Professional Documents
Culture Documents
Philosophy
for
Active Fire Protection Systems
Onshore
Document Number
TO-HQ-02-072-00
Issue Issue or Revision Description Origin Date Chkd Date Appd Date Appd Date
Rev By By By By
OMV Exploration & Production GmbH
Revision History
Revision Description of revision
A1 Draft for Comment Review
A2 Client Comments Incorporated
00 Final Issue
CONTENTS
3.0 ABBREVIATIONS...........................................................................................................6
4.0 INTRODUCTION.............................................................................................................6
1.0 PREFACE
This Philosophy defines the OMV Exploration & Production GmbH corporate
policy on the design of Active Fire Protection (AFP) Systems for onshore
hydrocarbon production and processing facilities. The document specifies
basic requirements and criteria, defines the appropriate codes and
standards, and assists in the standardisation of facilities’ design across all
onshore operations.
The design process needs to consider project specific factors such as the
location, production composition, production rates and pressures, the
process selected and the size of the plant. This philosophy aims to address
a wide range of the above variables, however it is recognised that not all
circumstances can be covered. In situations where project specific
considerations may justify deviation from this philosophy, a document
supporting the request for deviation shall be submitted to OMV E&P for
approval.
2.0 DEFINITIONS
AFP System A system which can be activated upon detection of fire, gas
or explosion effectively designed to control, mitigate,
suppress or extinguish the fire to maintain a predetermined
level of safety for a predetermined duration.
3.0 ABBREVIATIONS
4.0 INTRODUCTION
This document defines the OMV Exploration & Production GmbH corporate
policy for the design basis and philosophy of Active Fire Protection (AFP) on
its onshore facilities.
By specifying the basic requirements and criteria, and defining the appropriate
codes and standards, this philosophy intends to guide the selection and
design of AFP Systems and standardise this process across all onshore
facilities operated by OMV.
• Local Regulations,
• The provision of this document,
• International standards (e.g. ISO, IEC etc),
• National standards.
Design of the active fire protection system shall comply with the standards listed
within this philosophy, however, for instances where local standards are more
onerous local standards shall apply.
5.2 References
IP Guidelines for the Design and Protection of
Pressure Systems to Withstand Severe Fires, (March
2003)
The goal of the AFP Systems shall primarily be for the protection of personnel
in the event of a fire or explosion with secondary consideration being given to
the protection of plant and equipment combined with environmental protection
requirements.The AFP Systems shall achieve their goals by the following
means:
• Control
• Suppression
• Extinguishment
• Providing measures to limit the effects or escalation of a hazardous
consequence
• Providing local and remote manual facilities for the operation of fixed
fire fighting systems
• Providing audible and visual alarm information to alert the Central
Control Room (CCR) to enable the operator to assess the situation
• Providing audible and visual alarm information to site personnel,
where considered to be needed, for personnel to take any necessary
action
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The safety system shall include the interposing relay panels used for the above
interfaces.
Active Fire Protection (AFP) is, ‘the application of fire extinguishing or protective
media to surfaces exposed to or threatened by heat or potential ignition during an
emergency’ and the basic premise of any AFP System is to mitigate or control
the detrimental effects of fire and explosion to a facility’s safety, although
extinguishment is often achieved.
AFP Systems shall be based on the installation’s Fire and Explosion Risk
Assessment (FERA). The following are those AFP Systems which should be
considered during the design for Onshore Plant:
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In accordance with NFPA 15, a single firewater system shall not protect more
than one Fire Area, in which a Fire Area is defined as one that is physically
separated from other areas by space, barriers, walls or other means in order
to contain fire within that area (‘other means’ may include the use of dykes
and special drainage systems).
NFPA 15 offers guidance for determining how many systems will be activated
in a given fire scenario based on the following:
• Possible flow of hot gases between Fire Areas that could actuate
adjacent systems
• Flammable gas detection set to automatically actuate a water spray
system
• Any other factors that would result in the actuation of systems
considered outwith the primary Fire Area
For large areas with many adjacent systems provided that effective measures
have been taken to avoid the escalation factors identified above, e.g. suitable
floor drainage, bunding or effective separation, then the largest firewater
demand can be determined by adding the flowrate for any system to the
flowrates for all immediately adjacent systems.
Design density rates shall be based on test data, published data or knowledge
concerning the particular materials and hazards associated with the
site/installation. Minimum design density rates are published in NFPA 15 and
IP Part 19 and these should be referenced during system design.
It should be understood that the firewater pump capacity shall include factors
additional to the firewater demand, which are designed to compensate for the
effects of water wastage and environmental impact, i.e. wind, as well as
additional users such as the use of hoses and hydrants.
The choice of material and path taken by the distribution piping will have a
considerable effect on the system hydraulic calculations and should be
carefully considered during design in order to achieve the most efficient
system possible.
Deluge systems, like most fixed AFP Systems, shall be arranged for automatic
operation and supplemented with means for manual actuation.
Onshore facilities have the advantage of being more amenable to the benefits
of separation afforded by the fact that the site often covers a considerably
large area, unlike an offshore installation where space is considered to be at
much more of a premium. However, the same principles for determining the
maximum water demand as described in NFPA 15 and summarised in Section
8.1.1 above, shall be applied.
When designing deluge systems for use in Onshore Plant the designer should
consider the potentially worst fire case, in which there is a primary affected
Fire Area and adjacent areas also requiring protection from the effects of
thermal radiation and the other modes of escalation identified in Section 8.1.1
above. The Institute of Petroleum has issued guidance concerning the deluge
discharge densities for use in onshore petroleum refineries and bulk storage
installations and it is suggested that these be utilised during design.
Deluge systems are specific to their intended application and as such shall be
designed on a case-by-case basis and submitted to OMV prior to
implementation.
The type, size and number of sprinkler heads that will operate upon detection
of fire, as well as the water discharge rate and duration are linked to the
hazard classification of the area. NFPA 13 shall be referenced for the
appropriate hazard classification and the aforementioned design parameters.
Commonly used for hydrocarbon pool fires, its effectiveness relies on the forming
of a complete and uninterrupted surface coverage as any break in the barrier will
allow the fire to sustain which will destroy the remaining foam blanket. The
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effects of wind and other mechanisms which could diminish the integrity of the
foam barrier should be considered during the design stage – weather shielding is
one possible solution to minimising the effects of adverse weather considerations
however, the additional confinement this would create should be carefully
considered when considering potential blast overpressures.
The type of foam shall be specific to the hazard however, foams are generally
categorised in terms of their expansion ratio (volume of foam: volume of foam
concentrate in water), i.e. low, medium or high-expansion.
NFPA 11 shall be consulted during the design of fixed foam systems as the
standard for low-expansion foam.
AFFF and FFFP are common types of low-expansion foam but guidance should
be sought regarding the concentration of the foam solution as well as its
suitability to the hazards involved.
There are critical application rates defined for low-expansion foam in NFPA 11,
below which fire extinction is not achieved as the foam is destroyed too rapidly.
IP Part 19 also provides guidance in the design of fixed foam systems.
NFPA 11A should be consulted during the design of fixed foam systems as the
standard for medium and high-expansion foams.
Critical application rates for medium-expansion foams, below which fire extinction
is not achieved as the foam is destroyed too rapidly, are detailed in NFPA 11A,.
IP Part 19 also provides guidance in the design of fixed foam systems.
High-expansion foams expand by 200 to 1000 times and are suited to large
enclosed volume fill applications. Discharge is more of a pour than a pressurised
release and it is therefore not suitable for ‘throw’ applications.
Critical application rates for high-expansion foams, below which fire extinction is
not achieved as the foam is destroyed too rapidly, are detailed in NFPA 11A,. IP
Part 19 also provides guidance in the design of fixed foam systems.
Carbon Dioxide (CO2) is an inert gas and extinguishes fire by action of oxygen
displacement, effectively creating an environment unsuitable for sustaining
combustion.
NFPA 12 advises that the use of CO2 extinguishing systems shall be limited to
the following applications:
Under the Montreal Protocol of 1987 (as amended) the use Halon and other
ozone depleting agents in fire extinguishing systems is restricted and has
resulted in the need to find other suitable media for new applications and to
replace existing Halon systems, as applicable. NFPA 2001 offers alternatives
and design guidance with respect to Halon replacement and should be
referred to during system designs.
Water mist systems are specific to their intended application and as such shall
be designed on a case-by-case basis and submitted to OMV prior to
implementation.
Hosereels should be sited in permanent and accessible locations with clear and
appropriate signage indicating their position and operating instructions at their
base.
Minimum discharge densities for hosereels are detailed in NFPA 15 and should
be considered during the firewater system design.
8.10 Monitors
Guidance for the design of fixed firewater/foam monitors is available from IP Part
19. Fixed firewater/foam monitors shall also be provided to supplement fixed
AFP Systems and should be capable of both manual and remote activation and
operation, where appropriate.
Their position should consider the required throw distance, discharge density and
pressure required to reach the piece of equipment or area they are protecting.
Section 8.4 discusses the different type of foams available and NFPA 11 and
11A supplement IP Part 19 with guidance regarding the appropriate design
discharge densities and foam concentrations where appropriate.
9.1 General
The design of the safety system should take account of the following:
Detailed design:
In the case where independent third part certification is required, the Certifying
Authority (CA) will require as a minimum the following documents for review: