J3 Program 10080-1-ENGG-DBD-CI-007

Design Basis for Fire & Gas System Date: 18/07/2012, Rev. 0

RECORD OF REVISIONS

Date Revision Details Revision Number

18/07/2012 Issued for Design 0

J3 Program 10080-1-ENGG-DBD-CI-007
Design Basis for Fire & Gas System Date: 18/07/2012, Rev. 0

Contents
1. Purpose........................................................................................................................... 1
2. Scope .............................................................................................................................. 1
3. Cost competitive engineering and design ........................................................................ 1
4. Conflicts and Deviations .................................................................................................. 2
5. References ...................................................................................................................... 2
6. Terms and Definitions ..................................................................................................... 2
7. Abbreviations .................................................................................................................. 2
8. Environmental Conditions ............................................................................................... 4
9. Fire & Gas System Overview ........................................................................................... 4
10. Fire & Gas Field Devices .................................................................................................. 5
11. Technical Requirements & System Engineering Specification. ....................................... 10
12. Third Party Interfaces .................................................................................................... 13
13. Fibre Optic Network ...................................................................................................... 14
14. RISK Analysis ................................................................................................................. 15
15. Engineering Documentation.......................................................................................... 15

Annexure- I : - Typical F&G Detection layout.

Annexure- II : - Typical F&G Cable Block Diagram
Annexure- III : - Typical F&G Cause & Effect Chart.
Annexure-IV : - Typical Analyzer House & F&G Interface Cause & Effect Chart.
Annexure-V : - Typical Risk Analysis.
Annexure-VI : - Typical Risk Map.
Annexure-VII : - Typical Risk Summary.
Annexure-VIII : - Typical Loop Length Calculation Sheet.
Annexure-IX : - Typical F&G Detection Matrix.
Annexure- X : - Typical PIB F&G Architecture.
Annexure-XI : - Typical overall F&G FO Network Architecture.
J3 Program 10080-1-ENGG-DBD-CI-007
Design Basis for Fire & Gas System Date: 18/07/2012, Rev. 0

1. Purpose
This Design basis specifies requirements of various type of Fire, Gas & Smoke
detectors & other field devices design guidelines for F&G system, third party
interface requirements, and Risk Analysis for Process Plants F&G system.
2. Scope
The scope of the F&G System shall be to detect a fire or gas release and
automatically initiate audible and visual alarms in the respective designated
‘Emergency Response Areas, Central Control Room (CCR) and in the vicinity of the
hazard. Fire protection systems may be activated automatically for heat and fire
and by executive action for other alarms from the CCR.
By early detection of a potential hazardous event and carrying out predetermined
actions to mitigate the effects, the F&G System will help ensure:
• Protection of Personnel;
• Protection of the Environment;
• Protection of Plant;
• Protection of Production;
The F&G system shall be designed to:
• Provide visual and audible alarms in the CCR, Fire Stations, Site Shift Managers
Office, and local to the hazard;
• Initiate alarm only actions at an early stage in order to mitigate the
consequence of fire or gas release;
• Alert personnel to danger;
• Initiate protection systems (if required);
• In order to quickly assess the overall situation in the event of an alarm in
highly hazardous and low-manned areas with limited direct visibility, the
addition of remote plant surveillance by means of Close Circuit Television
(CCTV) may be considered based on type of Project. In case of Alarm
designated CCTV camera shall be zoomed to pre-assigned direction.
3. Cost competitive engineering and design
The engineering team shall maintain the cost focus throughout all phases of the
project. This should be done without compromising any specification and design
requirements.

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J3 Program 10080-1-ENGG-DBD-CI-007
Design Basis for Fire & Gas System Date: 18/07/2012, Rev. 0

4. Conflicts and Deviations

If conflicting statements exist within this document or between this document
and other applicable specifications, Standard Drawings Industry standards, codes,
etc., it shall be brought to Owner’s notice and proper approval shall be obtained
before implementation.
In general, order of priority of the documents shall be as follows,
• Local regulatory and statutory requirement.
• Project specification and datasheets, wherever applicable.
• This specification and relevant equipment/system specification.
• Codes and standard.
5. References
Codes & Standards to be followed are detailed in Instrument Design Basis
Document Number: 10080-1-DBD-CI-001
For Fire and Gas Symbol refer J10-03, whereas for fire and Gas devices location
refer J10-83.
6. Terms and Definitions
SUPPLIER To be selected for entire F&G system for the specific
project
OWNER Reliance Industries Limited.
MANAGING CONTRACTOR To be selected for overall Project as D.E.C.
Shall The word shall is a requirement
Should The word should is a recommendation

7. Abbreviations
AC Alternating Current

CCR Central Control Room

CPU Central Processing Unit

DC Direct Current

EEx ‘d’ Explosion Protected by Flameproof Construction

EEx ‘i’ Explosion Protected by Intrinsic Safety

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J3 Program 10080-1-ENGG-DBD-CI-007
Design Basis for Fire & Gas System Date: 18/07/2012, Rev. 0

ESD Emergency Shutdown System

F&G Fire and Gas

FAT Factory Acceptance Test

HVAC Heating Ventilating & Air Conditioning

HSE Health, Safety and Environment

I/O Inputs / Outputs

IS Intrinsically Safe

PA Public Address

MAC Manual Alarm Call Point

PIB Plant Interface Building

P & ID Piping and Instrumentation Diagram

PLC Programmable Logic Controller

PSU Power Supply Unit

RFI Radio Frequency Interference

SAT Site Acceptance Test

SSM Site Shift Manager

UPS Uninterruptible Power Supply

VAC Volts, Alternating Current

VDU Visual Display Unit

VHF Very High Frequency

LHS Linear Heat Sensing Cable.

CBD Cable Block Diagram.

LEL Low Explosive Limit

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J3 Program 10080-1-ENGG-DBD-CI-007
Design Basis for Fire & Gas System Date: 18/07/2012, Rev. 0

HEL High Explosive Limit

ppm Part per Million

C&E Cause and Effect Diagram

2ooN 2 out of N (N – No of Device)

LELm Low Explosive Limit in Meter

VESDA Very Early Smoke Detection System

8. Environmental Conditions
The System will be located in an air conditioned environment which will be to ISA
S71.04, G1 classification.
Normal operating conditions will be:
22 ± 2 °C and 50 ± 6% Relative Humidity.
9. Fire & Gas System Overview
F&G system shall comprise of two systems. Fire Detection Alarm System and Gas
Detection Alarm system. Microprocessor based Intelligent Fire alarm system shall
be used with addressable detectors. Gas detection system shall be dual redundant
PLC based system. Fire alarm system shall be only data gathering system and will
be interfaced with dual redundant PLC on dual redundant serial link. All executive
actions, activation of outputs shall be carried out by PLC ONLY. Typical PIB F&G
architecture is attached as Annexure-X.
All the detection equipment and alarms shall be monitored by the operators in
the CCR and in the Fire Stations and Site Shift Managers Office via the F&G
network. All the monitoring networks shall give precise locations of the problem
areas.
The F&G System in certain areas shall initiate trips and/or shutdowns via the ESD
system (if required/ specified).
The F&G system shall get Digital Input from DCS or any system for Beacon Black-
out. (if required/ specified) In case of Beacon Black-out signal ACTIVE/ON
command, beacons will NOT flash despite alarm in field devices.
Evacuation procedures shall be directed from Emergency Response areas which
shall be in communication with the Central Control Room.

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J3 Program 10080-1-ENGG-DBD-CI-007
Design Basis for Fire & Gas System Date: 18/07/2012, Rev. 0

10. Fire & Gas Field Devices

10.1. General
All field devices shall be suitable for operation from a nominal 24 volt DC source
of supply derived from the F&G System cabinets.
All field devices shall remain stable under all conditions of humidity, temperature
and pressure likely to be encountered. Sensitivity of detectors shall not change
significantly as a result of supply voltage variations within the following range -
15% to +10% of nominal voltage.
All field devices where applicable shall be suitable for "one man" calibration.
Preference is for devices to be IS certified, suitable for Zone 1 classified area Gas
group IIC, Temperature class T4 and shall be manufactured to withstand the
expected environmental conditions like Temperature/ Humidity/ Saline
atmosphere etc. Alternatively Flameproof EEx‘d’ protection shall be used if
limitations due to the system architecture dictate.
Sunshades shall be provided for all field mounted electronic devices.
Depending upon Site / Project specific Organization, the location & type of field
detectors & associated equipment (Horns, Beacons etc) shall be determined by
Managing Contractor Loss Prevention Group, during the detail engineering of
Project. This is applicable for large project. Selection of F&G devices shall be as
per F&G Detection Matrix shall be as per Annexure-IX
The make & specific type of detectors shall be stipulated in the project
specifications.
10.2. Gas Detectors
Flammable and toxic gas detection systems shall be provided on installations
where accidental release or ignition of such gas constitutes a possible threat the
installation or personnel.
The gas detection system shall be designed to:
• Provide visual and audible alarms as a minimum in the Control Centre, Fire
Stations, SSM office and locally typically. Critical location for visual & audible
alarms shall be identified as per site / project organization during detail
engineering.
• Detect escaped flammable gas as early as possible.
• Detect toxic gases and warn personnel of impending danger.
• Allow preventive actions to be taken at an early stage in order to contain the
leakage and isolate ignition sources.

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J3 Program 10080-1-ENGG-DBD-CI-007
Design Basis for Fire & Gas System Date: 18/07/2012, Rev. 0

10.2.1. Flammable Gas Detectors

The following philosophy shall be adopted for the various types of gas detectors:
• Point or Open-Path type detectors in all enclosed or semi-enclosed areas
where hydrocarbons accumulate.
• Point detectors in high pressure gas areas.
• Open-Path Beam detectors around the periphery of process plant.
• Hydrogen detectors in battery rooms.
10.2.2. Infra-Red Detectors (Point Detection)
Where point gas detectors shall be used at least 3 detectors shall be installed to
enable voting on a 2 out of N basis (where N is greater than 2) in supplier critical
areas/ defined by Licensor.
Infra-Red detectors must be located out of direct sunlight using a sunshield or
placed in the shade of equipment.
Infra-Red type detectors shall be used where speed of response is critical for
safeguarding personnel and equipment liable to accentuate the hazardous
situation, such as adjacent to air intakes to HVAC systems or to equipment
containing ignition sources.
Detectors shall be installed based on type of gas detected. If gas is heavier then
installation should be near ground level and if gas is lighter then installation
should be at heighted level (Please refer J10-83 drawing for elevation).
10.2.3. Flammable Gas Detectors (Open-Path)
Around process and storage areas, open path beam gas detectors shall be used to
detect hydrocarbon gas. These detectors shall be suitable to detect gasses in the
C2 to C5 hydrocarbon range.
These shall operate on the Transmitter/Receiver principle of a low power light
source from the Transmitter directed at a remote Receiver. Combustible gas
present will absorb a percentage of the light causing the Receiver to generate an
output proportional to the reduction in light received.
10.2.4. Toxic Gas Detectors
Toxic gas detectors shall be based on the electrochemical cell-type. Depending
upon which gas to be detected electrochemical cell shall be calibrated. Normally
following gases are detected. H2S, SO2, Cl2, Ammonia etc. However each project
specific requirement shall be prepared by Managing Contractor.
Detectors shall be installed based on type of gas detected. If gas is heavier then
installation should be near ground level and if gas is lighter then installation
should be at heighted level (Please refer J10-83 drawing for elevation).
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J3 Program 10080-1-ENGG-DBD-CI-007
Design Basis for Fire & Gas System Date: 18/07/2012, Rev. 0

10.3. Fire Detectors

10.3.1. General
The choice of fire detectors for an area shall reflect the anticipated prime
indication of a fire. Heat, Smoke and Flame detectors shall be considered
depending on the risk and the location.
Fire detectors shall be such that after activation they can be restored to normal
surveillance without the renewal of any components.
All Flame Detectors installation shall be as per NFPA 72E
When locating fire detectors the following shall be considered:
• Ventilation air flow patterns.
• Anticipated flow of hot combustion gases.
• Shielding by beams, equipment, cable trays and piping.
• Maintenance/testing accessibility.
The number of detectors shall generally depend upon following:-
• Size of protected area.
• Sensitivity of detector.
• Obstructed line of sight.
• Cone of vision of detector.
• Fuel type.
• Fire size expectation.
10.3.2. Flame Detectors (UV/IR)
UV/IR detectors combine advantages of UV and IR detection techniques. The
UV/IR flame detector shall be a unitised device that contains all sensing, signal
processing and visual indicators.
10.3.3. Triple IR flame detector
The detector shall be based on Triple IR spectrum and 3 separate channels
between 3.0 to 5.0micron shall be used. Detector shall have false alarm rejection
like black body radiation alarms.
10.3.4. Smoke detectors
Smoke detectors shall be employed in closed areas only, including the false floors/
computer floors inside the buildings. Their use in open areas shall be subject to
approval by the Licensor / Managing Contractor / Owner. All smoke detectors
shall be UL approved. There are 3 types of smoke detectors listed below.
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J3 Program 10080-1-ENGG-DBD-CI-007
Design Basis for Fire & Gas System Date: 18/07/2012, Rev. 0

10.3.5. Optical smoke detectors

Smoke detectors should be employed in closed areas only. Their use in open areas
shall be subject to approval by the Licensor / Managing Contractor / Owner. All
smoke detectors shall be UL approved There are 3 types of smoke detectors listed
below:-
The detector shall sense visible smoke likely to occur during overheating in
electrical risks.
The detectors shall be based on the light-scatter principle utilising a labyrinth
chamber.
10.3.6. Multi-sensor Smoke Detector
Addressable Multi-Sensor Detectors that can offer as a minimum: Rate-of-Rise
Heat, Photo Optic Smoke and Carbon Monoxide (CO) detection, in any
combination (2-off) from a single device.
Depending upon project specific requirement combination of two types will be
selected.
10.3.7. Beam Smoke Detectors
In large indoor areas such as a Product Warehouse, Substations etc. optical beam
smoke detectors shall be used to provide maximum area coverage.
Detectors shall comprise separate Transmitter and Receiver units OR it can be
combined Transmitter +Receiver unit with Reflector at the other end. The
Transmitter shall project a modulated infra red beam to the Receiver where it is
analysed. The presence of smoke in the path will reduce the strength of the
received signal.
10.3.8. Heat Detectors (Rate-of-Rise)
The detector shall operate from a rapid rise in temperature or at a fixed maximum
temperature for the appropriate classification given in NFPA- 72E.
The detector shall be based on the twin thermistor principle using solid state
components with no moving parts.
10.3.9. Heat Detectors (Fixed Temperature)
The detector shall operate at a preset temperature. It shall comply with NFPA-
72E.
The detector shall indicate the temperature setting. Suitable model shall be
selected based on project specific requirement.

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J3 Program 10080-1-ENGG-DBD-CI-007
Design Basis for Fire & Gas System Date: 18/07/2012, Rev. 0

10.3.10. Very Early Smoke Detection

Very Early Smoke detection VESDA) based on a high efficiency aspirator with laser
detection and control electronics. VESDA system will be interfaced with fire alarm
panel via monitor modules.
VESDA system shall be selected based on project specific requirement & shall be
subject to approval of Licensor / Managing Contractor/Owner.
10.3.11. Manual Alarm Call Points (MAC)
Manual call points shall be of three types: Safe area- Addressable, Hazardous
area- Addressable, Hazardous area point wired.
The MAC shall be of the break-glass type with protection against accidental
operation and generally in accordance with BS 5839: part 2.
10.3.12. Linear Heat Sensing (LHS) Cable For Tank Roofs
LHS cable has basic 2 types. Digital & Analogue. Preferably Digital type shall be
used unless and otherwise specified by Licensor.
LHS cable shall be used on floating roof tanks & fixed roof tanks.
LHS cable shall be able to detect rise in temp anywhere on tank.
10.4. F&G Output Devices
10.4.1. Beacon
Beacons shall be one way, 2 way & 3 way suitable for operation in hazardous
area. Selection of type depends upon type of gases exist in the specified area.
3colors of beacon shall be RED, AMBER & BLUE.
RED- Any Fire Detection/Alarm
AMBER- Any Combustible Gas detection/Alarm
BLUE- Any Toxic Gas detection/Alarm
In case of extinguishant system 3way beacon shall be used with Red, White,
Green colors.
RED- Extinguishant system discharge.
WHITE- Extinguishant System in Manual Mode.
GREEN- Extinguishant System –AUTO/Healthy
All beacons shall be flashing type xenon beacons.
10.4.2. High Noise Area Beacon.
High Noise area beacons shall be installed normally in compressor house area and
areas where high noise value is expected.(more than 85dB)

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J3 Program 10080-1-ENGG-DBD-CI-007
Design Basis for Fire & Gas System Date: 18/07/2012, Rev. 0

High noise area beacon shall be flashing type xenon beacon.

10.4.3. Sounders and Bells
Sounders
Sounders shall be used where extingusihant Skid is installed. In process area
sounder shall be used only if specified by licensor/Loss prevention. ( As PA system
interface with F&G system shall be provided.)
Bells
Bell shall be deployed only in control rooms.
Bell shall be of electromagnetic type.
10.4.4. Wind Speed and Direction Detector
A wind speed and direction transmitter unit shall be provided suitable for
installation on a mast.
Wind speed and Direction Indication shall be provided on ALL workstations
Control Room, Fire Stations, SSM office.
Wind speed & direction detector shall have speed in KT and 0 to 360° direction.
11. Technical Requirements & System Engineering Specification.
11.1. General:-
As described in system overview F&G system shall have PLC & Fire alarm panel.
General guideline for field devices connection is as below. Exact connection shall
be project Specific and will be described in Project Specifications.
Sl. Type of detector. Connected to Connected to
No. Addressable Fire PLC
Alarm panel
A Fire detectors:-
1 UV/IR flame detector - Yes.
2 Triple IR Flame detector Yes.
3 Smoke detector ( inside building) Yes.
4 Beam Smoke detector Yes.
5 Heat Detectors ( inside building) Yes
6 Heat Detectors ( in Field) Yes. Project Yes Project
specific. specific.
7 Manual call Points – Safe area Yes

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J3 Program 10080-1-ENGG-DBD-CI-007
Design Basis for Fire & Gas System Date: 18/07/2012, Rev. 0

Sl. Type of detector. Connected to Connected to

No. Addressable Fire PLC
Alarm panel
8 Manual call Points – Hazardous area Yes depending Yes in case of
upon max. distance distance
of loop. limitation.
9 Analyser House Smoke detector, manual Yes-Project
cal point Specific
B Gas Detectors
1 Combustible gas detectors - Yes
2 Hydrogen gas detectors - Yes
3 Toxic gas detectors. - Yes.
4 Open path gas detectors - Yes.
C Outputs:-
1 Beacons Yes
2 Sounders/ bells Yes
3 Initiate deluge o/p, extinguishant Yes
discharge o/p , Analyser Trip, HAVC
trip(blower stoppage, damper close) etc

11.2. Workstation Requirements

The workstations shall display a simplified geographical lay-out for the entire
complex indicating F&G status for all process units. The work station shall show
all traffic access gateways, roads and dominating plant equipment for each
process unit.
Graphics shall be developed as below:-
• Level 1:- Overall complex/project overview.
• Level-2:- Each complex overview. e.g. Crude, RTF overview graphics.
• Level-3:- Details of particular complex/unit e.g. crude unit all details like
columns, exchangers with sensors.
• Level-4 Exact pin-point location of F&G sensor in case of building.
Digital indication of Wind Speed/Direction readout shall also be provided on all
workstations located in the Control Centres and Fire Stations.

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J3 Program 10080-1-ENGG-DBD-CI-007
Design Basis for Fire & Gas System Date: 18/07/2012, Rev. 0

The work stations quantity shall be decided based on Site / Project Organization
for specific project.
Deluge start should be possible from control room workstation (except from SSM
office & Fire station workstations)
Inhibit should be possible from control room workstation (except from SSM office
& Fire station workstations)
All detector locations shall be indicated and an indication of the detected medium
i.e. Toxic Gas (H2S) or Fire etc.
• H2S : Blue
• Flammable gas : Amber
• Fire : Red
• System fault : White
• Smoke : Red
• Healthy : Green.
• Healthy Detector inhibited : Grey and Pink box surrounding detector
• Detector in alarm Inhibited : Respective detector alarm colour and Pink Box
surrounding detector
• Fire Water Pump Running : Green
11.3. Alarm Management
• Basically Alarm will be segregated like:
− Fire Alarm
− LO / HI Gas Alarms
− Inhibit Alarms
− Fault Alarms
− System Alarms
− Maintenance / Test Alarms
11.4. Requirements For Circuit Integrity
F&G system shall be robust against spurious activation.
Electric circuitry shall be enhanced with line monitoring facilities. Line monitoring
shall be able to discriminate between safe condition, alarm condition, open loop
and short circuit.

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J3 Program 10080-1-ENGG-DBD-CI-007
Design Basis for Fire & Gas System Date: 18/07/2012, Rev. 0

11.5. RFI Immunity

Standard UHF and VHF personal radio equipment will be operated in close
proximity (less than 1 metre) of F&G equipment. The system shall have total
immunity from the UHF/VHF radios used for plant communications.
12. Third Party Interfaces
Following 3rd Party Interface for FGS System should be applicable as per Project
requirement.
12.1. Deluge System
Deluge skid will be interfaced with F&G system.
Tank farm Deluge system should be designed in such a way that from control
room it should be able to discharge water based on command.
In case of auto ignition pumps deluge will be started from F&G PLC based on
voting. 200N.
12.2. RIM Seal Foam Skids
For RIM Seal Foam skid system per tank, 2 inputs shall be provided to F&G system
one for PSH and one PSL.
If discharge nozzles are 6-8 per tank, all types of Pressure switches (E.g.
PSH’s/PSL’s) should be individually wired in JB in serial fashion and only one
contact will be taken to PLC.
12.3. Extinguishant System (Clean Agent)
Extinguishant system shall be used for unmanned control room.
Logic: Logic shall be as per C&E chart given by Managing Contractor Loss
Prevention Group.
12.4. Gas Turbine System
In case of GT OEM provides Fire & gas detectors and interfaced with GT control
system. From control system alarm inputs to be connected to main complex wide
F&G system nearest PLC so that alarms are available in control rooms, fire
stations, SSM office etc.
12.5. Analyser House
Each & Every Analyser house F&G detectors shall be directly wired to the F&G
system of related Units.
The FGS system shall be designed as per C&E Diagrams given by Managing
Contractor Loss Prevention Group. Typical Analyzer House C&E Diagram is
enclosed in Annexure – IV

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J3 Program 10080-1-ENGG-DBD-CI-007
Design Basis for Fire & Gas System Date: 18/07/2012, Rev. 0

12.6. Fire Hydrant System

Fire Hydrant system will be interfaced with F&G system by installing pressure
transmitters at start & at 2 farthest points in Main Fire water Hydrant lines.
In case of pressure drop; pumps will be started from F&G PLC automatically based
on 200N voting.
12.7. HVAC System
The F&G system shall generate outputs based on relevant Cause & Effect charts
for building (PIB, Control room). For HVAC tripping/fan stopping potential free
contact shall be given from FGS System to HVAC system
12.8. ESD system
The F&G System in certain areas shall initiate trips and/or shutdowns via the ESD
system. FGS System shall provide potential free contact for ESD Interface.
12.9. Large Screen/Video wall Display Interface
• Video wall: - F&G servers shall be interfaced to video wall controllers over
serial ink to show graphics on video wall. Details of interface shall be project
specific.
• Large screen: - F&G workstation shall be interfaced to large screen via VGA
cable to show graphics on large screen.
12.10. PA System
F&G system shall be interfaced with PA system on dual redundant serial link. In
case of any alarm it shall be transferred to PA system. PA system shall have pre-
recorded voice message for each fire zone alarms. Facility to announce designated
announcement in relevant areas of field should be provided. Details of interface
shall be project specific.
13. Fibre Optic Network
The purpose of Fibre Optic network shall make sure alarms that are reported at
strategic locations without any major time delay. Alarms shall be made available
minimum at Control Rooms, Main Fire Station, Secondary/Auxiliary Fire station,
Site Shift Managers room.
To overcome distance limitation problem, single mode FO network shall be used.
F&G complex wide network will be via dual redundant counter rotating ring (4
core) fibre optic cable. The network bandwidth will be 1Gbps. A 1 GB switch shall
be located in each PIB/Building.
Typical FO network architecture attached as Annexure- XI

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J3 Program 10080-1-ENGG-DBD-CI-007
Design Basis for Fire & Gas System Date: 18/07/2012, Rev. 0

14. RISK Analysis

Entire F&G system RISK Analysis shall be prepared by System supplier along with
Reliance & Managing Contractor.
Risk Analysis points shall be prepared based on following guidelines.
• Project Execution.
• Conceptual Design
• Detail Design.
• Procurement.
• Staging / FAT.
• Site Installation
• Power up & I&C.
• Failure Analysis.
• SAT.
• Site Support.
The typical Risk Analysis chart, Risk Map, Risk Summary are attached as Annexure-
V, VI, VII.
15. Engineering Documentation
15.1. Fire & Gas deliverables from Managing Contractor
Depending on Project specific requirements, following engineering deliverables
shall be included in the scope of DEC.
• Fire & Gas system specifications.
• Fire & Gas system Material Requisition.
• Technical Bid Evaluation of Fire & Gas system
• Fire & Gas numbering philosophy.
• Fire & Gas symbols & legend and general notes document.
• Field terminations details for interconnections for all types of Fire & Gas field
devices.
• Fire & Gas field devices mounting details for all types of Fire & Gas field
devices.
• Typical loop diagrams for Fire & Gas system.
• Typical layout for IS and NON-IS marshalling cabinets.

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Design Basis for Fire & Gas System Date: 18/07/2012, Rev. 0

• Typical earthing requirements for F&G field devices.

• Typical earthing requirements for cabinets.
• Schedule for cable sizes and glands for all types of Fire & Gas field devices.
• Standard notes for Fire & Gas location drawings.
• Hazardous area classification drawings.
• Third party interface schematic for each and every third party interface with
F&G system.
• F&G detectors Mark-up layout with Type of gas to be detected clearly marked.
( From Loss Prevention) Sample attached as Annexure- I
• F&G Cause & Effect Chart. ( From Loss Prevention) Sample Attached as
Annexure- III
• F&G cable block diagram. Sample Attached as Annexure- II
• Loop Length calculation sheet for each & every addressable loop. Sample
Attached as Annexure-VIII
• F&G detection matrix (From Loss Prevention). Sample attached as Annexure-IX
• F&G Instruments Index.

10080-1-ENGG-DBD-CI-007 Page 16 of 16
Annexure- I: Typical F&G Detection Layout
Annexure- II: Typical F&G Cable Block Diagram
 Annexure- III: Typical F&G Cause & Effect Chart
NOTES
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7+,6'5$:,1*6+$//%(5($',1&21-81&7,21:,7+) *
/$<287'5$:,1*180%(5-5'=

,)36+,1387,612735(6(17:,7+,135(6(77,0($)7(5
(;7,1*8,6+$175(/($6(,6'(0$1'('$
)$,/('72
',6&+$5*(
$/$506+$//$1181&,$7(

7 $)7(5$7,0(('(/$<>7,0(56(&21'6

FUNCTION PERFORMED
$'-867$%/(@

'(0 25'(01(('72%(35(66('
72*(7+(5:,7+,1$63$12)6(&0$;72,1,$7(
(;7,1*8,6+$170$18$//<

EFFECT
AUDIBLE ALARM - FLAMMABLE GAS

CRUDE WORKSTATION LOCATED IN CCR

SUPERVISORY WORKSTATIONS
REMOTE INDICATOR PANEL AT BUILDING ENTRANCE
AUDIBLE ALARM - FIRE
AUDIBLE ALARM - TOXIC GAS
STATUS LAMP - FIRE
STATUS LAMP - FLAMMABLE GAS
STATUS LAMP - TOXIC GAS
PRE-DISCHARGE ALARM
INITIATE EXTINGUISHING SYSTEM(NOTE 4)
STATUS LAMP - NORMAL (GREEN)
STATUS LAMP - INHIBITED(WHITE)
STATUS LAMP - DISCHARGED (RED FLASHING)
STATUS LAMP - DISCHARGED (RED STEADY)
TRIP HVAC SYSTEM( POTENTIAL FREE CONTACT) HOLD 1
SHUTDOWN UNIT ELECTRICAL FEEDERS (HOLD2)

TAG NO.
DXS 001
DXS 002
DXS 003
DAF 201, 202
DAGC 201,202
DAGT 201, 202
DES 201
XY 910,911
DEL 201, 204
DEL 202, 205
DEL 203, 206
DEL 203, 206
DXS 004
DXS 005
CAUSE
DESCRIPTION TAG NO. VOTING 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55
1

FZ Z311-11 INSTRUMENTATION AND HVAC ZONE 2

3

MULTISENSOR SMOKE DETECTOR DSM 202 TO 208 1-O-O-7 4 X X XX X

CONFIRMED INPUT 2-O-O-7 5 X X XT X X
6

MULTISENSOR SMOKE DETECTOR DSM 201 1-O-O-1 7 X X X X

8

OPTICAL SMOKE DETECTOR DSO 203 TO 208 1-O-O-6 9 X X X X

CONFIRMED INPUT 2-O-O-6 10 X X XT X X
11

MANUAL CALL POINT DMC201, 203 1-O-O-2 12 X X X X

13
14

FLAMMABLE GAS DETECTOR IN HVAC INTAKE DGC201, 202 1-O-O-2, 20% LEL 15 X X
1-O-O-2, 40% LEL 16 X X X X
CONFIRMED INPUT 2-O-O-2, 40% LEL 17 X X X
18

TOXIC H2S GAS DETECTOR IN HVAC INTAKE DGT201,202 1-O-O-2, 10ppm 19 X X HOLDS
1-O-O-2, 20ppm 20 X X X X
CONFIRMED INPUT 2-O-O-2, 20ppm 21 X X X
22 1. HVAC PHILOSOPHY.
GASOUS FIRE EXTINGUISHING SYSTEM 23 2. FEEDER SHUTDOWN PHILOSOPHY.
( NOTE 5) EXTINGUISHING CONTROL STATION( MANUAL RELEASED) DEM 201 1-O-O-1 24 X X
EXTINGUISHING CONTROL STATION( MANUAL RELEASED) DEM 202 1-O-O-1 25 X X
EXTINGUISHING CONTROL STATION( MANUAL RELEASED) DEM 201,202 2-O-O-2 26 X X X X XT X X
EXTINGUISHING CONTROL STATION( MANUAL RELEASED) DEM 203 1-O-O-1 27 X X
EXTINGUISHING CONTROL STATION( MANUAL RELEASED) DEM 204 1-O-O-1 28 X X
EXTINGUISHING CONTROL STATION( MANUAL RELEASED) DEM 203,204 2-O-O-2 29 X X X X XT X X
(NOTE 3 ) RELEASE CONFIRMED PSH 912 1-O-O-1 30 X X X X X
NORMAL/INHIBITED SWITCH INHIBITED DHS 201 1-O-O-1 31 X X X
NORMAL DHS 201 1-O-O-1 32 X X X
33

FZ Z311-12 BATTERY ROOM 34

35

OPTICAL SMOKE DETECTOR DSO 201,202 1-O-O-2 36 X X X X

CONFIRMED INPUT 2-O-O-2 37 X X X X
38

HYDROGEN GAS DETECTOR DGH 201 1-O-O-1 10%LEL 39 X X

1-O-O-1 25%LEL 40 X X X X X
41

MANUAL CALL POINT DMC202 1-O-O-1 42

PIB 52 FZ Z311-11 & 12
X X X X
DCS BEACON BLACK OUT DXA 010 43 OOO
PROJECT TITLE CONTRACTOR/VENDOR
RELIANCE PETROLEUM
LIMITED JAMNAGAR EXPORT BECHTEL FRANCE
REFINERY PROJECT
AREA/UNIT NO. AREA/UNIT DESCRIPTION
RDZ311/321 CRUDE/VACUUM DISTN UNIT 311/321
CONTRACTOR Doc. No. Job no. DOCUMENT NUMBER REV. SHEET

SEE FRONT SHEET OWNER Doc. No. 25194 U11-RDZ300-001 4 12

REV. DATE REVISION REMARKS BY CHECK APPROVED CLIENT OF 14
 Annexure- IV (Typical Analyser House & F&G Interface details (C&E Chart)
FIRE AND GAS DETECTION

CAUSE & EFFECT CHART

FIRE & GAS ANALYZER HOUSE ELECTRICAL FIREWATER NOTES

SYSTEM AUDIBLE VISUAL SAFEGAURDING SYSTEM HVAC SYSTEM

1. TRIP ONLY WHEN ANALYSER PLC PURGE FAILED & FLAMABLE GAS OR
HYDROGEN GAS INSIDE ANALSYER HOUSE IS IN HIGH ALARM.

2. TRIP ONLY WHEN LOW HOUSE PRESSURE DETECTED & FLAMABLE GAS OR
HYDROGEN GAS INSIDE ANALSYER HOUSE IS IN HIGH ALARM.

3 TRIP ONLY WHEN PURGE FAILURE & ANALYSER HOUSE PRESSURE LOW.

4 WHENEVR INHIBIT IS APPLIED TO ANY ANALYSER HOUSE DETECTOR

COMMON ALARM WILL BE SENT TO ANALYSER HOUSE PLC AND OUTPUTS
SHOULD BE INHIBITED.

EFFECT
5 WHEN NO DETECTOR IS IN ALARM, THEN ONLY DALG WILL BE GREEN

FUNCTION PERFORMED
6 RESET(ANALSYER HOUSE POWER):- RESET BUTTON/SWITCH WILL BE
LOCATED OUTSIDE ANALSYER HOUSE ( WITH SHROUDING COVER) . THIS
SWITCH WEHN PRESSED AND IF NO DETECTOR IS IN ALARM THEN F&G PLC
WILL ENERGISE CONTACT DXS 812 & 813.
IF SINGLE ALARM EXISTS FOR ANY ANALYSER HOUSE DETECTOR EIXSTS ,
AND RESET SWITCH IS PRESSED DXS 812 & 813 WILL NOT ENERGISE.

FLAMABLE GAS DXS 054

REFINERY CONTROL CENTRE WORK STN

SUPERVISORY WORKSTATIONS
AUDIBLE ALARM
STATUS LAMP - FIRE (RED)
STATUS LAMP - TOxIC GAS (BLUE)
STATUS LAMP - FLAMM.GAS (AMBER)
STATUS INPUT-HOUSE SAFEGUARDING PLC - FIRE DXS 052
STATUS INPUT-HOUSE SAFEGUARDING PLC - TOXIC GAS DXS 053
STATUS INPUT-HOUSE SAFEGUARDING PLC -
DEVICE UNDER TEST/MAINTENANCE IN PROGRESS DXS 047
ANALYSER SAMPLES - SHUTDOWN XY 903
HVAC RECIRCULATION DXS 044
CLOSE HVAC INTAKE DAMPERS DXS 046
CUT OFF UTILITY SOCKET POWER DXS 045
SHUTDOWN HVAC DXS 043
SHUTDOWN ELECTRICAL UPS FEEDERS DXS 025
SHUTDOWN ELECTRICAL FEEDERS DXS 026

EFFECT
TAG NO.
CAUSE

Z411 DAS 800

Z411 DAF 077/078/079
Z411 DAGT 077/078/079
Z411 DAGC 077/078/079
Z411 DALG 002/003/004 ANALYSER HOUSE F&G IN NORMAL STATE (GREEN)
Z411 DXS 052
Z411 DXS 053
Z411 DXS 054
Z411 DXS 047
Z411 XY 903
Z411 DXS 044
Z411 DXS 046
Z411 DXS 045
Z411 DXS 043
Z411 DXS 025
Z411 DXS 026
DESCRIPTION TAG NO. VOTING 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38

MANUAL ALARM CALL POINT 1ooN 1 x x x x ox

DCS BEACON BLACK-OUT 2 x x oooo
TOxIC GAS DETECTOR IN HVAC INTAKE ( ) 3 x x o
1oo2 10PPM
4
1oo2 20PPM x x x x x x
5 x x x x x xxx
2oo2 20PPM
TOxIC GAS DETECTOR ( INSIDE HOUSE ) 1oo2 10PPM
9 x x o
10 x x x x x x
1oo2 20PPM
2oo2 20PPM 11 x x x ` x x x x
SMOKE DETECTOR - OPTICAL POINT 1oo2 15 x x x x ox
SMOKE DETECTOR - OPTICAL POINT CONFIRMED
2oo2 16 x x x x x xx x x
INPUT

FLAMMABLE GAS IN HVAC INTAKE 1oo2 20% LEL 17 x x o

(METHANE) 1oo2 40% LEL 18 x x x x x x
2oo2 40% LEL 19 x x x x x xxx
20

FLAMMABLE GAS ( INSIDE HOUSE) 1oo2 20% LEL 25 x x o

(METHANE) 1oo2 40% LEL 26 x x x x x x
2oo2 40% LEL 27 x x x x x x xx x x
28

HYDROGEN DETECTOR 1ooN 10% LEL 29 x x o x

1ooN 25% LEL 30 x x x x x x x x DRAWING TITLE
PURGE FAILURE - A H SAFEGUARDING PLC 31 x x x o 3,5 3,5
32
33
FIRE AND GAS DETECTION
LOW PRESSURE - ANALYSER HOUSE 34 x x x o x 4,5 4,5 CAUSE & EFFECT CHART
35
36 ANALYSER HOUSE
DEVICE UNDER TEST/MAINTENANCE 39 x
38
JR-RFZ414-001
RESET SWITCH ( HOUSE POWER SUPPLY) 39 x x 8 8
40
FIRE ZONE No. Z411-016

REV DATE DESCRIPTION PREPARED REVIEWED APPROVED

 Annexure- V: Typical Risk Analysis Chart

LIKELYHOOD CONSEQUENCE

Appox. Cost Impact

A Almost Certain 1 Insignificant Up To $2,000
B Likely 2 Minor Up To $20,000
C Moderate 3 Moderate Up To $200,000
D Unlikely 4 Major Up To $500,000
E Rare 5 catastrophic Over $ 1000,000

Sl.N RISK SEVERITY BEFORE TREATMENT RISK TREATEMENT RISK SEVERITY AFTER TREATMENT
o. RISK AREA Risk Description Likelyhood Consequence Severity PLAN MANAGEMENT /ACTION PLAN Likelyhood Consequence Severity

Project Execution centers(UK,

1 Project Execution Holland,India) synergy failure.

Under development products

(IS MCP, IS Heat ) certfication
2 Conceptual Design not available in time
Develeopment of serail link
3 Conceptual Design bet. FAP & PLC failure

Remote I/O CPU cooling/heat

4 Conceptual Design dissipation failure
Hazardous area Add. Loop
5 Conceptual Design design/proving
F.O. networking design
6 Conceptual Design expertise not available
New Hardware, S/w Infant
7 Conceptual Design mortality
max. length limitation for haz.
Area loop reached due to site
8 Detail Design routing of cables.
Non availability of LEADs from
9 Detail Design UK, Holland

Availability of 99.99% not

10 Detail Design achieved for particular System
Complaince to EC directive
which is in effect from 01-07-
06 for electronic boards
11 Procurment sourced from EC
Delivery problem for major
12 Procurment hardware/panles etc
For integrated FAT enough
space/manpower not
13 Staging/ FAT available..
Failure in proper installation of
gas detectors, Fire/Flame
14 Site Installation detectors

Failure in proper laying of F.O.

cables, F.Onetwork hardware
15 Site Installation installation as per std.practice

16 Power up One UPS failure

17 Power up Both UPS failure
18 Power up AC power to UPS failure
19 Power up Failure of HVAC in PIB
20 Power up Ground fault in ckt
21 I&C Failure of earthing
22 I&C Failure of Fire/alame detection
23 I&C Failure of gas detection
failure of notification devices
24 I&C like beacons, bells etc
25 I&C Deluge o/p failure
Fire alarm panel to PLC link
26 I&C not working
27 I&C Failure of ESD interface
28 I&C Extinguishant o/p failure
Fiber Optic system hardware
29 I&C failure in PIB
30 I&C Network loading too high
31 I&C F.O. cable breakage
One CPU of PLC failure in
32 I&C PIB
Two CPUs of PLC failure in
33 I&C PIB
34 Fire at PIB
Server /database failure in
35 Failure Analysis CCR
36 Failure Analysis Sever not rebooting

37 Failure Analysis Diagnostic capabilities failure

38 Failure Analysis workstation in CCR failure

Alarm management server
39 Failure Analysis failure
40 Failure Analysis Trend server failure
Virus attack to /from F&G
41 I&C network
Security/pasword proetction
42 I&C failure

43 I&C Software failure/bug problem

44 Fire at CCR
45 I&C Network failure in fire stn
Large screen interface failure
46 I&C at fire stn/SSM office
Response time gretaer than 2
sec( from device to
47 SAT Workstation)
F&G Expert Resource non
48 SAT availability from Uk, Holland

Proper trained manpower not

49 Site support available for maintenance
Failure in proper training to
50 Site support Reliance personnel
Critical spares not available at
51 Site support site.
52 Natural calamity Earthquake
 ANNEXURE- VI
RISK MAP

Consequence
Risk Map Insignificant Minor Moderate Major Catastrophic
Before Treatment 1 2 3 4 5
< $2000 < $20000 < $200,000 <$ 500,000 >$1000,000

A Almost Certain

B Likely
Likelihood

C Moderate

D Unlikely

E Rare

Consequence
Risk Map Insignificant Minor Moderate Major Catastrophic
After Treatment 1 2 3 4 5
< $2000 < $20000 < $200,000 <$ 500,000 >$1000,000

A Almost Certain

B Likely
Likelihood

C Moderate

D Unlikely

E Rare
 ANNEXURE- VII
RISK SUMMARY

BEFORE AFTER
Sl.No. RISK AREA Risk Description TREATMENT TREATMENT
Project Execution
centers(UK, Holland,India)
1 Project Execution synergy failure.
Under development products
(IS MCP, IS Heat )
certfication not available in
2 Conceptual Design time
Develeopment of serail link
3 Conceptual Design bet. FAP & PLC failure

Remote I/O CPU cooling/heat

4 Conceptual Design dissipation failure
Hazardous area Add. Loop
5 Conceptual Design design/proving
F.O. networking design
6 Conceptual Design expertise not available
New Hardware, S/w Infant
7 Conceptual Design mortality
max. length limitation for haz.
Area loop reached due to site
8 Detail Design routing of cables.
Non availability of LEADs
9 Detail Design from UK, Holland
Availability of 99.99% not
achieved for particular
10 Detail Design System
Complaince to EC directive
which is in effect from 01-07-
06 for electronic boards
11 Procurment sourced from EC
Delivery problem for major
12 Procurment hardware/panles etc
For integrated FAT enough
space/manpower not
13 Staging/ FAT available..
Failure in proper installation
of gas detectors, Fire/Flame
14 Site Installation detectors
Failure in proper laying of
F.O. cables, F.Onetwork
hardware installation as per
15 Site Installation std.practice
16 Power up One UPS failure
17 Power up Both UPS failure
18 Power up AC power to UPS failure
19 Power up Failure of HVAC in PIB
20 Power up Ground fault in ckt
21 I&C Failure of earthing
Failure of Fire/alame
22 I&C detection
23 I&C Failure of gas detection
 failure of notification devices
24 I&C like beacons, bells etc
25 I&C Deluge o/p failure
Fire alarm panel to PLC link
26 I&C not working
27 I&C Failure of ESD interface
28 I&C Extinguishant o/p failure
Fiber Optic system hardware
29 I&C failure in PIB
30 I&C Network loading too high
31 I&C F.O. cable breakage
One CPU of PLC failure in
32 I&C PIB
Two CPUs of PLC failure in
33 I&C PIB
34 Fire at PIB
Server /database failure in
35 Failure Analysis CCR
36 Failure Analysis Sever not rebooting

37 Failure Analysis Diagnostic capabilities failure

38 Failure Analysis workstation in CCR failure
Alarm management server
39 Failure Analysis failure
40 Failure Analysis Trend server failure
Virus attack to /from F&G
41 I&C network
Security/pasword proetction
42 I&C failure

43 I&C Software failure/bug problem

44 Fire at CCR
45 I&C Network failure in fire stn
Large screen interface failure
46 I&C at fire stn/SSM office
Response time gretaer than 2
sec( from device to
47 SAT Workstation)
F&G Expert Resource non
48 SAT availability from Uk, Holland

Proper trained manpower not

49 Site support available for maintenance
Failure in proper training to
50 Site support Reliance personnel
Critical spares not available
51 Site support at site.
52 Natural calamity Earthquake
 Annexure- VIII: Typical Fire & Gas Detection Matrix

FIRE AND GAS DETECTION

MATRIX

Flame Detection
IR3 and UV/IR
Flammable Gas Point
Detection
Flammable Gas Detection- Optimum use would be on groups of pumps which are handling
Open Path similar hydrocarbons (this would help on calibrating the detector for Medium Range: 40 to 120
a specific gas).
NB. For optimal use Open path gas detection should not be placed meters.
for groups of just two pumps handling hydrocarbons. Point Gas
detection should be used instead.
Hydrogen Gas Detection
H2S Gas Detection
Other Toxic Gas Detection According to appropriate studies carried out within the group.
Smoke Detection
Point Heat Detection
Linear Heat Electrical
Detection
Pneumatic Heat
MAC
Status Lamp
F&G Beacon
Audible Alarm (general
area only)
Gaseous Extiguishant
Manual Discharge
Stations
Gaseous Extiguishant
Status Light
Gaseous Extiguishant Pre- To be located in the protected area.
Discharge Audible Alarm
PIB.: Plant Interface Building
HPO: High Performance Optical Detector
LEL: Lower Explosive Limit
LTEL: Long Term Exposure Limit
STEL: Short Term Exposure Limit
MAC: Manual Call Point
Location Coverage Application Distance/ Positioning Voting/ Alarm Levels Notes
IR3 Detectors (DFI) shall be provided to cover: 1 IR3 Device: 1ft2@15 to IR3 type for hydrocarbons, Elevations need to be 1ooN - Alarm Dedicated execution centers to
- Cluster of Heat Exchangers, Reactor effluent areas, Fuel gas skid 60m, depending on the toluene, diesel, acetone, individually assessed. consult stream data.
areas. manufacturer hydrogen and sulphur. (NB. Guidance to be sought Final locations to be checked on
- Plant areas which are normally unattended. Different detection ranges from manufacturer. the 3-D model.
- Auto-ignition temperature sensitive areas. apply for each gas)
UV/IR Detectors (DFX) shall be provided for all Compressor UV/IR minimum two
houses handling hydrocarbons (in addition to point detectors). numbers per compressor.
Point Gas Detection shall be provided as follows: Point Devices to have 5 to Gas detector type to be Process Areas: Calibration to take into account
- To cover pumps, including flare K.O.drum pumps, handling light 10m pitches. determined by checking the 1ooN - 20%LEL differing gas sensitivities of
hydrocarbons (C1 to C5 more than 25% of the stream). stream data. Once this is 1ooN - 60% LEL Catalytic and IR detectors.
- Process Cooling Towers- Top Platform. 2 devices in each HVAC done the detector/s should 2ooN - 60%LEL The gas that each detector
- Fuel Knock-Out Drums. intake. be calibrated for the HVAC Intakes: should be calibrated for, should
- Suction side of draft air blowers. predominant gas in the 1ooN - 20%LEL clearly be shown on the F&G
- LPG Pumps, Loading and Unloading Areas etc. location. 1ooN - 40%LEL detection layouts as well as on
- Gas Compressor Sheds. 2ooN - 40%LEL the Cause and Effect Charts.
- To cover HVAC intakes. (where N is more than 2) Wind rose to be taken into
account.
NB. 1. For distances >20m open path could be considered as an In HVAC application, length of
alternative, if clear line of sight can be obtained. the HVAC duct should be
2. Do not provide gas detectors in fin-fan cooler areas. considered for dumber closing
3. Do not provide gas detectos if mixture of gases present times.
contains C6+prod more than 75% of the stream).
Short range: 5 to 40 meters. Gas detector type to be 1 LEL/m Final position to be confirmed
determined by checking the 3 LEL/m with reference to the 3D model.
meters. stream data. Once this is
Long Range: 120 to 200 done the detector/s should
be calibrated for the
predominant gas in the
location.
To be used in enclosed areas, where hydrogen would be expected Towards HVAC extract in Low Alarm: 10% LEL
to accumulate, rather than disperse. (i.e. battery rooms and battery rooms. High alarm: 25% LEL
compressor shelters).
To be used on the PSA unit on the Platformer.
2 detectors to be placed adjacent to each manway on the CCR
reactors.
Hydrogen compression Unit.
NB. Generally, do not locate on compressor shelters which are not
enclosed.
On rotating equipment that are a potential source of H2S release. Electrochemical cell type. 2 detectors to each 10ppm LTEL Locations to be checked in
Stream data to determine requirements for any other areas. appropriate HVAC 20ppm STEL detail with a view to maximising
Detection to be considered for situations with more than 1000ppm intake. efficient spacing, but ensuring
(0.1% of stream). For all other areas, as adequate coverage.
Toxic Gas Detection requirements shall be suitably reviewed and dictated by leak source. Data sheets, detail layouts and
deleted if deemed so (this applies to repeat units). the 3-D model may be helpful.
Indoor locations (Sub-stations, PIBs). Multisensor (HPO) detectors The sensitive elements of 1ooN - Alarm Ref. Departmental Work
within a horizontal 7.5m the detectors should lie 2ooN - Executive Instruction Doc. No. 25194-DWI-
Smoke detectors to be installed in rooms and air pockets. radius. within the range of 25mm 00106 for details.
Beam Detector coverage to to 600mm from the
be 7m radius from centre line ceiling.
of beam.
Generally rate compensated, used in buildings throughout the plant.50m2 per device. Where smoke detection is 1ooN - Alarm
ineffective, e.g. paint stores, 2ooN - Executive
kitchens, labs and soldering
rooms.
Rim seal on floating roof petrochemical storage tanks of less than Linear heat detection cable Alarm only
60m in diameter. on petrochemical storage
Alarm annunciation to be set for 100°C. tanks of less than 60m
diameter.
Rim seal on floating roof tanks. To automatically initiate rim N/A
Automatic deluge on: seal foam system on tanks
- Storage tanks and spheres. of more than 60m in
- Deluge skids i.e. on pumps. diameter.
Along central piperack and unit perimeters. External: 90m max. MACs should be coordinated
Other possible locations are: high level piperack walkways, some Internal: By main exit on with hydrant/safety equipment
escape routes (including door exits), hydrant/safety equipment right hand side (not on locations and escape routes as
locations as per engineer's judgment. hinge side of door) far as possible.
In cases where perimeter hydrants are sited at edge of paved area Elevation to be 1500mm They should also be coordinated
MACs should be located adjacent to these. above paving or as noted with those on adjacent process
otherwise. units, where appropriate.
Throughout the plant. Blue = Toxic Gas Elevations to be
Amber = Flammable Gas individually accessed on
Red = Fire site according to local
conditions.
To be located adjacent to
MACs where possible.
To be located in high noise areas (compressor shelters, Elevation to be 2400mm
intersections of escape routes etc.) above paving or as noted
otherwise by the
manufacturer or the local
conditions.
To be activated via P.A.
Outside all points of entry to the protected area. All areas protected by Elevation to be 1400mm Ref. Departmental Work
Gaseous Extiguishing above finished floor level. Instruction Doc. No. 25194-DWI-
system. 00106 for details.
Outside all points of exit from the protected area. Warning for gaseous Elevation to be 1500mm Ref. Departmental Work
systems. above finished floor level. Instruction Doc. No. 25194-DWI-
00106 for details.
All areas protected by Elevation to be 2400mm Ref. Departmental Work
Gaseous Extiguishing above finished floor level. Instruction Doc. No. 25194-DWI-
system. 00106 for details.
Annexure- IX: Typical Loop Length Calculation Sheet
 Annexure- X: Typical PIB Architecture

OPTICAL SIGNAL OPTICAL SIGNAL

FIBRE OPTIC CCC NETWORK CABINET FIBRE OPTIC
CABLE-24 FIBER
CABLE-24 FIBER

PIB NETWORK
UCOM 1 UCOM 2 CABINET
RS30
ETHERNET/TCP-IP RS30

ETHERNET/TCP-IP

MODBUS

MODBUS SYSTEM
CABINET
MODBUS

MODBUS PORT 2
PORT 2 PORT 1
PORT 1
C U P C U P
P S S P S S SM(PLC) DCOM 2
1 I U 2 I U DCOM 1
1 2
1 2 Modbus
Modbus

RS232
RS232
Sixnet
Sixnet
Secondary
A A D D
Primary OP
D
I I I O O

RS-485
RS-485 Connection
Connection

Modbus
Modbus
NON IS Marshalling NON IS Marshalling DA1 Loop 1 DA2
IS Marshalling Cabinet XY(EXTINGUISHANT
Cabinet Cabinet SKID) RS485 RS485
Loop 2 RS232
DAS RS232

DA4
RS485 DA3
DES RS485

RS232 RS232
4-20mA

DAB
XY(DELUGE SKID) DA5 DA6
RS485 RS485

RS232
RS232
DAL
EBUS LON

CONTACT SIGNAL
DEL

DEM

DFI
NON-IS ADDREESSABLE LOOP
4-20mA DAF/DAGC/DAGT
IS ADDREESSABLE LOOP
4-20mA DSO DHS TO DA
TO DA
DFX NON IS MARSHALLING
CABINET
PSL(Used for deluge skid, RIM DAF/DAGC IS MARSHALLING LOOP OUT LOOP IN
4-20mA WSM * CABINET
seal/Foam skid
LOOP IN DMC
4-20mA DHF
LOOP OUT
DGH/DGT DMC

4-20mA PSH( used for Extinguishant skid, DAGT

DHC Deluge skid,RIM seal/Foam skid
4-20mA
DGX DSX DSM
DSO

4-20mA
4-20mA

DHE DSO
DMC DHF
DGC

DMC
LEGENDS FOR NON ADDRESSABLE DEVICES: TYPES OF SM CARDS LEGENDS FOR ADDRESSABLE DEVICES:

SR.NO ABBREVIATION DESCRIPTION MODEL MAKE NON-IS IS SR NOS CARD TYPE DESCRIPTION SR.NO ABBREVIATION DESCRIPTION MODEL MAKE NON-IS ADD IS/NIS
1 DFI IR3 HC FLAME DETECTOR X3301 DETTRONICS NON-IS(Exd) 1 SAI-1620 ANALOG INPUT CARD FOR IS/NIS 1 DMC NON-IS MANUAL CALL POINT 55100-905APO APOLLO NON-IS
2 DFX UVIR FLAME DETECTOR X5200 DETTRONICS NON-IS(Exd) 2 SDI-1624 DIGITAL INPUT CARD FOR IS DEVICES 2 DMC IS MANUAL CALL POINT 55000-940APO APOLLO IS
3 DAB SOUNDER ASSERTA MEDC NON-IS(SAFE) 3 SDIL-1608 DIGITAL INPUT CARD FOR NIS DEVICES 3 DMC WHETHER PROOF MANUAL CALL 55000-950APO APOLLO NON-IS
4 DGT TOXIC GAS DETECTOR APEX ZELLWEGER NON-IS(Exd) DIGITAL OUTPUT CARD FOR NIS DEVICES 4 DSO NON-IS OPTICAL SMOKE 55000-600APO APOLLO NON-IS
5 DGH HYDROGEN GAS DETECTOR APEX ZELLWEGER NON-IS(Exd) 4 SDO-1624 BEACONS/SOUNDERS 5 DSO IS OPTICAL SMOKE 55000-640APO APOLLO IS
6 DGC COMBUSTIBLE IR GAS DETECTOR OPTIMA PLUS ZELLWEGER NON-IS(Exd) 5 SDOL-0424 DIGITAL OUTPUT CARD FOR NON IS -- XY 6 DSM MULTISENSOR 55000-885APO APOLLO NON-IS
7 DGX OPEN PATH GAS DETECTOR EXCEL ZELLWEGER NON-IS(Exd) 6 SDO-0824 DIGITAL OUTPUT CARD FOR IS DEVICES 7 DSX BEAM DETECTOR(5-50 MTRS) 55000-268APO APOLLO NON-IS
8 DMC MANUAL CALL POINT WR4072IS KAC IS 7 CP CONTROL PROCESSOR 8 DSX BEAM DETECTOR(50-100 MTRS) 55000-273APO APOLLO NON-IS
9 DSO IS OPTICAL SMOKE DETECTOR ORBIS APOLLO IS 8 USI UNIVERSAL SAFETY INTERFACE 9 DHF FIELD HEAT DETECTOR HD1BD190NG MEDC NON-IS
10 DHC IS HEAT DETECTOR HD1BI190NN MEDC IS 9 PSU POWER SUPPLY UNIT 10 DHF HEAT DETECTOR 55000-400APO APOLLO NON-IS
11 WSM WIND SPEED & DIRECTION OMC-150 PLUS MUIR MATHERSON IS 11 DA DETECTOR DELTA MODULE 251247.51 ELTEK
12 DHE LINEAR HEAT SENSING CABLE(DIGITAL) H9650 KIDDE IS 12 OP FIRE ALARM DISPLAY PANEL 251261.1 ELTEK
13 DAGT ONE WAY TOXIC BEACON-BLUE SM87HXBA MEDC NON-IS(EXD)
14 DAF/DAGC TWO WAY BEACON SM87SL2 MEDC NON-IS(EXD)
15 DAF/DAGC/DAGT 3 WAY BEACON SM87SL3 MEDC NON-IS(EXD)
16 DEL EXTINGUISHANT STATUS LIGHT SM87LU3 MEDC NON-IS(EXD)
17 DAL HIGH NOISE AREA BEACON XB4BE MEDC NON-IS(EXD)
18 DAS FIRE ALARM BELL SD 03SB MEDC NON-IS(EXD)
19 DES EXTINGUISHING SOUNDER DB3 MEDC NON-IS(EXD)
20 PSL PRESSURE SWITCH LOW IS
21 PSH PRESSURE SWITCH HIGH IS
EXTINGUISHANT SKID VENDOR
22 DEM MANUAL RELEASE PUSHBUTTON-FM200 IS
SCOPE OF SUPPLY
23 DHS AUTO/MANUAL SWITCH-FM200 IS
24 XY SOLENOID VALVE-EXTINGUISHANT SKID NON-IS (EXD)
DELUGE SKID VENDOR
25 XY
SOLENOID VALVE-DELUGE SKID SCOPE OF SUPPLY IS

NOTES:
1 NO OF DA SHALL BE AS PER THE PIB BOM

*NOTE: WIND SPEED DETECTOR IS INSTALLED ONLY IN CCC. 2 NO OF DETECTORS/OUTPUT DEVICES SHALL BE AS PER THE PIB BOM.

Customer : RELIANCE PETROLEUM LIMITED TITLE : TYPICAL PIB F&G SYSTEM ARCHITECTURE SH. 1 of 1 REV
Honeywell Project : JERP F&G AND CCTV SYSTEM
Honeywell Automation India Limited
Consultant : BECHTEL LIMITED DOC. NO. : 10/3/2008 0
 Annexure- XI: Typical Overall F&G FO Network Architecture

Central Control Center

Network Network
Color Network IMAC Server Plant Historian BackUp Server Management PC 2
Management PC 1 FO Switch
Printer

GPS 200.0.2.162
200.0.0.44
200.0.0.47 200.0.0.46 200.0.0.48
200.0.1.44
200.0.0.49 200.0.1.47 200.0.1.46 200.0.1.48

200.0.0.41 200.0.1.41

Dell Power Edge 2950 Dell Power Edge 2950 Dell Power Edge 2950 200.0.0.45
Dell Power Edge 2950 200.0.3.162 SSM Office
200.0.1.45

L STP
Operator
I cable
Station

200.0.2.171
U
FO
switch

200.0.0.19
STP 200.0.1.19
cable

200.0.3.171
RGB
Cable
Scada Server - L
Scada Server - Redundant I
Primary 200.0.0.129
U LVS
Operator Station's
Firewall
STP Operator
200.0.0.6 L Station 1
200.0.1.121 cable
200.0.0.121 I F
200.0.0.5 200.0.1.6
200.0.0.6

200.0.2.169
U 200.0.0.23
200.0.1.5 200.0.1.6 S
200.0.0.130
FO Switch 200.0.1.23
200.0.0.13 200.0.0.14 FO
200.0.0.15 Dell Power Edge 2950 Backbone 1
200.0.1.13
Backbone To Switch for CCTV switch
200.0.1.14 200.0.1.15 Dell Power Edge 2950 Dell Power Edge 2950
Redundant Primary IP based Modem for 200.0.2.163
Dell Precision 490 network LVS

To Switch for PLC network remote connectivity

200.0.0.24

200.0.3.169
200.0.1.24

L STP
200.0.3.163 Operator
FO Switch cable
I Station 2
U
200.0.1.50 Redundant Terminal
Server for PA STP Operator
200.0.3.4
L Station 1
cable
200.0.0.50 system interface I F

200.0.2.170
200.0.2.4
FO Switch U 200.0.0.27 S
200.0.1.27
FO 2
switch

LVS

200.0.0.28

200.0.3.170
200.0.1.28

L STP
Operator
cable
I Station 2
U

LIU LIU LIU LIU LIU LIU

LEGENDS
LIU LIU LIU LIU LIU LIU

24 port LIU Primary 24 port LIU Secondary

Fiber Distribution Panel Fiber Distribution Panel
F&G 1,2
200.0.2.68 200.0.3.68 200.0.2.69 200.0.3.69 200.0.2.70 200.0.3.70 F&G 1,2
FO FO switch FO F&G 3,4
switch switch F&G 3,4
STP CCTV 5,6
STP STP STP STP STP
ABPLC 7,8 CCTV 5,6
cable cable cable cable cable
cable ATG 7,8
MCMS 9,10
200.0.0.68 200.0.0.69 200.0.0.70
Analyzer 11,12 CCC 9,10
200.0.4.70
200.0.1.68 200.0.1.69 200.0.1.70
Fiscal Metering 13,14 Analyzer 11,12

Redundant PLC FAP

FAP FAP Patch
Redundant PLC Redundant PLC Cord LIU FAP :- Fire Alarm Panel LIU :- Light Guide Inerface Unit

PIB01 PIB02 PIBN DA: Detection & Alarm Module

RDSM :- Remote Distributed Safety Manager
SC-LC (APC) Duplex
Patchcord (Primary)
24 FIBER CABLE
SC-LC (APC) Duplex
Patchcord (Secondary) STP Cable Primary
LIU STP Cable Secondary

200.0.4.42
RS30
switch
STP
cable
200.0.0.103

200.0.1.103

FAP
with DA
Remote I/O

Remote Node
SH. 1 of 1 REV