Professional Documents
Culture Documents
JGC JOB No. HOLD KBR JOB No. HOLD CHIYODA JOB No. HOLD
SHEET 1 OF 37
FORM EPC-0 2
INPEX Operations Australia Pty Ltd COMPANY Doc. No. L790-AF-PHI-0001
ICHTHYS ONSHORE LNG FACILITIES JKC Doc. No. S-0790-1241-0001 Rev.E
ACTIVE FIRE PROTECTION PHILOSOPHY Sheet No. 2 of 37
Hold List
(1) Deleted
(2) Deleted
(3) Deleted
(4) Deleted
(5) Deleted
(6) Deleted
(7) Deleted
(8) Driver of Fire Water Pumps and Sea Water Pumps
INPEX Operations Australia Pty Ltd COMPANY Doc. No. L790-AF-PHI-0001
ICHTHYS ONSHORE LNG FACILITIES JKC Doc. No. S-0790-1241-0001 Rev.E
ACTIVE FIRE PROTECTION PHILOSOPHY Sheet No. 3 of 37
Contents
1. INTRODUCTION .............................................................................................5
1.1 Scope ..............................................................................................................5
1.2 Definitions........................................................................................................6
1.3 Applicable Specification and Standards ...........................................................6
1.3.1 Contractors Documents ...................................................................................6
1.3.2 Company Documents ......................................................................................6
1.3.3 Australian & International Codes and Standards..............................................7
1.4 Abbreviations...................................................................................................7
1. INTRODUCTION
1.1 Scope
This philosophy specifies the general principles and requirements for designing a suitable
active fire protection equipment/system for the plant and jetty areas. It also intends to provide
key information for the designer/engineer in developing relevant design details during the
EPC stage.
This document provides the basic philosophy of active fire protection for all onshore facilities
i.e. Process area, Utility area, Offsite tank, Jetty area, operation complex, etc. of Ichthys
Onshore LNG Facilities Project to be constructed at Blaydin Point, to the southeast of Darwin,
in the Northern Territory (NT).
Operational INPEX internal scenarios will be developed which will indicate required guidelines
for firefighting different scenarios. Operations will be guided by expert external fire training
organization on fire fighting methodology.
This document is one of the HSE design related documents in Ichthys Onshore LNG Facilities
Project. HSE design related documents are listed in Table.1.
Overpressure & Relief Protection L290-AP-PHI-0003 Overpressure Protection, Flare and Vent
Philosophy
Emergency Shutdown and L290-AP-PHI-0002 Emergency Shutdown and Depressuring
Depressuring System System Philosophy
L290-AP-PHI-0005 Plant Zoning Philosophy
Emergency Power L290-AE-PHI-0005 Electrical Design Philosophy
HVAC L300-AA-GLN-0002 General Design Brief for Building HVAC
Control of Spills L290-AH-PHI-0002 LNG/LPG Spill Control Philosophy
Escape, Evacuation and Rescue L290-AH-PHI-0004 Design Philosophy for Means of Escape
Human Factor L290-AH-PHI-0003 Human Factor Engineering Philosophy
Noise L290-AH-SPC-0002 Specification for Noise Control
INPEX Operations Australia Pty Ltd COMPANY Doc. No. L790-AF-PHI-0001
ICHTHYS ONSHORE LNG FACILITIES JKC Doc. No. S-0790-1241-0001 Rev.E
ACTIVE FIRE PROTECTION PHILOSOPHY Sheet No. 6 of 37
1.2 Definitions
z Agreement : Contract with Articles and Annexes
z COMPANY (Upper Case) : INPEX Operations Australia Pty Ltd
z CONTRACTOR (Upper Case) : The Joint Venture between JGC, KBR and CHIYODA
z Deliverables : All documents by CONTRACTOR necessary for the
Works
z Design Dossier : FEED Package
z Site : Location where the Plant is to be constructed and the
vicinity thereof.
z SUBCONTRACTOR : Any company to whom CONTRACTOR has
subcontracted any part of the works.
z VENDOR : Supplier of CONTRACTOR’s items
z Works : All and any parts of the works and services by
Contractor
z Worksite : Any location where work for the site is carried out
(4) EN standard
BS EN 1473 Installation and Equipment for Liquefied Natural Gas – Design of Onshore
Installations, Jan 2007.
1.4 Abbreviations
z AIP : Australian Industry Participation
z AQIS : Australian Quarantine Inspections Services
z ATSI : Aboriginal and Torres Strait Islander people
INPEX Operations Australia Pty Ltd COMPANY Doc. No. L790-AF-PHI-0001
ICHTHYS ONSHORE LNG FACILITIES JKC Doc. No. S-0790-1241-0001 Rev.E
ACTIVE FIRE PROTECTION PHILOSOPHY Sheet No. 8 of 37
2.1 Objectives
The overall fire protection system shall meet the following specific objectives:
- Control an incident if it does occur and limit its escalation
- Limit damage to facilities and equipment, prevent loss of life
These objectives shall be achieved through facility design optimization, practical/realistic
management of possible hazards (with the knowledge of their causes and consequences)
and the application of quantitative risk analysis (QRA) to quantify risks and demonstrate that
the overall risk to personnel from the facility is within accepted risk criteria.
In addition, for fire protection design, active fire protection/passive fire protection combined
approach should be considered comprehensively. Generally, active fire protection will be
applied for equipment, and passive fire protection will be applied for structure and support. In
case that risk assessment determines or one approach is not appropriate, the protection by
another approach should be applied.
There are several type of fire fighting system to be provided in onshore facilities and they
have the suitable roles for each stage of fire incident.
- Portable fire extinguisher shall be generally used for the beginning of the fire or small fire.
It can be also used for the extinguishment of the fire after the control of leak fluid, such
as emergency shutdown system etc.
- Fixed firefighting equipment, e.g. spray system or fixed monitor, shall be generally used
for cooling of the equipment engulfed by fire or exposed to the heat. They will be also
used for control of fire for pump/compressor fire.
- Mobile equipment, such as fire truck, shall be generally used for large fire event. They
will stand along access way with the fire hydrant and support the function of fixed
firefighting equipment. It can be used for cooling of the equipment and extinguishment of
the fire by their function, e.g. water, powder system, and foam system, if required.
INPEX Operations Australia Pty Ltd COMPANY Doc. No. L790-AF-PHI-0001
ICHTHYS ONSHORE LNG FACILITIES JKC Doc. No. S-0790-1241-0001 Rev.E
ACTIVE FIRE PROTECTION PHILOSOPHY Sheet No. 9 of 37
To detailed design
for impounding basin, refer to L290-AH-REP-0001, Study report for LNG/LPG Spill
Volume for Impoundment Pond.
At the same time, the immediate surrounding area of the spill should be sprayed with
water by manual actuation of fixed spray system(s), fixed and/or portable monitors and
hydrant hose streams to disperse the vapour clouds in these areas while the area
containing liquid spills shall not be sprayed with water, because it will accelerate
vaporization.
When designing the drainage system around process equipment in active fire protection
zone, consideration should be given to minimize the quantity of fire water that may flow
to a spilled drainage area in the different zones.
Low temperature spill detectors located at the LNG spill basin will automatically apply
high expanded foam on the spilled liquid surface to control vaporization speed of spilled
LNG. Refer to L830-AF-PHI-0001, Fire and Gas detection philosophy.
For LPG/Mixed Refrigerant (MR), high expansion foam system will not be provided.
(3) Gas Fire
The active fire protection systems are unlikely to extinguish gas fires e.g. jet fires, nor
are they designed to do this. Gas fires should not be extinguished to avoid re-ignition
and explosion. The method of dealing with gas fires is via appropriate isolation and
blowdown of the process system. Refer to L290-AP-PHI-0002, Emergency Shutdown
and Depressuring System Philosophy. Therefore, adequate water for cooling adjacent
and affected equipment/structures around and/or within the fire shall be provided via
automatic activation of fixed water spray system/oscillating monitors, manual activation
of fixed/portable monitors and/or hydrant hose streams.
Jet streams resulting from possible leaks of flammable gaseous hydrocarbons stored in
pressurized vessels, when ignited, can produce jet fires.
Jet fires can quickly cause damage to equipment, pipe and/or structures directly
impinged with the fire. Therefore, this equipment supports and/or structures directly
impinged with the flame must be cooled with solid water streams as quickly as possible
from oscillating and/or portable monitors or hydrant hose streams.
Note that cooling by water spray application is not effective because the high velocity of
the jet stream may deflect a water spray or fog pattern. The location of the occurrence of
jet fire and their direction cannot be also assumed and fixed spray system for jet fire
cannot be provided. Accordingly, only solid water stream from monitor or hose nozzle is
effective for jet fire.
Jet fire extinguishment shall only be commenced only after the leakage source has been
cut-off.
(4) Pool Fire
When liquid hydrocarbon, LNG/MR or LPG leaks, a pool is generated, and when ignited,
will result in pool fire.
A pool fire produces an intense heat radiation and damage structures and/or equipment
in that area and adjacent areas.
Therefore, any equipment that is in or adjacent to possible pool fires shall immediately
be cooled by water via fixed and/or portable monitors or hydrant hose streams or fixed
water spray systems, if provided. In addition, Drainage shall be designed as far as
possible to prevent pool fires under the equipment.
Load-bearing supports for pipes/equipment, pipe racks and vessels within a possible
pool fire, i.e. within a fire scenario envelope, should be fireproofed to withstand the heat
effects. Refer to L790-AL-PHI-0001, Fireproofing Philosophy.
INPEX Operations Australia Pty Ltd COMPANY Doc. No. L790-AF-PHI-0001
ICHTHYS ONSHORE LNG FACILITIES JKC Doc. No. S-0790-1241-0001 Rev.E
ACTIVE FIRE PROTECTION PHILOSOPHY Sheet No. 14 of 37
Water for shell cooling shall also be applied onto the shell of the tank on fire via fixed water
spray system. Adjacent tanks and/or equipment shall also be cooled with water using
fixed/portable monitors, hand hose streams, or fixed water spray system, if required.
In the event that the floating roof is not designed with double deck pontoon roof type, full
surface fire scenario shall be considered.
Full dike fire for condensate tank will not be considered because a more credible scenario
would be a minimum liquid spill from a flange connection or a small bore piping which will be
accumulated on the sloped side of the dike. This type of spill when ignited can result in a
minimal spill fire and not a full dike fire. Solid hose stream will be applied for such small fire in
dike.
3.1 General
Water shall be the primary medium of active fire protection for Ichthys onshore LNG facilities
delivered to deluge/spray systems, foam systems, monitors, hydrants and hose reels for the
process train areas, LNG/LPG tankage area and LNG and LPG/condensate jetty areas.
For this reason, flushing of the system with fresh water shall be conducted after any
time seawater is introduced during major fire fighting incidents.
(2) The fire water storage tank shall be provided dedicated to store fresh water for a
minimum of 4-hour duration at the anticipated highest fire water demand of process
train area or 12 hour duration at that of condensate storage tank, whichever is greater.
Provisions shall be made to keep the tank full. The tank should be used only for the
storage of fire water and service water. The fire water storage tank is spared by the
service water storage tank. The fire water storage tank shall be so located such that
the tank will not be subject to fire and blast exposure from adjacent hazards.
(3) Seawater shall be the unlimited source of water as backup of fresh water. When fresh
water is exhausted in the fire case for long duration, seawater will be supplied by
seawater pumps.
3.3.1 General
(1) Two fire water pump systems shall be provided as described below including their
possible configurations with regard to pump capacity and sparing:
Generally, Fire water pump quantity as well as seawater pump quantity shall be
determined based on (N+1) philosophy(N=100%) as described below (N depends on
the maximum firewater requirement for overall plant and the capacity of fire water
pump recommended in NFPA 20).
- Fresh water fire pump system
z Three(3) pumps (all motor-driven) each having 50% capacity of the highest fire
water demand in the plant, or
z Two(2) pumps (all motor-driven) each having 100% capacity of the highest fire
water demand in the plant
If the resulting 100% (or 50%) maximum fire water demand of the plant is higher than
the 5000gpm recommendation of NFPA 20 (maximum capacity of fire water pumps),
then it is recommended to install more than 3 pumps, as required. For example, if 3
pumps are required for 100% FW capacity, then 4 pumps shall be provided (4 sets of
⅓ capacity motor-driven pump). If 4 pumps are required, then 5 pumps shall be
provided (5 sets of ¼ capacity motor-driven pump), and so on.
According to the current highest fire water demand, three (3) pumps with each having
50% capacity are provided.
With the above pump configurations, 100% of the fire water demand can be always
supplied even in the event of electrical power failure.
- Seawater backup pump system
z Three(3) pumps (all motor-driven) each having 50% capacity of the highest fire
water demand of condensate tank fire
INPEX Operations Australia Pty Ltd COMPANY Doc. No. L790-AF-PHI-0001
ICHTHYS ONSHORE LNG FACILITIES JKC Doc. No. S-0790-1241-0001 Rev.E
ACTIVE FIRE PROTECTION PHILOSOPHY Sheet No. 19 of 37
Seawater pumps will be used for the backup of fresh water. The capacity of seawater
pump is based on the highest fire water demand of condensate tank fire because tank
fire may continue for a long time and the unlimited source will be required.
The quantity and configuration of seawater pump except for the capacity shall be
similar to that of fresh water fire water pumps.
(2) The fire water pump driver type shall be motor, as per Para. 10.2 of
L290-AG-BOD-0001, Basis of Design. Electric power shall be in accordance with
Section 9.2.2 and 9.3.4 of NFPA 20. The reliability and the requirement of power
source of fire water pumps has already studied in FEED stage and a dedicated
emergency generator for a set of firewater pumps is required to meet the requirement
of NFPA 20.
(3) Fire water pumps shall be sized based on NFPA 20 and must be capable of operating
at 150% flow rate at not less than 65% rated head. The fire water pumps and
seawater pumps shall only be used for firefighting purposes and shall not be used for
any other purpose.
(4) The rated capacity and head of the pumps shall be determined based on the
predetermined maximum fire water requirement described in Section 3.4.
(5) Final quantity of fire water pumps and seawater pumps shall be decided based on the
maximum capacity of one fire water pump not exceeding 5000gpm (1136 m3/hr) as
stated in NFPA 20. This is because if a fire water pump with larger capacity starts
during a fire fighting situation, its sudden pressure increase might be dangerous to fire
fighters who may happen to be handling hand held hose streams.
(6) Fire water pump units including pumps, drivers, and its controllers shall comply with
NFPA 20. They shall be listed by a certifying authority such as UL or equivalent.
However, requirement for UL listed or FM approved is not mandatory if other authority
mentioned in AS 2941 certifies the pump units.
(7) The back-up seawater pump system should comply with relevant Australian standards
and shall target NFPA compliance where feasible to obtain best element reliability.
However, it is recognized that exemptions may be required by the above, or
alternative options that do not comply with NFPA can be submitted for COMPANY
review and approval with the intention to maintain system simplicity and meet
operational requirements.
The minimum fire water demand for the plant shall be the highest fire water demand from
among the collective water requirements of the following scenarios:
above, if any
(3) Four(4) hose streams from hydrants
ensure that loss of one discharge header will not result in loss of the 100% capacity
design basis. Two (2) headers shall be tied-in to the fire main separated by a block
valve in between the connected fire main locations.
(8) Fire water shall be normally supplied to all the plant area and operation complex from
the fire water pump system.
(9) The fire main shall be provided with indicator type block valves in such a way that no
more than six(6) fixed firefighting equipment, such as hydrant, monitors, water spray
system header, etc., can be isolated by isolating a single section of the fire main
piping.
(10) In case of a line failure of the single fire main, such portion shall be isolated by block
valves and fire water shall be supplied from trestle areas or other light hazardous
areas.
(11) When fresh fire water is depleted up, seawater will be introduced as a back-up supply
into the fire main by seawater pumps.
(12) Fixed water spray systems/water curtain systems shall be fed from two separate
headers, from an automatic deluge valve system and backed-up by a manual valve
system Single block valve on fire main between two headers is considerable to
separate headers.
(13) Permanent flushing connections, which shall consist of an 8” block valve and a
suitable tail pipe shall be installed on fire main piping system at strategic locations to
ensure appropriate flushing of fire main piping.
(14) Provision shall be made for future connections to the fire main system such that there
is minimal outage of the fire water system. For example, headers shall be terminated
with bolted flanges rather than welded ends. For future expansion of the plant, fire
main piping shall terminate with flanges at the possible expansion locations.
(15) Block valves shall be provided to ensure that if a section of ring main is damages,
adequate fire water pressure and flow to protect all plant areas still availables through
adjacent sections except for a fire water break case at jetty trestles.
(16) Where indicator type block valve is subject to possible mechanical damage due to
vehicular impact, guard posts shall be provided.
1.85
Q
ΔP = 605,000 x 1.85
x Le
C x D 4.87
each riser below the connection/valve assembly. If each hydrant can be isolated
individually, fire hydrant can be excluded from firefighting equipment required the
isolation by a section of the fire main piping in Para. 3.5.1 (9) of this philosophy.
4.4 Monitors
4.4.1 General
(1) The following monitor types will be used for the plant:
- Oscillating fixed water monitor
- Fixed water monitor
- Portable wheeled water monitor
- Remotely operated water or foam/water monitor
(2) Purpose and Application
(1) Oscillating fixed water monitor
Oscillating fixed monitor can be actuated from a safe location and swing
monitor nozzle by water-driven wheel. Oscillating fixed water monitor shall be
INPEX Operations Australia Pty Ltd COMPANY Doc. No. L790-AF-PHI-0001
ICHTHYS ONSHORE LNG FACILITIES JKC Doc. No. S-0790-1241-0001 Rev.E
ACTIVE FIRE PROTECTION PHILOSOPHY Sheet No. 27 of 37
- Monitors on the periphery of the protected areas should be located in positions that will
be easily accessible with minimum risk to operation personnel during a fire.
- Vertical and horizontal trajectory pattern. The minimum and maximum distance from
protected equipment should be 15m and 30m, respectively, for manual operation of
water monitors.
(4) The monitor nozzle shall be of variable type with an adjustable water discharge
pattern ranging from straight stream to fog, and shall be rated 1900 to 3200 L/min at
6.9 barg or otherwise noted.
The monitors may be located on a monitor tower and/or superstructure in order to apply water
or foam/water at the loading facilities on the jetty deck and the tanker's deck.
Air fin fan coolers need not be protected by other than hydrants/portable monitors, as they can
be treated as piping.
LPG sphere water spray systems shall be designed based on NFPA 15.
(2) For heat exchangers: 10.2 l/min/m2 of exposed surfaces
(3) For pumps: 20.4 l/min/m2 of the floor area including
surrounding strip of 0.6m width around
the pump but excluding the driver
Water sprays protecting pumps shall be designed to cover the suction and discharge
valves and pump seals.
(4) For compressors: 20.4 l/min/m2 of projected surface area
Water spray shall be applied for the top and underside of compressors to be protected if
surge drums are to be located at underside of the compressor. Top sprays shall utilize
adjustable water nozzles while the underside of the compressor will require conventional
spray nozzles.
The lube and seal oil consoles if located inside of the shelter shall also be sprayed with 20.4
l/min/m2 of horizontal area.
(5) For safety relief valves including tale pipe
on LNG tanks: 20.4 l/min/m2
(6) For horizontal, stressed structural steel members:
4.1 l/min/m2 of one side surface of the
structure
For vertical, stressed structural steel members: 10.2 l/min/m2 of one side surface of the
structure
(10) Provisions shall be made to drain the spray piping (especially at low points) after fire
fighting operations. Weep holes can be used for dry piping portion. If a drain valve is
provided, the valve shall be located at accessible location.
be of the in-line inductor type with a non-pressurized foam concentrate storage container. The
foam solution concentration will be 1~3 % by volume depending on manufacturer's standard.
The foam concentrate storage container shall have a capacity larger than 200 % of the
volume of required foam concentrates (30-minute operation). The foam-proportioning unit
with local on-off switch shall be located at a safe place at least 20m away from the associated
basin.
4.9.1 Application
Dry chemical system shall be provided for storage vent stacks/relief valve system on LNG
storage tanks.
4.10.1 Application
Carbon dioxide is primarily used in suppressing petroleum flammable liquids and electrical
fires. CO2 shall be used when the application of water or dry powder would be detrimental to
the equipment.
INERGEN system, in lieu of CO2 system, may be applied as an alternative fire
extinguishment on turbine enclosures in accordance with NFPA 2001 if it is effective as
verified by vendor at Early EPC Stage.
CO2 shall be used in either of the following:
- Portable and wheeled fire extinguishers, or
- Fixed total flooding systems (enclosure protection)
Fixed CO2 extinguishing systems shall be provided for compressor gas turbine enclosures.
Portable CO2 extinguishers shall be provided for enclosure for emergency diesel generation
system. These systems will be intermitted use and will be operated only for electrical power
backup or diesel generator test/maintenance.
4.11.2 Installation
Portable fire extinguisher shall be installed in the following manner:
(1) Hand type extinguisher located along road or access way shall be installed with
suitable support.
(2) Hand type extinguisher located under pipe racks shall be installed on a wall-mounted
type bracket and be covered with a suitable vinyl sheet cover.
(3) Hand type extinguisher located on platforms shall be mounted on a hand rail bracket
with vinyl sheet cover.
(4) Wheeled extinguisher shall be of free-standing type and provided with vinyl sheet
cover.
INPEX Operations Australia Pty Ltd COMPANY Doc. No. L790-AF-PHI-0001
ICHTHYS ONSHORE LNG FACILITIES JKC Doc. No. S-0790-1241-0001 Rev.E
ACTIVE FIRE PROTECTION PHILOSOPHY Sheet No. 36 of 37
(5) Portable dry chemical extinguishers for fighting small LNG/LPG gas fires shall be
installed in fire station with other miscellaneous equipment.
(6) Portable water extinguishers for fighting Class A fires fighting shall be installed in fire
station with other miscellaneous equipment.
(1) The building fire protection systems shall be provided in accordance with Building
Code of Australia (BCA).
(2) Building usage, building construction, fire compartment size, insurance requirements,
occupancy and business loss impact are the determining factors.
(3) For CCB and LIR in which valuable electrical equipment or instruments are located,
fixed gas-extinguishing systems, such as CO2 system, INERGEN system or FM200
system are normally considered. However, actuation of total flooding systems may be
dangerous to operators who happen to be therein. Thus, for Ichthys LNG Project, a
high sensitive smoke detection (HSSD) system, such as VESDA, shall be considered
instead of providing a fixed gas extinguishing system. Very early stages of a fire can
be detected with the system, and such early stages of a fire could be extinguished by
cutting the power supply to the unit and fighting the fire manually by using
portable/wheeled fire extinguishers. The radio communication building should be also
considered to be protected by fixed fire protection system with low hazard to
personnel, such INERGEN system, and/or HSSD system for detection.
(4) Automatic water sprinkler systems should be considered for the Main Workshop
and/or Warehouse, if required by applicable code/regulation for the stored material.
HSSD is not suitable for cellulose or oil fires, as the fire will grow rapidly after ignition.
(5) Indoor hydrants and indoor hose reels, according to Australian regulation, shall be
provided for CCB, the Administration Building, Maintenance Workshop, Warehouse,
Canteen and Fire Station. These hydrants will not be provided for the Control
Buildings and Substations because the use of water in these areas may damage
sensitive electrical and control equipment.
(6) Portable fire extinguishers will also be generally provided in all buildings. The type of
extinguisher shall be suitable for the type of fire anticipated. For example, CO2
portable extinguishers should be provided in CCB, Main Substation, LIR, and LER,
where electrical equipment is located. BE type portable extinguishers should be
provided for buildings where oil and/or flammable chemicals are stored. For other
areas like offices, corridors, kitchen, clinic, toilets, locker/shower and HVAC rooms,
ABE type portable extinguishers should be provided. The location and selection of the
extinguisher shall be in accordance with Australian regulation.
6. MISCELLANEOUS EQUIPMENT
(3) Portable gas detectors for detecting toxic gases present in the air
(4) Full safety gear for personnel’s protection during fire fighting operations
(5) First aid kits for immediate treatment of personnel injuries
(6) Life Bouy and life jacket at Jetty
(7) Resuscitator and Electrical Shock Kit
(8) Knife, Hacksaw, Axe, Fire Hock, Torch, Crowbar
(9) Fire Blanket
(10) Wind Sock at Strategic location
(11) Tank Rescue Kit
(12) Chemical Spill Suits
(13) Escape Kit for H2S
(14) Confirmed Space entry and Rescue equipment with Cabinet