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PEMBERI KERJA : PT. PERTAMINA (PERSERO) RU-IV CILACAP

KONTRAKTOR : KSO NINDYA - GSB

NAMA PROYEK : PEMBANGUNAN 2 UNIT TANKI BLACK PRODUCT DIPT

PERTAMINA (PERSERO) RU IV CILACAP

LOKASI : PT PERTAMINA (PERSERO RU-IV CILACAP – JAWA TENGAH

NO. SPMP : 130/E20000/2019–S2

B 15/11/2019 All Issued For Comment AS NB MR

A 22/7/2019 All Issued For Review ZA NB MR
Prepared Checked Review Review Checked Approved
Rev. Date Page Description
KSO NIDYA – GSB PT. PERTAMINA
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REVISI TABULASI
HAL REVISI KETERANGAN LAMPIRAN KETERANGAN
A B 0 LAMP. HAL A B 0
1 X A X
2 X
3 X
4 X
5 X
6 X
7 X
8 X
9 X
10 X
11 X
12 X
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
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LEMBAR RESPON
DOKUMEN REF. : NKGSB-PRS-CL-007-A4-A
Dokumen /
No komen Inisial Respon Inisial keterangan
Hal. Ref.
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DAFTAR ISI

1. UMUM.................................................................................................................................................................. 5
2. TUJUAN ................................................................................................................................................................ 5
3. DESIGN DATA ....................................................................................................................................................... 5
4. REFERENSI YANG DIGUNAKAN ............................................................................................................................. 5
5. METODOLOGI ....................................................................................................................................................... 6
6. HASIL .................................................................................................................................................................... 9
7. CALCULATION SUMMARY ................................................................................................................................... 11
8. HYDRAULIC CALCULATION UNTUK PIPA SPRINKLE ............................................................................................. 12
A. PERHITUNGAN SIZE PIPA .................................................................................................................................... 12
B. LINE SIZING DESIGN CRITERIA ............................................................................................................................. 12
9. SPRINKLE PIPE HYDRAULIC CALCULATION RESULT .............................................................................................. 13
A. LINE SIZING ROOF RING SYSTEM ......................................................................................................................... 13
B. LINE SIZING UNTUK WALL RING SYSTEM NOMER 1 ............................................................................................ 13
C. LINE SIZING UNTUK WALL RING SYSTEM NOMER 2 ............................................................................................ 13
10. SIMULASI HYSYS COOLING WATER SYSTEM ........................................................................................................ 14
11. P&ID UNTUK COOLING WATER SYSTEM ............................................................................................................. 15
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1. Umum
Dokumen ini merupakan report kalkulasi fire water demand, water spray ring and nozzle sizing selection
yang direncanakan akan beroperasi di proyek pembangunan 2 unit Tangki Black Product di Pertamina RU
IV Cilacap, Jawa Tengah. Pada dasarnya water spray ini didesain untuk menyediakan proteksi terhadap
paparan panas radiant dan antisipasi terhadap kebakaran.
2. Tujuan
Dokumen ini bertujuan untuk menentukan demand dari fire water dan , water spray ring and nozzle sizing
selection yang akan dijadikan sebagai basis procurement yang akan diinstall di Tangki 35T5 dan 35T6.
(Perhitungan hidrolik fire water akan disajikan pada dokumen terpisah dengan mengacu pada hasil
perhitungan dokumen ini.)
3. Design Data
Design data diambil dari dokumen DS-005 Foam chamber (for bid).

Storage Tank Unit Remarks

Diameter (D)
Height (H)
Dome roof height (h)
Water pressure
No. of Ring (Shell)
No. of Ring (Roof)
No.of section per ring (Shell)
No.of section per ring (Roof)
Flow rate each section (Shell)
Flow rate each section (Roof)
Nozzle orifice size (Shell)
Nozzle orifice size (Roof)
36,8 m DS-005 Foam chamber (for bid)
NKGSB-PRS-RE-001-02-A4-C
21,07 m Tank level and head analysis (part
2)
6,483 m Drawing instalasi mekanikal
30 Psi
As minimum op. press shell&roof
2 Bar
NKGSB-PRS-DS-006-A4-A WATER
2
Spray Nozzle Data Sheet
NKGSB-PRS-DS-006-A4-A WATER
1
Spray Nozzle Data Sheet
NKGSB-PRS-DS-006-A4-A WATER
2
Spray Nozzle Data Sheet
NKGSB-PRS-DS-006-A4-A WATER
1
Spray Nozzle Data Sheet
NKGSB-PRS-DS-006-A4-A WATER
Min 515 GPM
Spray Nozzle Data Sheet
NKGSB-PRS-DS-006-A4-A WATER
Min 1272,72 GPM
Spray Nozzle Data Sheet
NKGSB-PRS-DS-006-A4-A WATER
12.7 Mm
Spray Nozzle Data Sheet
NKGSB-PRS-DS-006-A4-A WATER
12.7 Mm
Spray Nozzle Data Sheet

4. Referensi yang digunakan

Referensi yang digunakan dalam dokumen report ini, antara lain :
 API Recommended Practice 2030, 2014, Application of Fixed Water Spray Systems for Fire
Protection in The Petroleum and Petrochemical Industries. Fourth Edition
 Data Sheet (For Bid) Foam Chamber and Water Spray Nozzle
 NFPA 15, 2017, Standard for Water Spray Fixed Systems for Fire Protection
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5. Metodologi
Pada dasarnya metodologi yang digunakan untuk melakukan perhitungan kalkulasi fire water demand,
water spray ring dan nozzle sizing selection meliputi

A. Menghitung Protected Area Calculation

1. Perhitungan Surface Area Shell

2. Perhitungan Surface Area Roof dome

2 ℎ

B. Menghitung Minimum Fire Water Requirement

1. Menetapkan Design Application Rate

Mengacu pada standar API RP 2030, pemilihan desain application rates ini bergantung terhadap
skenario proteksi yang akan diambil. Untuk skenario proteksi terhadap paparan panas radiant,
desain application rate yang direkomendasikan berkisar antara 0,1 - 0,25 gpm/ft2 (4,1 - 10,2
lpm/m2). Untuk skenario kontrol terhadap kebakaran akibat tumpahan hidrokarbon desain
application rate yang direkomendasikan berkisar antara 0,3 - 0,35 gpm/ft2 (12,2 - 14,6 lpm/m2).
Sementara untuk skenario proteksi pemadaman api desain application rate yang
direkomendasikan berkisar antara 0,15 - 0,30 gpm/ft2 (6,1 - 12,5 lpm/m2) (API 2030). Mengingat
desain tangki yang akan dibangun juga telah direncanakan memiliki foam chamber, maka desain
application rates yang akan di pilih didasarkan pada skenario proteksi terhadap paparan panas
radiant dan pemadaman api yaitu 0,25 gpm/ft2 atau 10,2 lpm/m2.

2. Menghitung Min Water Requirement (Shell)

3. Menghitung Min Water Requirement (Roof)

C. Menghitung Spray Nozzle Calculation and Actual Fire Water Requirement

1. Pemilihan Nozzle
Nozzle yang dipilih adalah PNR S-Type Vane AL, open directional (non-automatic) spray nozzle
yang memang dirancang untuk sistem water spray dalam skenario proteksi terhadap paparan
panas radiant dan pemadaman api. Nozzle ini dipilih karena mempunyai kapasitas spray yang
sangat besar dan pilihan sudut spray beragam sehingga dapat memberikan keleluasaan dalam
setting desain layout yang akan digunakan.

Pemilihan tipe orifice berkaitan dengan nilai K-factor yang dapat digunakan untuk menentukan
berapa banyak flowrate water mist untuk tiap nozzle sehingga total flowrate yang dihasilkan nanti
memenuhi persyaratan minimum flowrate untuk tiap ring section pada area shell dan bottom
yang ada pada DS-005 Foam Chamber and Water Spray Nozzle (for bid).
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Pemilihan tipe spray angle yang dikombinasikan dengan jarak ring-dinding tangki (axial distances)
serta jarak antar nozzle pada ring (radial distance) memiliki kaitan dengan desain coverage
unwetted area yang akan dijangkau oleh sistem water spray.

NOZZLE SELECTED
FOR WALL

NOZZLE SELECTED
FOR ROOF
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2. Menghitung theoritical nozzle flowrate
')
!" ## _ %& (

')
!" ## _ %& (

3. Menghitung Jarak Ring-dinding tangki

*"+_ ,-"+.* /1

Jarak 1 meter diambil untuk mengakomodir dan memberi ruang untuk konfigurasi pipa

*"+_ ,-"+.* 12

Jarak 2 meter diambil untuk menjangkau coverage roof wetted area bagian atas dekat dengan
center dome. Sementara coverage roof wetted area bagian bawah akan dipenuhi oleh drift off.

4. Menghitung keliling Ring

% *"+_ 2 *"+_

% *"+_ 2 *"+_

5. Menghitung jumlah nozzle tiap ring

% *"+_
2" ## _
3" ##
% *"+_
2" ## _
3" ##
Jarak 3 m dipilih untuk spacing antar nozzle (Snozzle) sesuai NFPA 15.

6. Menghitung fire water demand

4 5 5 2" ## _ !" ## _

4 5 5_ 2" ## _ !" ## _
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6. Hasil

Storage Tank Unit

Diameter (D) 36.8 m
Height (H) (Unwetted Part) 6.7 m
Dome roof height (h) 6.483 m

Protected Area Calculation Unit

Shell area 774.20 m2
Roof area 1189.02 m2
Total area 1963.22 m2

Minimum Fire Water Requirement (API RP 2030) Unit

Design application rate 4.1 lpm/m2
Min water requirement (Shell) 1 Ring, 2 section 3174.21 lpm
Min water requirement (Roof) 4874.99 lpm
Total water requirement 8049.20 lpm
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Spray nozzle Calc and actual fire water requirement

Parameter Unit Roof Shell (Ring 1) Shell (Ring 2)
Section Facing Up Facing down Section 1 Section 2 Section 1 Section 2
Nozzle PNR S-TYPE AL PNR S-TYPE AL PNR S-TYPE AL
Orifice size mm 16.7 16.7 7.94 7.94 7.94 7.94
Selected K-factor lpm/bar^0,5 155 155 18.9 18.9 18.9 18.9
Min nozzle D mm 12.7 12.7 12.7 12.7 12.7 12.7
o
Spray angle 65 65 125 125 125 125
o
Fixed Angle Nozzle Arrangement 45 30 150 150 90 90
Distance Ring - Tank m 0.8 0.8 0.8 0.8 0.8 0.8
Diameter Ring m 6 6 38.4 38.4 38.4 38.4
circumference of Ring m 18.85 60.32 60.32 60.32 60.32
Nozzle quantity ea 12 11 14 14 14 14
Distance nozzle - nozzle m 0.82 0.82 4.31 4.31 4.31 4.31
Tot Nozzle quantity 23 28 28
Min Pressure Nozzle Bar 2 2 3 3 3 3
Actual Pressure Nozzle Bar 2.147 2.147 3.161 3.161 3.527 3.527
P1/2 Bar 1.41 1.41 1.73 1.73 1.73 1.73
nominal flow capacity of one spray nozzle lpm 219.20 219.20 56.70 56.70 56.70 56.70
Fire water demand (for nozzle) lpm 2630.4 2411.2 793.8 793.8 793.8 793.8
Check Application Rate as per API RP 2030 Compliment COMPLY COMPLY COMPLY
Total Fire Water Demand (Roof + Shell Tank) lpm 5041.7 1587.6 1587.6
Total Fire Water Demand (Roof + Shell Tank) Gpm 1332.01 419.45 419.45
2170.90
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7. Calculation Summary

Protected Area Calculation Unit

Shell area 2434,68 m2
Roof area 749,503582 m2
Total area 3184,18 m2

Minimum Fire Water Requirement Unit

Design application rate (Roof) 4,1 lpm/m2
Min water requirement (Roof) 4874.99 lpm
Min water requirement (Shell) 3174.21 lpm
Total water requirement 8049.22 lpm

Parameter Roof Shell Unit

Min Pressure Nozzle 2 3 bar
Nozzle Code 3265 xx 2566 xx PNR S-TYPE VANE
Orifice size 16.7 7.94 mm
Selected K-factor 155 18.9 lpm/bar^0,5
P1/2 1.41 1.73
Nozzle flowrate (Q=K*P1/2) 219.20 56.70 lpm
Distance Ring – Tank 1 2 m
Diameter Ring 6,00 32,8 m
circumference of Ring 18,85 120,64 m
o
Nozzle angle 30-45 150-90
Coverage area for each nozzle 4 4 m
Spacing between nozzle 3 3 m
Nozzle quantity at one ring 24 88 ea
Fire water demand (for nozzle) 5260.9 3628.8 lpm
1389.93 958.73 gpm
Total Water Demand (Shell + Roof Tank) 8889.7 lpm
2348.66 gpm
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8. Hydraulic Calculation untuk pipa Sprinkle
A. Perhitungan size pipa
Perhitungan residual pressure menggunakan hysys untuk menentukan ukuran pipa dengan
menjaga tekanan pada inlet nozzle water spray tetap tersisa sebesar keperluan sesuai
perhitungan water demand pada bab 7.

Dengan mengetahui water demand untuk setiap nozzle ring system dan juga tekanan pada titik
tapping water intake, maka ukuran pipa bisa dihitung.

B. Line sizing Design Criteria

Firewater Line = 3.1 m/s (Reference : NFPA 24)
Untuk kriteria Max Velocity untuk fire water line, referensi diambil dari beberapa sumber, dan
dibuat dalam matrix sebagai berikut :

Reference Norsok BS MA 18 BS EN 12845 NFPA 24

Velocity Velocity Velocity Velocity
Unit & Satuan
[m/s] [m/s] [m/s] [m/s]
Fire water Line Max 3 m/s Max 5 m/s 6-10 m/s 3.1 m/s
 NORSOK STANDARD
 BS MA 18
 BS EN 12845, Fixed firefighting systems – Automatic sprinkler systems – design, installataion and
maintenance
 NFPA 24, Standard for the Installation of Private Fire Service Mains and their Appurtenances
 Max Velocity Criteria = Dari informasi matrix diatas, maka diambil kriteria max
velocity untuk saturated steam sebesar 3-10 m/s
 Max Pressure Drop Criteria = 0.9 bar/100 m (Reference : NORSOK Standard,2006)
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9. Sprinkle Pipe Hydraulic Calculation Result

A. Line sizing Roof Ring System

ACCEPTANCE STATUS
Piping Data Process Data RESULT
CRITERIA ACCEPTANCE CRITERIA
No Dari Ke Service Cement
Pipe DP/100
Line Pressure Temp. Flow Reynold Velocity DP
NPS in Length Velocity m Vel DP/100m
Thickness Kg/cm2 Cο L/m Number m/s Bar/100 m
m Bar
mm
1 Tapping Point (TP-FW1) Manifold Header Water 8 7.6 12 5.84 25 4875 638216 3.104 0.00352 3-10 0.9 OK OK
2 Manifold Bottom Riser Water 8 18.64 12 5.75 25 4875 638245 3.104 0.00352 3-10 0.9 OK OK
3 Bottom Riser Top Riser Water 6 21.04 12 5.61 25 4875 863426 5.680 0.03995 3-10 0.9 OK OK
4 Top Riser Nozzle Ring Water 6 16.78 - 2.951 25 4875 792673 4.786 0.04243 3-10 0.9 OK OK
5 Roof Nozzle Ring Water 6 9.4 - 2.147 25 2437.5 376484 2.159 0.00239 3-10 0.9 OK OK

B. Line Sizing untuk Wall Ring System nomer 1

ACCEPTANCE STATUS
Piping Data Process Data RESULT
CRITERIA ACCEPTANCE CRITERIA
Cement
No Dari Ke Service Pipe DP/100
Line Pressure Temp. Flow Reynold Velocity DP
NPS in Length Velocity m Vel DP/100m
Thickness Kg/cm2 Cο L/m Number m/s Bar/100 m
m Bar
mm
1 Tapping Point (TP-FW1) Manifold Header Water 6 5.01 12 5.76 25 3175 531601 3.307 0.00236 3-10 0.9 OK OK
2 Manifold Bottom Riser Water 6 53.47 12 5.25 25 3175 531737 3.307 0.26709 3-10 0.9 OK OK
3 Bottom Riser Top Riser Water 6 19.00 12 3.21 25 3175 531745 3.307 0.03995 3-10 0.9 OK OK
4 Wall Nozzle Ring 1 Water 4 15.8 - 3.16 25 793.75 194321 1.178 0.00239 3-10 0.9 OK OK

C. Line Sizing untuk Wall Ring System nomer 2

ACCEPTANCE STATUS
Piping Data Process Data RESULT
CRITERIA ACCEPTANCE CRITERIA
Cement
No Dari Ke Service Pipe DP/100
Line Pressure Temp. Flow Reynold Velocity DP
NPS in Length Velocity m Vel DP/100m
Thickness Kg/cm2 Cο L/m Number m/s Bar/100 m
m Bar
mm
1 Tapping Point (TP-FW1) Manifold Header Water 6 5.01 12 5.76 25 3175 531601 3.307 0.00236 3-10 0.9 OK OK
2 Manifold Bottom Riser Water 6 53.47 12 5.25 25 3175 531737 3.307 0.26709 3-10 0.9 OK OK
3 Bottom Riser Top Riser Water 6 16.03 12 3.57 25 3175 531745 3.307 0.03995 3-10 0.9 OK OK
4 Wall Nozzle Ring 2 Water 4 15.8 - 3.52 25 793.75 194321 1.178 0.00239 3-10 0.9 OK OK
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10. Simulasi Hysys Cooling Water System

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11. P&ID untuk Cooling Water System