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Saipem Energy International Serept

FEASIBILITY STUDY AND ENGINEERING SERVICES FOR ASHTART REVAMPING PROJECT


Contract No. 2005003 – FEED PHASE
Contractor Document No.: Company Document No.: Rev.: B1
539243-A-000-TUB-S-24715 SG 02A 13B 22 24715 Page 1 of 67

NEW PIPING CLASSES

B1 08/08/07 Approved for Design FM PGL LP

01 15/05/07 Issued for Comments FM PGL LP

Approved Company
Rev. Date Description of revision Prepared by Verified by
by Approval

SG 22 24715-B1
Saipem Energy International Serept
FEASIBILITY STUDY AND ENGINEERING SERVICES FOR ASHTART REVAMPING PROJECT
Contract No. 2005003 – FEED PHASE
Contractor Document No.: Company Document No.: Rev.: B1
539243-A-000-TUB-S-24715 SG 02A 13B 22 24715 Page 2 of 67

CONTENTS

1. SCOPE .......................................................................................................................4

2. DEFINITIONS .............................................................................................................4

3. CODE AND STANDARDS .........................................................................................4

4. REFERENCE DOCUMENTS......................................................................................6
4.1 Project Specifications ........................................................................................................................................... 6

5. GENERAL REQUIREMENTS ....................................................................................7

6. PARTICULAR REQUIREMENTS FOR MATERIALS ................................................7

PIPING CLASS INDEX........................................................................................................8

PIPING CLASS 11D ..........................................................................................................10

PIPING CLASS 13D ..........................................................................................................14

PIPING CLASS 15D ..........................................................................................................18

PIPING CLASS 16D ..........................................................................................................22

PIPING CLASS 17D ..........................................................................................................27

PIPING CLASS 51A ..........................................................................................................31

PIPING CLASS 53A ..........................................................................................................35

PIPING CLASS 55A ..........................................................................................................39

PIPING CLASS 57A ..........................................................................................................43

PIPING CLASS 21A ..........................................................................................................47

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Saipem Energy International Serept
FEASIBILITY STUDY AND ENGINEERING SERVICES FOR ASHTART REVAMPING PROJECT
Contract No. 2005003 – FEED PHASE
Contractor Document No.: Company Document No.: Rev.: B1
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PIPING CLASS 27A ..........................................................................................................51

PIPING CLASS 31D ..........................................................................................................55

PIPING CLASS 33D ..........................................................................................................59

PIPING CLASS 35D ..........................................................................................................63

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Saipem Energy International Serept
FEASIBILITY STUDY AND ENGINEERING SERVICES FOR ASHTART REVAMPING PROJECT
Contract No. 2005003 – FEED PHASE
Contractor Document No.: Company Document No.: Rev.: B1
539243-A-000-TUB-S-24715 SG 02A 13B 22 24715 Page 4 of 67

1. SCOPE

This specification describes piping material requirements for new process piping
system of ASHTART REVAMPING PROJECT (MINOR and MAJOR IMPROVMENT).

2. DEFINITIONS

For the purpose of this specification, the following definitions shall apply:

COMPANY SEREPT
CONTRACTOR The designed on the Bid request form, who officially
present the offer for the present specifications.
SUPPLIER The designed on the purchase order form, as being the
selected Contractor of Materials and Services, which is
the same meaning as Vendor, Manufacturer or
Supplier in general terms and conditions of purchase.
PIPING CLASS An assembly of piping components, suitable for a
defined service and design limits, in a piping system.

3. CODE AND STANDARDS

The following codes and standards, to the extent specified herein, form a part of this
specification. When an edition date is not indicated for a code or standard, the latest edition
in force at the time of contract award shall apply.

American Society of Mechanical Engineers (ASME)

ASME B1.1 Unified Inch Screw Threads (UN and UNR Thread Form)
ASME B1.20.1 Screw Threads - Pipe Threads, General Purpose (Inch)
ASME B16.9 Factory-Made, Wrought Steel-Butt Welded Fittings
ASME B16.25 Butt Welding Ends
ASME B16.34 Valves-Flanged, Threaded and Welding Ends
ASME B46.1 Surface Texture (Surface Roughness, Waviness and Lay)
ASME B31.3 Process Piping
ASME B36.10M Welded and Seamless Wrought Steel Pipe
ASME B36.19 Stainless Steel Pipe
ASME B&PV, Section VIII Pressure Vessels

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FEASIBILITY STUDY AND ENGINEERING SERVICES FOR ASHTART REVAMPING PROJECT
Contract No. 2005003 – FEED PHASE
Contractor Document No.: Company Document No.: Rev.: B1
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American Petroleum Institute (API)

API 6D Pipeline Valves (Gate, Plug, Ball, and Check Valves)


API 590 Steel Line Blanks
API 594 Wafer and Wafer-Lug Check Valves
API 598 Valve Inspection and Testing
API 6FA Specification for Fire Test for Valves

American Society for Testing Material (ASTM)

ASTM A 105 Forgings, Carbon Steel, for Piping Components


ASTM A 106 Seamless Carbon Steel Pipe for High-Temperature Service
ASTM A 153 Zinc Coating (Hot-Dip) on Iron and Steel Hardware
ASTM A 182 Forged or Rolled Alloy-Steel Pipe Flanges, Forged Fittings,
and Valves and Parts for High-Temperature Service
ASTM A 193 Alloy Steel and Stainless Steel Bolting Materials for High-
Temperature Service
ASTM A 216 Steel Castings, Carbon, Suitable for Fusion Welding for High-
Temperature Service
ASTM A 234 Piping Fittings of Wrought Carbon Steel and Alloy Steel for
Moderate and Elevated Temperatures
ASTM A 240 Chromium and Chromium-Nickel Stainless Steel Plate, Sheet,
and Strip for Pressure Vessels and for General Applications
ASTM A 312 Seamless and Welded Austenitic Stainless Steel Pipes
ASTM A 333 Seamless and Welded Steel Pipe for Low-Temperature Service

ASTM A 350 Carbon and Low-Alloy Steel Forgings, Requiring Notch Toughness
Testing for Piping Components
ASTM A 351 Castings, Austenitic, Austenitic-Ferritic (Duplex), for Pressure-
Containing Parts
ASTM A 420 Piping Fittings of Wrought Carbon Steel and Alloy Steel for Low-
Temperature Service
ASTM A 516 Pressure Vessel Plates, Carbon Steel, for Moderate and Lower
Temperature Service
ASTM A 530 General Requirements for Specialized Carbon and Alloy Steel Pipe

ASTM A 790 Seamless and Welded Ferritic/Austenitic Stainless Steel Pipe

British Standards Institution (BSI)

BS 1873 Steel Globe Valves


BS 5146 Specification for Inspection and Test of Steel Valves for the
Petroleum, Petro-Chemical and Allied Industries

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FEASIBILITY STUDY AND ENGINEERING SERVICES FOR ASHTART REVAMPING PROJECT
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BS 5351 Steel Ball Valves for the Petroleum, Petrochemical and Allied
Industries
BS 5352 Steel Wedge Gate, Globe and Check Valves 50 mm and
Smaller for the Petroleum, Petrochemical and Allied Industries
BS 6755 Part 1 Specification for Production Pressure Testing Requirements
BS 6755 Part 2 Specification for Fire-Testing Requirements

Manufacturers Standardisation Society of Valve and Fitting Industry, Inc. (MSS)

MSS SP-6 Standard Finishes for Contact Faces of Pipe Flanges and
Connecting-End Flanges of Valves and Fittings
MSS SP-25 Standard Marking System for Valves, Fittings, Flanges and
Unions
MSS SP-75 Specification for High Test Wrought Butt Welding Fittings
MSS SP-97 Integrally Reinforced Forged Branch Outlet Fittings – Socket
Welding, Threaded and Buttwelding ends

4. REFERENCE DOCUMENTS

The following documents are part of this specification:

4.1 PROJECT SPECIFICATIONS

SGM 2001.MAS.P Piping Equipment H2S Service Level I (ELF doc.)


RT.02A.13B.21.23710 Corrosion monitoring Report
RT.02A.13B.21.23709 Material selection Report

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Saipem Energy International Serept
FEASIBILITY STUDY AND ENGINEERING SERVICES FOR ASHTART REVAMPING PROJECT
Contract No. 2005003 – FEED PHASE
Contractor Document No.: Company Document No.: Rev.: B1
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5. GENERAL REQUIREMENTS

The pressure and temperature Service Limits shown in each Piping Class are the design
limitations based on ASME B16.5 or ASME B16.34 (whichever is the lower) and shall not
be exceeded.

Nominal pipe sizes 1¼, 2½, 3½, 5, 22 and any other nominal pipe size not shown in ASME
B36.10, shall not be used except to match Manufacturer’s equipment connections. These
sizes shall not be used for piping in package units and shall not in any case be used for
terminal connections for mating pipework. Where necessary to match a Manufacturer’s
equipment connection, a reducer shall be employed for transition to the next larger
acceptable pipe size.

6. PARTICULAR REQUIREMENTS FOR MATERIALS

This section is considered an addendum to SGM 2001.MAS.P. All requirements stated in


that document shall be met except amended by this section.

High Strength Carbon Steel Grade 52

- The maximum limit of Carbon Equivalent for High Strength Carbon Steel Pipes and
wrought/forged fittings shall be 0. 42%.
- Pipe and fittings shall be supplied in Normalized conditions. Hardness check shall be
done on each piece (average of min three measurements) and indicated on the mill
certificate.
- Brinnell Hardness shall not exceed the requirements of NACE Standard.

CRA materials

- CRA materials such as Stainless Steel, 254 6Mo and Superduplex etc.. shall meet the
requirements of NACE MR01 75 latest edition.
- Brinnell Hardness shall not exceed the requirements of NACE Standard.

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Saipem Energy International Serept
FEASIBILITY STUDY AND ENGINEERING SERVICES FOR ASHTART REVAMPING PROJECT
Contract No. 2005003 – FEED PHASE
Contractor Document No.: Company Document No.: Rev.: B1
539243-A-000-TUB-S-24715 SG 02A 13B 22 24715 Page 8 of 67

PIPING CLASS INDEX

DESIGN
MATERIAL NPS
CONDITIONS
PIPING RATING CORROSION ALLOWANCE T P Max
SERVICE
CLASS FACE (c.a.) inch
°C barg

150# Carbon steel for H2S service -15+38 19,66 CORROSIVE


50 19,28
11D RF 63 Ra (ASTM A106 Gr. B) HYDROCARBONS 24
100 17,68
to 125 Ra c.a 6 mm 120 16,9
SOUR SERVICE (T≤ 120° C)

Carbon steel for H2S service -15+38 51,0


300# (ASTM A106 Gr. B 50 50,1 CORROSIVE
13D RF 63 Ra ASTM A333Gr.6) 100 46,7 HYDROCARBONS 24
to 125 Ra c.a 6 mm 150 45,1 SOUR SERVICE (T≤ 160° C)
160 44,9

Carbon steel for H2S service -15+38 102


600# (ASTM A106 Gr. B 50 100,2 CORROSIVE
15D RTJ 63 ASTM A333Gr.6) 100 93,4 HYDROCARBONS 24
Ra c.a 6 mm 150 90,3 SOUR SERVICE (T≤ 160° C)
160 89,7

Carbon steel for H2S service -15+38 153,1


900# (ASTM A106 Gr. B 50 150,3 CORROSIVE
16D RTJ 63 ASTM A333 Gr.6) 100 139,7 HYDROCARBONS 16
Ra c.a 6 mm 150 135,4 SOUR SERVICE (T≤ 160° C)
160 134,6

Carbon steel for H2S service -15+38 255,3


1500# 50 250,6 CORROSIVE
17D (ASTM A106 Gr. B 6
RTJ 63 API 5L Gr. X52 )
100 233,0 HYDROCARBONS
Ra 150 225,4 SOUR SERVICE (T≤ 160° C)
c.a 6 mm 160 224,1

6% MO 2545MO for H2S


150# -15+38 20,0 HYDROCARBONS LIQUID
service
51A RF 63 Ra (ASTM A312 Gr. UNS S31254) 50 19,5 AND VAPOUR 12
to 125 Ra 100 17,7 SOUR SERVICE (T≤ 100° C)
c.a 0 mm

6% MO 2545MO for H2S


300# -15+38 51,7 HYDROCARBONS LIQUID
53A service
RF 63 Ra ( ASTM A312 Gr. UNS S31254) 50 51,7 AND VAPOUR 12
to 125 Ra 100 50,7 SOUR SERVICE (T≤ 100° C)
c.a 0 mm

6% MO 2545MO for H2S


600# -15+38 103,4 HYDROCARBONS LIQUID
55A service
RTJ 63 50
( ASTM A312 Gr. UNS S31254) 100
103,4 AND VAPOUR 12
Ra 101,3 SOUR SERVICE (T≤ 100° C)
c.a 0 mm

B1 -15+38 258,6
6% MO 2545MO for H2S 50 258,6
57A 1500# HYDROCARBONS LIQUID
service 100 253,3
RTJ 63 ( ASTM A312 Gr. UNS S31254) 150 229,6
AND VAPOUR 12
Ra 200 213,3 SOUR SERVICE (T≤ 200° C)
c.a 0 mm

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Saipem Energy International Serept
FEASIBILITY STUDY AND ENGINEERING SERVICES FOR ASHTART REVAMPING PROJECT
Contract No. 2005003 – FEED PHASE
Contractor Document No.: Company Document No.: Rev.: B1
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SUPER DUPLEX for H2S


150# service -15+38 20,0 HYDROCARBONS LIQUID
21A 50 19,5
RF 63 Ra (ASTM 790 Gr. UNS S32760) 100 17,7
AND VAPOUR 12
to 125 Ra c.a 0 mm 120 17,3 SOUR SERVICE (T≤ 100° C)

SUPER DUPLEX for H2S -15+38 258,6


1500# HYDROCARBONS LIQUID
27A service 50 258,6
RTJ 63 (ASTM 790 Gr. UNS S32760) 100 253,6
AND VAPOUR 12
Ra 150 229,6 SOUR SERVICE (T≤ 100° C)
c.a 0 mm

-15+38 15,9
150# Stainless, steel for H2S service 50 15,3
31D ACID GAS 12
RF 63 Ra (ASTM A312 Gr. TP-316L) 100 13,3
SOUR SERVICE (T≤ 160° C)
to 125 Ra c.a 0 mm 150 12,0
160 11,84

-15+38 41,4
300# Stainless, steel for H2S service 50 40,0
33D ACID GAS 12
RF 63 Ra (ASTM A312 Gr. TP-316L) 100 34,8
SOUR SERVICE (T≤ 160° C)
to 125 Ra c.a 0 mm 150 31,4
160 30,96

-15+38 82,7
600# Stainless, steel for H2S service 50 80,0
35D ACID GAS 12
RJ (ASTM A312 Gr. TP-316L) 100 69,6
SOUR SERVICE (T≤ 160° C)
63 Ra c.a 0 mm 150 62,8
160 61,9

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FEASIBILITY STUDY AND ENGINEERING SERVICES FOR ASHTART REVAMPING PROJECT
Contract No. 2005003 – FEED PHASE
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PIPING CLASS 11D

SERVICES

CORROSIVE HYDROCARBONS – SOUR SERVICE (T ≤ 120°C)

PIPE MATERIAL ASTM A 106 Gr. B SMLS DESIGN ASME B31.3


FLANGE MATERIAL ASTM A 105N CORROSION ALLOWANCE 6 mm
FITTING MATERIAL ASTM A 105 N / A234 Gr. WPB-S RATING CLASS 150
VALVE BODY CARBON STEEL ASTM
FACING / FINISH RF / 63 Ra to 125 Ra
MATERIAL A105N/216WCB
VALVE TRIM
See valve description BRANCH TABLE TABLE AA
MATERIAL

SERVICE LIMITS

TEMPERATURE DEG. C -15 ÷ 38 50 100 120

PRESSURE BAR G 19.66 19,28 17,68 16.9

SIZE
PIPE DESCRIPTION SCH. WT (mm) NOTES
(IN)
1/2 BEVELLED ENDS; ASTM A106 Gr. B, SMLS, TO ASME B36.10 XXS 7,47 1
3/4 BEVELLED ENDS; ASTM A106 Gr. B, SMLS, TO ASME B36.10 XXS 7,82 1
1 BEVELLED ENDS; ASTM A106 Gr. B, SMLS, TO ASME B36.10 XXS 9,09 1
1 1/2 BEVELLED ENDS; ASTM A106 Gr. B, SMLS, TO ASME B36.10 XXS 10,15 1
2 BEVELLED ENDS; ASTM A106 Gr. B, SMLS, TO ASME B36.10 160 8,74 1
3 BEVELLED ENDS; ASTM A106 Gr. B, SMLS, TO ASME B36.10 XS 7,62 1
4 BEVELLED ENDS; ASTM A106 Gr. B, SMLS, TO ASME B36.10 XS 8,56 1
6 BEVELLED ENDS; ASTM A106 Gr. B, SMLS, TO ASME B36.10 XS 10,97 1
8 BEVELLED ENDS; ASTM A106 Gr. B, SMLS, TO ASME B36.10 60 10,31 1
10 BEVELLED ENDS; ASTM A106 Gr. B, SMLS, TO ASME B36.10 XS 12,70 1
12 BEVELLED ENDS; ASTM A106 Gr. B, SMLS, TO ASME B36.10 XS 12,70 1
14 BEVELLED ENDS; ASTM A106 Gr. B, SMLS, TO ASME B36.10 XS 12,70 1
16 BEVELLED ENDS; ASTM A106 Gr. B, SMLS, TO ASME B36.10 XS 12,70 1
18 BEVELLED ENDS; ASTM A106 Gr. B, SMLS, TO ASME B36.10 XS 12,70 1
20 BEVELLED ENDS; ASTM A106 Gr. B, SMLS, TO ASME B36.10 XS 12,70 1
24 BEVELLED ENDS; ASTM A106 Gr. B, SMLS, TO ASME B36.10 XS 12,70 1

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FEASIBILITY STUDY AND ENGINEERING SERVICES FOR ASHTART REVAMPING PROJECT
Contract No. 2005003 – FEED PHASE
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SIZE FITTINGS DESCRIPTION NOTES


BUTTWELD, ASTM A 234 WPB-S, TO ASME B16.9,
½” – 24” CONCENTRIC REDUCERS 1
WT TO MATCH PIPE
BUTTWELD, ASTM A 234 WPB-S, TO ASME B16.9,
½” – 24” ECCENTRIC REDUCERS 1
WT TO MATCH PIPE
BUTTWELD, ASTM A 234 WPB-S, TO ASME B16.9,
½” – 24” REDUCING AND STRAIGHT TEE 1
WT TO MATCH PIPE
BUTTWELD, ASTM A 234 WPB-S, TO ASME B16.9,
½” – 24” 45°/90° ELBOW LONG RADIUS 1
WT TO MATCH PIPE
BUTTWELD, ASTM A 234 WPB-S, TO ASME B16.9,
½” – 24” CAPS 1
WT TO MATCH PIPE
BUTTWELD PE, ASTM A 105N, CLASS 6000 – ASME
½” – 1 “1/2 NIP ‘O’ LETS 1
B31.3 according design conditions
BUTTWELD, ASTM A 105N, MSS SP 97 – ASME
2” – 10” WELDOLETS 1
B31.3 according design conditions

SIZE FLANGES & DISCS DESCRIPTION NOTES


ASTM A 105N, ASME B16.5, 150 RF 63 Ra to 125 Ra,
½” – 24” WELDING NECK 1
HUB WALL THICKNESS TO MATCH THE PIPE
½” – 24” BLIND FLANGE ASTM A 105N, ASME B16.5, 150 RF 63 Ra to 125 Ra 1
CLASS 150 RF 63 Ra to 125 Ra, ASME B31.3
½” – 12” SPECTACLE BLIND (FIGURE 8) according design conditions / API 590 – ASTM A516 CC 1
60
CLASS 150 RF 63 Ra to 125 Ra, ASME B31.3
14” – 24” RING SPACERS & BLINDS according design conditions / API 590 – ASTM A516 CC 1
60

SIZE MISCELLANEA DESCRIPTION NOTES


SPIRAL WOUND class 300 – ASME B 16.20 – SS316
½” – 24” GASKETS 5
WIRE, GRAPHITE FILLER - CS outer and inner rings
STUD BOLTS & 2 HEAVY HEX. NUTS ASTM A193-
½” – 24” BOLTING B7M/A194-2HM ASME B18.2.1 / ASME B18.2.2 – 2, 4
ASME B16.5

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FEASIBILITY STUDY AND ENGINEERING SERVICES FOR ASHTART REVAMPING PROJECT
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SIZE VALVES DESCRIPTION NOTES


Flanged Ends - ASME B16.5 Class 150 - BS5351 –
Flanged Raised face 63 Ra to 125 Ra - Split body / Full
bore / Floating ball - Wrench operated
Body: ASTM A105N Trim: Ball ASTM A182 F316 – Seat
PTFE reinforced – Stem A182 F XM-19
½” – 1 ½” BALL VALVES Body Joint Type : Bolted - ASTM A193 B7M- A194 2HM 1, 2, 3
Body Joint Gasket : PTFE - GRAPHITE
Stem Packing : PTFE
Material Req. :
Fire safe per API 607, BS 6755 Part 2, API 6FA
Antistatic device / Blow out proof stem
Flanged Ends - ASME B16.5 Class 150 – API 6D –
Flanged Raised face 63 Ra to 125 Ra - Split body /
Reduced Bore /
Floating ball - Wrench operated
Body: ASTM A105N Trim: Ball ASTM A182 F316 –
Seats PTFE reinforced – Stem A182 F XM-19
2” – 4” BALL VALVES Body Joint Type : Bolted - ASTM A193 B7M- A194 2HM 1, 2, 3
Body Joint Gasket : PTFE - GRAPHITE
Stem Packing : PTFE
Material Req. :
Fire safe per API 607, BS 6755 Part 2, API 6FA
Antistatic device / Blow out proof stem
Flanged Ends - ASME B16.5 Class 150 - API 6D –
Flanged Raised face 63 Ra to 125 Ra - Split body /
Reduced bore / Trunnion mounted ball - Gear operated
from 8”
Body: ASTM A216 WCB - Trim: Ball and Seats ASTM
A182 F316 – Stem A182 F XM-19 - Seat Insert
6” – 24” BALL VALVES Reinforced PTFE 1, 2, 3
Body Joint Type : Bolted - ASTM A193 B7M- A194 2HM
Body Joint Gasket : PTFE – GRAPHITE
Stem Packing : PTFE
Material Req. :
Fire safe per API 607, BS 6755 Part 2, API 6FA
Antistatic device / Blow out proof stem
Flanged Ends - ASME B16.5 Class 150 – API 6D –
Flanged Raised face 63 Ra to 125 Ra - Split body / Full
Bore / Floating ball - Wrench operated
Body: ASTM A105N Trim: Ball ASTM A182 F316 –
Seats PTFE reinforced – Stem A182 F XM-19
2” – 4” BALL VALVES Body Joint Type : Bolted - ASTM A193 B7M- A194 2HM 1, 2, 3
Body Joint Gasket : PTFE - GRAPHITE
Stem Packing : PTFE
Material Req. :
Fire safe per API 607, BS 6755 Part 2, API 6FA
Antistatic device / Blow out proof stem

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SIZE VALVES DESCRIPTION NOTES


Flanged Ends - ASME B16.5 Class 150 - API 6D –
Flanged Raised face 63 Ra to 125 Ra - Split body / Full
bore / Trunnion mounted ball - Gear operated from 6”
Body: ASTM A216 WCB - Trim: Ball and Seats ASTM
A182 F316 – Stem A182 F XM-19 – Seat Insert
Reinforced PTFE
6” – 24” BALL VALVES Body Joint Type : Bolted - ASTM A193 B7M- A194 2HM 1, 2, 3
Body Joint Gasket : PTFE – GRAPHITE
Stem Packing : PTFE
Material Req. :
Fire safe per API 607, BS 6755 Part 2, API 6FA
Antistatic device / Blow out proof stem
Valve Lift Check Flanged Ends ASME B16.5 - Reduced
Port - Piston - Class 150 - BS5352 -
½” – 1 ½” CHECK VALVES Body: ASTM A105N - Trim: API 600 Trim No. 10 1, 2, 3
Mechanical Req. : With flow arrow marked on body
Valve Dual Plate Check Wafer - ASME B16.5 Class 150
- API 594 - Wafer type / To be mounted between Raised
2” – 24” CHECK VALVES face 63 Ra to 125 Ra 1, 2, 3
Body: ASTM A216 WCB - Trim: ASTM A182 F316
Flanged Ends ASME B16.5 Through Pattern - Reduced
Port - Class 150 - BS5352 – Handwheel
½” – 1 ½” GLOBE VALVES Body: ASTM A105N - Trim: API 600 Trim No. 10 1, 2, 3
Packing Seal: Flexible Graphite
Flanged Ends Through Pattern - ASME B16.5 Class 150
- BS1873 – Flanged Raised face 63 Ra to 125 Ra -
2” – 8” GLOBE VALVES Handwheel
1, 2, 3
Body: ASTM A216 WCB - Trim: API 600 Trim No. 10
Packing Seal: Flexible Graphite
Flanged Ends - ASME B16.5 Class 150 – API 6D –
Flanged Raised face 63 Ra to 125 Ra - Split body / Full
Bore / Trunnion Mounted - Wrench operated (with Gear
6” and over)
Body: ASTM A105N/A216WCB Trim: Ball ASTM A182 1, 2, 3
F316 – 2 Seats PTFE reinforced – Stem A182 F XM-19
THREE WAY BALL VALVES
B1 2”– 10” Body Joint Type : Bolted - ASTM A193 B7M- A194 2HM
“L”-PORT Body Joint Gasket : PTFE - GRAPHITE
Stem Packing : PTFE
Material Req. :
Fire safe per API 607, BS 6755 Part 2, API 6FA
Antistatic device / Blow out proof stem / With Mechanical
Interlock device
NOTES:

1) Materials shall meet the requirements of SGM 2001.MAS.P REV. A and NACE MR-01 75
2) All process wetted parts (including bolting) shall meet the requirements of NACE MR-01
75
3) Valve Manufacturer to confirm that 6 mm corrosion allowance can be accommodated
with a fully functional valve, otherwise CRA cladding (seat pocket areas and sealing
areas) or solid NACE compliant CRA will be required.
4) Carbon steel bolting shall be Hot-Dip Galvanized to ASTM A153.
5) Flexible graphite pure at 99,5% min., density 1 to 1.1 g/cm3, with corrosion inhibitor and
max chloride content 50 ppm max., sulphur 600 ppm max. and ashes less than 0.5%

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FEASIBILITY STUDY AND ENGINEERING SERVICES FOR ASHTART REVAMPING PROJECT
Contract No. 2005003 – FEED PHASE
Contractor Document No.: Company Document No.: Rev.: B1
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PIPING CLASS 13D

SERVICES

RAW NATURAL GAS – RAW CONDENSATE – CONDENSATE AND GAS FEED OIL
SOUR SERVICE (T ≤ 160°C)

ASTM A 106 Gr. B SMLS


< 16”
PIPE MATERIAL DESIGN ASME B31.3
ASTM A 333 Gr. 6 SMLS
≥ 16”
FLANGE MATERIAL ASTM A 106 Gr. B SMLS CORROSION ALLOWANCE 6 mm
ASTM A 105 N / ASTM A 234 Gr.
WPB-S <16”
FITTING MATERIAL RATING CLASS 300
ASTM A 420 Gr.WPL6 SMLS
≥ 16”
VALVE BODY CARBON STEEL ASTM
FACING / FINISH RF / 63 Ra to 125 Ra
MATERIAL A105N/216WCB
VALVE TRIM
See valve description BRANCH TABLE TABLE AA
MATERIAL
S
SERVICE LIMITS
TEMPERATURE DEG. C -15 ÷ 38 50 100 150 160

PRESSURE BAR G 51,0 50,1 46,7 45,1 44,9

SIZE
PIPE DESCRIPTION SCH. WT (mm) NOTES
(IN)
1/2 BEVELLED ENDS; ASTM A106 Gr. B, SMLS, TO ASME B36.10 XXS 7,47 1
3/4 BEVELLED ENDS; ASTM A106 Gr. B, SMLS, TO ASME B36.10 XXS 7,82 1
1 BEVELLED ENDS; ASTM A106 Gr. B, SMLS, TO ASME B36.10 XXS 9,09 1
1 1/2 BEVELLED ENDS; ASTM A106 Gr. B, SMLS, TO ASME B36.10 XXS 10,15 1
2 BEVELLED ENDS; ASTM A106 Gr. B, SMLS, TO ASME B36.10 160 8,74 1
3 BEVELLED ENDS; ASTM A106 Gr. B, SMLS, TO ASME B36.10 160 11,13 1
4 BEVELLED ENDS; ASTM A106 Gr. B, SMLS, TO ASME B36.10 120 11,13 1
6 BEVELLED ENDS; ASTM A106 Gr. B, SMLS, TO ASME B36.10 XS 10,97 1
8 BEVELLED ENDS; ASTM A106 Gr. B, SMLS, TO ASME B36.10 XS 12,70 1
10 BEVELLED ENDS; ASTM A106 Gr. B, SMLS, TO ASME B36.10 XS 12,70 1
12 BEVELLED ENDS; ASTM A106 Gr. B, SMLS, TO ASME B36.10 60 14,27 1
14 BEVELLED ENDS; ASTM A106 Gr. B, SMLS, TO ASME B36.10 60 15,09 1
16 BEVELLED ENDS; ASTM A106 Gr. B, SMLS, TO ASME B36.10 60 16,06 1
18 BEVELLED ENDS; ASTM A333 Gr. 6, SMLS, TO ASME B36.10 60 19,05 1
20 BEVELLED ENDS; ASTM A333 Gr. 6, SMLS, TO ASME B36.10 60 20,62 1
24 BEVELLED ENDS; ASTM A333 Gr. 6, SMLS, TO ASME B36.10 60 24,61 1

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FEASIBILITY STUDY AND ENGINEERING SERVICES FOR ASHTART REVAMPING PROJECT
Contract No. 2005003 – FEED PHASE
Contractor Document No.: Company Document No.: Rev.: B1
539243-A-000-TUB-S-24715 SG 02A 13B 22 24715 Page 15 of 67

SIZE FITTINGS DESCRIPTION NOTES


BUTTWELD, ASTM A 234 WPB-S, TO ASME B16.9,
½” – 16” CONCENTRIC REDUCERS 1
WT TO MATCH PIPE
BUTTWELD, ASTM A 420 WPL6-S, TO ASME B16.9,
18” – 24” 1
WT TO MATCH PIPE
BUTTWELD, ASTM A 234 WPB-S, TO ASME B16.9,
½” – 16” ECCENTRIC REDUCERS 1
WT TO MATCH PIPE
BUTTWELD, ASTM A 420 WPL6-S, TO ASME B16.9,
18” – 24” 1
WT TO MATCH PIPE
BUTTWELD, ASTM A 234 WPB-S, TO ASME B16.9, 1
½” – 16” REDUCING AND STRAIGHT TEE
WT TO MATCH PIPE
BUTTWELD, ASTM A 420 WPL6-S, TO ASME B16.9,
18” – 24” 1
WT TO MATCH PIPE
BUTTWELD, ASTM A 234 WPB-S, TO ASME B16.9,
½” – 16” 45°/90° ELBOW LONG RADIUS 1
WT TO MATCH PIPE
BUTTWELD, ASTM A 420 WPL6-S, TO ASME B16.9,
18” – 24” 1
WT TO MATCH PIPE
BUTTWELD, ASTM A 234 WPB-S, TO ASME B16.9,
½” – 16” CAPS 1
WT TO MATCH PIPE
BUTTWELD, ASTM A 420 WPL6-S, TO ASME B16.9,
18” – 24” 1
WT TO MATCH PIPE
BUTTWELD PE, ASTM A 105N, CLASS 6000 – ASME
½” – 1 “1/2 NIP ‘O’ LETS 1
B31.3 according design conditions
BUTTWELD, ASMT A 105N, MSS SP 97 – ASME
2” – 10” WELDOLETS 1
B31.3 according design conditions
SIZE FLANGES & DISCS DESCRIPTION NOTES
ASTM A 105N, ASME B16.5, 300 RF 63 Ra to 125 Ra,
½” – 24” WELDING NECK 1
HUB WALL THICKNESS TO MATCH THE PIPE
½” – 24” BLIND FLANGE ASTM A 105N, ASME B16.5, 300 RF 63 Ra to 125 Ra 1
CLASS 300 RF 63 Ra to 125 Ra, ASME B31.3
½” – 12” SPECTACLE BLIND (FIGURE 8) 1
according design conditions / API 590 – ASTM A 105N
CLASS 300 RF 63 Ra to 125 Ra, ASME B31.3
14” – 24” RING SPACERS & BLINDS 1
according design conditions / API 590 – ASTM A 105N
SIZE MISCELLANEA DESCRIPTION NOTES

SPIRAL WOUND class 300 – ASME B 16.20 – SS316


½” – 24” GASKETS 5
WIRE, GRAPHITE FILLER - CS outer and inner rings
STUD BOLTS & 2 HEAVY HEX. NUTS ASTM A193-
½” – 24” BOLTING B7M/A194-2HM ASME B18.2.1 / ASME B18.2.2 – 2, 4
ASME B16.5

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FEASIBILITY STUDY AND ENGINEERING SERVICES FOR ASHTART REVAMPING PROJECT
Contract No. 2005003 – FEED PHASE
Contractor Document No.: Company Document No.: Rev.: B1
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SIZE VALVES DESCRIPTION NOTES


Flanged Ends - ASME B16.5 Class 300 - BS5351 – Flanged Raised
face 63 Ra to 125 Ra - Split body / Full bore / Floating ball - Wrench
operated
Body: ASTM A105N Trim: Ball ASTM A182 F316 – Seat PTFE
reinforced – Stem A182 F XM-19
½” – 1 ½” BALL VALVES Body Joint Type : Bolted - ASTM A193 B7M- A194 2HM Body Joint 1, 2, 3
Gasket : PTFE - GRAPHITE
Stem Packing : PTFE
Material Req. :
Fire safe per API 607, BS 6755 Part 2, API 6FA
Antistatic device / Blow out proof stem
Flanged Ends - ASME B16.5 Class 300 – API 6D – Flanged Raised
face 63 Ra to 125 Ra - Split body / Reduced Bore / Floating ball -
Wrench operated
Body: ASTM A105N Trim: Ball ASTM A182 F316 – Seats PTFE
reinforced – Stem A182 F XM-19
2” – 4” BALL VALVES Body Joint Type : Bolted - ASTM A193 B7M- A194 2HM Body Joint 1, 2, 3
Gasket : PTFE - GRAPHITE
Stem Packing : PTFE
Material Req. :
Fire safe per API 607, BS 6755 Part 2, API 6FA
Antistatic device / Blow out proof stem
Flanged Ends - ASME B16.5 Class 300 - API 6D – Flanged Raised
face 63 Ra to 125 Ra - Split body / Reduced bore / Trunnion mounted
ball - Gear operated
Body: ASTM A216 WCB - Trim: Ball and Seats ASTM A182 F316 –
Stem A182 F XM-19 - Seat Insert Reinforced PTFE
6” – 24” BALL VALVES Body Joint Type : Bolted - ASTM A193 B7M- A194 2HM Body Joint 1, 2, 3
Gasket : PTFE – GRAPHITE
Stem Packing : PTFE
Material Req. :
Fire safe per API 607, BS 6755 Part 2, API 6FA
Antistatic device / Blow out proof stem
Flanged Ends - ASME B16.5 Class 300 – API 6D – Flanged Raised
face 63 Ra to 125 Ra - Split body / Full Bore / Floating ball - Wrench
operated
Body: ASTM A105N - Trim: Ball ASTM A182 F316 – Seats PTFE
reinforced – Stem A182 F XM-19
2” – 4” BALL VALVES Body Joint Type : Bolted - ASTM A193 B7M- A194 2HM Body Joint 1, 2, 3
Gasket : PTFE - GRAPHITE
Stem Packing : PTFE
Material Req. :
Fire safe per API 607, BS 6755 Part 2, API 6FA
Antistatic device / Blow out proof stem
Flanged Ends - ASME B16.5 Class 300 - API 6D – Flanged Raised
face 63 Ra to 125 Ra
Split body / Full bore / Trunnion mounted ball - Gear operated
Body: ASTM A216 WCB - Trim: Ball and Seats ASTM A182 F316 –
Stem A182 F XM-19 – Seat Insert Reinforced PTFE
6” – 24” BALL VALVES Body Joint Type : Bolted - ASTM A193 B7M- A194 2HM Body Joint 1, 2, 3
Gasket : PTFE – GRAPHITE
Stem Packing : PTFE
Material Req. :
Fire safe per API 607, BS 6755 Part 2, API 6FA
Antistatic device / Blow out proof stem

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FEASIBILITY STUDY AND ENGINEERING SERVICES FOR ASHTART REVAMPING PROJECT
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Contractor Document No.: Company Document No.: Rev.: B1
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SIZE VALVES DESCRIPTION NOTES


Valve Lift Check - Flanged Ends ASME B16.5 - Reduced Port - Piston
- Class 300 - BS5352
½” – 1 ½” CHECK VALVES Body: ASTM A105N - Trim: API 600 Trim No. 10 1, 2, 3
Mechanical Req. : With flow arrow marked on body
Valve Dual Plate Check Wafer - ASME B16.5 Class 300 - API 594 -
2” – 24” CHECK VALVES Wafer type / To be mounted between Raised face 63 Ra to 125 Ra 1, 2, 3
Body: ASTM A216 WCB - Trim: ASTM A182 F316
Flanged Ends ASME B16.5 Through Pattern - Reduced Port - Class
300 - BS5352 – Handwheel
½” – 1 ½” GLOBE VALVES Body: ASTM A105N - Trim: API 600 Trim No. 10 1, 2, 3
Packing Seal: Flexible Graphite
Flanged Ends Through Pattern - ASME B16.5 Class 300 - BS1873 –
Flanged Raised face 63 Ra to 125 Ra - Handwheel
2” – 8” GLOBE VALVES Body: ASTM A216 WCB - Trim: API 600 Trim No. 10
1, 2, 3
Packing Seal: Flexible Graphite

NOTES:

1) Materials shall meet the requirements of SGM 2001.MAS.P REV. A and NACE MR-01 75
2) All process wetted parts (including bolting) shall meet the requirements of NACE MR-01 75
3) Valve Manufacturer to confirm that 6 mm corrosion allowance can be accommodated with
a fully functional valve, otherwise CRA cladding (seat pocket areas and sealing areas) or
solid NACE compliant CRA will be required.
4) Carbon steel bolting shall be Hot-Dip Galvanized to ASTM A153.
5) Flexible graphite pure at 99,5% min., density 1 to 1.1 g/cm3, with corrosion inhibitor and
max chloride content 50 ppm max., sulphur 600 ppm max. and ashes less than 0.5%

SG 22 24715-B1
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FEASIBILITY STUDY AND ENGINEERING SERVICES FOR ASHTART REVAMPING PROJECT
Contract No. 2005003 – FEED PHASE
Contractor Document No.: Company Document No.: Rev.: B1
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PIPING CLASS 15D

SERVICES

RAW NATURAL GAS – RAW CONDENSATE – CONDENSATE AND GAS FEED OIL
SOUR SERVICE (T ≤ 160°C)

ASTM A 106 Gr. B SMLS ≤ 6”


PIPE MATERIAL DESIGN ASME B31.3
ASTM A 333 Gr. 6 SMLS ≥ 8”
FLANGE MATERIAL ASTM A 106 Gr. B SMLS CORROSION ALLOWANCE 6 mm
ASTM A 105 N / ASTM A 234 Gr.
FITTING MATERIAL WPB-S ≤ 6” RATING CLASS 600
ASTM A 420 Gr. WPL6-S ≥ 8”
VALVE BODY CARBON STEEL ASTM A105N /
FACING / FINISH RJ / 63 Ra
MATERIAL 216WCB
VALVE TRIM
See valve description BRANCH TABLE TABLE AA
MATERIAL

SERVICE LIMITS
TEMPERATURE DEG. C -15 ÷ 38 50 100 150 160

PRESSURE BAR G 102 100,2 93,4 90,3 89,7

SIZE
PIPE DESCRIPTION SCH. WT (mm) NOTES
(IN)
1/2 BEVELLED ENDS; ASTM A106 Gr B, SMLS - 8,0 1
3/4 BEVELLED ENDS; ASTM A106 Gr B, SMLS - 8,0 1
1 BEVELLED ENDS; ASTM A106 Gr B, SMLS, TO ASME B36.10 XXS 9,09 1
1 1/2 BEVELLED ENDS; ASTM A106 Gr B, SMLS, TO ASME B36.10 XXS 10,15 1
2 BEVELLED ENDS; ASTM A106 Gr B, SMLS, TO ASME B36.10 XXS 11,07 1
3 BEVELLED ENDS; ASTM A106 Gr B, SMLS, TO ASME B36.10 160 11,13 1
4 BEVELLED ENDS; ASTM A106 Gr B, SMLS, TO ASME B36.10 160 13,49 1
6 BEVELLED ENDS; ASTM A106 Gr B, SMLS, TO ASME B36.10 120 14,27 1
8 BEVELLED ENDS; ASTM A333 Gr. 6, SMLS, TO ASME B36.10 120 18,26 1
10 BEVELLED ENDS; ASTM A333 Gr. 6, SMLS, TO ASME B36.10 100 18,26 1
12 BEVELLED ENDS; ASTM A333 Gr. 6, SMLS, TO ASME B36.10 100 21,44 1
14 BEVELLED ENDS; ASTM A333 Gr. 6, SMLS, TO ASME B36.10 100 23,83 1
16 BEVELLED ENDS; ASTM A333 Gr. 6, SMLS, TO ASME B36.10 100 26,19 1
18 BEVELLED ENDS; ASTM A333 Gr. 6, SMLS, TO ASME B36.10 100 29,36 1
20 BEVELLED ENDS; ASTM A333 Gr. 6, SMLS, TO ASME B36.10 100 32,54 1
24 BEVELLED ENDS; ASTM A333 Gr. 6, SMLS, TO ASME B36.10 100 38,89 1

SG 22 24715-B1
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FEASIBILITY STUDY AND ENGINEERING SERVICES FOR ASHTART REVAMPING PROJECT
Contract No. 2005003 – FEED PHASE
Contractor Document No.: Company Document No.: Rev.: B1
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SIZE FITTINGS DESCRIPTION NOTES


BUTTWELD, ASTM A 234 WPB-S, TO ASME B16.9,
½” – 6” CONCENTRIC REDUCERS 1
WT TO MATCH PIPE
BUTTWELD, ASTM A 420 WPL6-S, TO ASME B16.9,
8” – 24” 1
WT TO MATCH PIPE
BUTTWELD, ASTM A 234 WPB-S, TO ASME B16.9,
½” – 6” ECCENTRIC REDUCERS WT TO MATCH PIPE 1
BUTTWELD, ASTM A 420 WPL6-S, TO ASME B16.9,
8” – 24” WT TO MATCH PIPE 1
BUTTWELD, ASTM A 234 WPB-S, TO ASME B16.9,
½” – 6” REDUCING AND STRAIGHT TEE WT TO MATCH PIPE 1
BUTTWELD, ASTM A 420 WPL6-S, TO ASME B16.9,
8” – 24” WT TO MATCH PIPE 1
BUTTWELD, ASTM A 234 WPB-S, TO ASME B16.9,
½” – 6” 45°/90° ELBOW LONG RADIUS WT TO MATCH PIPE 1
BUTTWELD, ASTM A 420 WPL6-S, TO ASME B16.9,
8” – 24” WT TO MATCH PIPE 1
BUTTWELD, ASTM A 234 WPB-S, TO ASME B16.9,
½” – 6” CAPS WT TO MATCH PIPE 1
BUTTWELD, ASTM A 420 WPL6-S, TO ASME B16.9,
8” – 24” WT TO MATCH PIPE 1
BUTTWELD PE, ASTM A 105N, CLASS 6000 – ASME
½” – 1 “1/2 NIP ‘O’ LETS 1
B31.3 according design conditions
BUTTWELD, ASTM A 105N, MSS SP 97 – ASME
2” – 10” WELDOLETS 1
B31.3 according design conditions

SIZE FLANGES & DISCS DESCRIPTION NOTES


ASTM A 105N, ASME B16.5, 600 RJ 63 Ra, HUB WALL
THICKNESS TO MATCH THE PIPE, RJ Groove to be
½” – 24” WELDING NECK 1, 5
316 weld overlay (min. 3 mm qualified thick) , min
Hardness HBr 160.
ASTM A 105N, ASME B16.5, 600 RJ 63 Ra
½” – 24” BLIND FLANGE RJ Groove to be 316 weld overlay (min. 3 mm qualified 1, 5
thick) , min Hardness HBr 160.
CLASS 600 RJ 63 Ra, ASME B31.3 according design
conditions / API 590 – ASTM A 105N
½” – 12” SPECTACLE BLIND (FIGURE 8) 1, 5
RJ Groove to be 316 weld overlay (min. 3 mm qualified
thick) , min Hardness HBr 160.
CLASS 600 RJ 63 Ra, ASME B31.3 according design
conditions / API 590 – ASTM A 105N
14” – 24” RING SPACERS & BLINDS 1, 5
RJ Groove to be 316 weld overlay (min. 3 mm qualified
thick) , min Hardness HBr 160.
SIZE MISCELLANEA DESCRIPTION NOTES
OVAL RING JOINT GASKET ASME B16.20 Class 600 -
½” – 24” GASKETS 1
SS316 MAX -HARDNESS HBr 135
STUD BOLTS & 2 HEAVY HEX. NUTS ASTM A193-
½” – 24” BOLTING B7M/A194-2HM ASME B18.2.1 / ASME B18.2.2 – 2, 4
ASME B16.5

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Saipem Energy International Serept
FEASIBILITY STUDY AND ENGINEERING SERVICES FOR ASHTART REVAMPING PROJECT
Contract No. 2005003 – FEED PHASE
Contractor Document No.: Company Document No.: Rev.: B1
539243-A-000-TUB-S-24715 SG 02A 13B 22 24715 Page 20 of 67

SIZE VALVES DESCRIPTION NOTES


Flanged Ends - ASME B16.5 Class 600 - BS5351 –
Flanged RJ face 63 Ra - Split body / Full bore / Floating
ball - Wrench operated
Body: ASTM A105N - Trim: Ball ASTM A182 F316 –
Seat PTFE reinforced – Stem A182 F XM-19
½” – 1 ½” BALL VALVES Body Joint Type : Bolted - ASTM A193 B7M- A194 2HM 1, 2, 3, 5
Body Joint Gasket : PTFE - GRAPHITE
Stem Packing : PTFE
Material Req. :
Fire safe per API 607, BS 6755 Part 2, API 6FA
Antistatic device / Blow out proof stem
Flanged Ends - ASME B16.5 Class 600 – API 6D –
Flanged RJ face 63 Ra - Split body / Reduced Bore /
Floating ball - Wrench operated
Body: ASTM A105N - Trim: Ball ASTM A182 F316 –
Seats PTFE reinforced – Stem A182 F XM-19
2” – 4” BALL VALVES Body Joint Type : Bolted - ASTM A193 B7M- A194 2HM 1, 2, 3, 5
Body Joint Gasket : PTFE - GRAPHITE
Stem Packing : PTFE
Material Req. :
Fire safe per API 607, BS 6755 Part 2, API 6FA
Antistatic device / Blow out proof stem
Flanged Ends - ASME B16.5 Class 600 - API 6D –
Flanged RJ 63 Ra - Split body / Reduced bore /
Trunnion mounted ball - Gear operated
Body: ASTM A105N - Trim: Ball and Seats ASTM A182
F316 – Stem A182 F XM-19 - Seat Insert Reinforced
PTFE
6” – 24” BALL VALVES 1, 2, 3, 5
Body Joint Type : Bolted - ASTM A193 B7M- A194 2HM
Body Joint Gasket : PTFE – GRAPHITE
Stem Packing : PTFE
Material Req. :
Fire safe per API 607, BS 6755 Part 2, API 6FA
Antistatic device / Blow out proof stem
Flanged Ends - ASME B16.5 Class 600 – API 6D –
Flanged RJ face 63 Ra - Split body / Full Bore /
Floating ball - Wrench operated
Body: ASTM A105N - Trim: Ball ASTM A182 F316 –
Seats PTFE reinforced – Stem A182 F XM-19
2” – 4” BALL VALVES Body Joint Type : Bolted - ASTM A193 B7M- A194 2HM 1, 2, 3, 5
Body Joint Gasket : PTFE - GRAPHITE
Stem Packing : PTFE
Material Req. :
Fire safe per API 607, BS 6755 Part 2, API 6FA
Antistatic device / Blow out proof stem
Flanged Ends - ASME B16.5 Class 600 - API 6D –
Flanged RJ 63 Ra - Split body / Full bore / Trunnion
mounted ball - Gear operated
Body: ASTM A105N - Trim: Ball and Seats ASTM A182
F316 – Stem A182 F XM-19 – Seat Insert Reinforced
PTFE
6” – 24” BALL VALVES 1, 2, 3, 5
Body Joint Type : Bolted - ASTM A193 B7M- A194 2HM
Body Joint Gasket : PTFE – GRAPHITE
Stem Packing : PTFE
Material Req. :
Fire safe per API 607, BS 6755 Part 2, API 6FA
Antistatic device / Blow out proof stem

SG 22 24715-B1
Saipem Energy International Serept
FEASIBILITY STUDY AND ENGINEERING SERVICES FOR ASHTART REVAMPING PROJECT
Contract No. 2005003 – FEED PHASE
Contractor Document No.: Company Document No.: Rev.: B1
539243-A-000-TUB-S-24715 SG 02A 13B 22 24715 Page 21 of 67

SIZE VALVES DESCRIPTION NOTES


Valve Lift Check Flanged Ends ASME B16.5 Reduced
Port - Piston - Class 600 - BS5352 -
½” – 1 ½” CHECK VALVES Body: ASTM A105N - Trim: API 600 Trim No. 10 1, 2, 3, 5
Mechanical Req. : With flow arrow marked on body
Valve Dual Plate Check Wafer - ASME B16.5 Class 600
- API 594 - Wafer type / To be mounted between RJ face
2” – 24” CHECK VALVES 1, 2, 3, 5
63 Ra
Body: ASTM A352 LCC - Trim: ASTM A182 F316
Flanged Ends ASME B16.5 Through Pattern - Reduced
Port - Class 600 - BS5352 – Handwheel
½” – 1 ½” GLOBE VALVES Body: ASTM A105N - Trim: API 600 Trim No. 10 1, 2, 3, 5
Packing Seal: Flexible Graphite
Flanged Ends Through Pattern - ASME B16.5 Class 600
- BS1873 – Flanged RJ face 63 Ra - Handwheel
2” – 8” GLOBE VALVES Body: ASTM A352 LCC - Trim: API 600 Trim No. 10 1, 2, 3, 5
Packing Seal: Flexible Graphite

NOTES:

1) Materials shall meet the requirements of SGM 2001.MAS.P REV. A AND NACE MR-01 75;
2) All process wetted parts (including bolting) shall meet the requirements of NACE MR-01
75;
3) Valve Manufacturer to confirm that 6 mm corrosion allowance can be accommodated with
a fully functional valve, otherwise CRA cladding (seat pocket areas and sealing areas) or
solid NACE compliant CRA will be required;
4) Carbon steel bolting shall be Hot-Dip Galvanized to ASTM A153;
5) RJ Groove to be 316 weld overlay (min. 3 mm qualified thick), min Hardness HBr 160;

SG 22 24715-B1
Saipem Energy International Serept
FEASIBILITY STUDY AND ENGINEERING SERVICES FOR ASHTART REVAMPING PROJECT
Contract No. 2005003 – FEED PHASE
Contractor Document No.: Company Document No.: Rev.: B1
539243-A-000-TUB-S-24715 SG 02A 13B 22 24715 Page 22 of 67

PIPING CLASS 16D

SERVICES

RAW NATURAL GAS – RAW CONDENSATE – CONDENSATE AND GAS FEED OIL
SOUR SERVICE (T ≤ 160°C)

ASTM A 106 Gr. B SMLS ≤ 3”


PIPE MATERIAL DESIGN ASME B31.3
ASTM A 333 Gr. 6 SMLS ≥ 4”
FLANGE MATERIAL ASTM A 106 Gr. B SMLS CORROSION ALLOWANCE 6 mm
ASTM A 105 N / ASTM A 234 Gr.
FITTING MATERIAL WPB-S ≤ 3” RATING CLASS 900
ASTM A 420 Gr. WPL6-S ≥ 4”
VALVE BODY CARBON STEEL ASTM
FACING / FINISH RJ / 63 Ra
MATERIAL A105N/216WCB
VALVE TRIM
See valve description BRANCH TABLE TABLE AA
MATERIAL

SERVICE LIMITS
TEMPERATURE DEG. C -15 ÷ 38 50 100 150 160

PRESSURE BAR G 153,1 150,3 139,7 135,4 134,6

SIZE
PIPE DESCRIPTION SCH. WT (mm) NOTES
(IN)
1/2 BEVELLED ENDS; ASTM A106 Gr. B, SMLS - 9,0 1
3/4 BEVELLED ENDS; ASTM A106 Gr. B, SMLS - 9,0 1
1 BEVELLED ENDS; ASTM A106 Gr. B, SMLS, TO ASME B36.10 XXS 9,09 1
1 1/2 BEVELLED ENDS; ASTM A106 Gr. B, SMLS, TO ASME B36.10 XXS 10,15 1
2 BEVELLED ENDS; ASTM A106 Gr. B, SMLS, TO ASME B36.10 XXS 11,07 1
3 BEVELLED ENDS; ASTM A106 Gr. B, SMLS, TO ASME B36.10 XXS 15,24 1
4 BEVELLED ENDS; ASTM A333 Gr. 6, SMLS, TO ASME B36.10 XXS 17,12 1
6 BEVELLED ENDS; ASTM A333 Gr. 6, SMLS, TO ASME B36.10 XXS 19,05 1
8 BEVELLED ENDS; ASTM A333 Gr. 6, SMLS, TO ASME B36.10 XXS 22,23 1
10 BEVELLED ENDS; ASTM A333 Gr. 6, SMLS, TO ASME B36.10 XXS 25,40 1
12 BEVELLED ENDS; ASTM A333 Gr. 6, SMLS, TO ASME B36.10 140 28,58 1
14 BEVELLED ENDS; ASTM A333 Gr. 6, SMLS, TO ASME B36.10 140 31,75 1
16 BEVELLED ENDS; ASTM A333 Gr. 6, SMLS, TO ASME B36.10 140 36,53 1

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FEASIBILITY STUDY AND ENGINEERING SERVICES FOR ASHTART REVAMPING PROJECT
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Contractor Document No.: Company Document No.: Rev.: B1
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SIZE FITTINGS DESCRIPTION NOTES


BUTTWELD, ASTM A 234 WPB-S, TO ASME B16.9,
½” – 3” CONCENTRIC REDUCERS 1
WT TO MATCH PIPE
BUTTWELD, ASTM A 420 WPL6-S, TO ASME B16.9,
4” – 16” 1
WT TO MATCH PIPE
BUTTWELD, ASTM A 234 WPB-S, TO ASME B16.9,
½” – 3” ECCENTRIC REDUCERS 1
WT TO MATCH PIPE
BUTTWELD, ASTM A 420 WPL6-S, TO ASME B16.9,
4” – 16” 1
WT TO MATCH PIPE
BUTTWELD, ASTM A 234 WPB-S, TO ASME B16.9,
½” – 3” REDUCING AND STRAIGHT TEE 1
WT TO MATCH PIPE
BUTTWELD, ASTM A 420 WPL6-S, TO ASME B16.9,
4” – 16” 1
WT TO MATCH PIPE
BUTTWELD, ASTM A 234 WPB-S, TO ASME B16.9,
½” – 3” 45°/90° ELBOW LONG RADIUS 1
WT TO MATCH PIPE
BUTTWELD, ASTM A 420 WPL6-S, TO ASME B16.9,
4” – 16” 1
WT TO MATCH PIPE
BUTTWELD, ASTM A 234 WPB-S, TO ASME B16.9,
½” – 3” CAPS 1
WT TO MATCH PIPE
BUTTWELD, ASTM A 420 WPL6-S, TO ASME B16.9,
4” – 16” 1
WT TO MATCH PIPE
BUTTWELD PE, ASTM A 105N, CLASS 9000 – ASME
½” – 1 “1/2 NIP ‘O’ LETS 1
B31.3 according design conditions
BUTTWELD, ASMT A 105N, MSS SP 97 – ASME
2” – 10” WELDOLETS 1
B31.3 according design conditions
SIZE FLANGES & DISCS DESCRIPTION NOTES
ASTM A 105N, ASME B16.5, 1500 RJ 63 Ra, HUB
WALL THICKNESS TO MATCH THE PIPE
½” – 2” 1/2” WELDING NECK 1
RJ Groove to be 316 weld overlay (min. 3 mm qualified
thick) , min Hardness HBr 160.
ASTM A 105N, ASME B16.5, 900 RJ 63 Ra, HUB WALL
THICKNESS TO MATCH THE PIPE
3 – 16” WELDING NECK 1
RJ Groove to be 316 weld overlay (min. 3 mm qualified
thick) , min Hardness HBr 160.
ASTM A 105N, ASME B16.5, 1500 RJ 63 Ra
½” – 2” 1/2” BLIND FLANGE RJ Groove to be 316 weld overlay (min. 3 mm qualified 1
thick) , min Hardness HBr 160.
ASTM A 105N, ASME B16.5, 900 RJ 63 Ra
3 – 16” BLIND FLANGE RJ Groove to be 316 weld overlay (min. 3 mm qualified 1
thick) , min Hardness HBr 160.
CLASS 1500 RJ 63 Ra, ASME B31.3 according design
SPECTACLE BLIND conditions / API 590 – ASTM A 105N
½” – 2” 1/2” 1
(FIGURE 8) RJ Groove to be 316 weld overlay (min. 3 mm qualified
thick) , min Hardness HBr 160.
CLASS 900 RJ 63 Ra, ASME B31.3 according design
SPECTACLE BLIND conditions / API 590 – ASTM A 105N
3 – 12” 1
(FIGURE 8) RJ Groove to be 316 weld overlay (min. 3 mm qualified
thick) , min Hardness HBr 160.

SG 22 24715-B1
Saipem Energy International Serept
FEASIBILITY STUDY AND ENGINEERING SERVICES FOR ASHTART REVAMPING PROJECT
Contract No. 2005003 – FEED PHASE
Contractor Document No.: Company Document No.: Rev.: B1
539243-A-000-TUB-S-24715 SG 02A 13B 22 24715 Page 24 of 67

SIZE FLANGES & DISCS DESCRIPTION NOTES


CLASS 900 RJ 63 Ra, ASME B31.3 according design
conditions / API 590 – ASTM A 105N
14” – 16” RING SPACERS & BLINDS 1
RJ Groove to be 316 weld overlay (min. 3 mm qualified
thick) , min Hardness HBr 160.
SIZE MISCELLANEA DESCRIPTION NOTES
OVAL RING JOINT GASKET ASME B16.20 Class 1500
½” – 2” 1/2” GASKETS 5
-SS316 MAX -HARDNESS HBr 135
OVAL RING JOINT GASKET ASME B16.20 Class 900 -
3 – 24” GASKETS 5
SS316 MAX -HARDNESS HBr 135
STUD BOLTS & 2 HEAVY HEX. NUTS ASTM A193-
½” – 24” BOLTING B7M/A194-2HM ASME B18.2.1 / ASME B18.2.2 – 2, 4
ASME B16.5

SG 22 24715-B1
Saipem Energy International Serept
FEASIBILITY STUDY AND ENGINEERING SERVICES FOR ASHTART REVAMPING PROJECT
Contract No. 2005003 – FEED PHASE
Contractor Document No.: Company Document No.: Rev.: B1
539243-A-000-TUB-S-24715 SG 02A 13B 22 24715 Page 25 of 67

SIZE VALVES DESCRIPTION NOTES


Flanged Ends - ASME B16.5 Class 1500 - BS5351 –
Flanged RJ face 63 Ra - Split body / Full bore / Floating
ball - Wrench operated
Body: ASTM A105N - Trim: Ball ASTM A182 F316 –
Seat PTFE reinforced – Stem A182 F XM-19
½” – 1 ½” BALL VALVES Body Joint Type : Bolted - ASTM A193 B7M- A194 2HM 1, 2, 3, 5
Body Joint Gasket : PTFE - GRAPHITE
Stem Packing : PTFE
Material Req. :
Fire safe per API 607, BS 6755 Part 2, API 6FA
Antistatic device / Blow out proof stem
Flanged Ends - ASME B16.5 Class 1500 – API 6D –
Flanged RJ face 63 Ra - Split body / Reduced Bore /
Trunnion Mounted - Wrench operated
Body: ASTM A105N - Trim: Ball ASTM A182 F316 –
Seats PTFE reinforced – Stem A182 F XM-19
2” BALL VALVES Body Joint Type : Bolted - ASTM A193 B7M- A194 2HM 1, 2, 3, 5
Body Joint Gasket : PTFE - GRAPHITE
Stem Packing : PTFE
Material Req. :
Fire safe per API 607, BS 6755 Part 2, API 6FA
Antistatic device / Blow out proof stem
Flanged Ends - ASME B16.5 Class 900 – API 6D –
Flanged RJ face 63 Ra - Split body / Reduced Bore /
Trunnion Mounted - Gear operated
Body: ASTM A105N Trim: Ball ASTM A182 F316 –
Seats PTFE reinforced – Stem A182 F XM-19
3” – 16” BALL VALVES Body Joint Type : Bolted - ASTM A193 B7M- A194 2HM 1, 2, 3, 5
Body Joint Gasket : PTFE - GRAPHITE
Stem Packing : PTFE
Material Req. :
Fire safe per API 607, BS 6755 Part 2, API 6FA
Antistatic device / Blow out proof stem
Flanged Ends - ASME B16.5 Class 1500 – API 6D –
Flanged RJ face 63 Ra - Split body / Full Bore /
Trunnion Mounted - Wrench operated
Body: ASTM A105N - Trim: Ball ASTM A182 F316 –
Seats PTFE reinforced – Stem A182 F XM-19
2” BALL VALVES Body Joint Type : Bolted - ASTM A193 B7M- A194 2HM 1, 2, 3, 5
Body Joint Gasket : PTFE - GRAPHITE
Stem Packing : PTFE
Material Req. :
Fire safe per API 607, BS 6755 Part 2, API 6FA
Antistatic device / Blow out proof stem
Flanged Ends - ASME B16.5 Class 900 – API 6D –
Flanged RJ face 63 Ra - Split body / Full Bore /
Floating ball – Gear operated
Body: ASTM A105N - Trim: Ball ASTM A182 F316 –
Seats PTFE reinforced – Stem A182 F XM-19
3” – 16” BALL VALVES Body Joint Type : Bolted - ASTM A193 B7M- A194 2HM 1, 2, 3, 5
Body Joint Gasket : PTFE - GRAPHITE
Stem Packing : PTFE
Material Req. :
Fire safe per API 607, BS 6755 Part 2, API 6FA
Antistatic device / Blow out proof stem

SG 22 24715-B1
Saipem Energy International Serept
FEASIBILITY STUDY AND ENGINEERING SERVICES FOR ASHTART REVAMPING PROJECT
Contract No. 2005003 – FEED PHASE
Contractor Document No.: Company Document No.: Rev.: B1
539243-A-000-TUB-S-24715 SG 02A 13B 22 24715 Page 26 of 67

SIZE VALVES DESCRIPTION NOTES


Valve Lift Check Flanged Ends ASME B16.5 Reduced
Port -Piston - Class 1500 - BS5352 -
½” – 1 ½” CHECK VALVES Body: ASTM A105N - Trim: API 600 Trim No. 10 1, 2, 3
Mechanical Req. : With flow arrow marked on body
Valve Dual Plate Check Wafer - ASME B16.5 Class
1500 - API 594 - Wafer type / To be mounted between
2” CHECK VALVES RJ face 63 Ra 1, 2, 3, 5
Body: ASTM A352 LCC - Trim: ASTM A182 F316
Valve Dual Plate Check Wafer - ASME B16.5 Class 900
- API 594 - Wafer type / To be mounted between RJ face
3” – 16” CHECK VALVES 63 Ra 1, 2, 3, 5
Body: ASTM A216 WCB - Trim: ASTM A182 F316

Flanged Ends ASME B16.5 Through Pattern - Reduced


Port - Class 1500 - BS5352 – Handwheel
½” – 1 ½” GLOBE VALVES Body: ASTM A105N - Trim: API 600 Trim No. 10 1, 2, 3
Packing Seal: Flexible Graphite
Flanged Ends Through Pattern - ASME B16.5 Class
1500 - BS1873 – Flanged RJ face 63 Ra - Handwheel
2” GLOBE VALVES Body: ASTM A350 LCC - Trim: API 600 Trim No. 10 1, 2, 3, 5
Packing Seal: Flexible Graphite
Valve Globe Flanged Ends Through Pattern - ASME
B16.5 Class 900 - BS1873 – Flanged RJ face 63 Ra –
3” – 8” GLOBE VALVES Gear Operated from 6”
1, 2, 3, 5
Body: ASTM A350 LCC - Trim: API 600 Trim No. 10
Packing Seal: Flexible Graphite

NOTES:

1) Materials shall meet the requirements of SGM 2001.MAS.P REV. A and NACE MR-01 75
2) All process wetted parts (including bolting) shall meet the requirements of NACE MR-01 75
3) Valve Manufacturer to confirm that 6 mm corrosion allowance can be accommodated with
a fully functional valve, otherwise CRA cladding (seat pocket areas and sealing areas) or
solid NACE compliant CRA will be required.
4) Carbon steel bolting shall be Hot-Dip Galvanized to ASTM A153.
5) RJ Groove to be 316 weld overlay (min. 3 mm qualified thick), min Hardness HBr 160.

SG 22 24715-B1
Saipem Energy International Serept
FEASIBILITY STUDY AND ENGINEERING SERVICES FOR ASHTART REVAMPING PROJECT
Contract No. 2005003 – FEED PHASE
Contractor Document No.: Company Document No.: Rev.: B1
539243-A-000-TUB-S-24715 SG 02A 13B 22 24715 Page 27 of 67

PIPING CLASS 17D

SERVICES

RAW NATURAL GAS – RAW CONDENSATE – CONDENSATE AND GAS FEED OIL
SOUR SERVICE (T ≤ 160°C)

ASTM A 106 Gr. B SMLS ≤1”1/2


PIPE MATERIAL DESIGN ASME B31.3
API 5L Gr. X52-S PLS2 ≥ 2”
FLANGE MATERIAL ASTM A 105 N / ASTM A694 F52 CORROSION ALLOWANCE 6 mm
ASTM A 105 N / ASTM A 234 Gr.
FITTING MATERIAL WPB-S ≤1”1/2 RATING CLASS 1500
MSS SP 75 Gr. WPHY 52 ≥ 2”
CARBON STEEL ASTM A105N /
VALVE BODY 216WCB ≤1”1/2
FACING / FINISH RJ / 63 Ra
MATERIAL CARBON STEEL ASTM A694 Gr.
F52 ≥ 2”
VALVE TRIM
See valve description BRANCH TABLE TABLE AA
MATERIAL

SERVICE LIMITS
TEMPERATURE DEG. C -15 ÷ 38 50 100 150 160

PRESSURE BAR G 255,3 250,6 233,0 225,4 224,1

SIZE
PIPE DESCRIPTION SCH. WT (mm) NOTES
(IN)
1/2 BEVELLED ENDS; ASTM A106 Gr. B, SMLS - 9,00 1
3/4 BEVELLED ENDS; ASTM A106 Gr. B, SMLS - 9,50 1
1 BEVELLED ENDS; ASTM A106 Gr. B, SMLS - 10,00 1
1 1/2 BEVELLED ENDS; ASTM A106 Gr. B, SMLS - 11,50 1
2 BEVELLED ENDS; API 5L Gr. X52 PSL 1, SMLS - 12,00 1, 5
3 BEVELLED ENDS; API 5L Gr. X52 PSL 1, SMLS, TO ASME B36.10 XXS 15,24 1, 5
4 BEVELLED ENDS; API 5L Gr. X52 PSL 2, SMLS, TO ASME B36.10 XXS 17,12 1, 5
6 BEVELLED ENDS; API 5L Gr. X52 PSL 2, SMLS, TO ASME B36.10 XXS 21,95 1, 5

SG 22 24715-B1
Saipem Energy International Serept
FEASIBILITY STUDY AND ENGINEERING SERVICES FOR ASHTART REVAMPING PROJECT
Contract No. 2005003 – FEED PHASE
Contractor Document No.: Company Document No.: Rev.: B1
539243-A-000-TUB-S-24715 SG 02A 13B 22 24715 Page 28 of 67

SIZE FITTINGS DESCRIPTION NOTES


BUTTWELD, ASTM A 234 WPB-S, TO ASME B16.9,
½” – 1” 1/2 CONCENTRIC REDUCERS 1
WT TO MATCH PIPE
BUTTWELD, MSS SP 75 WPHY52-S, TO ASME B16.9,
2” – 6” 1, 5
WT TO MATCH PIPE
BUTTWELD, ASTM A 234 WPB-S, TO ASME B16.9,
½” – 1” 1/2 ECCENTRIC REDUCERS 1
WT TO MATCH PIPE
BUTTWELD, MSS SP 75 WPHY52-S, TO ASME B16.9,
2” – 6” 1, 5
WT TO MATCH PIPE
BUTTWELD, ASTM A 234 WPB-S, TO ASME B16.9,
½” – 1” 1/2 REDUCING AND STRAIGHT TEE 1
WT TO MATCH PIPE
BUTTWELD, MSS SP 75 WPHY52-S, TO ASME B16.9,
2” – 6” 1, 5
WT TO MATCH PIPE
BUTTWELD, ASTM A 234 WPB-S, TO ASME B16.9,
½” – 1” 1/2 45°/90° ELBOW LONG RADIUS 1
WT TO MATCH PIPE
BUTTWELD, MSS SP 75 WPHY52-S, TO ASME B16.9,
2” – 6” 1, 5
WT TO MATCH PIPE
BUTTWELD, ASTM A 234 WPB-S, TO ASME B16.9,
½” – 1” 1/2 CAPS 1
WT TO MATCH PIPE
BUTTWELD, MSS SP 75 WPHY52-S, TO ASME B16.9,
2” – 6” 1, 5
WT TO MATCH PIPE
BUTTWELD PE, ASTM A 105N, CLASS 9000 – ASME
½” – 1” 1/2 NIP ‘O’ LETS 1
B31.3 according design conditions
BUTTWELD, ASTM A 694 F52, MSS SP 97 – ASME
2” – 6” WELDOLETS 1, 5
B31.3 according design conditions
SIZE FLANGES & DISCS DESCRIPTION NOTES
ASTM A 105N, ASME B16.5, 1500 RJ 63 Ra, HUB
WALL THICKNESS TO MATCH THE PIPE
½” – 1” 1/2 WELDING NECK 1, 6
RJ Groove to be 316 weld overlay (min. 3 mm qualified
thick) , min Hardness HBr 160.
ASTM A 694 F52, ASME B16.5, 1500 RJ 63 Ra, HUB
WALL THICKNESS TO MATCH THE PIPE
2” – 6” WELDING NECK 1, 5, 6
RJ Groove to be 316 weld overlay (min. 3 mm qualified
thick) , min Hardness HBr 160.
ASTM A 105N, ASME B16.5, 1500 RJ 63 Ra
½” – 6” BLIND FLANGE RJ Groove to be 316 weld overlay (min. 3 mm qualified 1, 6
thick) , min Hardness HBr 160.
CLASS 1500 RJ 63 Ra, ASME B31.3 according design
conditions / API 590 – ASTM A 105N
½” – 6” SPECTACLE BLIND (FIGURE 8) 6
RJ Groove to be 316 weld overlay (min. 3 mm qualified
thick) , min Hardness HBr 160.
SIZE MISCELLANEA DESCRIPTION NOTES
OVAL RING JOINT GASKET ASME B16.20 Class 1500
½” – 6” GASKETS 1
-SS316 MAX -HARDNESS HBr 135
STUD BOLTS & 2 HEAVY HEX. NUTS ASTM A193-
½” – 6” BOLTING B7M/A194-2HM ASME B18.2.1 / ASME B18.2.2 – 2, 4
ASME B16.5

SG 22 24715-B1
Saipem Energy International Serept
FEASIBILITY STUDY AND ENGINEERING SERVICES FOR ASHTART REVAMPING PROJECT
Contract No. 2005003 – FEED PHASE
Contractor Document No.: Company Document No.: Rev.: B1
539243-A-000-TUB-S-24715 SG 02A 13B 22 24715 Page 29 of 67

SIZE VALVES DESCRIPTION NOTES


Flanged Ends - ASME B16.5 Class 1500 - BS5351 –
Flanged RJ face 63 Ra - Split body / Full bore / Floating
ball - Wrench operated
Body: ASTM A105N - Trim: Ball ASTM A182 F316 –
Seat PTFE reinforced – Stem A182 F XM-19
½” – 1 ½” BALL VALVES Body Joint Type : Bolted - ASTM A193 B7M- A194 2HM 1, 2, 3, 6
Body Joint Gasket : PTFE - GRAPHITE
Stem Packing : PTFE
Material Req. :
Fire safe per API 607, BS 6755 Part 2, API 6FA
Antistatic device / Blow out proof stem
Flanged Ends - ASME B16.5 Class 1500 – API 6D –
Flanged RJ face 63 Ra - Split body / Reduced Bore /
Trunnion Mounted - Wrench operated
Body: ASTM A105N - Trim: Ball and seats ASTM A182
F316 – Seats insert PTFE reinforced – Stem A182 F
XM-19
2” BALL VALVES Body Joint Type : Bolted - ASTM A193 B7M- A194 2HM 1, 2, 3, 6
Body Joint Gasket : PTFE - GRAPHITE
Stem Packing : PTFE
Material Req. :
Fire safe per API 607, BS 6755 Part 2, API 6FA
Antistatic device / Blow out proof stem
Flanged Ends - ASME B16.5 Class 1500 – API 6D –
Flanged RJ face 63 Ra - Split body / Reduced Bore /
Trunnion Mounted - Gear operated
Body: ASTM A105N - Trim: Ball and seats ASTM A182
F316 – Seats insert PTFE reinforced – Stem A182 F
XM-19
3” – 6” BALL VALVES Body Joint Type : Bolted - ASTM A193 B7M- A194 2HM 1, 2, 3, 6
Body Joint Gasket : PTFE - GRAPHITE
Stem Packing : PTFE
Material Req. :
Fire safe per API 607, BS 6755 Part 2, API 6FA
Antistatic device / Blow out proof stem
Flanged Ends - ASME B16.5 Class 1500 – API 6D –
Flanged RJ face 63 Ra - Split body / Full Bore /
Trunnion Mounted - Wrench operated
Body: ASTM A105N - Trim: Ball and seats ASTM A182
F316 – Seats insert PTFE reinforced – Stem A182 F
XM-19
2” BALL VALVES Body Joint Type : Bolted - ASTM A193 B7M- A194 2HM 1, 2, 3, 6
Body Joint Gasket : PTFE - GRAPHITE
Stem Packing : PTFE
Material Req. :
Fire safe per API 607, BS 6755 Part 2, API 6FA
Antistatic device / Blow out proof stem

SG 22 24715-B1
Saipem Energy International Serept
FEASIBILITY STUDY AND ENGINEERING SERVICES FOR ASHTART REVAMPING PROJECT
Contract No. 2005003 – FEED PHASE
Contractor Document No.: Company Document No.: Rev.: B1
539243-A-000-TUB-S-24715 SG 02A 13B 22 24715 Page 30 of 67

SIZE VALVES DESCRIPTION NOTES


Flanged Ends - ASME B16.5 Class 900 – API 6D –
Flanged RJ face 63 Ra - Split body / Full Bore /
Floating ball – Gear operated
Body: ASTM A105N - Trim: Ball and seats ASTM A182
F316 – Seats insert PTFE reinforced – Stem A182 F
XM-19
3” – 6” BALL VALVES Body Joint Type : Bolted - ASTM A193 B7M- A194 2HM 1, 2, 3, 6
Body Joint Gasket : PTFE - GRAPHITE
Stem Packing : PTFE
Material Req. :
Fire safe per API 607, BS 6755 Part 2, API 6FA
Antistatic device / Blow out proof stem
Valve Lift Check Flanged Ends ASME B16.5 Reduced
Port - Piston - Class 1500 - BS5352 -
½” – 1 ½” CHECK VALVES Body: ASTM A105N - Trim: API 600 Trim No. 10 1, 2, 3
Mechanical Req. : With flow arrow marked on body
Valve Dual Plate Check Wafer - ASME B16.5 Class
1500 - API 594 - Wafer type / To be mounted between
2” – 6” CHECK VALVES 1, 2, 3, 6
RJ face 63 Ra
Body: ASTM A352 LCC - Trim: ASTM A182 F316
Flanged Ends ASME B16.5 Through Pattern - Reduced
Port - Class 1500 - BS5352 – Handwheel
½” – 1 ½” GLOBE VALVES Body: ASTM A105N - Trim: API 600 Trim No. 10 1, 2, 3
Packing Seal: Flexible Graphite
Flanged Ends Through Pattern - ASME B16.5 Class
1500 - BS1873 – Flanged RJ face 63 Ra - Handwheel
2” GLOBE VALVES 1, 2, 3, 6
Body: ASTM A352 LCC - Trim: API 600 Trim No. 10
Packing Seal: Flexible Graphite
Flanged Ends Through Pattern - ASME B16.5 Class
1500 - BS1873 – Flanged RJ face 63 Ra – Gear
3” – 6” GLOBE VALVES Operated from 4”
1, 2, 3, 6
Body: ASTM A352 LCC - Trim: API 600 Trim No. 10
Packing Seal: Flexible Graphite

NOTES:

1) Materials shall meet the requirements of SGM 2001.MAS.P REV. A and NACE MR-01 75
2) All process wetted parts (including bolting) shall meet the requirements of NACE MR-01 75
3) Valve Manufacturer to confirm that 6 mm corrosion allowance can be accommodated with
a fully functional valve, otherwise CRA cladding (seat pocket areas and sealing areas) or
solid NACE compliant CRA will be required.
4) Carbon steel bolting shall be Hot-Dip Galvanized to ASTM A153.
5) Material shall be impact testes at – 15°C. Acceptance criteria: 27 J min (set of three
specimens)
6) RJ Groove to be 316 weld overlay (min. 3 mm qualified thick), min Hardness HBr 160.

SG 22 24715-B1
Saipem Energy International Serept
FEASIBILITY STUDY AND ENGINEERING SERVICES FOR ASHTART REVAMPING PROJECT
Contract No. 2005003 – FEED PHASE
Contractor Document No.: Company Document No.: Rev.: B1
539243-A-000-TUB-S-24715 SG 02A 13B 22 24715 Page 31 of 67

PIPING CLASS 51A

SERVICES

HYDROCARBONS LIQUID AND VAPOUR – SOUR SERVICE (T ≤ 100°C)

PIPE MATERIAL ASTM A 312 UNS S31254 SMLS DESIGN ASME B31.3
FLANGE MATERIAL ASTM A 182 F44 CORROSION ALLOWANCE 0 mm
ASTM A 182 F44 / ASTM A 403
FITTING MATERIAL RATING CLASS 150
Gr. UNS S31254-SMLS
VALVE BODY STAINLESS STEEL ASTM A 182
FACING / FINISH RF / 63 Ra to 125 Ra
MATERIAL F44 / A351 Gr.CK3MCuN
VALVE TRIM
See valve description BRANCH TABLE TABLE AA
MATERIAL

SERVICE LIMITS
TEMPERATURE DEG. C -15 ÷ 38 50 100 120

PRESSURE BAR G 20,00 19,5 17,7 -

SIZE
PIPE DESCRIPTION SCH. WT (mm) NOTES
(IN)
1/2 BEVELLED ENDS; ASTM A 312 UNS S31254 SMLS, TO ASME 40S 2,77 1
B36.19
3/4 BEVELLED ENDS; ASTM A 312 UNS S31254 SMLS, TO ASME 40S 2,87 1
B36.19
1 BEVELLED ENDS; ASTM A 312 UNS S31254 SMLS, TO ASME 40S 3,38 1
B36.19
1 1/2 BEVELLED ENDS; ASTM A 312 UNS S31254 SMLS, TO ASME 40S 3,68 1
B36.19
2 BEVELLED ENDS; ASTM A 312 UNS S31254 SMLS, TO ASME 10S 2,77 1
B36.19
3 BEVELLED ENDS; ASTM A 312 UNS S31254 SMLS, TO ASME 10S 3,05 1
B36.19
4 BEVELLED ENDS; ASTM A 312 UNS S31254 SMLS, TO ASME 10S 3,05 1
B36.19
6 BEVELLED ENDS; ASTM A 312 UNS S31254 SMLS, TO ASME 10S 3,40 1
B36.19
8 BEVELLED ENDS; ASTM A 312 UNS S31254 SMLS, TO ASME 10S 3,76 1
B36.19
10 BEVELLED ENDS; ASTM A 312 UNS S31254 SMLS, TO ASME 10S 4,19 1
B36.19
12 BEVELLED ENDS; ASTM A 312 UNS S31254 SMLS, TO ASME 10S 4,57 1
B36.19

SG 22 24715-B1
Saipem Energy International Serept
FEASIBILITY STUDY AND ENGINEERING SERVICES FOR ASHTART REVAMPING PROJECT
Contract No. 2005003 – FEED PHASE
Contractor Document No.: Company Document No.: Rev.: B1
539243-A-000-TUB-S-24715 SG 02A 13B 22 24715 Page 32 of 67

SIZE FITTINGS DESCRIPTION NOTES


BUTTWELD, ASTM A 403 UNS S31254-S, TO ASME
½” – 12” CONCENTRIC REDUCERS 1
B16.9, WT TO MATCH PIPE
BUTTWELD, ASTM A 403 UNS S31254-S, TO ASME
½” – 12” ECCENTRIC REDUCERS 1
B16.9, WT TO MATCH PIPE
BUTTWELD, ASTM A 403 UNS S31254-S, TO ASME
½” – 12” REDUCING AND STRAIGHT TEE 1
B16.9, WT TO MATCH PIPE
BUTTWELD, ASTM A 403 UNS S31254-S, TO ASME
½” – 12” 45°/90° ELBOW LONG RADIUS 1
B16.9, WT TO MATCH PIPE
BUTTWELD, ASTM A 403 UNS S31254-S, TO ASME
½” – 12” CAPS 1
B16.9, WT TO MATCH PIPE
BUTTWELD PE, ASTM A 182 F44, CLASS 3000 –
½” – 1”1/2 NIP ‘O’ LETS 1
ASME B31.3 according design conditions
BUTTWELD, ASMT A 182 F44, MSS SP 97 – ASME
2” – 10” WELDOLETS 1
B31.3 according design conditions

SIZE FLANGES & DISCS DESCRIPTION NOTES


ASTM A 182 F44, ASME B16.5, 150 RF 63 Ra to 125
½” – 12” WELDING NECK 1
Ra, HUB WALL THICKNESS TO MATCH THE PIPE
ASTM A 182 F44, ASME B16.5, 150 RF 63 Ra to 125
½” – 12” BLIND FLANGE 1
Ra
CLASS 150 RF 63 Ra to 125 Ra, ASME B31.3
½” – 12” SPECTACLE BLIND (FIGURE 8) according design conditions / API 590 – ASTM A 240 Gr. 1
S31254
SIZE MISCELLANEA DESCRIPTION NOTES
SPIRAL WOUND class 150 – ASME B 16.20 – SS
½” – 12” GASKETS S31254 WIRE, GRAPHITE FILLER - S31254 outer and 4
inner rings
STUD BOLTS & 2 HEAVY HEX. NUTS ASTM A193-
½” – 12” BOLTING B7M/A194-2HM ASME B18.2.1 / ASME B18.2.2 – 2, 3
ASME B16.5

SG 22 24715-B1
Saipem Energy International Serept
FEASIBILITY STUDY AND ENGINEERING SERVICES FOR ASHTART REVAMPING PROJECT
Contract No. 2005003 – FEED PHASE
Contractor Document No.: Company Document No.: Rev.: B1
539243-A-000-TUB-S-24715 SG 02A 13B 22 24715 Page 33 of 67

SIZE VALVES DESCRIPTION NOTES


Flanged Ends - ASME B16.5 Class 150 - BS5351 –
Flanged Raised face 63 Ra to 125 Ra - Split body / Full
bore / Floating ball - Wrench operated
Body: ASTM A182 F44 - Trim: Ball ASTM A182 F44 –
Seat PTFE reinforced
½” – 1 ½” BALL VALVES Body Joint Type : Bolted - ASTM A193 B7M- A194 2HM 1, 2
Body Joint Gasket : PTFE - GRAPHITE
Stem Packing : PTFE
Material Req. :
Fire safe per API 607, BS 6755 Part 2, API 6FA
Antistatic device / Blow out proof stem
Flanged Ends - ASME B16.5 Class 150 – API 6D –
Flanged Raised face 63 Ra to 125 - Split body /
Reduced Bore / Floating ball - Wrench operated
Body: ASTM A182 F44 - Trim: Ball ASTM A182 F44 –
Seats PTFE reinforced
2” – 4” BALL VALVES Body Joint Type : Bolted - ASTM A193 B7M- A194 2HM 1, 2
Body Joint Gasket : PTFE - GRAPHITE
Stem Packing : PTFE
Material Req. :
Fire safe per API 607, BS 6755 Part 2, API 6FA
Antistatic device / Blow out proof stem
Flanged Ends - ASME B16.5 Class 150 - API 6D –
Flanged Raised face 63 Ra to 125 Ra - Split body /
Reduced bore / Trunnion mounted ball - Gear operated
from 8”
Body: ASTM A182 F44/ A351 Gr.CK3MCuN - Trim:
ASTM A182 F44 - Seat Insert Reinforced PTFE
6” – 12” BALL VALVES Body Joint Type : Bolted - ASTM A193 B7M- A194 2HM 1, 2
Body Joint Gasket : PTFE – GRAPHITE
Stem Packing : PTFE
Material Req. :
Fire safe per API 607, BS 6755 Part 2, API 6FA
Antistatic device / Blow out proof stem
Flanged Ends - ASME B16.5 Class 150 – API 6D –
Flanged Raised face 63 Ra to 125 Ra - Split body / Full
Bore / Floating ball - Wrench operated
Body: ASTM A 182 F44 - Trim: Ball ASTM A182 F44 –
Seats PTFE reinforced
2” – 4” BALL VALVES Body Joint Type : Bolted - ASTM A193 B7M- A194 2HM 1, 2
Body Joint Gasket : PTFE - GRAPHITE
Stem Packing : PTFE
Material Req. :
Fire safe per API 607, BS 6755 Part 2, API 6FA
Antistatic device / Blow out proof stem
Flanged Ends - ASME B16.5 Class 150 - API 6D –
Flanged Raised face 63 Ra to 125 Ra - Split body / Full
bore / Trunnion mounted ball - Gear operated from 6”
Body: ASTM A 182 F44 / A351 Gr.CK3MCuN - Trim:
ASTM A182 F44 – Seat Insert Reinforced PTFE
6” – 12” BALL VALVES Body Joint Type : Bolted - ASTM A193 B7M- A194 2HM 1, 2
Body Joint Gasket : PTFE – GRAPHITE
Stem Packing : PTFE
Material Req. :
Fire safe per API 607, BS 6755 Part 2, API 6FA
Antistatic device / Blow out proof stem

SG 22 24715-B1
Saipem Energy International Serept
FEASIBILITY STUDY AND ENGINEERING SERVICES FOR ASHTART REVAMPING PROJECT
Contract No. 2005003 – FEED PHASE
Contractor Document No.: Company Document No.: Rev.: B1
539243-A-000-TUB-S-24715 SG 02A 13B 22 24715 Page 34 of 67

SIZE VALVES DESCRIPTION NOTES


Valve Lift Check Flanged Ends ASME B16.5 Reduced
Port - Piston - Class 150 - BS5352 -
½” – 1 ½” CHECK VALVES Body: ASTM A182 F44 - Trim: ASTM A 182 F44 1, 2
Mechanical Req. : With flow arrow marked on body
Valve Dual Plate Check Wafer - ASME B16.5 Class 150
- API 594 - Wafer type / To be mounted between Raised
2” – 12” CHECK VALVES face 63 Ra to 125 Ra 1, 2
Body: ASTM A 182 F44 / A351 Gr.CK3MCuN - Trim:
ASTM A182 F44
Flanged Ends ASME B16.5 Through Pattern - Reduced
Port - Class 150 - BS5352 – Handwheel
½” – 1 ½” GLOBE VALVES Body: ASTM A 182 F44 - Trim: ASTM A182 F44 1, 2
Packing Seal: Flexible Graphite
Flanged Ends Through Pattern - ASME B16.5 Class 150
- BS1873 – Flanged Raised face 63 Ra to 125 Ra -
Handwheel
2” – 8” GLOBE VALVES 1, 2
Body: ASTM A 182 F44 / A351 Gr.CK3MCuN - Trim:
ASTM A182 F44
Packing Seal: Flexible Graphite

NOTES:

1) Materials shall meet the requirements of SGM 2001.MAS.P REV. A and NACE MR-01 75
2) All process wetted parts (including bolting) shall meet the requirements of NACE MR-01 75
3) Carbon steel bolting shall be Hot-Dip Galvanized to ASTM A153
4) Flexible graphite pure at 99,5% min., density 1 to 1.1 g/cm3, with corrosion inhibitor and
max chloride content 50 ppm max., sulphur 600 ppm max. and ashes less than 0.5%

SG 22 24715-B1
Saipem Energy International Serept
FEASIBILITY STUDY AND ENGINEERING SERVICES FOR ASHTART REVAMPING PROJECT
Contract No. 2005003 – FEED PHASE
Contractor Document No.: Company Document No.: Rev.: B1
539243-A-000-TUB-S-24715 SG 02A 13B 22 24715 Page 35 of 67

PIPING CLASS 53A

SERVICES

HYDROCARBONS LIQUID AND VAPOUR – SOUR SERVICE (T ≤ 100°C)

PIPE
ASTM A 312 UNS S31254 SMLS DESIGN ASME B31.3
MATERIAL
FLANGE MATERIAL ASTM A 182 F44 CORROSION ALLOWANCE 0 mm
ASTM A 182 F44 / ASTM A 403
FITTING MATERIAL RATING CLASS 300
Gr. UNS S31254-SMLS
VALVE BODY STAINLESS STEEL ASTM A 182
FACING / FINISH RF / 63 Ra to 125 Ra
MATERIAL F44 / A351 Gr.CK3MCuN
VALVE TRIM
See valve description BRANCH TABLE TABLE AA
MATERIAL

SERVICE LIMITS
TEMPERATURE DEG. C -15 ÷ 38 50 100 120

PRESSURE BAR G 51,7 51,7 50,7 -

SIZE
PIPE DESCRIPTION SCH. WT (mm) NOTES
(IN)
1/2 BEVELLED ENDS; ASTM A 312 UNS S31254 SMLS, TO ASME 40S 2,77 1
B36.19
3/4 BEVELLED ENDS; ASTM A 312 UNS S31254 SMLS, TO ASME 40S 2,87 1
B36.19
1 BEVELLED ENDS; ASTM A 312 UNS S31254 SMLS, TO ASME 40S 3,38 1
B36.19
1 1/2 BEVELLED ENDS; ASTM A 312 UNS S31254 SMLS, TO ASME 40S 3,68 1
B36.19
2 BEVELLED ENDS; ASTM A 312 UNS S31254 SMLS, TO ASME 10S 2,77 1
B36.19
3 BEVELLED ENDS; ASTM A 312 UNS S31254 SMLS, TO ASME 10S 3,05 1
B36.19
4 BEVELLED ENDS; ASTM A 312 UNS S31254 SMLS, TO ASME 10S 3,05 1
B36.19
6 BEVELLED ENDS; ASTM A 312 UNS S31254 SMLS, TO ASME 10S 3,40 1
B36.19
8 BEVELLED ENDS; ASTM A 312 UNS S31254 SMLS, TO ASME 10S 3,76 1
B36.19
10 BEVELLED ENDS; ASTM A 312 UNS S31254 SMLS, TO ASME 10S 4,19 1
B36.19
12 BEVELLED ENDS; ASTM A 312 UNS S31254 SMLS, TO ASME 40S 9,53 1
B36.19

SG 22 24715-B1
Saipem Energy International Serept
FEASIBILITY STUDY AND ENGINEERING SERVICES FOR ASHTART REVAMPING PROJECT
Contract No. 2005003 – FEED PHASE
Contractor Document No.: Company Document No.: Rev.: B1
539243-A-000-TUB-S-24715 SG 02A 13B 22 24715 Page 36 of 67

SIZE FITTINGS DESCRIPTION NOTES


BUTTWELD, ASTM A 403 UNS S31254-S, TO ASME
½” – 12” CONCENTRIC REDUCERS 1
B16.9, WT TO MATCH PIPE
BUTTWELD, ASTM A 403 UNS S31254-S, TO ASME
½” – 12” ECCENTRIC REDUCERS 1
B16.9, WT TO MATCH PIPE
BUTTWELD, ASTM A 403 UNS S31254-S, TO ASME
½” – 12” REDUCING AND STRAIGHT TEE 1
B16.9, WT TO MATCH PIPE
BUTTWELD, ASTM A 403 UNS S31254-S, TO ASME
½” – 12” 45°/90° ELBOW LONG RADIUS 1
B16.9, WT TO MATCH PIPE
BUTTWELD, ASTM A 403 UNS S31254-S, TO ASME
½” – 12” CAPS 1
B16.9, WT TO MATCH PIPE
BUTTWELD PE, ASTM A 182 F44, CLASS 3000 –
½” – 1” 1/2 NIP ‘O’ LETS 1
ASME B31.3 according design conditions
BUTTWELD, ASMT A 182 F44, MSS SP 97 – ASME
2” – 10” WELDOLETS 1
B31.3 according design conditions

SIZE FLANGES & DISCS DESCRIPTION NOTES


ASTM A 182 F44, ASME B16.5, 300 RF 63 Ra to 125
½” – 12 WELDING NECK 1
Ra, HUB WALL THICKNESS TO MATCH THE PIPE
ASTM A 182 F44, ASME B16.5, 300 RF 63 Ra to 125
½” – 12 BLIND FLANGE 1
Ra
CLASS 300 63 Ra to 125 Ra, ASME B31.3 according
½” – 12” SPECTACLE BLIND (FIGURE 8) 1
design conditions / API 590 – ASTM A516 CC 60

SIZE MISCELLANEA DESCRIPTION NOTES


SPIRAL WOUND class 300 – ASME B 16.20 – SS
½” – 12” GASKETS S31254 WIRE, GRAPHITE FILLER - S31254 outer and 1, 4
inner rings
STUD BOLTS & 2 HEAVY HEX. NUTS ASTM A193-
½” – 12” BOLTING B7M/A194-2HM ASME B18.2.1 / ASME B18.2.2 – 2, 3
ASME B16.5

SG 22 24715-B1
Saipem Energy International Serept
FEASIBILITY STUDY AND ENGINEERING SERVICES FOR ASHTART REVAMPING PROJECT
Contract No. 2005003 – FEED PHASE
Contractor Document No.: Company Document No.: Rev.: B1
539243-A-000-TUB-S-24715 SG 02A 13B 22 24715 Page 37 of 67

SIZE VALVES DESCRIPTION NOTES


Flanged Ends - ASME B16.5 Class 300 - BS5351 –
Flanged Raised face 63 Ra to 125 Ra - Split body / Full
bore /
Floating ball - Wrench operated
Body: ASTM A182 F44 - Trim: ASTM A182 F44 – Seat
PTFE reinforced
½” – 1 ½” BALL VALVES 1, 2
Body Joint Type : Bolted - ASTM A193 B7M- A194 2HM
Body Joint Gasket : PTFE - GRAPHITE
Stem Packing : PTFE
Material Req. :
Fire safe per API 607, BS 6755 Part 2, API 6FA
Antistatic device / Blow out proof stem
Flanged Ends - ASME B16.5 Class 300 – API 6D –
Flanged Raised face 63 Ra to 125 - Split body /
Reduced Bore / Floating ball - Wrench operated
Body: ASTM A182 F44 - Trim: ASTM A182 F44 – Seats
PTFE reinforced
2” – 4” BALL VALVES Body Joint Type : Bolted - ASTM A193 B7M- A194 2HM 1, 2
Body Joint Gasket : PTFE - GRAPHITE
Stem Packing : PTFE
Material Req. :
Fire safe per API 607, BS 6755 Part 2, API 6FA
Antistatic device / Blow out proof stem
Flanged Ends - ASME B16.5 Class 300 - API 6D –
Flanged Raised face 63 Ra to 125 Ra - Split body /
Reduced bore / Trunnion mounted ball - Gear operated
from 8”
Body: ASTM A182 F44 / A351 Gr.CK3MCuN - Trim:
ASTM A182 F44 - Seat Insert Reinforced PTFE
6” – 12” BALL VALVES Body Joint Type: Bolted - ASTM A193 B7M- A194 2HM 1, 2
Body Joint Gasket: PTFE – GRAPHITE
Stem Packing : PTFE
Material Req. :
Fire safe per API 607, BS 6755 Part 2, API 6FA
Antistatic device / Blow out proof stem
Flanged Ends - ASME B16.5 Class 300 – API 6D –
Flanged Raised face 63 Ra to 125 Ra - Split body / Full
Bore / Floating ball - Wrench operated
Body: ASTM A 182 F44 - Trim: ASTM A182 F44 – Seats
PTFE reinforced
2” – 4” BALL VALVES Body Joint Type: Bolted - ASTM A193 B7M- A194 2HM 1, 2
Body Joint Gasket: PTFE - GRAPHITE
Stem Packing : PTFE
Material Req. :
Fire safe per API 607, BS 6755 Part 2, API 6FA
Antistatic device / Blow out proof stem
Flanged Ends - ASME B16.5 Class 300 - API 6D –
Flanged Raised face 63 Ra to 125 Ra - Split body / Full
bore / Trunnion mounted ball - Gear operated from 6”
Body: ASTM A 182 F44 / A351 Gr.CK3MCuN - Trim:
ASTM A182 F44 – Seat Insert Reinforced PTFE
6” – 12” BALL VALVES Body Joint Type : Bolted - ASTM A193 B7M- A194 2HM 1, 2
Body Joint Gasket : PTFE – GRAPHITE
Stem Packing : PTFE
Material Req. :
Fire safe per API 607, BS 6755 Part 2, API 6FA
Antistatic device / Blow out proof stem

SG 22 24715-B1
Saipem Energy International Serept
FEASIBILITY STUDY AND ENGINEERING SERVICES FOR ASHTART REVAMPING PROJECT
Contract No. 2005003 – FEED PHASE
Contractor Document No.: Company Document No.: Rev.: B1
539243-A-000-TUB-S-24715 SG 02A 13B 22 24715 Page 38 of 67

SIZE VALVES DESCRIPTION NOTES


Valve Lift Check Flanged Ends ASME B16.5 Reduced
Port - Piston - Class 300 - BS5352 -
½” – 1 ½” CHECK VALVES Body: ASTM A182 F44 - Trim: ASTM A 182 F44 1, 2
Mechanical Req. : With flow arrow marked on body
Valve Dual Plate Check Wafer - ASME B16.5 Class 300
- API 594 - Wafer type / To be mounted between Raised
2” – 12” CHECK VALVES face 63 Ra to 125 Ra 1, 2
Body: ASTM A 182 F44 / A351 Gr.CK3MCuN - Trim:
ASTM A182 F44
Flanged Ends ASME B16.5 Through Pattern - Reduced
Port - Class 300 - BS5352 – Handwheel
½” – 1 ½” GLOBE VALVES Body: ASTM A 182 F44 - Trim: ASTM A182 F44 1, 2
Packing Seal: Flexible Graphite
Flanged Ends Through Pattern - ASME B16.5 Class 300
- BS1873 – Flanged Raised face 63 Ra to 125 Ra -
Handwheel
2” – 8” GLOBE VALVES 1, 2
Body: ASTM A 182 F44 / A351 Gr.CK3MCuN - Trim:
ASTM A182 F44
Packing Seal: Flexible Graphite

NOTES:

1) Materials shall meet the requirements of SGM 2001.MAS.P REV. A and NACE MR-01 75
2) All process wetted parts (including bolting) shall meet the requirements of NACE MR-01 75
3) Carbon steel bolting shall be Hot-Dip Galvanized to ASTM A153
4) Flexible graphite pure at 99,5% min., density 1 to 1.1 g/cm3, with corrosion inhibitor and
max chloride content 50 ppm max., sulphur 600 ppm max. and ashes less than 0.5%

SG 22 24715-B1
Saipem Energy International Serept
FEASIBILITY STUDY AND ENGINEERING SERVICES FOR ASHTART REVAMPING PROJECT
Contract No. 2005003 – FEED PHASE
Contractor Document No.: Company Document No.: Rev.: B1
539243-A-000-TUB-S-24715 SG 02A 13B 22 24715 Page 39 of 67

PIPING CLASS 55A

SERVICES

HYDROCARBONS LIQUID AND VAPOUR – SOUR SERVICE (T ≤ 100°C)

PIPE
ASTM A 312 UNS S31254 SMLS DESIGN ASME B31.3
MATERIAL
FLANGE MATERIAL ASTM A 182 F44 CORROSION ALLOWANCE 0 mm
ASTM A 182 F44 / ASTM A 403
FITTING MATERIAL RATING CLASS 600
Gr. UNS S31254-SMLS
VALVE BODY STAINLESS STEEL ASTM A 182
FACING / FINISH RJ / 63 Ra
MATERIAL F44 / A351 Gr.CK3MCuN
VALVE TRIM
See valve description BRANCH TABLE TABLE AA
MATERIAL

SERVICE LIMITS
TEMPERATURE DEG. C -15 ÷ 38 50 100 120

PRESSURE BAR G 103,4 103,4 101,3 -

SIZE
PIPE DESCRIPTION SCH. WT (mm) NOTES
(IN)
1/2 BEVELLED ENDS; ASTM A 312 UNS S31254 SMLS TO ASME 40S 2,77 1
B36.19
3/4 BEVELLED ENDS; ASTM A 312 UNS S31254 SMLS, TO ASME 40S 2,87 1
B36.19
1 BEVELLED ENDS; ASTM A 312 UNS S31254 SMLS, TO ASME 40S 3,38 1
B36.19
1 1/2 BEVELLED ENDS; ASTM A 312 UNS S31254 SMLS, TO ASME 40S 3,68 1
B36.19
2 BEVELLED ENDS; ASTM A 312 UNS S31254 SMLS, TO ASME 40S 3,91 1
B36.19
3 BEVELLED ENDS; ASTM A 312 UNS S31254 SMLS, TO ASME 40S 5,49 1
B36.19
4 BEVELLED ENDS; ASTM A 312 UNS S31254 SMLS, TO ASME 40S 6,02 1
B36.19
6 BEVELLED ENDS; ASTM A 312 UNS S31254 SMLS, TO ASME 40S 7,11 1
B36.19
8 BEVELLED ENDS; ASTM A 312 UNS S31254 SMLS, TO ASME 40S 8,18 1
B36.19
10 BEVELLED ENDS; ASTM A 312 UNS S31254 SMLS, TO ASME 80S 12,70 1
B36.19
12 BEVELLED ENDS; ASTM A 312 UNS S31254 SMLS, TO ASME 80S 12,70 1
B36.19

SG 22 24715-B1
Saipem Energy International Serept
FEASIBILITY STUDY AND ENGINEERING SERVICES FOR ASHTART REVAMPING PROJECT
Contract No. 2005003 – FEED PHASE
Contractor Document No.: Company Document No.: Rev.: B1
539243-A-000-TUB-S-24715 SG 02A 13B 22 24715 Page 40 of 67

SIZE FITTINGS DESCRIPTION NOTES


BUTTWELD, ASTM A 403 UNS S31254-S, TO ASME
½” – 12” CONCENTRIC REDUCERS 1
B16.9, WT TO MATCH PIPE
BUTTWELD, ASTM A 403 UNS S31254-S, TO ASME
½” – 12” ECCENTRIC REDUCERS 1
B16.9, WT TO MATCH PIPE
BUTTWELD, ASTM A 403 UNS S31254-S, TO ASME
½” – 12” REDUCING AND STRAIGHT TEE 1
B16.9, WT TO MATCH PIPE
BUTTWELD, ASTM A 403 UNS S31254-S, TO ASME
½” – 12” 45°/90° ELBOW LONG RADIUS 1
B16.9, WT TO MATCH PIPE
BUTTWELD, ASTM A 403 UNS S31254-S, TO ASME
½” – 12” CAPS 1
B16.9, WT TO MATCH PIPE
BUTTWELD PE, ASTM A 182 F44, CLASS 3000 –
½” – 1 “1/2 NIP ‘O’ LETS 1
ASME B31.3 according design conditions
BUTTWELD, ASMT A 182 F44, MSS SP 97 – ASME
2” – 10” WELDOLETS 1
B31.3 according design conditions
SIZE FLANGES & DISCS DESCRIPTION NOTES
WELDING NECK , ASTM A 182 F44, ASME B16.5,
½” – 12 WELDING NECK 600 RJ 63 Ra, HUB WALL THICKNESS TO MATCH 1
THE PIPE
BLIND FLANGE, ASTM A 182 F44, ASME B16.5, 600
½” – 12 BLIND FLANGE 1
RF 63 Ra
CLASS 150 RF 63 Ra to 125 Ra, ASME B31.3
½” – 12” SPECTACLE BLIND (FIGURE 8) according design conditions / API 590 – ASTM A516 CC 1
60
SIZE MISCELLANEA DESCRIPTION NOTES
OVAL RING JOINT GASKET ASME B16.20 Class 600 –
½” – 12” GASKETS 1
S31254 MAX. HARDNESS HBr 160
STUD BOLTS & 2 HEAVY HEX. NUTS ASTM A193-
½” – 12” BOLTING B7M/A194-2HM ASME B18.2.1 / ASME B18.2.2 – 2, 3
ASME B16.5

SG 22 24715-B1
Saipem Energy International Serept
FEASIBILITY STUDY AND ENGINEERING SERVICES FOR ASHTART REVAMPING PROJECT
Contract No. 2005003 – FEED PHASE
Contractor Document No.: Company Document No.: Rev.: B1
539243-A-000-TUB-S-24715 SG 02A 13B 22 24715 Page 41 of 67

SIZE VALVES DESCRIPTION NOTES


Flanged Ends - ASME B16.5 Class 600 - BS5351 –
Flanged RJ face 63 Ra - Split body / Full bore / Floating
ball - Wrench operated
Body: ASTM A182 F44 - Trim: ASTM A182 F44 – Seat
PTFE reinforced
½” – 1 ½” BALL VALVES Body Joint Type: Bolted - ASTM A193 B7M- A194 2HM 1, 2
Body Joint Gasket : PTFE - GRAPHITE
Stem Packing: PTFE
Material Req.:
Fire safe per API 607, BS 6755 Part 2, API 6FA
Antistatic device / Blow out proof stem
Flanged Ends - ASME B16.5 Class 600 – API 6D –
Flanged RJ face 63 Ra - Split body / Reduced Bore /
Floating ball - Wrench operated
Body: ASTM A182 F44 - Trim: ASTM A182 F44 – Seats
PTFE reinforced
2” – 4” BALL VALVES Body Joint Type : Bolted - ASTM A193 B7M- A194 2HM 1, 2
Body Joint Gasket : PTFE - GRAPHITE
Stem Packing : PTFE
Material Req. :
Fire safe per API 607, BS 6755 Part 2, API 6FA
Antistatic device / Blow out proof stem
Flanged Ends - ASME B16.5 Class 600 - API 6D –
Flanged RJ face 63 Ra - Split body / Reduced bore /
Trunnion mounted ball - Gear operated
Body: ASTM A182 F44 / A351 Gr.CK3MCuN - Trim:
ASTM A182 F44 - Seat Insert Reinforced PTFE
6” – 12” BALL VALVES Body Joint Type: Bolted - ASTM A193 B7M- A194 2HM 1, 2
Body Joint Gasket: PTFE – GRAPHITE
Stem Packing: PTFE
Material Req.:
Fire safe per API 607, BS 6755 Part 2, API 6FA
Antistatic device / Blow out proof stem
Flanged Ends - ASME B16.5 Class 600 – API 6D –
Flanged RJ face 63 Ra - Split body / Full Bore / Floating
ball - Wrench operated
Body: ASTM A 182 F44 - Trim: ASTM A182 F44 – Seats
PTFE reinforced
2” – 4” BALL VALVES Body Joint Type: Bolted - ASTM A193 B7M- A194 2HM 1, 2
Body Joint Gasket : PTFE - GRAPHITE
Stem Packing: PTFE
Material Req.:
Fire safe per API 607, BS 6755 Part 2, API 6FA
Antistatic device / Blow out proof stem
Flanged Ends - ASME B16.5 Class 600 - API 6D –
Flanged RJ face 63 Ra - Split body / Full bore / Trunnion
mounted ball - Gear operated
Body: ASTM A 182 F44 / A351 Gr.CK3MCuN - Trim:
ASTM A182 F44 – Seat Insert Reinforced PTFE
6” – 12” BALL VALVES Body Joint Type : Bolted - ASTM A193 B7M- A194 2HM 1, 2
Body Joint Gasket : PTFE – GRAPHITE
Stem Packing : PTFE
Material Req. :
Fire safe per API 607, BS 6755 Part 2, API 6FA
Antistatic device / Blow out proof stem

SG 22 24715-B1
Saipem Energy International Serept
FEASIBILITY STUDY AND ENGINEERING SERVICES FOR ASHTART REVAMPING PROJECT
Contract No. 2005003 – FEED PHASE
Contractor Document No.: Company Document No.: Rev.: B1
539243-A-000-TUB-S-24715 SG 02A 13B 22 24715 Page 42 of 67

SIZE VALVES DESCRIPTION NOTES


Valve Lift Check Flanged Ends ASME B16.5 Reduced
Port - Piston - Class 600 - BS5352 -
½” – 1 ½” CHECK VALVES Body: ASTM A182 F44 - Trim: ASTM A 182 F44 1, 2
Mechanical Req. : With flow arrow marked on body
Valve Dual Plate Check Wafer - ASME B16.5 Class 600
- API 594 - Wafer type / To be mounted between
2” – 12” CHECK VALVES Flanged RJ face 63 Ra 1, 2
Body: ASTM A 182 F44 / A351 Gr.CK3MCuN - Trim:
ASTM A182 F44
Flanged Ends ASME B16.5 Through Pattern - Reduced
Port - Class 600 - BS5352 –– Handwheel
½” – 1 ½” GLOBE VALVES Body: ASTM A 182 F44 - Trim: ASTM A182 F44 1, 2
Packing Seal: Flexible Graphite
Flanged Ends Through Pattern - ASME B16.5 Class 600
- BS1873 – Flanged RJ face 63 Ra - Handwheel
2” – 8” GLOBE VALVES Body: ASTM A 182 F44 / A351 Gr.CK3MCuN - Trim:
1, 2
ASTM A182 F44
Packing Seal: Flexible Graphite

NOTES:

1) Materials shall meet the requirements of SGM 2001.MAS.P REV. A and NACE MR-01 75
2) All process wetted parts (including bolting) shall meet the requirements of NACE MR-01 75
3) Carbon steel bolting shall be Hot-Dip Galvanized to ASTM A153

SG 22 24715-B1
Saipem Energy International Serept
FEASIBILITY STUDY AND ENGINEERING SERVICES FOR ASHTART REVAMPING PROJECT
Contract No. 2005003 – FEED PHASE
Contractor Document No.: Company Document No.: Rev.: B1
539243-A-000-TUB-S-24715 SG 02A 13B 22 24715 Page 43 of 67

PIPING CLASS 57A


B1

SERVICES

HYDROCARBONS LIQUID AND VAPOUR – SOUR SERVICE (T ≤ 200°C)

PIPE
ASTM A 312 UNS S31254 SMLS DESIGN ASME B31.3
MATERIAL
FLANGE MATERIAL ASTM A 182 F44 CORROSION ALLOWANCE 0 mm
ASTM A 182 F44 / ASTM A 403
FITTING MATERIAL RATING CLASS 1500
Gr. UNS S31254-SMLS
VALVE BODY STAINLESS STEEL ASTM A 182
FACING / FINISH RJ / 63 Ra
MATERIAL F44 / A351 Gr.CK3MCuN
VALVE TRIM
See valve description BRANCH TABLE TABLE AA
MATERIAL

SERVICE LIMITS
TEMPERATURE DEG. C -15 ÷ 38 50 100 150 200

PRESSURE BAR G 258,6 258,6 253,3 229,6 213,3

SIZE
PIPE DESCRIPTION SCH. WT (mm) NOTES
(IN)
1/2 BEVELLED ENDS; ASTM A 312 UNS S31254 SMLS TO ASME 40S 2,77 1
B36.19
3/4 BEVELLED ENDS; ASTM A 312 UNS S31254 SMLS, TO ASME 40S 2,87 1
B36.19
1 BEVELLED ENDS; ASTM A 312 UNS S31254 SMLS, TO ASME 40S 3,38 1
B36.19
1 1/2 BEVELLED ENDS; ASTM A 312 UNS S31254 SMLS, TO ASME 40S 3,68 1
B36.19
2 BEVELLED ENDS; ASTM A 312 UNS S31254 SMLS, TO ASME 80S 5,54 1
B36.19
3 BEVELLED ENDS; ASTM A 312 UNS S31254 SMLS, TO ASME 80S 7,62 1
B36.19
4 BEVELLED ENDS; ASTM A 312 UNS S31254 SMLS, TO ASME 80S 8,08 1
B36.19
6 BEVELLED ENDS; ASTM A 312 UNS S31254 SMLS, TO ASME 80S 10,97 1
B36.19
8 BEVELLED ENDS; ASTM A 312 UNS S31254 SMLS, TO ASME 100 15,09 1
B36.19
10 BEVELLED ENDS; ASTM A 312 UNS S31254 SMLS, TO ASME 100 18,26 1
B36.19
12 BEVELLED ENDS; ASTM A 312 UNS S31254 SMLS, TO ASME 100 21,44 1
B36.19

SG 22 24715-B1
Saipem Energy International Serept
FEASIBILITY STUDY AND ENGINEERING SERVICES FOR ASHTART REVAMPING PROJECT
Contract No. 2005003 – FEED PHASE
Contractor Document No.: Company Document No.: Rev.: B1
539243-A-000-TUB-S-24715 SG 02A 13B 22 24715 Page 44 of 67

SIZE FITTINGS DESCRIPTION NOTES


BUTTWELD, ASTM A 403 UNS S31254-S, TO ASME
½” – 12” CONCENTRIC REDUCERS 1
B16.9, WT TO MATCH PIPE
BUTTWELD, ASTM A 403 UNS S31254-S, TO ASME
½” – 12” ECCENTRIC REDUCERS 1
B16.9, WT TO MATCH PIPE
BUTTWELD, ASTM A 403 UNS S31254-S, TO ASME
½” – 12” REDUCING AND STRAIGHT TEE 1
B16.9, WT TO MATCH PIPE
BUTTWELD, ASTM A 403 UNS S31254-S, TO ASME
½” – 12” 45°/90° ELBOW LONG RADIUS 1
B16.9, WT TO MATCH PIPE
BUTTWELD, ASTM A 403 UNS S31254-S, TO ASME
½” – 12” CAPS 1
B16.9, WT TO MATCH PIPE
BUTTWELD PE, ASTM A 182 F44, CLASS 3000 –
½” – 1 “1/2 NIP ‘O’ LETS 1
ASME B31.3 according design conditions
BUTTWELD, ASMT A 182 F44, MSS SP 97 – ASME
2” – 10” WELDOLETS 1
B31.3 according design conditions
SIZE FLANGES & DISCS DESCRIPTION NOTES
WELDING NECK , ASTM A 182 F44, ASME B16.5,
½” – 12 WELDING NECK 1500 RJ 63 Ra, HUB WALL THICKNESS TO MATCH 1
THE PIPE
BLIND FLANGE, ASTM A 182 F44, ASME B16.5, 1500
½” – 12 BLIND FLANGE 1
RJ 63 Ra
CLASS 1500 RJ 63 Ra to 125 Ra, ASME B31.3
½” – 12” SPECTACLE BLIND (FIGURE 8) according design conditions / API 590 – ASTM A516 CC 1
60
SIZE MISCELLANEA DESCRIPTION NOTES
OVAL RING JOINT GASKET ASME B16.20 Class 1500
½” – 12” GASKETS 1
– S31254 MAX. HARDNESS HBr 160
STUD BOLTS & 2 HEAVY HEX. NUTS ASTM A193-
½” – 12” BOLTING B7M/A194-2HM ASME B18.2.1 / ASME B18.2.2 – 2, 3
ASME B16.5

SG 22 24715-B1
Saipem Energy International Serept
FEASIBILITY STUDY AND ENGINEERING SERVICES FOR ASHTART REVAMPING PROJECT
Contract No. 2005003 – FEED PHASE
Contractor Document No.: Company Document No.: Rev.: B1
539243-A-000-TUB-S-24715 SG 02A 13B 22 24715 Page 45 of 67

SIZE VALVES DESCRIPTION NOTES


Flanged Ends - ASME B16.5 Class 1500 - BS5351 –
Flanged RJ face 63 Ra - Split body / Full bore / Floating
ball - Wrench operated
Body: ASTM A182 F44 - Trim: ASTM A182 F44 – Seat
PTFE reinforced
½” – 1 ½” BALL VALVES Body Joint Type: Bolted - ASTM A193 B7M- A194 2HM 1, 2
Body Joint Gasket : PTFE - GRAPHITE
Stem Packing: PTFE
Material Req.:
Fire safe per API 607, BS 6755 Part 2, API 6FA
Antistatic device / Blow out proof stem
Flanged Ends - ASME B16.5 Class 1500 – API 6D –
Flanged RJ face 63 Ra - Split body / Reduced Bore /
Trunnion Mounted - Wrench operated
Body: ASTM A182 F44 - Trim: ASTM A182 F44 – Seats
PTFE reinforced
2” BALL VALVES Body Joint Type : Bolted - ASTM A193 B7M- A194 2HM 1, 2
Body Joint Gasket : PTFE - GRAPHITE
Stem Packing : PTFE
Material Req. :
Fire safe per API 607, BS 6755 Part 2, API 6FA
Antistatic device / Blow out proof stem
Flanged Ends - ASME B16.5 Class 1500 - API 6D –
Flanged RJ face 63 Ra - Split body / Reduced bore /
Trunnion mounted ball - Gear operated
Body: ASTM A182 F44 / A351 Gr.CK3MCuN - Trim:
ASTM A182 F44 - Seat Insert Reinforced PTFE
3” – 12” BALL VALVES Body Joint Type: Bolted - ASTM A193 B7M- A194 2HM 1, 2
Body Joint Gasket: PTFE – GRAPHITE
Stem Packing: PTFE
Material Req.:
Fire safe per API 607, BS 6755 Part 2, API 6FA
Antistatic device / Blow out proof stem
Flanged Ends - ASME B16.5 Class 1500 – API 6D –
Flanged RJ face 63 Ra - Split body / Full Bore /
Trunnion Mounted - Wrench operated
Body: ASTM A 182 F44 - Trim: ASTM A182 F44 – Seats
PTFE reinforced
2” BALL VALVES Body Joint Type: Bolted - ASTM A193 B7M- A194 2HM 1, 2
Body Joint Gasket : PTFE - GRAPHITE
Stem Packing: PTFE
Material Req.:
Fire safe per API 607, BS 6755 Part 2, API 6FA
Antistatic device / Blow out proof stem
Flanged Ends - ASME B16.5 Class 1500 - API 6D –
Flanged RJ face 63 Ra - Split body / Full bore /
Trunnion mounted - Gear operated
Body: ASTM A 182 F44 / A351 Gr.CK3MCuN - Trim:
ASTM A182 F44 – Seat Insert Reinforced PTFE
3” – 12” BALL VALVES Body Joint Type : Bolted - ASTM A193 B7M- A194 2HM 1, 2
Body Joint Gasket : PTFE – GRAPHITE
Stem Packing : PTFE
Material Req. :
Fire safe per API 607, BS 6755 Part 2, API 6FA
Antistatic device / Blow out proof stem

SG 22 24715-B1
Saipem Energy International Serept
FEASIBILITY STUDY AND ENGINEERING SERVICES FOR ASHTART REVAMPING PROJECT
Contract No. 2005003 – FEED PHASE
Contractor Document No.: Company Document No.: Rev.: B1
539243-A-000-TUB-S-24715 SG 02A 13B 22 24715 Page 46 of 67

SIZE VALVES DESCRIPTION NOTES


Valve Lift Check Flanged Ends ASME B16.5 Reduced
Port - Piston - Class 1500 - BS5352 -
½” – 1 ½” CHECK VALVES Body: ASTM A182 F44 - Trim: ASTM A 182 F44 1, 2
Mechanical Req. : With flow arrow marked on body
Valve Dual Plate Check Wafer - ASME B16.5 Class
1500 - API 594 - Wafer type / To be mounted between
2” – 12” CHECK VALVES Flanged RJ face 63 Ra 1, 2
Body: ASTM A 182 F44 / A351 Gr.CK3MCuN - Trim:
ASTM A182 F44
Flanged Ends ASME B16.5 Through Pattern - Reduced
Port - Class 1500 - BS5352 –– Handwheel
½” – 1 ½” GLOBE VALVES Body: ASTM A 182 F44 - Trim: ASTM A182 F44 1, 2
Packing Seal: Flexible Graphite
Flanged Ends Through Pattern - ASME B16.5 Class
1500 - BS1873 – Flanged RJ face 63 Ra - Handwheel
2” GLOBE VALVES Body: ASTM A 182 F44 / A351 Gr.CK3MCuN - Trim:
1, 2
ASTM A182 F44
Packing Seal: Flexible Graphite
Flanged Ends Through Pattern - ASME B16.5 Class
1500 - BS1873 – Flanged RJ face 63 Ra – Gear
Operated from 4”
3” – 8” GLOBE VALVES 1, 2
Body: ASTM A 182 F44 / A351 Gr.CK3MCuN - Trim:
ASTM A182 F44
Packing Seal: Flexible Graphite

NOTES:

1) Materials shall meet the requirements of SGM 2001.MAS.P REV. A and NACE MR-01 75
2) All process wetted parts (including bolting) shall meet the requirements of NACE MR-01 75
3) Carbon steel bolting shall be Hot-Dip Galvanized to ASTM A153

SG 22 24715-B1
Saipem Energy International Serept
FEASIBILITY STUDY AND ENGINEERING SERVICES FOR ASHTART REVAMPING PROJECT
Contract No. 2005003 – FEED PHASE
Contractor Document No.: Company Document No.: Rev.: B1
539243-A-000-TUB-S-24715 SG 02A 13B 22 24715 Page 47 of 67

PIPING CLASS 21A

SERVICES

HYDROCARBONS LIQUID AND VAPOUR – SOUR SERVICE (T ≤ 120°C)

PIPE MATERIAL ASTM A 790 UNS S32760 SMLS DESIGN ASME B31.3
FLANGE MATERIAL ASTM A 182 F55 CORROSION ALLOWANCE 0 mm
ASTM A 182 F55 / A 403 Gr. UNS
FITTING MATERIAL RATING CLASS 150
S3760-SMLS
VALVE BODY STAINLESS STEEL ASTM A 182
FACING / FINISH RF / 63 Ra to 125 Ra
MATERIAL F55 / A351 Gr.CD3MWCuN
VALVE TRIM
See valve description BRANCH TABLE TABLE AA
MATERIAL

SERVICE LIMITS
TEMPERATURE DEG. C -15 ÷ 38 50 100 120

PRESSURE BAR G 20,00 19,5 17,7 17,3

SIZE
PIPE DESCRIPTION SCH. WT (mm) NOTES
(IN)
1/2 BEVELLED ENDS; ASTM A 790 UNS S32760, SMLS, TO ASME 40S 2,77 1
B36.19
3/4 BEVELLED ENDS; ASTM A 790 UNS S32760, SMLS, TO ASME 40S 2,87 1
B36.19
1 BEVELLED ENDS; ASTM A 790 UNS S32760, SMLS, TO ASME 40S 3,38 1
B36.19
1 1/2 BEVELLED ENDS; ASTM A 790 UNS S32760, SMLS, TO ASME 40S 3,56 1
B36.19
2 BEVELLED ENDS; ASTM A 790 UNS S32760, SMLS, TO ASME 10S 2,77 1
B36.19
3 BEVELLED ENDS; ASTM A 790 UNS S32760, SMLS, TO ASME 10S 3,05 1
B36.19
4 BEVELLED ENDS; ASTM A 790 UNS S32760, SMLS, TO ASME 10S 3,05 1
B36.19
6 BEVELLED ENDS; ASTM A 790 UNS S32760, SMLS, TO ASME 10S 3,40 1
B36.19
8 BEVELLED ENDS; ASTM A 790 UNS S32760, SMLS, TO ASME 10S 3,76 1
B36.19
10 BEVELLED ENDS; ASTM A 790 UNS S32760, SMLS, TO ASME 10S 4,19 1
B36.19
12 BEVELLED ENDS; ASTM A 790 UNS S32760, SMLS, TO ASME 10S 4,57 1
B36.19

SG 22 24715-B1
Saipem Energy International Serept
FEASIBILITY STUDY AND ENGINEERING SERVICES FOR ASHTART REVAMPING PROJECT
Contract No. 2005003 – FEED PHASE
Contractor Document No.: Company Document No.: Rev.: B1
539243-A-000-TUB-S-24715 SG 02A 13B 22 24715 Page 48 of 67

SIZE FITTINGS DESCRIPTION NOTES


BUTTWELD, ASTM A 403 UNS S32760-S, TO ASME
½” – 12” CONCENTRIC REDUCERS 1
B16.9, WT TO MATCH PIPE
BUTTWELD, ASTM A 403 UNS S32760-S, TO ASME
½” – 12” ECCENTRIC REDUCERS 1
B16.9, WT TO MATCH PIPE
BUTTWELD, ASTM A 403 UNS S32760-S, TO ASME
½” – 12” REDUCING AND STRAIGHT TEE 1
B16.9, WT TO MATCH PIPE
BUTTWELD, ASTM A 403 UNS S32760-S, TO ASME
½” – 12” 45°/90° ELBOW LONG RADIUS 1
B16.9, WT TO MATCH PIPE
BUTTWELD, ASTM A 403 UNS S32760-S, TO ASME
½” – 12” CAPS 1
B16.9, WT TO MATCH PIPE
BUTTWELD PE, ASTM A 182 F55, CLASS 3000 –
½” – 1 “1/2 NIP ‘O’ LETS 1
ASME B31.3 according design conditions
BUTTWELD, ASMT A 182 F55, MSS SP 97 – ASME
2” – 10” WELDOLETS 1
B31.3 according design conditions
SIZE FLANGES & DISCS DESCRIPTION NOTES
ASTM A 182 F55, ASME B16.5, 150 RF 63 Ra to 125
½” – 24” WELDING NECK 1
Ra, HUB WALL THICKNESS TO MATCH THE PIPE
ASTM A 182 F55, ASME B16.5, 150 RF 63 Ra to 125
½” – 24” BLIND FLANGE 1
Ra
CLASS 150 RF 63 Ra to 125 Ra, ASME B31.3
½” – 12” SPECTACLE BLIND (FIGURE 8) according design conditions / API 590 – ASTM A 240 Gr. 1
S32760
SIZE MISCELLANEA DESCRIPTION NOTES
SPIRAL WOUND class 150 – ASME B 16.20 – SS
½” – 24” GASKETS S32760 WIRE, GRAPHITE FILLER - S32760 outer and 1, 4
inner rings
STUD BOLTS & 2 HEAVY HEX. NUTS ASTM A193-
½” – 12” BOLTING B7M/A194-2HM ASME B18.2.1 / ASME B18.2.2 – 2, 3
ASME B16.5

SG 22 24715-B1
Saipem Energy International Serept
FEASIBILITY STUDY AND ENGINEERING SERVICES FOR ASHTART REVAMPING PROJECT
Contract No. 2005003 – FEED PHASE
Contractor Document No.: Company Document No.: Rev.: B1
539243-A-000-TUB-S-24715 SG 02A 13B 22 24715 Page 49 of 67

SIZE VALVES DESCRIPTION NOTES


Flanged Ends - ASME B16.5 Class 150 - BS5351 –
Flanged Raised face 63 Ra to 125 Ra - Split body / Full
bore / Floating ball - Wrench operated
Body: ASTM A182 F55 - Trim: Ball ASTM A182 F55 –
Seat PTFE reinforced
½” – 1 ½” BALL VALVES Body Joint Type : Bolted - ASTM A193 B7M- A194 2HM 1, 2
Body Joint Gasket : PTFE - GRAPHITE
Stem Packing : PTFE
Material Req. :
Fire safe per API 607, BS 6755 Part 2, API 6FA
Antistatic device / Blow out proof stem
Flanged Ends - ASME B16.5 Class 150 – API 6D –
Flanged Raised face 63 Ra to 125 - Split body /
Reduced Bore / Floating ball - Wrench operated
Body: ASTM A182 F55 - Trim: ASTM A182 F55 – Seats
PTFE reinforced
2” – 4” BALL VALVES Body Joint Type : Bolted - ASTM A193 B7M- A194 2HM 1, 2
Body Joint Gasket : PTFE - GRAPHITE
Stem Packing : PTFE
Material Req. :
Fire safe per API 607, BS 6755 Part 2, API 6FA
Antistatic device / Blow out proof stem
Flanged Ends - ASME B16.5 Class 150 - API 6D –
Flanged Raised face 63 Ra to 125 Ra - Split body /
Reduced bore / Trunnion mounted ball - Gear operated
from 8”
Body: ASTM A182 F55/ A351 Gr.CD3MWCuN - Trim:
ASTM A182 F55 - Seat Insert Reinforced PTFE
6” – 12” BALL VALVES Body Joint Type: Bolted - ASTM A193 B7M - A194 2HM 1, 2
Body Joint Gasket: PTFE – GRAPHITE
Stem Packing: PTFE
Material Req.:
Fire safe per API 607, BS 6755 Part 2, API 6FA
Antistatic device / Blow out proof stem
Flanged Ends - ASME B16.5 Class 150 – API 6D –
Flanged Raised face 63 Ra to 125 Ra - Split body / Full
Bore / Floating ball - Wrench operated
Body: ASTM A182 F55 - Trim: ASTM A182 F55 – Seats
PTFE reinforced
2” – 4” BALL VALVES Body Joint Type: Bolted - ASTM A193 B7M- A194 2HM 1, 2
Body Joint Gasket: PTFE - GRAPHITE
Stem Packing: PTFE
Material Req.:
Fire safe per API 607, BS 6755 Part 2, API 6FA
Antistatic device / Blow out proof stem
Flanged Ends - ASME B16.5 Class 150 - API 6D –
Flanged Raised face 63 Ra to 125 Ra - Split body / Full
bore / Trunnion mounted ball - Gear operated from 6”
Body: ASTM A182 F55 / A351 Gr.CD3MWCuN - Trim:
ASTM A182 F55 – Seat Insert Reinforced PTFE
6” – 12” BALL VALVES Body Joint Type: Bolted - ASTM A193 B7M- A194 2HM 1, 2
Body Joint Gasket: PTFE – GRAPHITE
Stem Packing: PTFE
Material Req.:
Fire safe per API 607, BS 6755 Part 2, API 6FA
Antistatic device / Blow out proof stem

SG 22 24715-B1
Saipem Energy International Serept
FEASIBILITY STUDY AND ENGINEERING SERVICES FOR ASHTART REVAMPING PROJECT
Contract No. 2005003 – FEED PHASE
Contractor Document No.: Company Document No.: Rev.: B1
539243-A-000-TUB-S-24715 SG 02A 13B 22 24715 Page 50 of 67

SIZE VALVES DESCRIPTION NOTES


Valve Lift Check Flanged Ends ASME B16.5 Reduced
Port - Piston - Class 150 - BS5352 -
½” – 1 ½” CHECK VALVES Body: ASTM A182 F55 - Trim: ASTM A182 F55 1, 2
Mechanical Req. : With flow arrow marked on body
Valve Dual Plate Check Wafer - ASME B16.5 Class 150
- API 594 - Wafer type / To be mounted between Raised
2” – 12” CHECK VALVES face 63 Ra to 125 Ra 1, 2
Body: ASTM A182 F55 / A351 Gr.CD3MWCuN - Trim:
ASTM A182 F55
Flanged Ends ASME B16.5 Through Pattern - Reduced
Port - Class 150 - BS5352 – Handwheel
½” – 1 ½” GLOBE VALVES Body: ASTM A182 F55 - Trim: ASTM A182 F55 1, 2
Packing Seal: Flexible Graphite
Flanged Ends Through Pattern - ASME B16.5 Class 150
- BS1873 – Flanged Raised face 63 Ra to 125 Ra -
Handwheel
2” – 8” GLOBE VALVES 1, 2
Body: ASTM A182 F55 / A351 Gr.CD3MWCuN - Trim:
ASTM A182 F44
Packing Seal: Flexible Graphite

NOTES:

1) Materials shall meet the requirements of SGM 2001.MAS.P REV. A and NACE MR-01 75
2) All process wetted parts (including bolting) shall meet the requirements of NACE MR-01 75
3) Carbon steel bolting shall be Hot-Dip Galvanized to ASTM A153
4) Flexible graphite pure at 99,5% min., density 1 to 1.1 g/cm3, with corrosion inhibitor and
max chloride content 50 ppm max., sulphur 600 ppm max. and ashes less than 0.5%

SG 22 24715-B1
Saipem Energy International Serept
FEASIBILITY STUDY AND ENGINEERING SERVICES FOR ASHTART REVAMPING PROJECT
Contract No. 2005003 – FEED PHASE
Contractor Document No.: Company Document No.: Rev.: B1
539243-A-000-TUB-S-24715 SG 02A 13B 22 24715 Page 51 of 67

PIPING CLASS 27A

SERVICES

HYDROCARBONS LIQUID AND VAPOUR – SOUR SERVICE (T ≤ 120°C)

PIPE MATERIAL ASTM A 790 UNS S32760 SMLS DESIGN ASME B31.3
FLANGE MATERIAL ASTM A 182 F55 CORROSION ALLOWANCE 0 mm
ASTM A 182 F55 / ASTM A 403
FITTING MATERIAL RATING CLASS 1500
Gr. UNS S3760-SMLS
VALVE BODY STAINLESS STEEL ASTM A 182
FACING / FINISH RJ / 63 Ra
MATERIAL F55 / A351 Gr.CD3MWCuN
VALVE TRIM
See valve description BRANCH TABLE TABLE AA
MATERIAL

SERVICE LIMITS
TEMPERATURE DEG. C -15 ÷ 38 50 100 150

PRESSURE BAR G 152,4 152,00 149,96 144,39

SIZE
PIPE DESCRIPTION SCH. WT (mm) NOTES
(IN)
1/2 BEVELLED ENDS; ASTM A 790 UNS S32760, SMLS, TO ASME 40S 2,77 1
B36.19
3/4 BEVELLED ENDS; ASTM A 790 UNS S32760, SMLS, TO ASME 40S 2,87 1
B36.19
1 BEVELLED ENDS; ASTM A 790 UNS S32760, SMLS, TO ASME 40S 3,38 1
B36.19
1 1/2 BEVELLED ENDS; ASTM A 790 UNS S32760, SMLS, TO ASME 40S 3,68 1
B36.19
2 BEVELLED ENDS; ASTM A 790 UNS S32760, SMLS, TO ASME 40S 3,91 1
B36.19
3 BEVELLED ENDS; ASTM A 790 UNS S32760, SMLS, TO ASME 40S 5,49 1
B36.19
4 BEVELLED ENDS; ASTM A 790 UNS S32760, SMLS, TO ASME 40S 6,02 1
B36.19
6 BEVELLED ENDS; ASTM A 790 UNS S32760, SMLS, TO ASME 40S 7,11 1
B36.19
8 BEVELLED ENDS; ASTM A 790 UNS S32760, SMLS, TO ASME 40S 8,18 1
B36.19
10 BEVELLED ENDS; ASTM A 790 UNS S32760, SMLS, TO ASME 40S 9,27 1
B36.19
12 BEVELLED ENDS; ASTM A 790 UNS S32760, SMLS, TO ASME 80S 12,70 1
B36.19

SG 22 24715-B1
Saipem Energy International Serept
FEASIBILITY STUDY AND ENGINEERING SERVICES FOR ASHTART REVAMPING PROJECT
Contract No. 2005003 – FEED PHASE
Contractor Document No.: Company Document No.: Rev.: B1
539243-A-000-TUB-S-24715 SG 02A 13B 22 24715 Page 52 of 67

SIZE FITTINGS DESCRIPTION NOTES


BUTTWELD, ASTM A 403 UNS S32760-S, TO ASME
½” – 12” CONCENTRIC REDUCERS 1
B16.9, WT TO MATCH PIPE
BUTTWELD, ASTM A 403 UNS S32760-S, TO ASME
½” – 12” ECCENTRIC REDUCERS 1
B16.9, WT TO MATCH PIPE
BUTTWELD, ASTM A 403 UNS S32760-S, TO ASME
½” – 12” REDUCING AND STRAIGHT TEE 1
B16.9, WT TO MATCH PIPE
BUTTWELD, ASTM A 403 UNS S32760-S, TO ASME
½” – 12” 45°/90° ELBOW LONG RADIUS 1
B16.9, WT TO MATCH PIPE
BUTTWELD, ASTM A 403 UNS S32760-S, TO ASME
½” – 12” CAPS 1
B16.9, WT TO MATCH PIPE
BUTTWELD PE, ASTM A 182 F55, CLASS 3000 –
½” – 1”1/2 NIP ‘O’ LETS 1
ASME B31.3 according design conditions
BUTTWELD, ASTM A 182 F55, MSS SP 97 – ASME
2” – 10” WELDOLETS 1
B31.3 according design conditions
SIZE FLANGES & DISCS DESCRIPTION NOTES
ASTM A 182 F55, ASME B16.5, 1500 RJ 63 Ra, HUB
½” – 12” WELDING NECK 1
WALL THICKNESS TO MATCH THE PIPE
½” – 12” BLIND FLANGE ASTM A 182 F55, ASME B16.5, 1500 RJ 63 1
CLASS 1500 RJ 63 Ra, ASME B31.3 according design
½” – 12” SPECTACLE BLIND (FIGURE 8) 1
conditions / API 590 – ASTM A 240 Gr. S32760
SIZE MISCELLANEA DESCRIPTION NOTES
OVAL RING JOINT GASKET ASME B16.20 Class 1500
½” – 12” GASKETS 1
– S32760 MAX. HARDNESS HBr 160
STUD BOLTS & 2 HEAVY HEX. NUTS ASTM A193-
½” – 12” BOLTING B7M/A194-2HM ASME B18.2.1 / ASME B18.2.2 – 2, 3
ASME B16.5

SG 22 24715-B1
Saipem Energy International Serept
FEASIBILITY STUDY AND ENGINEERING SERVICES FOR ASHTART REVAMPING PROJECT
Contract No. 2005003 – FEED PHASE
Contractor Document No.: Company Document No.: Rev.: B1
539243-A-000-TUB-S-24715 SG 02A 13B 22 24715 Page 53 of 67

SIZE VALVES DESCRIPTION NOTES


Flanged Ends - ASME B16.5 Class 1500 - BS5351 –
Flanged Raised face 63 Ra to 125 Ra - Split body / Full
bore / Floating ball - Wrench operated
Body: ASTM A182 F55 - Trim: ASTM A182 F55 – Seat
PTFE reinforced
½” – 1” ½ BALL VALVES Body Joint Type: Bolted - ASTM A193 B7M- A194 2HM 1, 2
Body Joint Gasket: PTFE - GRAPHITE
Stem Packing: PTFE
Material Req.:
Fire safe per API 607, BS 6755 Part 2, API 6FA
Antistatic device / Blow out proof stem
Flanged Ends - ASME B16.5 Class 1500 - API 6D –
Flanged RJ face 63 Ra - Split body / Reduced bore /
Trunnion mounted ball - Gear operated
Body: ASTM A182 F55 / A351 Gr.CD3MWCuN - Trim:
ASTM A182 F55 - Seat Insert Reinforced PTFE
2” – 12” BALL VALVES Body Joint Type: Bolted - ASTM A193 B7M- A194 2HM 1, 2
Body Joint Gasket: PTFE – GRAPHITE
Stem Packing: PTFE
Material Req.:
Fire safe per API 607, BS 6755 Part 2, API 6FA
Antistatic device / Blow out proof stem
Flanged Ends - ASME B16.5 Class 1500 - API 6D –
Flanged RJ face 63 Ra - Split body / Full bore / Trunnion
mounted ball - Gear operated
Body: ASTM A182 F55 / A351 Gr.CD3MWCuN - Trim:
ASTM A182 F55 - Seat Insert Reinforced PTFE
2” –12” BALL VALVES Body Joint Type : Bolted - ASTM A193 B7M- A194 2HM 1, 2
Body Joint Gasket : PTFE – GRAPHITE
Stem Packing : PTFE
Material Req. :
Fire safe per API 607, BS 6755 Part 2, API 6FA
Antistatic device / Blow out proof stem
Valve Lift Check Flanged Ends ASME B16.5 Reduced
Port -Piston - Class 1500 - BS5352 - Body: ASTM A182
½” – 1” ½ CHECK VALVES F55 - Trim: ASTM A182 F55 1, 2
Mechanical Req. : With flow arrow marked on body
Valve Dual Plate Check Wafer - ASME B16.5 Class
1500 - API 594 - Wafer type / To be mounted between
2” – 12” CHECK VALVES Raised face 63 Ra to 125 Ra 1, 2
Body: ASTM A182 F55/ A351 Gr.CD3MWCuN - Trim:
ASTM A182 F55
Flanged Ends ASME B16.5 Through Pattern - Reduced
Port - Class 1500 - BS5352 – BUTTWELD ends –
½” – 1” ½ GLOBE VALVES Handwheel 1, 2
Body: ASTM A182 F55 - Trim: ASTM A182 F55
Packing Seal: Flexible Graphite
Flanged Ends Through Pattern - ASME B16.5 Class
1500 - BS1873 – Flanged RJ face 63 Ra – Gear
operated from 4”
2” – 8” GLOBE VALVES 1, 2
Body: ASTM A182 F55 / A351 Gr.CD3MWCuN - Trim:
ASTM A182 F44
Packing Seal: Flexible Graphite

SG 22 24715-B1
Saipem Energy International Serept
FEASIBILITY STUDY AND ENGINEERING SERVICES FOR ASHTART REVAMPING PROJECT
Contract No. 2005003 – FEED PHASE
Contractor Document No.: Company Document No.: Rev.: B1
539243-A-000-TUB-S-24715 SG 02A 13B 22 24715 Page 54 of 67

NOTES:

1) Materials shall meet the requirements of SGM 2001.MAS.P REV. A and NACE MR-01 75
2) All process wetted parts (including bolting) shall meet the requirements of NACE MR-01 75
3) Carbon steel bolting shall be Hot-Dip Galvanized to ASTM A153

SG 22 24715-B1
Saipem Energy International Serept
FEASIBILITY STUDY AND ENGINEERING SERVICES FOR ASHTART REVAMPING PROJECT
Contract No. 2005003 – FEED PHASE
Contractor Document No.: Company Document No.: Rev.: B1
539243-A-000-TUB-S-24715 SG 02A 13B 22 24715 Page 55 of 67

PIPING CLASS 31D

SERVICES

ACID GAS – SOUR SERVICE (T ≤ 160°C)

PIPE MATERIAL ASTM A 312 TP 316L SMLS DESIGN ASME B31.3


FLANGE MATERIAL ASTM A 182 F316L CORROSION ALLOWANCE 0 mm
ASTM A 182 F316L / ASTM A 403
FITTING MATERIAL RATING CLASS 150
Gr. WP 316L-SMLS
VALVE BODY STAINLESS STEEL ASTM A 182
FACING / FINISH RF / 63 Ra to 125 Ra
MATERIAL F316L / A351 Gr. CF3M
VALVE TRIM
See valve description BRANCH TABLE TABLE AA
MATERIAL

SERVICE LIMITS
TEMPERATURE DEG. C -15 ÷ 38 50 100 150 160

PRESSURE BAR G 15,90 15,30 13,30 12.00 11,84

SIZE
PIPE DESCRIPTION SCH. WT (mm) NOTES
(IN)
1/2 BEVELLED ENDS; ASTM A 312 TP 316L SMLS, TO ASME B36.10 40S 2,77 1
3/4 BEVELLED ENDS; ASTM A 312 TP 316L SMLS, TO ASME B36.10 40S 2,87 1
1 BEVELLED ENDS; ASTM A 312 TP 316L SMLS, TO ASME B36.10 40S 3,38 1
1 1/2 BEVELLED ENDS; ASTM A 312 TP 316L SMLS, TO ASME B36.10 40S 3,68 1
2 BEVELLED ENDS; ASTM A 312 TP 316L SMLS, TO ASME B36.10 10S 2,77 1
3 BEVELLED ENDS; ASTM A 312 TP 316L SMLS, TO ASME B36.10 10S 3,05 1
4 BEVELLED ENDS; ASTM A 312 TP 316L SMLS, TO ASME B36.10 10S 3,05 1
6 BEVELLED ENDS; ASTM A 312 TP 316L SMLS, TO ASME B36.10 10S 3,40 1
8 BEVELLED ENDS; ASTM A 312 TP 316L SMLS, TO ASME B36.10 10S 3,76 1
10 BEVELLED ENDS; ASTM A 312 TP 316L SMLS, TO ASME B36.10 10S 4,19 1
12 BEVELLED ENDS; ASTM A 312 TP 316L SMLS, TO ASME B36.10 10S 4,57 1

SG 22 24715-B1
Saipem Energy International Serept
FEASIBILITY STUDY AND ENGINEERING SERVICES FOR ASHTART REVAMPING PROJECT
Contract No. 2005003 – FEED PHASE
Contractor Document No.: Company Document No.: Rev.: B1
539243-A-000-TUB-S-24715 SG 02A 13B 22 24715 Page 56 of 67

SIZE FITTINGS DESCRIPTION NOTES


BUTTWELD, ASTM A 403 Gr. WP 316L-S, TO ASME
½” – 12” CONCENTRIC REDUCERS 1
B16.9, WT TO MATCH PIPE
BUTTWELD, ASTM A 403 Gr. WP 316L-S, TO ASME
½” – 12” ECCENTRIC REDUCERS 1
B16.9, WT TO MATCH PIPE
BUTTWELD, ASTM A 403 Gr. WP 316L-S, TO ASME
½” – 12” REDUCING AND STRAIGHT TEE 1
B16.9, WT TO MATCH PIPE
BUTTWELD, ASTM A 403 Gr. WP 316L-S, TO ASME
½” – 12” 45°/90° ELBOW LONG RADIUS 1
B16.9, WT TO MATCH PIPE
BUTTWELD, ASTM A 403 Gr. WP 316L-S, TO ASME
½” – 12” CAPS 1
B16.9, WT TO MATCH PIPE
BUTTWELD PE, ASTM A 182 F316L, CLASS 3000 –
½” – 1” 1/2 NIP ‘O’ LETS 1
ASME B31.3 according design conditions
BUTTWELD, ASMT A 182 F316L, MSS SP 97 – ASME
2” – 10” WELDOLETS 1
B31.3 according design conditions
SIZE FLANGES & DISCS DESCRIPTION NOTES
ASTM A 182 F316L, ASME B16.5, 150 RF 63 Ra to
½” – 12” WELDING NECK 125 Ra, HUB WALL THICKNESS TO MATCH THE 1
PIPE
ASTM A 182 F316L, ASME B16.5, 150 RF 63 Ra to
½” – 12” BLIND FLANGE 1
125 Ra
CLASS 150 RF 63 Ra to 125 Ra, ASME B31.3
½” – 12” SPECTACLE BLIND (FIGURE 8) according design conditions / API 590 – ASTM A 240 1
Gr. UNS S31603
SIZE MISCELLANEA DESCRIPTION NOTES
SPIRAL WOUND class 150 – ASME B 16.20 – SS 316
½” – 12” GASKETS WIRE, GRAPHITE FILLER - SS316 outer and inner 1, 4
rings
STUD BOLTS & 2 HEAVY HEX. NUTS ASTM A193-
½” – 12” BOLTING B7M/A194-2HM ASME B18.2.1 / ASME B18.2.2 – 2, 3
ASME B16.5

SG 22 24715-B1
Saipem Energy International Serept
FEASIBILITY STUDY AND ENGINEERING SERVICES FOR ASHTART REVAMPING PROJECT
Contract No. 2005003 – FEED PHASE
Contractor Document No.: Company Document No.: Rev.: B1
539243-A-000-TUB-S-24715 SG 02A 13B 22 24715 Page 57 of 67

SIZE VALVES DESCRIPTION NOTES


Flanged Ends - ASME B16.5 Class 150 - BS5351 –
Flanged Raised face 63 Ra to 125 Ra - Split body / Full
bore / Floating ball - Wrench operated
Body: ASTM A182 F316L - Trim: ASTM A182 F316 –
Seat PTFE reinforced
½” – 1 ½” BALL VALVES Body Joint Type : Bolted - ASTM A193 B7M- A194 2HM 1, 2
Body Joint Gasket : PTFE - GRAPHITE
Stem Packing : PTFE
Material Req. :
Fire safe per API 607, BS 6755 Part 2, API 6FA
Antistatic device / Blow out proof stem
Flanged Ends - ASME B16.5 Class 150 – API 6D –
Flanged Raised face 63 Ra to 125 - Split body /
Reduced Bore / Floating ball - Wrench operated
Body: ASTM A182 F316L - Trim: ASTM A182 F316 –
Seats PTFE reinforced
2” – 4” BALL VALVES Body Joint Type : Bolted - ASTM A193 B7M- A194 2HM 1, 2
Body Joint Gasket : PTFE - GRAPHITE
Stem Packing : PTFE
Material Req. :
Fire safe per API 607, BS 6755 Part 2, API 6FA
Antistatic device / Blow out proof stem
Flanged Ends - ASME B16.5 Class 150 - API 6D –
Flanged Raised face 63 Ra to 125 Ra - Split body /
Reduced bore / Trunnion mounted ball - Gear operated
from 8”
Body: ASTM A182 F316L / A351 Gr. CF3M - Trim:
ASTM A182 F316 - Seat Insert Reinforced PTFE
6” – 12” BALL VALVES Body Joint Type : Bolted - ASTM A193 B7M- A194 2HM 1, 2
Body Joint Gasket : PTFE – GRAPHITE
Stem Packing : PTFE
Material Req. :
Fire safe per API 607, BS 6755 Part 2, API 6FA
Antistatic device / Blow out proof stem
Flanged Ends - ASME B16.5 Class 150 – API 6D –
Flanged Raised face 63 Ra to 125 Ra - Split body / Full
Bore / Floating ball - Wrench operated
Body: ASTM A182 F316L - Trim: ASTM A182 F316 –
Seats PTFE reinforced
2” – 4” BALL VALVES Body Joint Type: Bolted - ASTM A193 B7M- A194 2HM 1, 2
Body Joint Gasket: PTFE - GRAPHITE
Stem Packing: PTFE
Material Req.:
Fire safe per API 607, BS 6755 Part 2, API 6FA
Antistatic device / Blow out proof stem
Flanged Ends - ASME B16.5 Class 150 - API 6D –
Flanged Raised face 63 Ra to 125 Ra - Split body / Full
bore / Trunnion mounted ball - Gear operated from 6”
Body: ASTM A182 F316L / A351 Gr. CF3M - Trim:
ASTM A182 F316 – Seat Insert Reinforced PTFE
6” – 12” BALL VALVES Body Joint Type: Bolted - ASTM A193 B7M- A194 2HM 1, 2
Body Joint Gasket: PTFE – GRAPHITE
Stem Packing: PTFE
Material Req.:
Fire safe per API 607, BS 6755 Part 2, API 6FA
Antistatic device / Blow out proof stem

SG 22 24715-B1
Saipem Energy International Serept
FEASIBILITY STUDY AND ENGINEERING SERVICES FOR ASHTART REVAMPING PROJECT
Contract No. 2005003 – FEED PHASE
Contractor Document No.: Company Document No.: Rev.: B1
539243-A-000-TUB-S-24715 SG 02A 13B 22 24715 Page 58 of 67

SIZE VALVES DESCRIPTION NOTES


Valve Lift Check Flanged Ends ASME B16.5 Reduced
Port -Piston - Class 150 - BS5352 -
½” – 1” ½ CHECK VALVES Body: ASTM A182 F316L - Trim: ASTM A182 F316 1, 2
Mechanical Req. : With flow arrow marked on body
Valve Dual Plate Check Wafer - ASME B16.5 Class 150
- API 594 - Wafer type / To be mounted between Raised
2” – 12” CHECK VALVES face 63 Ra to 125 Ra 1, 2
Body: ASTM A182 F316L / A351 Gr. CF3M - Trim:
ASTM A182 F316
Flanged Ends ASME B16.5 Through Pattern - Reduced
Port - Class 150 - BS5352 – Handwheel
½” – 1” ½ GLOBE VALVES Body: ASTM A182 F316L - Trim: ASTM A182 F316 1, 2
Packing Seal: Flexible Graphite
Flanged Ends Through Pattern - ASME B16.5 Class 150
- BS1873 – Flanged Raised face 63 Ra to 125 Ra -
Handwheel
2” – 8” GLOBE VALVES 1, 2
Body: ASTM A182 F316L / A351 Gr. CF3M - Trim:
ASTM A182 F316
Packing Seal: Flexible Graphite

NOTES:

1) Materials shall meet the requirements of SGM 2001.MAS.P REV. A and NACE MR-01 75
2) All process wetted parts (including bolting) shall meet the requirements of NACE MR-01 75
3) Carbon steel bolting shall be Hot-Dip Galvanized to ASTM A153
4) Flexible graphite pure at 99,5% min., density 1 to 1.1 g/cm3, with corrosion inhibitor and
max chloride content 50 ppm max., sulphur 600 ppm max. and ashes less than 0.5%

SG 22 24715-B1
Saipem Energy International Serept
FEASIBILITY STUDY AND ENGINEERING SERVICES FOR ASHTART REVAMPING PROJECT
Contract No. 2005003 – FEED PHASE
Contractor Document No.: Company Document No.: Rev.: B1
539243-A-000-TUB-S-24715 SG 02A 13B 22 24715 Page 59 of 67

PIPING CLASS 33D

SERVICES

ACID GAS – SOUR SERVICE (T ≤ 160°C)

PIPE MATERIAL ASTM A 312 TP316L SMLS DESIGN ASME B31.3


FLANGE MATERIAL ASTM A 182 F316L CORROSION ALLOWANCE 0 mm
FITTING MATERIAL ASTM A 182 F316L / ASTM A 403
RATING CLASS 300
Gr. WP316L - SMLS
VALVE BODY STAINLESS STEEL ASTM A 182
FACING / FINISH RF / 63 Ra to 125 Ra
MATERIAL F316L/ A351 Gr. C3M
VALVE TRIM See valve description
BRANCH TABLE TABLE AA
MATERIAL

SERVICE LIMITS
TEMPERATURE DEG. C -15 ÷ 38 50 100 150 160

PRESSURE BAR G 41,40 40,00 34,80 31,40 30,96

SIZE
PIPE DESCRIPTION SCH. WT (mm) NOTES
(IN)
1/2 BEVELLED ENDS; ASTM A 312 TP 316L SMLS, TO ASME B36.19 40S 2,77 1
3/4 BEVELLED ENDS; ASTM A 312 TP 316L SMLS, TO ASME B36.19 40S 2,87 1
1 BEVELLED ENDS; ASTM A 312 TP 316L SMLS, TO ASME B36.19 40S 3,38 1
1 1/2 BEVELLED ENDS; ASTM A 312 TP 316L SMLS, TO ASME B36.19 40S 3,68 1
2 BEVELLED ENDS; ASTM A 312 TP 316L SMLS, TO ASME B36.19 10S 2,77 1
3 BEVELLED ENDS; ASTM A 312 TP 316L SMLS, TO ASME B36.19 10S 3,05 1
4 BEVELLED ENDS; ASTM A 312 TP 316L SMLS, TO ASME B36.19 10S 3,05 1
6 BEVELLED ENDS; ASTM A 312 TP 316L SMLS, TO ASME B36.19 40S 7,11 1
8 BEVELLED ENDS; ASTM A 312 TP 316L SMLS, TO ASME B36.19 40S 8,18 1
10 BEVELLED ENDS; ASTM A 312 TP 316L SMLS, TO ASME B36.19 40S 9,27 1
12 BEVELLED ENDS; ASTM A 312 TP 316L SMLS, TO ASME B36.19 40S 9,53 1

SG 22 24715-B1
Saipem Energy International Serept
FEASIBILITY STUDY AND ENGINEERING SERVICES FOR ASHTART REVAMPING PROJECT
Contract No. 2005003 – FEED PHASE
Contractor Document No.: Company Document No.: Rev.: B1
539243-A-000-TUB-S-24715 SG 02A 13B 22 24715 Page 60 of 67

SIZE FITTINGS DESCRIPTION NOTES


BUTTWELD, ASTM A 403 Gr. WP 316L-S, TO ASME
½” – 12” CONCENTRIC REDUCERS 1
B16.9, WT TO MATCH PIPE
BUTTWELD, ASTM A 403 Gr. WP 316L-S, TO ASME
½” – 12” ECCENTRIC REDUCERS 1
B16.9, WT TO MATCH PIPE
BUTTWELD, ASTM A 403 WP 316L-S, TO ASME
½” – 12” REDUCING AND STRAIGHT TEE 1
B16.9, WT TO MATCH PIPE
BUTTWELD, ASTM A 403 Gr. WP 316L-S, TO ASME
½” – 12” 45°/90° ELBOW LONG RADIUS 1
B16.9, WT TO MATCH PIPE
BUTTWELD, ASTM A 403 Gr. WP 316L-S, TO ASME
½” – 12” CAPS 1
B16.9, WT TO MATCH PIPE
BUTTWELD PE, ASTM A 182 F316L, CLASS 3000 –
½” – 1” 1/2 NIP ‘O’ LETS 1
ASME B31.3 according design conditions
BUTTWELD, ASMT A 182 F316L, MSS SP 97 – ASME
2” – 10” WELDOLETS 1
B31.3 according design conditions
SIZE FLANGES & DISCS DESCRIPTION NOTES
ASTM A 182 F316L, ASME B16.5, 300 RF 63 Ra to 125
½” – 12” WELDING NECK 1
Ra, HUB WALL THICKNESS TO MATCH THE PIPE
ASTM A 182 F316L, ASME B16.5, 300 RF 63 Ra to 125
½” – 12” BLIND FLANGE 1
Ra
CLASS 300 RF 63 Ra to 125 Ra, ASME B31.3
½” – 12” SPECTACLE BLIND (FIGURE 8) according design conditions / API 590 – ASTM A 240 Gr. 1
UNS S31603
SIZE MISCELLANEA DESCRIPTION NOTES
SPIRAL WOUND class 300 – ASME B 16.20 – SS 316
½” – 12” GASKETS WIRE, GRAPHITE FILLER - SS316 outer and inner 1, 4
rings
STUD BOLTS & 2 HEAVY HEX. NUTS ASTM A193-
½” – 12” BOLTING B7M/A194-2HM ASME B18.2.1 / ASME B18.2.2 – 2, 3
ASME B16.5

SG 22 24715-B1
Saipem Energy International Serept
FEASIBILITY STUDY AND ENGINEERING SERVICES FOR ASHTART REVAMPING PROJECT
Contract No. 2005003 – FEED PHASE
Contractor Document No.: Company Document No.: Rev.: B1
539243-A-000-TUB-S-24715 SG 02A 13B 22 24715 Page 61 of 67

SIZE VALVES DESCRIPTION NOTES


Flanged Ends - ASME B16.5 Class 300 - BS5351 –
Flanged Raised face 63 Ra to 125 Ra - Split body / Full
bore / Floating ball - Wrench operated
Body: ASTM A182 F316L - Trim: ASTM A182 F316 –
Seat PTFE reinforced
½” – 1” ½ BALL VALVES Body Joint Type : Bolted - ASTM A193 B7M- A194 2HM 1, 2
Body Joint Gasket : PTFE - GRAPHITE
Stem Packing : PTFE
Material Req. :
Fire safe per API 607, BS 6755 Part 2, API 6FA
Antistatic device / Blow out proof stem
Flanged Ends - ASME B16.5 Class 300 – API 6D –
Flanged Raised face 63 Ra to 125 - Split body /
Reduced Bore / Floating ball - Wrench operated
Body: ASTM A182 F316L - Trim: ASTM A182 F316 –
Seats PTFE reinforced
2” – 4” BALL VALVES Body Joint Type : Bolted - ASTM A193 B7M- A194 2HM 1, 2
Body Joint Gasket : PTFE - GRAPHITE
Stem Packing : PTFE
Material Req. :
Fire safe per API 607, BS 6755 Part 2, API 6FA
Antistatic device / Blow out proof stem
Flanged Ends - ASME B16.5 Class 300 - API 6D –
Flanged Raised face 63 Ra to 125 Ra - Split body /
Reduced bore / Trunnion mounted ball - Gear operated
from 8”
Body: ASTM A182 F316L / A351 Gr. CF3M - Trim:
ASTM A182 F316 - Seat Insert Reinforced PTFE
6” – 12” BALL VALVES Body Joint Type: Bolted - ASTM A193 B7M- A194 2HM 1, 2
Body Joint Gasket: PTFE – GRAPHITE
Stem Packing: PTFE
Material Req.:
Fire safe per API 607, BS 6755 Part 2, API 6FA
Antistatic device / Blow out proof stem
Flanged Ends - ASME B16.5 Class 300 – API 6D –
Flanged Raised face 63 Ra to 125 Ra - Split body / Full
Bore / Floating ball - Wrench operated
Body: ASTM A182 F316L - Trim: ASTM A182 F316 –
Seats PTFE reinforced
2” – 4” BALL VALVES Body Joint Type: Bolted - ASTM A193 B7M- A194 2HM 1, 2
Body Joint Gasket: PTFE - GRAPHITE
Stem Packing: PTFE
Material Req.:
Fire safe per API 607, BS 6755 Part 2, API 6FA
Antistatic device / Blow out proof stem
Flanged Ends - ASME B16.5 Class 300 - API 6D –
Flanged Raised face 63 Ra to 125 Ra - Split body / Full
bore / Trunnion mounted ball - Gear operated from 6”
Body: ASTM A182 F316L / A351 Gr. CF3M - Trim:
ASTM A182 F316 – Seat Insert Reinforced PTFE
6” – 12” BALL VALVES Body Joint Type : Bolted - ASTM A193 B7M- A194 2HM 1, 2
Body Joint Gasket : PTFE – GRAPHITE
Stem Packing : PTFE
Material Req. :
Fire safe per API 607, BS 6755 Part 2, API 6FA
Antistatic device / Blow out proof stem

SG 22 24715-B1
Saipem Energy International Serept
FEASIBILITY STUDY AND ENGINEERING SERVICES FOR ASHTART REVAMPING PROJECT
Contract No. 2005003 – FEED PHASE
Contractor Document No.: Company Document No.: Rev.: B1
539243-A-000-TUB-S-24715 SG 02A 13B 22 24715 Page 62 of 67

SIZE VALVES DESCRIPTION NOTES


Valve Lift Check Flanged Ends ASME B16.5 Reduced
Port - Piston - Class 300 - BS5352 -
½” – 1” ½ CHECK VALVES Body: ASTM A182 F316L - Trim: ASTM A182 F316 1, 2
Mechanical Req.: With flow arrow marked on body
Valve Dual Plate Check Wafer - ASME B16.5 Class 300
- API 594 - Wafer type / To be mounted between Raised
2” – 12” CHECK VALVES face 63 Ra to 125 Ra 1, 2
Body: ASTM A182 F316L / A351 Gr. CF3M - Trim:
ASTM A182 F316
Flanged Ends ASME B16.5 Through Pattern - Reduced
Port - Class 300 - BS5352 – Handwheel
½” – 1” ½ GLOBE VALVES Body: ASTM A182 F316L - Trim: ASTM A182 F316 1, 2
Packing Seal: Flexible Graphite
Flanged Ends Through Pattern - ASME B16.5 Class 300
- BS1873 – Flanged Raised face 63 Ra to 125 Ra -
Handwheel
2” – 8” GLOBE VALVES 1, 2
Body: ASTM A182 F316L / A351 Gr. CF3M - Trim:
ASTM A182 F316
Packing Seal: Flexible Graphite
Flanged Ends - ASME B16.5 Class 300 – API 6D –
Flanged Raised face 63 Ra to 125 Ra - Split body / Full
Bore / Trunnion Mounted - Wrench operated (with Gear
1, 2
6” and over)
Body: ASTM A182 F316L / A 351 Gr. CF3M - Trim: Ball
B1 ASTM A182 F316 – 2 Seats PTFE reinforced – Stem
2”– 10” THREE WAY BALL VALVES A182 F XM-19
“L”-PORT Body Joint Type : Bolted - ASTM A193 B7M- A194 2HM
Body Joint Gasket : PTFE - GRAPHITE
Stem Packing : PTFE
Material Req. :
Fire safe per API 607, BS 6755 Part 2, API 6FA
Antistatic device / Blow out proof stem / With Mechanical
Interlock device

NOTES:

1) Materials shall meet the requirements of SGM 2001.MAS.P REV. A and NACE MR-01 75
2) All process wetted parts (including bolting) shall meet the requirements of NACE MR-01 75
3) Carbon steel bolting shall be Hot-Dip Galvanized to ASTM A153
4) Flexible graphite pure at 99,5% min., density 1 to 1.1 g/cm3, with corrosion inhibitor and
max chloride content 50 ppm max., sulphur 600 ppm max. and ashes less than 0.5%

SG 22 24715-B1
Saipem Energy International Serept
FEASIBILITY STUDY AND ENGINEERING SERVICES FOR ASHTART REVAMPING PROJECT
Contract No. 2005003 – FEED PHASE
Contractor Document No.: Company Document No.: Rev.: B1
539243-A-000-TUB-S-24715 SG 02A 13B 22 24715 Page 63 of 67

PIPING CLASS 35D

SERVICES

ACID GAS – SOUR SERVICE (T ≤ 160°C)

PIPE MATERIAL ASTM A312 TP 316L- SMLS DESIGN ASME B31.3


FLANGE MATERIAL ASTM A 182 F316L CORROSION ALLOWANCE 0 mm
ASTM A 182 F316L / ASTM A403
FITTING MATERIAL RATING CLASS 600
Gr. WP316L-SMLS
VALVE BODY STAINLESS STEEL ASTM A 182
FACING / FINISH RJ / 63 Ra
MATERIAL F316L / A351 Gr. CF3M
VALVE TRIM
See valve description BRANCH TABLE TABLE AA
MATERIAL

SERVICE LIMITS
TEMPERATURE DEG. C -15 ÷ 38 50 100 150 160

PRESSURE BAR G 82,70 80,00 69,60 62,80 61,90

SIZE
PIPE DESCRIPTION SCH. WT (mm) NOTES
(IN)
1/2 BEVELLED ENDS; ASTM A 312 TP 316L SMLS, TO ASME B36.19 40S 2,77 1
3/4 BEVELLED ENDS; ASTM A 312 TP 316L SMLS, TO ASME B36.19 40S 2,87 1
1 BEVELLED ENDS; ASTM A 312 TP 316L SMLS, TO ASME B36.19 40S 3,38 1
1 1/2 BEVELLED ENDS; ASTM A 312 TP 316L SMLS, TO ASME B36.19 40S 3,68 1
2 BEVELLED ENDS; ASTM A 312 TP 316L SMLS, TO ASME B36.19 10S 2,77 1
3 BEVELLED ENDS; ASTM A 312 TP 316L SMLS, TO ASME B36.19 40S 5,16 1
4 BEVELLED ENDS; ASTM A 312 TP 316L SMLS, TO ASME B36.19 40S 6,02 1
6 BEVELLED ENDS; ASTM A 312 TP 316L SMLS, TO ASME B36.19 40S 7,11 1
8 BEVELLED ENDS; ASTM A 312 TP 316L SMLS, TO ASME B36.19 80S 12,70 1
10 BEVELLED ENDS; ASTM A 312 TP 316L SMLS, TO ASME B36.19 80S 12,70 1
12 BEVELLED ENDS; ASTM A 312 TP 316L SMLS, TO ASME B36.10 60 14,27 1

SG 22 24715-B1
Saipem Energy International Serept
FEASIBILITY STUDY AND ENGINEERING SERVICES FOR ASHTART REVAMPING PROJECT
Contract No. 2005003 – FEED PHASE
Contractor Document No.: Company Document No.: Rev.: B1
539243-A-000-TUB-S-24715 SG 02A 13B 22 24715 Page 64 of 67

SIZE FITTINGS DESCRIPTION NOTES


BUTTWELD, ASTM A 403 Gr. WP 316L-S, TO ASME
½” – 12” CONCENTRIC REDUCERS 1
B16.9, WT TO MATCH PIPE
BUTTWELD, ASTM A 403 Gr. WP 316L-S, TO ASME
½” – 12” ECCENTRIC REDUCERS 1
B16.9, WT TO MATCH PIPE
BUTTWELD, ASTM A 403 Gr. WP 316L-S, TO ASME
½” – 12” REDUCING AND STRAIGHT TEE 1
B16.9, WT TO MATCH PIPE
BUTTWELD, ASTM A 403 Gr. WP 316L-S, TO ASME
½” – 12” 45°/90° ELBOW LONG RADIUS 1
B16.9, WT TO MATCH PIPE
BUTTWELD, ASTM A 403 Gr. WP 316L-S, TO ASME
½” – 12” CAPS 1
B16.9, WT TO MATCH PIPE
BUTTWELD PE, ASTM A 182 F316L, CLASS 3000 –
½” – 1”1/2 NIP ‘O’ LETS 1
ASME B31.3 according design conditions
BUTTWELD, ASMT A 182 F316L, MSS SP 97 – ASME
2” – 10” WELDOLETS 1
B31.3 according design conditions
SIZE FLANGES & DISCS DESCRIPTION NOTES
ASTM A 182 F316L, ASME B16.5, 600 RJ 63 Ra, HUB
½” – 12” WELDING NECK 1
WALL THICKNESS TO MATCH THE PIPE
½” – 12” BLIND FLANGE ASTM A 182 F316L, ASME B16.5, 600 RF 63 Ra 1
SPECTACLE BLIND CLASS 600 RJ 63 Ra, ASME B31.3 according design
½” – 12”
(FIGURE 8) conditions / API 590 – ASTM A 240 Gr. UNS S31603
SIZE MISCELLANEA DESCRIPTION NOTES
OVAL RING JOINT GASKET ASME B16.20 Class 600 –
½” – 12” GASKETS 1
SS316L MAX. HARDNESS HBr 135
STUD BOLTS & 2 HEAVY HEX. NUTS ASTM A193-
½” – 12” BOLTING B7M/A194-2HM ASME B18.2.1 / ASME B18.2.2 – 2, 3
ASME B16.5

SG 22 24715-B1
Saipem Energy International Serept
FEASIBILITY STUDY AND ENGINEERING SERVICES FOR ASHTART REVAMPING PROJECT
Contract No. 2005003 – FEED PHASE
Contractor Document No.: Company Document No.: Rev.: B1
539243-A-000-TUB-S-24715 SG 02A 13B 22 24715 Page 65 of 67

SIZE VALVES DESCRIPTION NOTES


Flanged Ends - ASME B16.5 Class 600 - BS5351 –
Flanged RJ face 63 Ra - Split body / Full bore / Floating
ball - Wrench operated
Body: ASTM A182 F316L - Trim: ASTM A182 F316 –
Seat PTFE reinforced
½” – 1 ½” BALL VALVES Body Joint Type: Bolted - ASTM A193 B7M- A194 2HM 1, 2
Body Joint Gasket: PTFE - GRAPHITE
Stem Packing: PTFE
Material Req.:
Fire safe per API 607, BS 6755 Part 2, API 6FA
Antistatic device / Blow out proof stem
Flanged Ends - ASME B16.5 Class 600 – API 6D –
Flanged RJ face 63 Ra - Split body / Reduced Bore /
Floating ball - Wrench operated
Body: ASTM A182 F316L - Trim: ASTM A182 F316 –
Seats PTFE reinforced
2” – 4” BALL VALVES Body Joint Type: Bolted - ASTM A193 B7M- A194 2HM 1, 2
Body Joint Gasket: PTFE - GRAPHITE
Stem Packing: PTFE
Material Req.:
Fire safe per API 607, BS 6755 Part 2, API 6FA
Antistatic device / Blow out proof stem
Flanged Ends - ASME B16.5 Class 600 - API 6D –
Flanged RJ face 63 Ra - Split body / Reduced bore /
Trunnion mounted ball - Gear operated
Body: ASTM A182 F316L / A351 CF3M - Trim: ASTM
A182 F316 - Seat Insert Reinforced PTFE
6” – 12” BALL VALVES BALL VALVES Body Joint Type: Bolted - ASTM A193 B7M- A194 2HM 1, 2
Body Joint Gasket: PTFE – GRAPHITE
Stem Packing: PTFE
Material Req.:
Fire safe per API 607, BS 6755 Part 2, API 6FA
Antistatic device / Blow out proof stem
Flanged Ends - ASME B16.5 Class 600 – API 6D –
Flanged RJ face 63 Ra - Split body / Full Bore / Floating
ball - Wrench operated
Body: ASTM A182 F316L - Trim: ASTM A182 F316 –
Seats PTFE reinforced
2” – 4” BALL VALVES Body Joint Type: Bolted - ASTM A193 B7M- A194 2HM 1, 2
Body Joint Gasket: PTFE - GRAPHITE
Stem Packing: PTFE
Material Req.:
Fire safe per API 607, BS 6755 Part 2, API 6FA
Antistatic device / Blow out proof stem
Flanged Ends - ASME B16.5 Class 600 - API 6D –
Flanged RJ face 63 Ra - Split body / Full bore / Trunnion
mounted ball - Gear operated
Body: ASTM A182 F316L / A351 Gr. CF3M - Trim:
ASTM A182 F316 – Seat Insert Reinforced PTFE
6” – 24” BALL VALVES Body Joint Type: Bolted - ASTM A193 B7M- A194 2HM 1, 2
Body Joint Gasket: PTFE – GRAPHITE
Stem Packing: PTFE
Material Req.:
Fire safe per API 607, BS 6755 Part 2, API 6FA
Antistatic device / Blow out proof stem

SG 22 24715-B1
Saipem Energy International Serept
FEASIBILITY STUDY AND ENGINEERING SERVICES FOR ASHTART REVAMPING PROJECT
Contract No. 2005003 – FEED PHASE
Contractor Document No.: Company Document No.: Rev.: B1
539243-A-000-TUB-S-24715 SG 02A 13B 22 24715 Page 66 of 67

SIZE VALVES DESCRIPTION NOTES


Valve Lift Check Flanged Ends ASME B16.5 Reduced
Port - Piston - Class 600 - BS5352 -
½” – 1 ½” CHECK VALVES Body: ASTM A182 F316L - Trim: ASTM A182 F316 1, 2
Mechanical Req.: With flow arrow marked on body
Valve Dual Plate Check Wafer - ASME B16.5 Class 600
- API 594 - Wafer type / To be mounted between
2” – 12” CHECK VALVES Flanged RJ face 63 Ra 1, 2
Body: ASTM A182 F316L / A351 Gr. CF3M - Trim:
ASTM A182 F316
Flanged Ends ASME B16.5 Through Pattern - Reduced
Port - Class 600 - BS5352 – Handwheel
½” – 1 ½” GLOBE VALVES Body: ASTM A182 F316L - Trim: ASTM A182 F316 1, 2
Packing Seal: Flexible Graphite
Flanged Ends Through Pattern - ASME B16.5 Class 600
- BS1873 – Flanged RJ face 63 Ra - Handwheel
2” – 8” GLOBE VALVES Body: ASTM A182 F316L / A351 Gr. CF3M - Trim:
1, 2
ASTM A182 F316
Packing Seal: Flexible Graphite

NOTES:

1) Materials shall meet the requirements of SGM 2001.MAS.P REV. A and NACE MR-01 75
2) All process wetted parts (including bolting) shall meet the requirements of NACE MR-01 75
3) Carbon steel bolting shall be Hot-Dip Galvanized to ASTM A153

SG 22 24715-B1
Saipem Energy International Serept
FEASIBILITY STUDY AND ENGINEERING SERVICES FOR ASHTART REVAMPING PROJECT
Contract No. 2005003 – FEED PHASE
Contractor Document No.: Company Document No.: Rev.: B1
539243-A-000-TUB-S-24715 SG 02A 13B 22 24715 Page 67 of 67

BRANCH TABLE AA

½ STEE

¾ RTEE STEE
DN” 1 RTEE RTEE STEE

1½ RTEE RTEE RTEE STEE


H 2 NLET NLET NLET NLET STEE
E 3 NLET NLET NLET NLET RTEE STEE
A 4 NLET NLET NLET NLET RTEE RTEE STEE
D 6 NLET NLET NLET NLET WLET RTEE RTEE STEE
E NLET NLET NLET NLET WLET WLET RTEE RTEE STEE
8
R NLET NLET NLET NLET WLET WLET RTEE RTEE RTEE STEE
10
12 NLET NLET NLET NLET WLET WLET WLET RTEE RTEE RTEE STEE
S
14 NLET NLET NLET NLET WLET WLET WLET RTEE RTEE RTEE RTEE STEE
I
16 NLET NLET NLET NLET WLET WLET WLET RTEE RTEE RTEE RTEE RTEE STEE
Z
18 NLET NLET NLET NLET WLET WLET WLET WLET RTEE RTEE RTEE RTEE RTEE STEE
E
20 NLET NLET NLET NLET WLET WLET WLET WLET RTEE RTEE RTEE RTEE RTEE RTEE STEE

24 NLET NLET NLET NLET WLET WLET WLET WLET WLET RTEE RTEE RTEE RTEE RTEE RTEE STEE
½ ¾ 1 1½ 2 3 4 6 8 10 12 14 16 18 20 24
DN” BRANCH SIZE

Mark Components
STEE Straight BW Tee - ASME B16.9
RTEE Reduced BW Tee - ASME B16.9
WLET Weld “o” lets BW - MSS SP 97/ASME B31.3
NLET Nip ”o” lets BW 6000 Lb - ASME B31.3

SG 22 24715-B1

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