10080-1-SS-CI-002 - 1 - Instrumentation Requirements For Package Instruments

J3 Program 10080-1-SS-CI-002
Instrumentation Requirements For Package Units Date : 14/01/2013, Rev. 1
RECORD OF REVISIONS
Date Revision Details Revision Number
17/07/2012 Issued for Implementation 0
14/01/2013 Various DEC’s agreed comments have been incorporated “As 1

Marked” in following sections / clauses,
5. References added.
10.2.3; 10.2.5. Clauses modified.
12.1.5. Lines added.
13.1 to 13.12. Numbering system modified.
14.5. Bullets deleted.
15.3; 15.11; 16.1.12. Clauses modified.
16.1.14. Clause added.
16.1.17; 16.1.26; 16.3.1. Clauses modified.
17; 18.3.8; 18.3.9; 18.3.10; 18.4.11 Clauses modified.
18.5.5; Clause added.
18.5.6; 18.6.5; 18.7.7; 18.7.8; 18.8.2 Clauses modified.
18.7.7; 18.7.8; 18.8.2 Clauses added.
18.8.2 Clauses modified.

23.1.10 Clause modified.
Contents
1. Purpose........................................................................................................................... 1
2. Scope .............................................................................................................................. 1
3. Cost competitive engineering and design ........................................................................ 2
4. Conflicts and Deviation ................................................................................................... 2
5. References ...................................................................................................................... 2
6. Units of measurement .................................................................................................... 3
7. Terms & Definitions ........................................................................................................ 3
8. Definition and Abbreviations........................................................................................... 3
9. Environmental Conditions ............................................................................................... 4
10. General ........................................................................................................................... 5
11. Basic Design Requirements ............................................................................................. 6
12. Control Philosophy .......................................................................................................... 9
13. Instrument Component Identification Philosophy ......................................................... 10
14. Enclosures and Junction Boxes ...................................................................................... 16
15. Cable and Wiring ........................................................................................................... 18
16. Control Panels ............................................................................................................... 20
17. Instrument Piping and Tubing ....................................................................................... 26
18. Instruments .................................................................................................................. 27
19. Instrument Connections ................................................................................................ 37
20. Utility Supplies .............................................................................................................. 38
21. Shutdown System and Permissive Start Up ................................................................... 39
22. Testing, Installation and Commissioning ....................................................................... 40
23. Documents and Drawings ............................................................................................. 41
24. Painting ......................................................................................................................... 45
25. Training ......................................................................................................................... 45
26. Automation tools .......................................................................................................... 45
APPENDIX A : SUB SELLER LIST................................................................................................ 46
1. Purpose
This document defines the requirements for the design and selection of
instrumentation and control equipment to be provided for Package Units,
including Process Units and Mechanical Equipment Packages.
2. Scope
This document defines the requirements for the design and selection of
instrumentation and control equipment to be provided for Package Units,
including Process Units and Mechanical Equipment Packages.
This specification defines the minimum requirements for the specification and
installation of all instrumentation supplied on package units. It is intended to
augment the package unit specification, which details the instrument functions
and scope of work to be provided by the Manufacturer/Supplier of the Package
Unit. The requirement of the General Instrument Specification, 10080-1-SS-CI-
001 applies to all equipment. For small packages, the information in this
specification would be adequate as a basis for design. For larger packages, the
General Instrument Specification is included with the request for quotation.
Where the Manufacturer/Supplier identifies non-compliance with specification he
shall propose an alternative and a technical justification to support a waiver.
Any relevant Process Licensor requirements shall be in accordance with the
relevant Project Specifications as referenced in the material requisition.
Scope of package vendors can be defined out of following listed options & then
further detailed out in this specifications & equipment specific documents,
Option Package vendor scope Owners responsibility
Option-1 All field instrumentation, package Installation & termination
control system, field junction boxes, of homerun cables.
field cables up to JB, LCP & unit
control panel.
Option-2 All field instrumentation, field Installation & termination
junction boxes, field cables up to JB, of homerun cables, logic
LCP. implementation in plant
control system.
Option-3 All field instrumentation, field Installation & termination
junction boxes, field cables up to JB, of homerun cables.
LCP, field mounted proprietary
control system.
Option-4* All field instrumentation, package Installation & termination
control system, IPF (SIF) functionality, of homerun cables.
10080-1-SS-CI-002 Page 1 of 54
field junction boxes, field cables up to

JB, LCP & unit control panel.
* Refer the Project Specification for details on SIL requirement.
3. Cost competitive engineering and design
The engineering team shall maintain the cost focus throughout all phases of the
project. This shall be done without compromising any specification and design
requirements.
4. Conflicts and Deviation
Supplier shall be responsible to inform any conflicts between this specification
and other applicable Project specifications, industry standards and codes to
Owner representative or Buyer. The supplier shall proceed further in the
concerned matter only after the conflicts are resolved in writing by the Owner
representative or Buyer.
In general, order of priority of the documents shall be as follows,
• Local regulatory and statutory requirement;
• Project specification;
• This specification and relevant equipment/system specification;
• Codes and Standards;
Supplier shall be required to obtain prior approval from Owner representative or
Buyer for any deviation from this specification.
5. References
Standard Specifications No. Description
10080-1-ENGG-DBD-CI-001 Control and Instrumentation Design
Basis
10080-1-ENGG-DBD-CI-006 Guidelines for MCMS Probes &
Sensors for Rotary Equipment
10080-1-DBD-GE-001 Basic Engineering Design Data
Specification
10080-1-ENGG-GUI-CI-001 Wireless Automation System
10080-1-SS-CI-001 Instruments for Measurement and

Control
10080-1-SS-CI-003 Standard Specifications for
Programmable Logic Controller
10080-1-SS-CI-002 Page 2 of 54
10080-1-SS-CI-004 Standard Specifications for Control

Valves
10080-1-SS-CI-007 Instrumentation Cables
10080-1-SS-CI-011 Machine Condition Monitoring
System
10080-1-SS-CI-014 Emergency Shutdown System
10080-1-SS-CI-021 Continuous Emission Monitoring
System
10080-1-SS-PP-014 Protective Coating & Painting
Specification
10080-1-SS-PP-038 Piping Material Specification
5.1. All instrumentation shall comply with project codes, standards and specifications
as listed in this Inquiry. Except in the case of the Instruments for Measurement
and Control 10080-1-SS-CI-001, referred to above, these specifications will not be
supplied unless requested by the Manufacturer/Supplier.
5.2. The Manufacturer/Supplier shall furnish all instrumentation, controls, interlocks,
shutdown devices, and circuitry as detailed by this document and the equipment
specification, inquiry and/or material requisition.
6. Units of measurement
Units of Measurement shall be referred from Control and Instrumentation Design
Basis (10080-1-ENGG-DBD-CI-001).
7. Terms & Definitions
Project Management The party responsible for Engineering,
Contractor: Procurement and Construction of facilities on
behalf of Owner.
Manufacturer/Supplier: The party that manufactures or supplies
equipment and services to perform the duties as
per project specifications.
Owner: Reliance Industries Limited
The word “shall” indicate a requirement.
8. Definition and Abbreviations

CCOE Chief Controller of Explosive
CCTV Closed Circuit Television
CPU Central Processing Unit
10080-1-SS-CI-002 Page 3 of 54
DCS Distributed Control System

DBD Design Basis Document
ESD Emergency Shutdown
EMI Electro-magnetic Interference
FAT Factory Acceptance Test
HART Highway Addressable Remote Transducer
HAZOP Hazard and Operability
IBR Indian Boiler Regulation
IPF Instrumented Protective Function
IPS Instrumented Protective System
JB Junction Box
LCP Local Control Panel
MCC Motor Control Centre
MRB Manufacturing Record Book
PESO Petroleum and Explosive Safety Organization
PIB Plant Interface Building
PLC Programmable Logic Controller
RFI Radio Frequency Interference
SAP Systems, Applications and Products
SAT Site Acceptance Test
SPI Smart Plant Instrumentation
SIS Safety Instrumented System
SIL Safety Integrity Level
SIF Safety Instrumented Function
UCP Unit Control Panel
9. Environmental Conditions
9.1. The PLC system shall be located in PIBs, local shelters, Control room & Engineering
room which shall be an air conditioned environment to ISA S71.04, G1
classification.
Normal operating conditions shall be:
22 ± 2°C and 50 ± 6% Relative Humidity.
10080-1-SS-CI-002 Page 4 of 54
9.2. The PLC system shall operate continuously in HVAC upset conditions when the
temperature can fall to 9°C or rise to 50°C, and the humidity can vary between
20% and 90% non-condensing.
9.3. All electronic modules shall have conformal coating to Class G3 protection to
meet the standard ANSI/ISA-S71.04.
10. General
All instrument sub-sellers shall be Subject to Project Management Contractor’s
Approval.
All instruments shall be accessible for operation and maintenance, and where
necessary platforms and stairs shall be supplied with package skid.
All instruments, control panels and associated equipment shall be permanently
identified in accordance with standard system and approved by Project
Management Contractor.
Package instruments shall be skid mounted by package manufacturer/Supplier as
much as possible.
SPI automation tool shall be used carrying out detail engineering for large or
multiple packages.
10.1. Area Classification and Equipment Certification
10.1.1. Plants within hazardous areas, Area classification zone shall be in accordance with
issued Hazardous Area Classification Drawings.
Note: Instruments inside Gas Turbine enclosure shall be suitable for Zone 1.
10.1.2. All equipment shall be certified suitable for use in the appropriate area as
specified on the area classification drawings. Acceptable types of protection:
• EEx ‘i’ for a majority of the field instruments
• EEx ‘d’ for instruments not available with EEx ‘I’ certification
• EEx ‘e’ for Junction Boxes
All equipment shall be certified by:
• CENELEC / BASEEFA
• ATEX
• PESO/CCOE
10.1.3. FF devices shall be certified FISCO or entity Compliant.
10.2. Environmental Protection
10.2.1. All field Instruments shall have ingress protection of IP 65 or NEMA 4 & 4X (by
exception)
10080-1-SS-CI-002 Page 5 of 54
10.2.2. All electronic field instruments shall be tropicalized.

10.2.3. Prefabricated FRP sunshades required for all electronic field instrumentation
unless otherwise protect by being located in a compressor shed.
10.2.4. Field panels shall be air conditioned, (if housing PLC’s etc)
10.2.5. For all indoor cabinets, minimum acceptable standard shall be IP-54 prior to the
fitting of louvers or fans, and minimum IP33 after cutout.
10.2.6. All electronic cards shall be Class G3 protection as per ISA S71.04.
10.2.7. All electronic instrumentation shall be suitable for continuous operation in solar
temperature conditions of minimum 7.5 oC to maximum 65 oC. Refer to project
Basic Engineering Design Data Specification for further details.
10.2.8. Control and Equipment Room Instruments shall be general purpose for Air
Conditioned Environment, control rooms will be air-conditioned.
10.3. Electromagnetic Compatibility
All instrumentation and control equipment shall comply with the appropriate
standards laid down by IEC 61000.
11. Basic Design Requirements
11.1. Project Management Contractor’s responsibilities shall include followings but not
limited to,
11.1.1. Project Management Contractor shall include all the interface requirements in
form of block diagram with other systems in the Plant e.g. DCS, ESD, MCC, special
control system like compressor control, capacity control, over speed protection
system, machine condition monitoring system etc. in the equipment specification.
11.1.2. Project Management Contractor shall supply the following instrumentation
associated with the packages, unless otherwise indicated in the equipment
specification:
• Remote Control Room Instrumentation.
• Remote Repeat Alarm Systems.
• Plant shutdown systems for manual or automatic safety shutdown of the
package and associated process unit in the event of a fault in or external to
the package.
• All cabling, cable trays, piping, tubing, fittings and supports between package
junction box(s) (and/or local panels) and remote Plant Interface
Building/control room. Manufacturer/Supplier shall indicate in the proposal
the quantity and type of skid interconnections.
10080-1-SS-CI-002 Page 6 of 54
11.2. Manufacturer/Supplier’s responsibilities shall include followings but not limited

to,
11.2.1. The Manufacturer/Supplier shall provide a fully functional, operable, reliable and
maintainable System.
11.2.2. Supply of all hardware, operating system software, application software,
configuration, programming, cabinets, operator interface, power supply units,
peripherals, systems cables, documentations.
11.2.3. Project management, system design engineering, procurement, manufacturing,
assembly, FAT, packing, supervision of installation, SAT, pre-commissioning,
commissioning assistance and training.
11.2.4. Perform HAZOP and subsequently reliability and SIL calculations shall be as per
IEC standard, all the system hardware components shall be SIL complied (as per
SIL review recommendation), wherever applicable. Manufacturer/Supplier shall
provide complete documentation for approval including SIL verification report to
Project Management Contractor.
11.2.5. Demonstrate overall performance of the package and that shall meet the project
requirement.
11.2.6. Develop the logic based on the Cause and Effect Diagrams and Sequence Flow
Charts.
11.2.7. Manufacturer/Supplier shall provide the detail on interface including the battery
limits, signals interface with other systems in the Plant e.g. DCS, ESD, MCC, special
control system like compressor control, capacity control, over speed protection
system, machine condition monitoring system etc., signal segregation with
different type of junction boxes used for Project Management Contractor /
Owner’s approval.
11.2.8. Where packages are skid mounted units, Manufacturer/Supplier shall supply and
install all instrumentation and controls which form an integral part of the package
unit. These shall include the following, where applicable:
• Specialized equipment and / or items licensed or manufactured by
Manufacturer/Supplier.
• Initiating devices for alarm, shutdown and sequence operation.
• Pneumatically operated local control loops.
• Remote mounted Unit control Panel.
• Transmitters together with output gauges where specified for signals to
remote control room instruments.
• Local instrument panels, mounted on or adjacent to the package.
10080-1-SS-CI-002 Page 7 of 54
• Junction boxes for electrical power and signal cable connections to / from the
package.
• Equipment requiring special provisions on the package, such as detectors for
vibration, axial displacement, speed etc.
• Items which can more conveniently be supplied as part of the equipment, due
to limitations of space or access, special operating conditions, etc.
• Control valves, on / off valves, regulators, relief systems and solenoid valves.
• Indicating instruments for local observation of package operation.
• Relay or solid state alarm, shutdown and sequence control systems, shall be
interfaced with plant systems, if necessary.
• Process connections for instruments, in accordance with instrument general
specifications.
• All wiring, cabling, piping, tubing, fittings and supports for instruments on the
package and to the local panel and junction boxes, if mounted adjacent to the
package.
11.2.9. Any instrument, JB etc, supplied loose, its installation, testing and commissioning
shall be ensured by Manufacturer/Supplier.
11.2.10. Manufacturer/Supplier shall document on drawings, Packing lists, Index any items
that will be shipped loose and require field installation by others.
11.2.11. Manufacturer/Supplier shall perform all the testing / calibration and all required
calculation to prove the performance committed, documents in support of the
same shall be included in MRB.
11.2.12. In case of supply of Foundation Fieldbus devices, Manufacturer/Supplier shall
assist to perform interoperability testing of one of each type of devices at Host
system supplier testing laboratory.
11.2.13. During shipment, all delicate instruments shall be removed from skid & packed
suitably for installation at site.
11.2.14. Manufacturer/Supplier shall seal instrument electrical, pneumatic, vent and drain
connections for all instruments shipped loose.
11.2.15. Manufacturer/Supplier shall ensure that all instruments installed on the skid are
adequately protected against weather & mechanical damage before shipment.
10080-1-SS-CI-002 Page 8 of 54
12. Control Philosophy

12.1. General
Manufacturer/Supplier shall incorporate design features which maximize reliable
long term operation, minimize false alarms and include automated or user
initiated self tests.
12.1.1. Manufacturer/Supplier shall ensure that loss of power or air shall take plant
equipment and valves to the fail safe condition.
12.1.2. Start-up condition shall be as per the equipment specification.
12.1.3. Under normal operation control of the package shall be as per equipment
specification.
12.1.4. Alarm and Shutdown Philosophy
• Local indication of all package unit alarms.
• For all trips and alarms, indication and audible device located in DCS (supplied
by others).
• Package shutdown routine to be discussed and finalized with Project
Management Contractor.
• All shutdown initiators shall be provided with Alarms & Pre alarms, where
remedial action can be taken. Remedial action shall be advised by
• An audible device shall be provided on Control Panels associated with package
units, dB range shall be more than 85dB.
12.1.5. Interfacing Philosophy
Package Control Interface shall be hardwired for followings,
• ESD, Trip, Stop
• Auxiliary Start, Stop
• Speed Control
Whereas other monitoring and control shall be over Redundant serial
communications link with cross linking if signals are numerous (e.g. >20),
otherwise hardwired.
Where process measurements are repeated for display or other use at multiple
locations, for example local panel and plant interface building, loops shall be
designed in such a way that maintenance of one part of the loop does not affect
the other parts.
10080-1-SS-CI-002 Page 9 of 54
As a special case, MCC interface (Only for the monitoring signals) can be over
serial link, however the same need to be discussed with and approved by Owner.
Emergency stop push buttons on UCP and LCP shall be properly protected against
accidental /unintentional actuation. It shall have twin contact elements for
configuring it in 2oo2 voting system.
For motors, the Emergency Trip / Stop push buttons from LCP / Field shall be
directly wired to the Sub-station. Contact derived from the electrical circuit shall
be wired back to ESD PLC /PLC.
Equipment Trip should not be on motor RUN feedback, it shall be on live
parameter like flow, speed etc.
"Pulse duration" for starting or stopping a motor from Package PLC to be well
defined and tested.
Energy Suppression Devices shall be used for all Inductive DC outputs.
Packages controlled by a PLC shall use standard 4-20mA devices. For packages
controlled by plant DCS, preference is for the use of Foundation Fieldbus
technology.
Based on quantity and density of only monitoring instruments (Open loop), use of
wireless technology shall also be evaluated.
13. Instrument Component Identification Philosophy
The instrument commodity group codes, and sequence prefixes which will be
used are indicated in the matrix below:
Commodity Unit Complex Sequence Prefix Control Local Aux and Marshalling
Group Code Specific No Title Room (Panels) Remote Cabinets
No Applies System Relay
Applies Cabinets Cabinets
Sequence Prefix C L R M
Commodity
JA Instrument
Assemblies
JB Junction Box
JC Panels
JD Close Circuit TV
JE General
Instrumentation
10080-1-SS-CI-002 Page 10 of 54
JF Fire Smoke
Detection and
Alarm
JG Gas Monitoring
JH Environmental
Monitoring
JI Vibration
Monitoring
JJ DCS
JK Seismic Monitoring
JL Solid State Logic
(PLC/Process SD
and ESD)
JM Meteorological
Monitors
JN Analytical
Instruments
(Systems)
JP Packaged
Instrument
Systems
JQ Plant Computer
JR Inst. racks Supports
and Shelters
JS Plant Security
JT Tubing and Fittings
JU Plant Annunciators
JV Control Valves and
Desuperheaters
10080-1-SS-CI-002 Page 11 of 54
JW Inst & F&G Cable

and Glands
JX Inst. V/V's and

Manifolds and
Installation
JY Inst. Specialty
Equipment
Where both Unit Specific and Complex No. are ticked, either can be applied. If
Unit Specific and Complex No. are not ticked then neither is applicable.
Instrument equipment shall be identified as specified in the following sections,
Hyphens and spaces do not form part of the numbering and are shown for clarity
only.
13.1. Instrument Tag Numbering
For the tagging of instruments within large packages the project/complex/unit
number ‘prefix’ is to be provided by Project Management Contractor‘s Control
Systems Personnel.
Tag numbering system within packages shall be exactly same as provided by
Project Management Contractor. Manufacturer/Supplier shall be responsible for
requesting the required tag nos. of the instruments.
e.g. JE-XXXYYY-FFF – ZZZ 000- A-00-A
JE: Commodity Group Code
XXXYYY: Project/Complex/Unit Number
ZZZ: Function Code ISA Standard S5.1 Plant section number
FFF: Function Code ISA Standard S5.1
000: Loop Sequence
A: Suffix*
Note: JE Component Code, XXX Project and YYY Complex identifiers will not be
shown in the instrument tag numbers so that sufficient field length is available for
INTools and DCS.
10080-1-SS-CI-002 Page 12 of 54
*The suffix in the instrument tag number is only used if it is necessary to indicate
where more than one identical instrument tag number appears in a loop. Where
this suffix is required the first used shall be ‘A’ and then ‘B’ etc.
Packages shall be assigned an identifier by the Project Management Contractor
that shall be used as a substitute for the Unit number. The first character is
always complex number e.g. 1, 2 or 3, the second is the type of package e.g. C =
Compressor. The third is a sequence alpha.
e.g. 1CA – is a compressor in Unit 1
13.2. Instrument Panels, Control Room Mounted and locally mounted
Example of a Unit Control Panel for package, JP-XXXYYY-ZZZ C01-C01
JP: Commodity Group Code
ZZZ: Plant section number
C01: Sequence Prefix / Sequence Number
13.3. Instrument Junction Boxes
Example of an alarm junction box for package, JB-XXXYYY-ZZZ 001-A-001-A
JB: Commodity Group Code
001: Sequence Number
A: Service Level Suffix*
*Where the service level suffix identifies the signal type as follows:
A = Alarms, 24V DC
C = Control/Solenoid outputs, 24V DC
E = Analogue, 4-20 mA
FF = Foundation Fieldbus H1
S = Serial links/Data hi-ways
T = Temperature
V = Vibration
VXE = Vibration (shutdown Service)
AX = Alarm Shutdown
CX = Control/Solenoid Outputs, 24V DC (Shutdown Service)
10080-1-SS-CI-002 Page 13 of 54
EX = Analogue Shutdown
TQ - Temperature Multiplex (Foundation Fieldbus)
TX = Temperature Shutdown
F = Fire and Gas Service
13.4. Instrument Multicore Cables (Including Multipairs and Multitriples)
Example of an Analogue, 4-20 mA, Instrument Cable, JW- XXXYYY-ZZZ 0001-E-1
JW: Commodity Group Code
0001: Cable Sequence Number
00: Service Level Suffix
A: Numerical Suffix*
For descriptions of the service level suffix refer to the Junction Box section 13.3 of
this specification.
*Numerical suffix added after service level suffix to all multicores. If a JB has only
one multicore the cable will carry a suffix of “1” as shown in example. If two
multicores then the suffix will be “2” for the second cable.
13.5. Junction Box to Field Instrument
Individual cables running between field junction boxes and field mounted
instrumentation shall be identified by the instrument tag number.
e.g. 1CA -ZZZFFF-001-A
13.6. Panel to Panel Cables
Where the package plant contains total control, panel to panel cables shall follow
this procedure.
e.g. JW-1CA-XXXX-AX
JW: Commodity Group Code
1CA: Project/Complex/Unit Number
XXXX: Cable Sequence Number*
AX: Service Level Suffix**
10080-1-SS-CI-002 Page 14 of 54
*Four digit sequence number from 1001 onwards for each project/complex/unit
number. This number will be used once only and shall not be used with another
service level suffix. Although service level suffix could be changed at a later date
if required.
**For descriptions of the service level suffix refer to Junction Box Section 13.3 of
this Specification.
13.7. Wire Tags (Ferrules)
Wire tags shall consist of Tag Number, Terminal Block Number and Terminal
Number.
e.g. 1CA ZZZFFFA/TB1/A
This also applies to Junction Boxes.
N.B.: Oblique stroke “/” is acceptable but no hyphens or spaces.
13.8. Foundation Fieldbus Junction Boxes
For further details on Fieldbus design refer to Fieldbus Implementation Guidelines
13.9. Example of an Intermediate JB for Fieldbus Signals, JB-XXXYYY-ZZZ 001-FF
001: Unique Sequence Number
FF: Service Level Suffix
13.10. Example of a FF Field Barrier JB, JB-XXXYYY-ZZZ 001-FF-A
001: Unique Sequence Number
A: Alphabetical Suffix
13.11. Segment Trunk Cable
Example of a segment cable running between Field Barrier JB and Intermediate JB,
e.g. JW-XXXYYY-ZZZ 001-FF-A
10080-1-SS-CI-002 Page 15 of 54

001: Number of upstream JB
A: Alphabetical Suffix
13.12. FF Segment Numbering
Example of a segment cable running between Field Barrier JB and Intermediate JB,
e.g. XXXYYY-ZZZ 001-A
001: Number of upstream JB
A: Alphabetical Level Suffix
13.13. Color coding for Instrument Panel Internal Wiring
• Power Distribution
240V AC Utility (L): Brown
240V AC Utility (N): Blue
110V AC (Live): Brown
110V AC (Neutral): White
24V DC (Positive): Red
24V DC (Negative): Black
• Signal
24V DC (Analogue and Digital): Light Grey
Wiring between terminal block and IS barrier: Blue
Wiring for non-IS signals: Grey
• Earthing
Intrinsically Safe Earth: Yellow (where applicable)
Instrument Earth: Green
Safety or Dirty Earth: Green/Yellow
14. Enclosures and Junction Boxes
14.1. All instrument housings and enclosures shall comply with increase protection to IP
65 or NEMA 4 & 4X (by exception)
14.2. Junction box certification shall be,
10080-1-SS-CI-002 Page 16 of 54
• EEx’d’ for Explosion proof (E.P.) for EEx ‘d” device connection
• EEx’e’ for Intrinsically safe for IS device connection
14.3. Junction box material shall be,
• Fiber Glass (with SS316 NUT, Bolts, Plates and hinges) for intrinsically safe
signals.
• Aluminum LM6 for Ex-proof JBs, Epoxy Painted
14.4. Removable gland plate shall be provided for purchaser connection, gland plate
shall be drilled (fitted with certified plugs).
14.5. Junction boxes shall be segregated based different signal levels as below,
• ESD input and output separately
• Control
• Analogue input / output
• Digital input / output
• Temperature (Thermocouple)
• Temperature (RTD)
• Vibration
• Fire and Gas (System by Project Management Contractor)
• Serial communication links (redundant, 1 JB for each).
• Intrinsically Safe and Non Intrinsically Safe Signals
• For each voltage control level e.g. 110V ac, 24V dc
14.6. JB terminal shall be
• Klippon-type Z-series/Phoenix/Wago (or equal)
• Blue for I. S. circuits
• Grey for non-I. S. circuits
• Terminals shall be spring loaded, not screwed type.
• % spare terminals for each JB : ............... 25 ...............
14.7. Cable entry shall be from bottom for multicore cables, whereas side entry for
branch cables. All unused gland entries shall be closed with metallic plug.
10080-1-SS-CI-002 Page 17 of 54
14.8. Cable glands shall be used for all field cables (at instruments and JB end), cable
glands shall be Flameproof, double compression, Brass with Ni/Cr plated.
14.9. Weatherproof gland shall be used in safe area subject to Project Management
Contractor prior approval.
14.10. Isolated Instrument earth busbar shall be used for signal earthing connection
14.11. The minimum number of terminals fitted within any junction box (for a 5 pair
cable) shall be “15” to facilitate the termination of any cable screens; a busbar,
Klippon Type “Ssch” or equal shall be installed as close to the terminal rails as is
practical. For 10 pair and 20 pair cables, the number of terminals shall be 30 and
60, respectively. Terminals for triad cables shall be similar. Terminals shall be
numbered consecutively, i.e. 1, 2, 3, 4, etc.
14.12. Junction Boxes shall have adequate space between terminals and sides of the box
to facilitate easy cabling.
14.13. Junction boxes shall be provided with earthing connection stud outside of JB for
connection to safety earth.
14.14. Junction Boxes shall be provided with sunshades.
15. Cable and Wiring
For cable types refer to Instrument Cable Specification. All cables shall be
armored and shall be flame retardant to IEC-60332. All homerun cables from field
junction boxes shall be routed aboveground in cable tray.
15.1. Cable segregation shall be based on following criteria,
• Analogue from digital for required signals
• ESD
• ESD from Control
• I. S. from non I. S.
• Voltage level segregation
15.2. Instrument signal cables and alternating electrical power cables shall only cross at
right angle. Parallel route of the signal cable and AC power cable shall be
separated as per the API552 guidelines.
15.3. Where practical all cables are to be supported in trays restricted to one bank high,
cable trays shall be open & of galvanized steel iron material.
15.4. Fiber glass cable tray shall be considered for potentially corrosive location such as
cooling tower and sea water application.
15.5. Cabling between skids and Manufacturer/Supplier panels to be supplied by
Project Management Contractor (unless specified otherwise in MR).
10080-1-SS-CI-002 Page 18 of 54
15.6. All field instruments shall be pre-wired to JB’s at edge of skid(s) by package
Manufacturer/Supplier, unless otherwise specified in Material Requisition.
15.7. All spare wires in multi-core cables shall be terminated in JB’s. JB sizes must be
suitable for Project Management Contractor incoming cables. Sufficient terminals
shall be provided to terminate all cores.
15.8. Jumpers between terminals shall be accomplished using special links supplied by
terminal manufacturer.
15.9. Cable/wiring identification shall comply with Project Management Contractor’s
requirements.
15.10. All cables/wires shall be tagged at both ends.
15.11. Stranded wires shall be terminated with insulated bootlace lugs & ferrules.
15.12. Maximum number of wires per terminal is one.
15.13. All System cables, ribbon cables and data highway cables shall be within the
Manufacturer/Supplier’s scope.
15.14. System cables between equipment cabinets, termination cabinets and peripherals
shall utilize plug and socket techniques to the maximum extent possible.
15.15. Manufacturer/Supplier shall check with Project Management Contractor for the
size of incoming power cable and provide power terminals blocks of suitable size.
15.16. Cable Duct size shall be designed considering spares wires of cables, to avoid wire
flooding in ducts. Cable duct shall be of standard color depending upon IS or Non
IS signals.
15.17. Inside panels main TBs nomenclature shall be as per field device names i.e. JB
name, LCP name etc.
15.18. Manufacturer/Supplier shall provide 20 % spare (terminals, barriers, etc) and 20%
spare space for termination with in system panel.
15.19. All internal and external wiring shall have cross ferruling reference.
15.20. UCP and LCP shall have physical separation between high voltage and low voltage
wire routing and terminal blocks.
15.21. All electronic instrument body and Junction boxes shall be connected to the skid
earth and subsequently to plant protective earth.
15.22. Conductor size of internal signal wiring shall be 1.0 sq. mm whereas all power
cabling inside the cabinet shall be 2.5 sq.mm. minimum.
15.23. Manufacturer/Supplier shall check size of multi core / Pair cable from Project
Management Contractor and provide suitable opening in the JB.
10080-1-SS-CI-002 Page 19 of 54
15.24. Instrument cables for fieldbus foundation application shall be as per FF-844 & AG-
140, for details refer standard specification for Instrumentation Cables (10080-1-
SS-CI-007).
15.25. Earthing
Manufacturer/Supplier shall provide all earth continuity links required for his
equipment.
15.25.1. Protective Earth
A protective earth bar, bonded to framework, shall be provided in each
equipment and termination cabinet.
It shall be used to provide earthing for power supply modules, metal equipment
enclosures and doors, all electronic instrument body, junction box and cable tray
shall be connected to protective earth.
All metal components shall be connected to the protective earth system.
Flexible conduits, cable armor, soldered joints or door hinges shall not be
accepted as earth returns.
All earth connections shall be made direct to the earth point for each cabinet.
15.25.2. Instrument Earth
Instrument earth shall be totally separate from the protective earth and shall be
of a very high integrity;
Separate Instrument earth busbar, mounted on insulators shall be provided in
each equipment and termination cabinet. These shall be used to ground the
relevant zero volt references and signal cable screens.
Signal cable screens and spare cores of all multicore cables shall be terminated on
the Instrument earth busbar via spare terminals.
Provision shall be made to terminate all individual shields and overall shields
separately. Overall shields will be terminated on a bus-bar at the bottom of the
panel near the cable entry; while earth bar for the individual shield will be run
parallel to the terminal stacks.
16. Control Panels
Control panels by [ ] Project Management Contractor
[X] Package manufacturer/Supplier (Standard
Rittal or equal)
[X] Panel make shall be approved by Project
Management Contractor
[X] Control during start-up or shutdown.
10080-1-SS-CI-002 Page 20 of 54
[X] All necessary indicators and switches (Includes

"startup override" switches and "ready to start"
indicator)
Panel Location [X] Local Control Room
[X] As per equipment specification
The panels shall be [X] Free-standing
[X] Enclosed
[X] Approved by Project Management Contractor
[X] Purged Panels shall be avoided
[ ] To include Subframe Support
Panel Configuration [X] Straight Face
[ ] Console
[ ] Straight Face with Console
[X] Shall be approved by Project Management
Contractor
[ ] Manufacturer/Supplier’s Standard
Panel Access [X] Rear
[X] Front
[ ] Side
Earth Bars [X] I. S. Earth (where applicable)
[X] Instrument Earth
[X] Protective Earth
Anti-vibration Pad [X] Required
Cable / Tube Entry from [X] Bottom
[ ] Top
Cable Gland Plate [X] Required
[ ] Not Required (Manufacturer/Supplier shall
check the HVAC arrangement with Project
Management Contractor / Owner and finalized
the type of gland plate.)
[X] All shutdown push buttons are shall be supplied with protective
shrouds and covers.
[X] Maintenance socket shall be provided, it shall be of universal type.
[X] % spare terminals for each panel: ............... 10 ...............
10080-1-SS-CI-002 Page 21 of 54
[X] Minimum No. of Spare Terminals for each panel: ............... 40 ...............
[X] Panel size (L - D - H) mm Dimensions:- L= Manufacturer/supplier
to advise with bid
D = 800 mm
H = 2100 mm (including 100mm plinth)
Panel labels shall be as follows :
Content [ ] Tag No only
[X] Tag No and function
Language [X] English
Color [X] Black on White
Material [ ] Perspex
[X] Traffolyte or equal
Fixing [X] Screwed
[ ] Adhesive
Located [X] Front
[X] Back
Control panels for mounting in safe area shall have fused galvanic isolators with
status indicating LED for the field signals. A minimum of 20% spare isolators shall
be provided. Manufacture shall be approved by Project Management Contractor.
Input and outputs to other safe area mounted equipment will be via ELCO socket
16.1. Instrument Panel
16.1.1. Panels for mounting instrumentation on package units shall preferably be
installed on the package within Manufacturer/Supplier’s scope limits. Where
space and access is limited, location adjacent to the package may be considered.
16.1.2. Panels are shall be shipped with all instruments and components installed and
fully piped and wired.
16.1.3. Panels are shall be built by specialized panel manufacturers. All panels are subject
to inspection and functional test by Project Management Contractor.
16.1.4. Panel shall normally be of totally enclosed cubicle type, weather proofed to IP 65
minimum if installed outdoors or in freely ventilated areas and IP -54, if installed
in enclosed areas. They shall comply with the area classification requirements
and be fitted with side or rear doors to suit location and access.
10080-1-SS-CI-002 Page 22 of 54
16.1.5. Instruments on process services (oil, water, steam, etc.) shall not be installed in
cabinets containing electrical equipment or components. If unavoidable, sealed
compartments shall be provided.
16.1.6. Press-formed methods shall be used for construction with internal reinforcement
to prevent deformation and flexing. 3 mm minimum thickness mild steel zinc-
coated sheet shall be used for plates.
16.1.7. Access shall be provided within the panel to all instruments and components
requiring operation and maintenance.
16.1.8. Panel finish shall be of a high and durable quality suitable for the environment.
This will normally be an air-dried epoxy type paint of semigloss texture to the
color given in the equipment specification. Manufacturer/Supplier shall submit a
painting specification for approval prior to proceeding with manufacturer.
Blemishes, scratches or chips in the finished surface shall not be accepted.
16.1.9. Nameplate of the laminated plastic type shall be provided under each instrument
at both front and rear of panel. On the front, they shall be engraved with tag
number and duty and at the rear with tag number only. Nameplates shall be
secured with self-tapping screws. A nameplate schedule shall be provided by
Manufacturer/Supplier for approval prior to manufacturer.
16.1.10. Tubing within the panel shall be securely supported on tray. All tubing
connections shall be identified at bulkhead.
16.1.11. If pneumatic instruments are installed in the panel, an air header shall be
provided, having dual filter regulators, individual isolation valves for each
consumer and a drain / blow - down valved connection.
16.1.12. All wires will be terminated to Klippon/Phoenix/Wago (or equal) terminals
mounted on DIN rail. Terminals shall be SAK 2.5 type or equivalent, knife edge
disconnect type shall be provided for field signals, hinge on the field side.
Terminals shall be spring loaded type. Fused terminals shall be used for powered
outputs.
16.1.13. Instruments requiring electrical power shall be fed from a fused mains isolator,
with MCB for each consumer. Fused terminals shall be provided in outputs to
solenoid valves.
16.1.14. Panel shall be supplied with the panel mounted HMI or separate PC based HMI.
HMI shall be installed with antivirus software, provision should be there to disable
mass storage devices with separate administrative environment to enhance IT
security.
16.1.15. Panel door with lock and key shall be provided.
10080-1-SS-CI-002 Page 23 of 54
16.1.16. Panel lighting-internal and external (wherever required) shall be provided. Panel
door switch shall be provided and shall have an interlock with the internal tube
light on/off operation.
16.1.17. Panel inside / outside color shall be Siemens Grey (RAL No. 7035) whereas panel
Plinth color shall be Siemens dark grey (RAL 7022). whereas inside it shall be
signal white (RAL 9003).
16.1.18. All push button are shall be supplied with protective shroud and cover.
16.1.19. Maintenance socket shall be provided, it shall be of universal type.
16.1.20. Any control panels supplied by Manufacturer/Supplier shall be identified in the
proposal.
16.1.21. Panels housing electronic instruments / programmable logic controllers etc. are
required shall be located in air-conditioned environment.
16.1.22. Proposal shall state approximate dimensions and weight.
16.1.23. Only pneumatic or electrical control signals shall be connected from the field to
these panel(s).
16.1.24. Any “control system” shall be fully checked and tested at the
Manufacturer/Supplier’s shop in the presence of Owner’s representative.
16.1.25. Manufacturer/Supplier shall provide the necessary utility reduction / regulation as
required for the supplied equipment.
16.1.26. Manufacturer/Supplier shall indicate any signals which interface with the plant
control system. These signals will be in the following categories:
Process Variables : Foundation Fieldbus
Analogue signals from package : 4- 20 mA isolated.
Analogue signals to package : 4- 20 mA isolated.
Status / Alarm signals from package : 500mA rated normally-closed
free contact, opening on alarm volt free contact, (24 V DC),
opening in alarm
Digital Status to package : 3 Amp rated normally-closed
volt free contact, (24 V DC),
opening on alarm status.
Serial Communication : Modbus (RTU or Ethernet) /
OPC / Ethernet IP
[X] 24VDC power supplies,
Supplied and mounted in cabinets by the Manufacturer/Supplier.
10080-1-SS-CI-002 Page 24 of 54
Equipment connected to UPS systems shall be designed for dual power

supply feeds.
Sufficient isolation facilities on the DC subsystem shall be provided, The
MCBs and isolation switches shall be DPDT type for ease of earth fault
tracing.
Transfer switch shall be the part of the bulk power supply module.
In case, isolators are powered from power rail/mother board, then
power redundancy shall be maintained up to power rail/mother board.
Power supply failure alarms shall be provided and hardwired to the Host
system
[X] For proper cooling, each bay of the panel/cabinet shall have exhaust
fan/louvers with dust filters. The components arrangement, including
barriers shall be such that all components are properly cooled and there
is no local heating. Exhaust fan shall be provided, f
Capacity & number of fans, size of the louvers shall be adequate for the
heat dissipation of the panel/cabinet.
Exhaust fan failure alarm shall be hardwired to Host system.
[X] Thermostat shall be provided, failure alarm shall be hardwired to Host
system.
16.2. Local Panel (LP)
16.3. The local panel shall be mounted close to the equipment. Where required,
intrinsically safe indicators having signals repeated from DCS and showing
important process and equipment parameters as necessary for starting, stopping
or local monitoring of the equipment shall be mounted on the local panel. Start /
stop / emergency stop / selector / power switches, terminals etc. shall be installed
on the local panel. The push buttons mounted on the panel shall have protective
shrouds / covers to prevent them from inadvertent operation. However, no trip
devices or controllers shall be installed on this local panel.
16.3.1. Fabricated panels shall be of minimum 3mm plate with folded edges and welded
construction. Lifting lugs and 100mm channel base frame shall be fitted.
All equipment shall be certified for use in the environment and applicable
hazardous area.
All push buttons in local panel shall have hermitically sealed contact blocks to
avoid deterioration due to environment.
16.3.2. Panel shall have all SS hardware, panel shall be self-supporting type main
framework.
16.3.3. Panel shall be provided with adequate internal and external lighting.
10080-1-SS-CI-002 Page 25 of 54
16.3.4. If possible, LCP shall have a glass door / Acrylic sheet door over the main metallic
door of the panel. It is required to avoid dust accumulation on the door mounted
instruments / PBs / Lamps etc. Shatter resistant material is recommended for
cover.
16.3.5. Panel shall have lockable door handles.
16.4. Local Gauge Boards
16.4.1. Local Gauge boards shall be used where a number of gauges are in related
service. The gauge board shall be made from 316 stainless steel, or mild steel
powder coated in accordance with the Project painting specification.
16.4.2. Gauge boards shall be free standing. The front facing shall be 5mm plate. Gauges
and associated instrument equipment, including isolation valves, shall be pre-
assembled and tubed to a bulkhead or termination fittings.
16.4.3. Tubing and fittings shall be 316 stainless steel as a minimum.
17. Instrument Piping and Tubing
Process impulse tubing material [X] 316 S. S. (minimum) (seamless, annealed
to ASTM A269)
[ ] Carbon Steel
[ ] Incoloy 825
Size [X] ½" OD
[ ] 10 mm OD min.
Process connection to [X] ½" NPT

instrument
Instrument Air Piping Material [ ] Carbon Steel
[ ] Stainless Steel
[X] Galvanized Carbon Steel
[ ] Fire Safe Applications to be agreed.
Tubing Downstream of Air [X] Stainless Steel ¼", 3/8" or ½" as needed.
manifold (Locations with corrosive atmosphere)
[X] PVC Coated copper, ¼", 3/8" or ½" as
needed
Compression Fittings [X] Double Ferrule
Pneumatic Connections to [X] ¼" NPT
10080-1-SS-CI-002 Page 26 of 54
instruments
Process isolation valve type [X ] Gate
[ ] Globe
[X] Ball (unless specified otherwise in MR)
[X] The Manufacturer/Supplier to provide air manifold/Christmas tree to all
instrument air supplies to a single flanged connection at the edge of the
skid(s), the spare points on the manifold/Christmas trees shall be plugged
[X] Locking mechanism for manifold valves and needle valves
[X] All pressure instruments shall be provided with a block and bleed valve
plus an isolation valve(s) at the take-off. In case of high pressure service (≥
70 kg/cm2), double block and bleed assembly shall be provided for
process isolation and draining right on the vessel and piping interface. At
transmitter end, Block and bleed valve shall be supplied as manifold.
[X] The process piping specification applies to, and includes, the isolation
valve at the process take off.
[X] The Manufacturer/Supplier shall submit hook-ups of all instruments for
Project Management Contractor approval. (In accordance with API RP
551).
[X] As a minimum, impulse/pneumatic tubing shall be of SS316 with 0.049"
wall thickness except for 1/8” size it shall be 0.035”.
18. Instruments
18.1.1. All instruments shall be identified with a permanently attached tag number label,
stamped or deep engraved. Exceptions to this are pressure and temperature
gauges which shall have the tag number label attached by stainless steel wire
1.0mm in diameter, as a minimum.
18.1.2. All instruments shall have a stainless steel identification label, showing tag
number and service description, mounted adjacent to the instrument in its
installed position. This shall identify the position of an instrument which has been
removed for maintenance, or other reasons.
18.1.3. Instruments with electronic components shall be tropicalized for humidity and
fungus and shall be termite resistant. Electronic boards shall be varnished/potted
and electrostatically protected.
18.1.4. A brief description of the requirements for instruments to be used on Packages
follows:
18.1.5. Electronic transmitters shall be two-wire, 24V-dc, IS type with output being either
Foundation Fieldbus compatible or 4-20mA ‘HART’ type. All Foundation Fieldbus
10080-1-SS-CI-002 Page 27 of 54
devices shall be certified FISCO or entity compliant. All electronic transmitters

shall have local digital indicator.
18.1.6. Transmitters used for Antisurge control shall have the response time required by
the control system.
18.1.7. Primary initiating device for shutdown shall be different from control; separate
tapping points shall be provided for each of these.
18.1.8. Only Transmitters (i.e. not switches) shall be used for initiating shutdowns except
API Pump Seal Plans and F&G system
18.1.9. Bug screens shall be provided on all air vents and open ports on instrument
installation.
18.1.10. The air supply for individual instruments shall be taken off the top of the main
header or an auxiliary manifold supplied from the top of the main header. Each
take off shall have an isolation valve tagged with the instrument number and on
instrument side the reference of manifold/Christmas tree take off point. 10%
spare valved and capped take-offs shall be provided on a header or manifold with
a minimum of two take-offs.
18.1.11. For packages covering a large plot space, 6-way and/or 12-way air manifolds shall
be provided for instrument air distribution to air users.
18.1.12. For inline instruments, which are connected to pipelines through flanges, shall
have a metal link between instrument flange and pipe flange at both the ends for
static potential discharge.
18.2. Instrument Signal Levels
Instrument Signals - electrical [X] 4-20 mA analogue or HART
[X] Digital 24V dc
[X] Volt-free contact
[X] Proximity Detection
[X] Foundation Fieldbus H1
Instrument Signals - air [ ] 0.2 - 1.0 barg
[X] 0.2 - 1.0 Kg / cm²g
Instrument Signals serial communication links [X] Ethernet TCP/IP
[X] Modbus TCP/IP
[X] Modbus RTU
[X] RS 232 Interface
10080-1-SS-CI-002 Page 28 of 54

Other interfaces or network links are subject to approval by Project Management
Contractor.
18.3. Programmable Logic Controllers (PLCs)
18.3.1. Wherever possible, package units shall be controlled by PLCs. PLC type and
manufacturer shall be subject to approval by Project Management Contractor to
ensure that all equipment is standardized across the project.
18.3.2. PLCs shall be configured to provide the control and safety functions for the
package operation.
18.3.3. The following minimum requirements shall be applied to PLCs:
• Redundant CPUs (Central Processing Unit) mounted in rack
• Input/ Output Modules (mounted in local and remote rack)
• Separate redundant power supply to individual I/ O rack and processor. In
case, barriers are powered from power rail/mother board, then power
redundancy shall be maintained up to power rail/mother board.
• Redundant Communication Subsystem (I/O system and DCS Interface)
• Local Operator Interface (Panel mounted HMI or separate PC based HMI)
• PLC Shall be time synchronized with the DCS
• System software required to provide a complete operable solution e.g. for
logic development/modification, HMI and I/O scheduling etc.
18.3.4. CPUs shall be redundant with simplex I/O modules used for Control applications.
Safety functions (ESD) shall be performed by using three independent input
devices connected to three independent I/O modules. The CPUs will then vote
these signals on a 2oo3 basis to provide the tripping signal.
18.3.5. PLC systems shall be of modular design. Manufacturer/Supplier shall specify the
expansion capabilities of their PLC systems. PLC systems shall allow on line
modifications and card replacement.
18.3.6. Galvanic isolators shall be provided as necessary for Intrinsically Safe circuits
(except for Foundation Fieldbus, where FF ‘Field Barriers’ shall be used).
Instrumentation if required for hazardous areas, shall be intrinsically safe and
CENELEC/ATEX approved. Inputs from transmitter shall generally be of the
SMART type. Hand held configurators shall be provided for these devices to assist
in factory testing and site installation.
18.3.7. For each package control system, self diagnostic alarms shall be made available in
Control room/Equipment room for hardware failure and maintenance/
troubleshooting.
10080-1-SS-CI-002 Page 29 of 54
There shall be a provision within the PLC to be connected to a plant wide network
with similar PLCs. This network connection shall be separate from that used for
DCS connectivity. The PLC network shall be non-redundant.
18.3.8. Each PLC shall be provided with a programming devise such as a laptop, with
necessary licensed software and HMI display. Manufacture shall provide password
access to PLC program.
18.3.9. All relevant alarm/event logging and historical trending for all process and
machine parameters to be provided.
18.3.10. Additional ‘Confirm’ key to be configured in HMI graphic for all actions (STOP)
from HMI.
18.3.11. In case of common PLC controlling multiple streams, each stream shall have
independent I/O rack and partition in PLC programs for each stream.
18.3.12. AMS (Asset Management System) shall be implemented in PLC control system. It
shall be used for Audit Trail, Version control, Disaster recovery & Security.
18.4. Flow Measurement
18.4.1. Flowmeters shall be based upon the type of fluid being measured, accuracy
requirements, rangeability and turndown requirements, on0line maintenance
capability and process conditions.
18.4.2. The flanges of all In-line flow meters (except orifice flange) shall meet the
pressure and temperature rating as per ANSI B16.5. For orifice flanges ANSI
B16.36 shall follow. Orifice plate assembly flanges shall be of ANSI class 300#
minimum.
18.4.3. Differential pressure shall be sensed by a differential pressure cell based on a
diaphragm/capacitance transmitter type with preferred sensing range of 0-2500
mm WG. The transmitter shall be Foundation Fieldbus compatible or 4-20mA
“HART” type.
18.4.4. Flow rate turndown for an orifice plate fitted with a conventional electronic
transmitter shall not be greater than 5:1. If a larger turndown ratio is required, or
if orifice plates are not suitable for the service, alternative flow meter type
selection is subject to approval by the Project Management Contractor.
18.4.5. Vortex flow meters shall be preferred for volumetric flow rate measurement,
unless special considerations such as required size, pressure rating, accuracy,
turn-down, low Reynolds Number, avoidance of obstructions in the piping, etc.
make it necessary to apply other in-line flow measuring techniques.
18.4.6. Averaging Pitot tubes shall be considered in large line sizes where there would be
a significant technical/commercial advantage over an orifice plate.
18.4.7. Flow nozzle or Venturi shall be considered for clean service or steam service.
10080-1-SS-CI-002 Page 30 of 54
18.4.8. Ultrasonic flow meters shall be considered for use on large lines (≥ 8”) and for
large turn downs and where pressure drop is not permitted.
18.4.9. V-Cones and conditioning orifice plate where there is insufficient area for the
desired straight runs.
18.4.10. Magnetic Flowmeters shall be used for flow measurement in highly corrosive fluid
with adequate conductivity.
18.4.11. Manufacturer/Supplier shall refer “Instrument for Measurement and Control
(10080-1-SS-CI-001) General Instrumentation Specification” for further details.
18.5. Level Measurement
18.5.1. The primary level measuring elements shall be guided wave radar or differential
pressure transmitters (guided wave radar, where possible, shall be the preferred
technology, only when properties such as Dielectric Constants are within
allowable limits). Guided wave radar transmitters shall be mounted in external
chambers, pressure rated for the duty, Non-contactable radar transmitters shall
be used for dirty services.
18.5.2. Transmitter shall be of Two wire 24V-dc Foundation Fieldbus or 4-20 mA with
HART signal output type with suitable range.
18.5.3. Magnetic Level gauges shall be of Manufacturer/Supplier Standard type, pressure
rated for the duty and of side/ side connection.
18.5.4. The use of condensate pots and vent chambers shall be minimized by use of
respective instrument tapping elevations. Process Hook-Up shall facilitate self-
draining for dry gases and self-cleaning for liquids and condensates.
18.5.5. Level measurement using two separate pressure measurements (one at vapour
pressure & second at hydrostatic pressure) shall be explored instead of using
traditional differential pressure transmitter with impulse tubing or diaphragm seal
with capillary method, provided it satisfies the process requirements such as
pressure, temperature, accuracy and response time.
18.6. Pressure Measurement
18.6.1. Primary pressure measuring elements shall be transmitters with suitable range for
the application. Pressure gauges shall be of the bourdon tube safety pattern type,
100 mm diameter, fitted with ‘blow-out’ disc/safety glass and gauge adapter,
direct mounted, bottom entry and ranged to display the normal operating
pressures in the middle third of the scale. Pressure sensors shall be over-range
protected to 130% minimum. Panel mounted direct reading or receiver gauge
shall be 100mm diameter.
10080-1-SS-CI-002 Page 31 of 54
18.6.2. Pressure gauges shall be provided with gauge saver in case of over-range
protection provided on the gauge is less than design pressure.
18.6.3. A 3-Valve manifold shall be provided for each differential transmitter except Level
measurement; A 2- way manifold shall be provided with each pressure
transmitter.
18.6.4. Pressure gauges shall be glycerine filled or supplied with the pulsation dampener
(snubber) wherever applicable e.g. pump discharge. Syphon shall be provided for
the gauges in the steam service.
18.7. Temperature Measurement
18.7.1. All temperature elements shall be provided complete with thermowells fabricated
from solid bar stock. Exceptions to this requirement shall be skin type elements
or that used for bearing or winding temperature measurements.
18.7.2. Temperature elements shall be duplex element RTDs/TCs (for indication and
control). RTD’s shall be of 3 wire type PT100.
18.7.3. Transmitters (Foundation Fieldbus or 4-20mA with Hart output signal) shall be
mounted at an easily accessible height. All the temperature elements shall be
duplex type and the associated transmitter shall be configured for dual redundant
operation i.e. if sensor ‘A’ fails the measurement shall automatically switch to
sensor ‘B’. RTD elements shall be used for temperature measurement up to
350oC. For measurement above 350oC only thermocouples shall be used.
18.7.4. All thermowells for use with thermocouples and RTDs or for use as test wells shall
be flanged type. Screwed wells are not permitted. All Thermowells shall be tested
as per PTC 19.3 for wake frequency calculations, use of velocity collar shall be
avoided to the extent possible, instead insertion length can be reduced or
thickness can be increased.
18.7.5. Thermowell minimum flange rating shall be 300# for all services above
atmospheric pressure and shall increase to match the pipeline/vessel rating as
indicated in the project “Piping Material Specification”. For tanks the minimum
flange rating shall be 150#.
18.7.6. Temperature gauges shall be of the bimetallic “every angle” type of 110 mm
diameter (or Manufacturer/Supplier’s nearest standard).
18.7.7. RTD/TCs head shall have spring loaded terminals to reduce vibration effect.
(10080-1-SS-CI-001) ” for further details.
10080-1-SS-CI-002 Page 32 of 54
18.8. Other Measurements

[X] Vibration / Axial displacement and related machine condition monitors
required where specified.
[X] Speed measurement method shall be approved by Project Management
Contractor.
[X] Anti-surge controllers required where specified.
Supplied by [X] Manufacturer/Supplier
[ ] Project Management Contractor
[ ] Owner
[X] Anti-surge Controllers shall be microprocessor based and installed in a
safe area.
18.8.1. Anti-surge controllers shall be provided as necessary for the safe operation of the
equipment. These will be fully integrated into the package control system. All
necessary instrumentation and anti-surge bypass control valves shall be provided
by the Manufacturer/Supplier. These may be installed in piping external to the
package skid, but the configuration of the piping will be approved by the
18.8.2. Vibration and temperature monitors shall be provided with options as follows:
• Supply and install probes on the equipment and wire to skid mounted junction
boxes. These signals will then be wired to a central monitoring system by the
Project Management Contractor. If necessary, signals will be repeated back to
the package control PLC for tripping functions, etc. from the central system.
• Supply the probes, skid wiring and monitors fitted in the control panel and
fully integrated into the control system. The Manufacturer/Supplier shall
provide the necessary interface modules to allow system integration with a
plant wide installation.
• Machinery monitoring of auxiliary assets (fin fans, cooling tower fans, etc.)
shall utilize the simplified version of a complete machinery monitoring system
used to monitor critical asset machines.”
• Vibration and temperature cards should be without internal barrier.
• Relay card should be separate per machine if two machines are sharing one
rack.
18.8.3. Probes and extension cables shall be armored type and suitable for high
temperature, wherever applicable.
18.9. Control Valves
10080-1-SS-CI-002 Page 33 of 54
18.9.1. Globe type control valves shall be selected as standard. The valve sizing
calculations shall be performed in accordance with equations defined by ISA
75.01.01. Hardened plug and seat rings are required for applications where
pressure drops in excess of 10 Kg/cm2 are expected.
18.9.2. Control valves bodies shall have a minimum rating of 300# ANSI RF for sizes up to
6”. Above 6” valve rating shall be as per line specs.
18.9.3. Control valve actuators shall be instrument air driven and of the spring-opposed
diaphragm type, operated by an analogue air signal via a positioner supplied with
the valve.
18.9.4. For higher line size, use of Ball/Butterfly valve in control service shall be
considered if process conditions permit the use of it.
18.9.5. Solenoid valves, where required, shall be installed in between the positioner and
actuator and shall be certified to project codes and standards. Where manual
reset of the SOV is required this shall be by operation of a mechanical latch.
18.9.6. The control signal shall be Foundation Fieldbus or 4-20 mA DC converted to 0.2 -
1.0 Kg/cm2, direct acting.
18.9.7. Valve position limit switches shall be inductive proximity type. Where this is not a
practical solution mechanical, hermetically sealed ‘SPDT’ limit switches will be
acceptable.
18.9.8. Individual air filter regulators shall be provided for the solenoid valves installed on
On/Off Valves and Control Valves.
18.9.9. Block valves shall be provided for all control, shutdown and depressurizing valves.
18.9.10. Handwheels shall be provided for control valves where indicated on P&Ids.
18.9.11. Lifting lugs shall be provided where necessary for proper lifting of the valve.
18.10. On/Off Valves/ESD Valves
18.10.1. Unless otherwise specified, ball or rotary valves shall be preferred for on-off
services & shall comply to piping specification
18.10.2. Up to 6”, valve shall be Ball type whereas for 8” and above Butterfly design can be
considered, flangeless /lug design valves are not acceptable.
18.10.3. The actuator will be chosen from the following types:
• Quarter turn rotating actuators, single acting, piston type, spring return
• Quarter turn double acting piston type
• Electric motor.
10080-1-SS-CI-002 Page 34 of 54
18.10.4. Double acting actuators shall be equipped with an air reservoir to allow three
strokes open/close in case of instrument air failure. Reservoir shall be designed as
per ASME Section 8 Division 1.
18.10.5. Where applicable valves will have the following accessories:
• Manual reset Solenoid valve, limit switches, hand wheel
• Instrument air supply with pressure regulator, filter, check valve, restriction
orifices.
• Reservoir with pressure gauge, safety valve and non return valve.
• For all the shutdown valves , SS tubing shall be used to provide air connection
to actuator through solenoid valve instead of PVC coated copper tubing.
• For all the shutdown valves, control panel of on/off valve shall have proper
access for maintenance.
• In case Partial Stroke Test is required then relay type shall be selected as per
the fail safe requirement.
• ESD valves shall be of fire safe design wherever required.
• ESD valves actuator and accessories shall be fireproof, wherever required.
18.10.6. Lifting lugs shall be provided where necessary for proper lifting of the valve.
18.11. Pressure Relief Valves
18.11.1. Pressure relief valves shall be designed to confirm the applicable API standards.
18.11.2. All wetted parts shall be suitable for the fluids to be relieved, valves used in sour
gas service shall be balanced bellows closed bonnet type and be sized for back
pressures applicable.
18.11.3. For all pressure relief valves, inlet flange rating up to 3” size shall be minimum
300#.
18.11.4. Lifting levers shall be fitted to valves on Steam and Air service.
18.12. Special Materials
18.12.1. Field instrument specifications shall be according to NACE standards wherever
applicable.
18.12.2. Field instruments shall comply with all statutory requirements such as IBR, CCOE
(PESO) etc.
18.13. Calculations
18.13.1. Calculations for orifice plates, control valves, relief valves, flowmeters and any
other instrument requiring calculations for appropriate application/selection shall
10080-1-SS-CI-002 Page 35 of 54
be provided to Owner for information as they are completed. Final plant data
books shall have consolidated sections including all calculations.
18.13.2. SPI shall be for preliminary sizing calculations. Final calculations shall be as per
vendor’s software / methods approved Project Management Contractor/Owner.
Vendor’s calculation software / methods shall have reference of
Indian/International code and standards.
18.13.3. All symbols used in calculations shall be identified. References shall be quoted for
the equations and methods of calculations used.
18.13.4. Sizing and sound level prediction of control valves shall be based upon the control
valve Seller's computer program. SPI / Project Management Contractor's base
program may be used to confirm the Seller's data.
18.13.5. Flowel Program shall be used for orifice calculations. Calculations shall be
performed in accordance with ISO 5167.
18.13.6. Selected vendor / seller’s program for relief valve calculations shall be used.
18.13.7. Sound level calculations are required for all instrumentation devices that generate
noise or contribute to the plant sound level. These limits shall be in conformance
with project Noise Levels specification.
18.13.8. Project Management Contractor shall perform vessel and sump level instrument
calculations/calibrations (identifying transmitter range, zero
suppression/elevation, and alarm setting/trip point calculations). An associated
sketch depicting applicable nozzle locations, bridle dimensions, and level gauge,
transmitter and switch coverage shall be provided to illustrate the details
supporting the calculations/calibrations.
18.13.9. Thermowell wake frequency calculation shall be as per ASME PTC 19.3 TW-2010.
18.13.10. Voltage drop calculations shall be performed to verify cable (conductor) sizing.
18.13.11. FF Loop segment calculation shall be done for each segment.
10080-1-SS-CI-002 Page 36 of 54
19. Instrument Connections

19.1. Connection Sizes and Types
Connection on Equipment
Instrument Devices Vessel Piping Piping First Block Valve Instrument Vent & Drain Remark Notes
or Tank Scr. Spec Flg or SW Connection Instrument
Connection
Flow Instruments
Flow dP Cells ------------ ½” NPT ½” ½”to Pipe Spec ½” NPT ½” NPT
dP Cells with remote 2” Flange 2” Flange 2” Flange 2” Flange ------------ ------------
chemical seals
Variable Area Meter ------------ Line Size Line Size ------------ ------------ ------------ To Piping
Specification
Averaging Pitot ------------ Mfg.’s Std Mfg.’s Std Mfg.’s Std ------------ ------------
Level Instruments
See
Stand Pipes 2” Flanged ------------ ------------ 2” Flanged individual
instrument
External 2” Flanged ------------ ------------ 2” Flanged 2” Flanged
Displacers/Guided
Wave Radar
Internal Displacers 4” Flanged ------------ ------------ ------------ 4” Flanged ------------
External Ball Floats 2” Flanged ------------ ------------ 1” to Pipe Spec 1” to Pipe
Spec
Internal Ball Floats 4” Flanged ------------ ------------ ------------ 4” Flanged ------------
Gauge Glasses 2” Flanged ------------ ------------ 1” to Pipe Spec 1” to Pipe
Spec
Magnetic Follower 2” Flanged ------------ ------------ 2” Flanged 2” Flanged
Level Gauges
dP Cells for Level 2” Flange 3/4” NPT 3/4” 3/4” to Pipe Spec ½” NPT
dP Cells with remote 2” Flange 2” Flange 2” Flange 2” Flange ------------ ------------
chemical Seals
Direct Vessel Mounted 3” ------------ ------------ ------------ 3” ------------
dP Cell
Tank Gauging Head 8” ------------ ------------ ------------ 8” ------------
Radar/Servo
* Except where 1”
Pressure Instruments
to Pipe
3 3 3
Pressure Gauges 2” Flange /4” NPT* /4”* /4” to Pipe Spec* ½” NPT ½” NPT Specification.
3 3 3
Transmitters 2” Flange /4” NPT* /4”* /4” to Pipe Spec* ½” NPT ½” NPT * -“-
3 3 3
dP Cells 2” Flange /4” NPT* /4”* /4” to Pipe Spec* ½” NPT ½” NPT * -“-
Press Inst’s with remote 2” Flange 2” Flange 2” Flange 2” Flange Mfg.’s Std ------------
Chemical Seals
Thermowell’s 2” Flange 1½” Flange 1½” Flange ------------ Mfg.’s Std ------------
Analysers 2” Flange 2” Flange 2” Flange ------------ Mfg.’s Std Mfg.’s Std
Note: Flange MOC selected shall be suitable for design pressure and temperature and shall
be as per ASME standard.
All the process connections shall confirm to piping specification & standard details.
10080-1-SS-CI-002 Page 37 of 54
19.2. Deviations from the Above

In the event that it is impractical or unreasonable to apply the above process
connection sizes due to application or access constraints, the package
Manufacturer/Supplier shall request approval to deviate from the requirement
stating alternative connection method. The Project Management Contractor’s
written approval is required.
19.3. Switches
Temperature switches and Paddle type Flow Switches shall not be used without
the written approval of the Project Management Contractor.
Level/Pressure switches may be used on package auxiliaries only where analogue
transmitters cannot be used (with approval of the Project Management
Contractor). These shall be provided with hermetically sealed ‘SPDT’ contacts.
19.4. Minimum for Pressure Vessels
Minimum flange ratings shall be 300 lbs and shall increase to match the
pipeline/vessel rating as indicated in the project “Piping Material Specification”.
19.5. Adapters
Adapters to meet the requirements in the table above are not permitted.
19.6. Gaskets
Gasket types and flange face finishes shall match the requirements of the project
“Piping Material Specification”.
20. Utility Supplies
Available Power Supply - Electrical [ ] 24V DC
[ ] 125V DC
[X] 110V AC, 50Hz dual redundant UPS
(single point). [(Voltage +6% - 1%
Frequency +/-1%)
[X] 240V AC Non UPS for utilities (single
point)
[X] 415V AC Non UPS for motorized valves,
Analyzer house etc.
Available Power Supply - Air [X] 7 Kg / cm² normal
[X] 4.5 Kg / cm² min (at 70° C max) for
sizing all pneumatic valves.
[X] 10 Kg / cm² max (at 70° C max).
10080-1-SS-CI-002 Page 38 of 54
Metallic air filter regulator assemblies shall be provided for all instruments
requiring air supply. Regulators shall have stainless steel supply and output
gauges. Filtration size shall be selected so as to match the tolerance limit of the
consuming devices.
Manufacturer/Supplier shall provide all the utility (Instrument air, UPS and Non
UPS power supplies) requirements and Heat load with all supported back-up
documents to Project Management Contractor.
Control Circuit Power (trip and [ ] 120 V DC supplied by package control
logic) panel
[X] 24V DC supplied by package control
panel
[X] Manufacturer/Supplier shall list
instrumentation and valves requiring
emergency supplies during start-up.
20.1.1. 24 volt DC supply for transmitters and solenoid valves shall be provided by the
20.1.2. In general, Redundant Power Supply units (24 VDC) for the control panels shall be
with appropriate DIN Rail mounted Diode Module, it shall be suitable for
achieving 100% redundancy and balancing the load current automatically.
20.1.3. Each power supply unit (24 VDC) shall be able to cater to 120% of the design load
and at the same time this demand shall not exceed more than 60% of the power
supply unit capacity. It shall have the necessary signal indications for Function
Monitoring, LED for power on, DC OK and an Active output signal. It shall have
Relay Contact Output for Redundancy OK and Load Current Balancing.
20.1.4. Whenever DC redundant PSUs are used they shall be connected through fused
terminals in such a way that any PSU can be isolated and attended without
shutting associated systems down.
21. Shutdown System and Permissive Start Up
Supplied by [X] Package Manufacturer/Supplier
[ ] Owner
Logic designed by [X] Manufacturer/Supplier
Logic Type [ ] Relay for Small Systems only ( < 5 IOs )
[ ] Solid State
10080-1-SS-CI-002 Page 39 of 54
[X] Microprocessor (PLC)

Logic Configuration by [X] Manufacturer/Supplier
Logic Approved by [X] Owner
Location [ ] Cabinet in Local Panel
[ ] Cabinet on Package Unit
[X] Plant Interface Building or Control
Room
[X] Shutdown operation shall be independent of all other systems but will
interface with plant control system and ESD, ESD system shall operate at
the plant level and will execute shutdown of various units and equipment
through individual package PLCs.
[X] All trip initiators shall be separate from alarm initiators and with different
tapping points.
[ ] Circuit healthy lamps required for each circuit.
[X] The system shall be designed to permit on-line testing without affecting
operation.
21.1. The control system will be configured to allow for online testing of inputs from
safety type shutdown devices. Software Maintenance Override Switches will be
generated in the DCS for each shutdown input.
The signal will be provided as a soft output from the DCS via the serial link to the
PLC. This signal will then be used in the protection logic to override the relevant
input.
A confirmation signal will be sent back to the DCS by the PLC logic to verify the
input is overridden and testing of the field device can take place.
21.2. Alternatively, hard-wired key lock switches shall be provided on the control panel
to operate the override. Soft / Hard override switches shall be provided with logic
/ mechanical key interlock so that at a given time only one of the trip parameters
can be overridden for a particular "interlock circuit" pertaining to a "particular
sub-unit or equipment".
21.3. In general, OEM’s recommendations shall be considered before finalizing the
maintenance override switches scheme.
22. Testing, Installation and Commissioning
Manufacturer/Supplier to submit a detail document indicating testing/FAT/pre
commissioning/SAT procedures with schedule for Project Management
Contractor/Owner approval.
10080-1-SS-CI-002 Page 40 of 54
Owner / managing contractor shall witness Testing/FAT prior to shipment.

Testing of PLC to DCS communication link shall be included as part of FAT.
All installation shall comply with [X] API RP 551
[X] All skid mounted instrument shall be
installed in a vibration free location.
Instrumentation to be calibrated [X] Project Management Contractor
by
[X] Package Manufacturer/Supplier

[X] For pre-fabricated, skid mounted packages, all instruments and controls
shall be installed and fully tested to the Project Management Contractors
satisfaction prior to delivery. The Manufacturer/Supplier shall include for
full factory functional testing of the control system.
[X] Functional tests shall simulate actual working conditions as far as possible.
[X] The package Manufacturer/Supplier shall provide an instrument test
procedure, to be approved by the Project Management Contractor, for
use during the package instrument acceptance testing.
[X] All test and calibration equipment required for testing shall be supplied by
[X] All small bore connections, such as impulse tubes, shall be adequately
supported using properly designed supports in order to avoid vibration
effects.
23. Documents and Drawings

23.1.1. For large or multiple packages SPI is a preferred software platform for carrying
out majority of instrumentation engineering deliverable such as instrument index,
instrument datasheets, wiring, hook-up etc.
23.1.2. The Manufacturer/Supplier shall be responsible to supply drawings and
documents which accurately reflect the equipment delivered to the Owner. The
Manufacturer/Supplier’s responsibility shall include, but not be limited to,
revisions or enhancements made to the equipment by request of the Project
Management Contractor or the Owner.
23.1.3. As-builts requirements shall be applicable to all documents/drawings. These shall
be made available at time of delivery unless prior agreement has been obtained
from the Owner.
23.1.4. The format of documentation shall be supplied shall be in accordance with the
requirements of the Purchase Order/Sub-contract instructions.
10080-1-SS-CI-002 Page 41 of 54
23.1.5. Manufacturer/Supplier shall submit serial data base for communication of

package PLC with Owner’s DCS system. Format for serial data base shall be
provided by the Project Management Contractor / Owner.
23.1.6. Manufacturer/Supplier shall provide detail instruments index and serial link
details in editable format (Microsoft - Excel) to enable to Project Management
Contractor / Owner to import the package related database in to the main plant
database.
23.1.7. Manufacturer/Supplier shall provide completely filled SPIR (Spare Parts
Interchangeability Record) form.
23.1.8. Detail specification for recommended spares to be given for facilitating to SAP
codification.
23.1.9. Manufacturer/Supplier shall provide following documents as a minimum,
• Package Unit P & ID’s.
• Control Systems & Instrumentation Specifications
Control & Instrumentation Design Basis
Control System Design philosophy
SPI Configuration and Implementation specification
Individual Specification for Field Instruments and Control Systems
• SPI Deliverables
Instrument Index Report
Instrument Datasheets
Instrument Wiring Reports , Connection Diagrams
SPI Master Database – electronic format
Instrument Segment Wiring Drawing
Alarm & Trip Schedule
Control System I/O Schedule.
Material Take-off
Instrument Loop Diagram
Instrument Pneumatic Hook-up
Instrument Process Hook-up Drawings
Instrument heat tracing connection details
10080-1-SS-CI-002 Page 42 of 54
• Documents Related To Automation System

Control system Architectures
Overall Network Architecture
Control loop narratives and Logic Sequence Diagrams (BLD form)
Control Loop Sketches
Cause & Effect chart
Interface Block Diagram
Serial Link interface database for all third party interfaces
FF Design requirement for applicability of Foundation Fieldbus
Technology and detail design document defining loop criticality,
Segment design, Segment validation, Segment calculation, FF
enclosure, No of Surge protectors etc
Graphic sketches
Process / Plant Graphics specification
Cable Block Diagram
• Safety Instrumented System
HAZOP / Safety Integrity Level report
SIL Evaluation, Implementation & Validation Procedure
SIL Validation Report
• Layout Drawings
Control Room Layout drawings
Plant Interface Building (PIB) Layout drawings
Engineering room layout drawings
Instrument rack room Layout drawings.
Earthing Layout for control room, PIB and field installation.
MCT Sizing and Layout drawing
Fire & Gas detection layout drawing
UPS & NON-UPS single line power distribution diagram for
Instruments & Control systems
Field Instrument, Junction Box, Air Header, local Control panel etc.
Location Plans
Instrument Cable Tray Layout
10080-1-SS-CI-002 Page 43 of 54
• Miscellaneous Documents
Instrument Installation sketches and drawings
Instrument Mounting Details
Instrument utilities consumption.
Instrument signal & power cable sizing calculations.
Civil & Structural support requirements.
Configuration Manuals for PLC and microprocessor based instrument
systems
Inspection and Test Procedures/Records including material
certification
Instrument vendors and sub-vendor documentation/literature,
Manuals - Operating, Maintenance and Installation
Description, calculations of all elements and operating procedures for
anti-surge and load sharing systems
Specification and calculation of antisurge control valve including
response time requirements
• Instrument Material Take Off (non- SPI items)
Cable Glands
Installation support
Instrument Cable Accessories
Instrument Cable Ladder & Tubing Tray
Instrument Distribution Manifold
Multiple Cable Transit (MCT)
• Instrument Schedules
Instrument Cables Schedule
Instrument Cables drum Schedule
Schedule of Quantity for construction contract.
Junction Box Schedule
23.1.10. Manufacturer/Supplier shall provide all the information to achieve the serial
interface between package control system and host system e.g. system
configuration, database structure and complete database in required format.
Discrete data shall be in unpacked form.
23.1.11. For tagging of instrument signals, ISA-S5.1 shall be followed.
10080-1-SS-CI-002 Page 44 of 54
24. Painting
For painting requirements reference shall be made to the “Project Painting
Specification”.
Cadmium plating on package instrumentation is not acceptable as a final finish.
Manufacturer/Supplier shall protect the following from paint used on equipment
and adjacent package items:
• Glass fronts
• Moving parts. For example, control valve stems and positioners
• Vents and drains
• Nameplates
• Tube fittings and cable glands
• Isolation and Vent valves
25. Training
Manufacturer/Supplier shall provide all training required in the maintenance and
operation of the unit, Manufacturer/Supplier shall bring their standard training kit
to carry out the training.
Each training program shall be provided with the details such as scope of training,
types and duration of courses, training documentations for proper allocation.
26. Automation tools
The following automation tools shall be used:
• Microstation: 2D CAD Drafting
• SPI: Instrument Engineering / Data Sheet / Valve Sizing /
Hook-ups / Bulks MTO / Databases
• Flowel: Differential Pressure Flow-meter Sizing
• XXXXX: Cable / wiring design / Cable Schedule / Cable Routing /
Cable MTO
• Orthogen: : Instrument location plans
Note : Latest versions of all Automation Tools software shall be used
10080-1-SS-CI-002 Page 45 of 54
APPENDIX A : SUB SELLER LIST

Instrumentation sub-sellers to the Package Manufacturer/Supplier shall be
selected from the approved List. This will be issued to the Package
Manufacturer/Supplier under separate cover. The provisional list given below is
to assist the Package Manufacturer/Supplier with his proposal only. Package
Manufacturer/Supplier shall be responsible to obtain prior approval from
PROJECT MANAGEMENT CONTRACTOR/RELIANCE for any deviation with respect
to this sub-seller list
Preferred Vendors are noted below with an asterisk (*)
Item Description Manufacturer
Distributed Control Systems ABB
Emerson
Honeywell
*Invensys
Yokogawa
Emergency Shutdown System HIMA
PLCs Triconex
PLCs *Rockwell Automation
Siemens
Schneider electric
GE Fanuc
RTP
Compressor Control Systems *Compressor Control Corporation
Vibration Monitoring *GE-Bentley Nevada
Shinkawa
Emerson
Rockwell Automation (Entek/IRD)
Weighing System *Sartorius
*Nova Weigh
Rice lake
Control Panels *Rittal
Pyrotech (Udaypur)
Instrument Local Control *Rittal
Panel Pyrotech (Udaypur)
Galvanic Isolators *MTL (5000 Series)
Stahl (Germany)
*P & F (Germany)
Turck.(Germany)
10080-1-SS-CI-002 Page 46 of 54

Bulk power supply Nemic Lamda
*Phoenix
Terminals Klippon
*Wago
*Phoenix
Alarm Annunciators Panalarm
*Rochester
Ronan
Procon - Madras
Fire & gas System
Gas Detectors *Honeywell Analytical
*Crowcon (UK)
General Monitors (USA)
UV / IR Detectors *Detronics (with the optical sensor window
testing system)
Spectrex
Heat Detectors Thorn (900 Series)
*Apollo
*MEDC
Notifier
Smoke Detectors Ceberus (F712 or F716)
*Thorn
*Apollo
Notifier
Fire Alarm panel Eltek
NSC Germany
*Tyco
Apollo
Manual call Points Apollo
KAC
Honeywell
*MEDC
Stahl
Beacons *MEDC
Clifford & snell
Sounder *MEDC
Clifford & snell
10080-1-SS-CI-002 Page 47 of 54

Linear Heat Sensing Cable Proline
*Kidde
Open Path Gas Detector *Honeywell Analytical
Spectrex
Analyzers
Analyzer Shelter *Chemtrols Engg P Ltd
Servomex
ABB
Hobre
Axis engineering (Ahmedabad)
Liquid Analyzer *Emerson
(pH, Conductivity, Silica, Yokagawa
Dissolved O2 Analyzer) *ABB
Forbes Marshall
Endress + Hauser
Hach
Gas Analyzers *Emerson
Yokagawa
ABB
Sick Maihak
Servomax
Dew Point Analyzer Ametek
*Chemtrols Engg P Ltd
GE Sensing
Gas chromatograph *Siemens
*ABB
Emerson
Thermo
Ametek
Field Instruments
Mag Flowmeters *Emerson (Rosemount)
Invensys (Foxboro)
Krohne
*Endress + Hauser
Yokogawa India Ltd
Vortex Flowmeters *Emerson (Rosemount)
Invensys (Foxboro)
Krohne
*Endress + Hauser
Yokogawa
10080-1-SS-CI-002 Page 48 of 54

Ultrasonic Flowmeter Endress + Hauser
Krohne
*GE Sensing
FMC
*Emerson
Sick
Elster Instruments
Turbine Flowmeter Liquid Controls I Pvt Ltd
*Emerson Process Management (Daniel)
*Rockwin
FMC
Variable Area Flowmeters Brooks
*Krohne
Heinrich
Coriolis Mass Flow Meter *Emerson Process Management
*Endress + Hauser
Rheonik
Yokogawa
Averaging Pitot Tube Intra-Automation GmbH
*Emerson Process Management (I) Pvt Ltd
Orifice Plate Assembly and *Baliga Lighting Eqpts
Restriction Orifice Micro Precision Products
Level Transmitters Masoneilan
(Smart type / Foundation *Emerson (Fisher)
Fieldbus) Magnetrol
Invensys (Foxboro)
Guided Wave Radar *Emerson (Rosemount)
(Smart type / Foundation *Endress & Hauser
Fieldbus) Magnetrol
Siemens
Krohne
Ultrasonic Level Transmitters Magnetrol International
*Endress + Hauser
Forbes Marshall
Emerson Process
Displacer Type Level *Fisher Sanmar Limited
Transmitters Dresser Valve India Ltd
Chemtrols Engg P Ltd
Invensys
Bliss Anand
10080-1-SS-CI-002 Page 49 of 54

Magnetic Level Gauges & Richard Klinger
Level gauges Simco
Intra Automation
Magnetrol
ISA
Forbes Marshall
*Bliss Anand
Level Switches KDG (Mobrey)
*Magnetrol
SOR (USA)
Endress & Hausser (Germany)
Krohne (Germany)
Tokyo Keiso (Japan)
James Mulbry
ISA Controls
Vibrating Type Level Switch *Endress + Hauser
Vega
Non Contact Type Level *Endress + Hauser
Instruments Krohne
Emerson (Rosemount)
(Capacitance / Ultrasonic /
Vega
Radar)
Magnetrol
T/N Technology
Belthold
Tracero UK
Non Contact Type Level *Endress + Hauser
Instruments Emerson (Rosemount)
Vega
(Nuclear)
Belthold
Omart
Temperature Transmitters *Emerson (Rosemount)
(Smart type / Foundation Honeywell
Fieldbus) Invensys (Foxboro)
Yokagawa
*Endress and Hauser
Temperature Elements Emerson (Rosemount)
(Resistance Temperature Thermoelectric
Detector & Thermocouple) *Pyro Electric-India
Endress + Hauser
10080-1-SS-CI-002 Page 50 of 54

Skin Type Thermocouples *Gayesco
Pyro-Electric-India
Daily
Pressure / Temperature Gauges Bourdon
(bimetal) *Wika
Gauges Budenburg
Dresser / Ashcroft
Pyro-Electric-India (For TG’s)
Pressure / D. P. Transmitters *Emerson (Rosemount)
(Smart type / Foundation Invensys (Foxboro)
Fieldbus) Honeywell
Yokagawa
*Endress and Hauser
Pressure Switches Delta Controls
Sirco
SOR (USA)
Barton (Germany)
Rochester (USA)
HNL
Danfoss (USA)
Dresser (USA)
*United Electric
Valves
Control Valves *Fisher
Dresser
Flowserve
CCI
Koso Kent Introl
Emergency Isolation Valves *Tyco valves & controls (Pentair)
Adams
*Metso automation
Orton
Mokveld
Flowserve
Cameron
Leusch (Maitec)
Virgo
10080-1-SS-CI-002 Page 51 of 54

Pnuematic Actuator *Tyco (Biffy & Morin)
Keystone
Rotex
Rotork
*Metso
*Bettis
Motorized Actuators *Rotork
Limitorque
Proximity Switch *P&F
Turck
Pressure Relief / Safety Valves *Tyco valves & controls (Pentair)
*Bliss anand (Farris)
Sapag
Dresser/Consolidated
Rupture Disc Continental Disc
*S&B Safety Systems
Pressure Reducing Valves *Fisher Sanmar Ltd.
Samson Controls Pvt Ltd
Tecnik Fluid Controls (Jordan Valves)
Desuperheater Forbes Marshall (ARCA)
SPX Valves (Copes-Vulcan)
*Tyco Flow Control (Yarway)
*CCI
Pressure Vacuum Valve Safety System UK (MARVAC)
*Tyco Valve (WHESSOE)
Solenoid Valves *ASCO
Herion
Maxseal
Rotex
I / P Converters *Emerson
Honeywell
Moore Products
E/P Converters *Emerson
Honeywell
Moore Products
Yokogawa.
Air Filter Regulator *Fisher
Norgren.
Festo.
10080-1-SS-CI-002 Page 52 of 54

Bulks
Instrument cables *Kerpen
Beldon
Lapp
MESC
Fiber Optic Cable Cornig
*Draka
Junction Boxes Klippon
Hawke
*Stahl (Germany)
AB Technology (Controls)
Govan
Crouse Hinds
Instrument Protection Boxes *Fibrochem
Glands BICC
*Hawke
Comet
Baliga
Flameproof Control Gear
Relays *Omron
*Phoenix
Weidmuller
Push buttons & Lamps IDEC IZUMI Corp.
MCB & MCCB *Schneider electric
L&T
Siemens
Cable Clamps *Tyco- Unistrut
Tube clamps Fluden
Stauff
Impulse / Signal Fittings *Swagelok
(twin ferrule) Gyrolok
Parker Hannifin (USA)
Hoke
Astec
Manifolds and Valves KWB (Kenmac)
Oliver Valves
Anderson Greenwood
*Hoke
*Swagelok
10080-1-SS-CI-002 Page 53 of 54

Air Manifold Circor
*Astec
MCT Frame Brattberg
*Hawke
Roxtec
Gauge Needle Valve Parker
*Swagelok
Anderson greenwood
Circor
Oliver valves.
Astec
Earthing clips Legrand
Heat Shrink Cole Parmer
Belden
*3M
FF Board Terminals *Turck
Cable Trays Indiana
Super Fab Engineers
Reliance Electrical
*Globe Electrical
Instrument Tubes *Sandwik
*Fine Tubes
10080-1-SS-CI-002 Page 54 of 54

10080-1-SS-CI-002 - 1 - Instrumentation Requirements For Package Instruments

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10080-1-SS-CI-002 - 1 - Instrumentation Requirements For Package Instruments

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J3 Program 10080-1-SS-CI-002

Instrumentation Requirements For Package Units Date : 14/01/2013, Rev. 1

Date Revision Details Revision Number

17/07/2012 Issued for Implementation 0

14/01/2013 Various DEC’s agreed comments have been incorporated “As 1

10.2.3; 10.2.5. Clauses modified.

12.1.5. Lines added.

13.1 to 13.12. Numbering system modified.

14.5. Bullets deleted.

15.3; 15.11; 16.1.12. Clauses modified.

16.1.14. Clause added.

16.1.17; 16.1.26; 16.3.1. Clauses modified.

17; 18.3.8; 18.3.9; 18.3.10; 18.4.11 Clauses modified.

18.5.5; Clause added.

18.5.6; 18.6.5; 18.7.7; 18.7.8; 18.8.2 Clauses modified.

18.7.7; 18.7.8; 18.8.2 Clauses added.

18.8.2 Clauses modified.

field junction boxes, field cables up to

10080-1-SS-CI-001 Instruments for Measurement and

10080-1-SS-CI-004 Standard Specifications for Control

8. Definition and Abbreviations

DCS Distributed Control System

10.2.2. All electronic field instruments shall be tropicalized.

11.2. Manufacturer/Supplier’s responsibilities shall include followings but not limited

12. Control Philosophy

JW Inst & F&G Cable

JX Inst. V/V's and

ZZZ: Plant section number

[X] All necessary indicators and switches (Includes

Equipment connected to UPS systems shall be designed for dual power

Process connection to [X] ½" NPT

devices shall be certified FISCO or entity compliant. All electronic transmitters

[X] RS 485 Interface

18.8. Other Measurements

19. Instrument Connections

19.2. Deviations from the Above

[X] Microprocessor (PLC)

Owner / managing contractor shall witness Testing/FAT prior to shipment.

[X] Package Manufacturer/Supplier

23. Documents and Drawings

23.1.5. Manufacturer/Supplier shall submit serial data base for communication of

• Documents Related To Automation System

Note : Latest versions of all Automation Tools software shall be used

APPENDIX A : SUB SELLER LIST

Item Description Manufacturer

Item Description Manufacturer

Item Description Manufacturer

Item Description Manufacturer

Item Description Manufacturer

Item Description Manufacturer

Item Description Manufacturer

Item Description Manufacturer

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