

85-265Vac
50/60Hz

C6
0.1uF

NEUT

C1, 220.0 uF, 400V

Nichicon # LLQ2G221MHSB, 85C

C6 = 0.1uF 250Vac
X2-Saftey Cap

T1
TSD-1395

CLAMP
NETWORK

U3

SOURCE
CONTROL

C5
47uF
+

DRAIN

C2
+
3300uF
25V

L2
VTP-01002
8uH @ 4.0A

C4
0.1uF

BIAS
1/2 OF U3

SEC #2

KELVIN CONNECT
C7 & C8 = 250Vac
Y-SAFTEY CAPACITORS
EMI FILTER
C7
2.2nF

C8
2.2nF

1
1/2 OF U3
A

R3
10.0K 1%

R4
10.0K 1%

+5.0Vdc
@ 3.00A
C3
+
270uF
16V
RTN

R1
6.2

RTN

D3
MBR1545CT

PROPERLY SIZED
HEAT SINK

PROPERLY SIZED
HEAT SINK

11

D2
1N4148
4

C11
470uF
35V

SEC #1

NEC2501-H

U1
POWER INT.
PWR-TOP224Y

C10 +
270uF
50V

PRI

D1
MUR460

+Vout
24V @ 1.00A

12

VR1
P6KE200A

L3
VTP-01001
10uH @ 1.0A

D4
MUR420

R2
510

U2

C TL431
R
A

C9
0.1uF
8

HIGH VOLTAGE RETURN

UNLESS OTHERWISE SPECIFIED
DIMENSIONS ARE IN MM
DIMENSIONAL TOLERANCES ARE:
DECIMALS
ANGLES
.X
+ .25
+0 O 30'
.XX + .15
DO NOT SCALE DRAWING

TRANSFORMER CONTROL DRAWING

PREMIER P/N: TSD-1395
REVISION: 10/16/01
DRAWN BY: PETER PHAM
REF: PWR-TOP224Y
SCALE: NONE
SHEET: 2 OF 6