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Fea in Practice 2011 Instructor Manual
Fea in Practice 2011 Instructor Manual
in Practice
Instructor Manual
Based on:
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Disclaimer
THIS PUBLICATION AND THE INFORMATION CONTAINED HEREIN IS MADE AVAILABLE BY
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MATERIALS.
Published by:
Autodesk, Inc.
111 Mclnnis Parkway
San Rafael, CA 94903, USA
4/30/2010
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TABLE OF CONTENTS
COURSE INTRODUCTION:
Overview .....................................................................................................VII
Software Installation, Services, and Support ..............................................VII
Installing and Running Autodesk Algor Simulation........................................VII
System Requirements....................................................................................VIII
Autodesk Algor Simulation Help ...................................................................... IX
Subscription Center ......................................................................................... X
Web Links ........................................................................................................ X
Tutorials .......................................................................................................... XI
Webcasts and Web Courses........................................................................... XI
How to Receive Technical Support ................................................................. XI
Updates ..........................................................................................................XII
PRESENTATION SLIDESHOW:
Introduction ................................................................................................... 3
FEA Overview and Examples using Autodesk Algor Simulation................. 8
Introductory Example .................................................................................. 12
FEA Concepts............................................................................................. 16
Exercise A - FEA Example by Hand ..............................................................25
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Overview
This course will introduce the students to the analysis products available within Autodesk
Algor Simulation Professional and the proper usage of these tools. The program
capabilities include static stress with linear and nonlinear material models, mechanical event
simulation, heat transfer, fluid flow, linear dynamics, natural frequency (modal) analysis with
nonlinear materials, transient mass transfer, and electrostatics analyses. The course will
utilize hand-built models and those originating from CAD solid modeling programs. The
students will learn basic Finite Element Analysis (FEA) theory, the various meshing options,
available load and constraint options, and how to create results presentations (including
images, animations, and HTML reports). The Finite Element Analysis in Action course
curriculum is organized into three main sections, as follows.
The Presentation Slideshow is provided in two forms. Within the second section of this
Instructor Manual, the slides are presented in handout fashion, two per page. In addition, a
separate Microsoft PowerPoint presentation is included for classroom projection.
The Steps for Exercises section includes descriptions of all of the exercises included
within the slideshow presentation along with keystroke-specific procedures for correctly
completing the exercises.
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During the product installation process, you will need to specify your name, the name of your
organization. You will also need to enter the product serial number and the product key.
Otherwise, you will be limited to a 30-day trial period. To customize the installation location
on your computer, the components to be installed, and/or to specify a network license server,
you will have to press the "Configuration" button that appears on one of the screens during
the installation process. Then, follow the prompts, provide the required information, and click
the "Configuration Complete" button to continue the installation process.
Any time after the installation, you will be able to start the software by using the available
shortcut found in the "Start" menu folder, "All Programs: Autodesk: Autodesk Algor
Simulation." The version number is included in the start menu folder name and shortcut.
The name of the shortcut will depend upon which package has been purchased ("Simulation,"
"Simulation MES," "Simulation CFD," or "Simulation Professional"). In the dialog
that appears when the program is launched, you will be able to open an existing model or
begin a new model. The simulation software will be used to create, analyze, and review the
results of an analysis within a single user interface, regardless of the analysis type.
System Requirements
We recommend the following system specifications for a Microsoft Windows platform
running Autodesk Algor Simulation. These specifications will allow you to achieve the best
performance for large models and advanced analysis types.
32-Bit
64-Bit *
8 GB RAM or higher
DVD-ROM drive
DVD-ROM drive
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Notes Concerning System Requirements:
*
We recommend usage of a 64-bit version of the operating system to run large models of any
analysis type and for Mechanical Event Simulation, CFD, and Multiphysics analyses.
While a 32-bit machine can be configured for larger system memory sizes, architectural
issues of the operating system limit the benefit of the additional memory.
**
Linux may be used as a platform for running the solution phase of the analysis only. It
may be used for a distributed processing (or clustering) platform. However, pre- and
post-processing is done in the graphical user interface, which must be installed and run
on a Microsoft Windows platform.
***
These requirements are due to the use of multimedia in our product line and the
availability of distance learning webcasts, software demos, and related media.
Minimum system requirements and additional recommendations for Linux platforms may be
found on the Autodesk website. To navigate to the Autodesk Algor Simulation web page,
access the HELP pull-down menu within the user interface, select the "Web Links" pull-out
menu, and choose the "Autodesk Algor Simulation" link.
Autodesk Algor Simulation Help, often referred to as the Help files or users guide, contains
the following information:
Documentation for all of the model creation options within the user interface
Documentation for all of the Autodesk Algor Simulation analysis types
Documentation for all of the result options available within the user interface
Step-by-step examples that illustrate many modeling and analysis options
From the user interface, access the HELP pull-down menu and select the "Contents"
command. The Autodesk Algor Simulation Help title page of will appear.
You can navigate through the user's guide via the table of contents to the left or by using
the "Search" or "Index" tabs.
Autodesk Algor Simulation Help is a set of compiled help files that are installed with the
software but are also accessible from the Autodesk website.
Hyperlinks and a table of contents make it easy to move quickly from topic to topic.
The Help window contains a standard Internet browser toolbar, so you can move forward
and backward and print with ease.
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All of the pages in the Help files can be searched based on keywords.
The keywords are entered at the top of the "Search" tab on the left side of the Users
Guide screen. Topics that match the search criteria are listed below.
Keywords are used to search the Help files. You may use single or multiple keywords.
Boolean operators (AND, OR, NEAR, and NOT) are available to enhance the search utility.
Also, phrases may be enclosed in quotes to search only for a specific series of words.
Subscription Center
Along with your Autodesk Algor Simulation software purchase, you have the option of
purchasing various levels of Subscription Center access and support. The Subscription Center
is accessible via the "key" icon near the right end of the program title bar and also via the
"Help: Web Links" menu.
Through the Subscription Center, you can download software updates, service packs, and addon applications. You can access training media, such as topical webcasts. Finally, you can
also submit technical support requests via the Subscription Center.
Web Links
Within the HELP pull-down menu of the Autodesk Algor Simulation user interface, there is a
"Web Links" pull-out menu. The following content can be accessed via the web links within
this menu:
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Tutorials
Tutorials are available that demonstrate many of the capabilities of the Autodesk Algor
Simulation software. Each analysis is presented through step-by-step instructions with
illustrations to assist the user. The tutorials are accessed from the "Help: Tutorials"
command and the associated model files are in the "\Tutorials\Models" subdirectory within
the program installation folder. The tutorials will appear next to the user interface. You will
be able to follow the steps using the software without switching between the two windows.
Reseller:
Subscription Center: Access the Subscription Center from the link provided in the program
interface. Click the Tech Support link on the left side of the page
and then click on the "Request Support" link.
Autodesk Phone:
Autodesk Fax:
(412) 967-2781
Autodesk E-mail:
service.algor@autodesk.com
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Updates
The software is updated with new functionality on a continual basis. The following three
types of releases are provided:
1.
A major version: Indicated by the four-digit year of the software release (based upon
the Autodesk fiscal year, not the calendar year)
2.
3.
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Toolbars
Autodesk Algor Simulation accesses program functions through pull-down menus, context
menus, and toolbars. The available toolbars and menus vary for each program environment
(FEA Editor, Results, and Report). By default, the toolbars are positioned at the top of the
screen, just under the pull-down menus. As is true for the menus, commands are logically
grouped into a number of different toolbars. For example, one toolbar includes predefined
view orientations, another includes various selection tools, still another includes structured
meshing tools, and so on. These may be displayed, hidden, or repositioned as desired.
Most of the toolbars and pull-down menus will not appear until an existing model is opened
or a new model is created. To see the toolbars of the FEA Editor at this time, start the
program. Dismiss the "What's New" screen if it appears, select the "New" icon in the initial
dialog ("Open" / "New"), and click the "New" button. Navigate to a working folder, type in
the name of your choice in the "File name:" field, and click the "Save" button.
How to Display or Hide Specific Toolbars
To display or hide toolbars or to adjust the icon size or style, access the TOOLS pull-down
menu and select the "View Toolbars..." command. To display another toolbar activate the
checkbox for that toolbar. Deactivate the checkbox for each toolbar that you prefer to hide.
Additional checkboxes are provided for the toolbar size and style options. Press the "Close"
button to exit the "Toolbars" screen.
How to Dock Toolbars
Toolbars can be docked on the top, bottom, and/or sides of the display area. To dock a
toolbar, first click on the title bar and drag it toward one of the edges of the display area.
Once you reach the edge, the shape will change to signify that you are at a location where the
toolbar may be docked. Release the mouse and the toolbar will dock at the location of the
mouse. That is, it will snap to the docked position and the title bar will disappear. This is
illustrated in the following images.
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When the face being viewed is changed via the ViewCube, the model may move to the
selected view in the manner that requires the least amount of motion. For example, say we
are first looking at the Right view, with the word "Right" positioned upright (that is in the
normal reading position). Now, if we click the downward arrow above the cube, the model
will rotate 90 degrees to reveal the top face. The Top view will be rotated 90 degrees
clockwise from the upright orientation (that is, the word "Top" will read in the vertically
downward direction). Activating the "Keep scene upright" option will cause the Front,
Back, Left, and Right views to automatically be oriented in the upright position (Top above,
Bottom below) when changing to any of these views. You may, however, rotate the view
after initial selection, if desired. Go to "Tools: Options: Graphics: Navigation Tools:
View Cube" to locate the "Keep scene upright" setting. It is activated by default.
The point of this discussion is that whenever a new face is selected using the ViewCube, the
resultant view rotation may differ, depending upon the prior position of the model. If the resultant
orientation is not what is desired, simply click one of the curved arrows to rotate the view.
SteeringWheels
Pan
Zoom
Orbit
Center
Previous View
Next View
Each of these icons, except for the Previous and Next commands, function as a
toggleclicking it once to activate a command and again to deactivate it.
Several of these tools, such as Pan, Previous, and Next are self-explanatory.
The "Zoom" tool includes a fly-out menu allowing the choice of one of four different zooming
modesZoom, Zoom (Fit All), Zoom (Selected), and Zoom (Window). The first of these
causes the model to become larger as the cursor is moved upward in the display area and smaller
when it is moved downward. The Fit (All) mode encloses the extents of the whole model. After
selecting objects in the display area, the Zoom (Selected) tool fits the selected items into the
display area. Finally, after selecting the Zoom (Window) tool, you can click and drag the mouse
to draw a window defining the area you wish to expand to fill the display area.
The "Orbit" tool has two variants, selectable via a fly-out menuOrbit, and Orbit
(Constrained). The former allows the model to be rotated freely in any direction. The
Constrained option causes the model to rotate only about the global Z-axis, similar to pressing
the Z key while dragging the mouse with the middle button depressed.
The "Center" tool is used to center a point on the model within the display area. Click with
the mouse to specify the desired center point after selecting the Center command. This point
also becomes the display pivot point, about which the model pivots when being rotated.
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The "SteeringWheels" tool is customizable and, in its default setting, produces the Full
Navigation Wheel shown in Figure 6. The full navigation wheel floats above the model view,
following the cursor position. It provides an additional access method for several functions
found elsewhere on the view tools pallet as well as a few additional functions.
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Thermal
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Thermal Analyses
The following two types of thermal analysis
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Initial Temperature
Applied Temperature
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Convection
Radiation
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Thermal Contact
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Thermal Results
Temperature
Heat flux (energy / time / length2)
Heat rate of face (energy / time)
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Objective: Analyze
the thermal effects of
a material containing
hot and cold water
passages. Use a mesh
size of 80% of default.
Largest Hole:
in lbs
in 2 sec F
in lbs
in 2 sec F
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Electrostatic
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Electrostatic Analyses
The following two types of electrostatic
analysis are available:
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Electrostatic Elements
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Applied Voltages
Temperatures
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Prescribed Velocity
Gravity
2010 Autodesk, Inc. All rights reserved.
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Pressure/Traction
Buoyancy Force
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Pressure (force/length2)
Stress tensors (force/length2)
Reaction forces
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Mechanical
Event
Simulation
(MES)
2010 Autodesk, Inc. All rights reserved.
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Acceleration/inertia
Damping
Motion-enabled contact or impact (that is, surface-tosurface contact that changes over time due to motion or
component deformation)
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{}
{}
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Hydrodynamic elements
can be either 2-D or 3-D
elements.
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Center of Joint 1 (0, 0, -0.125) & Joint 2 (1.414214, 0, -0.125): Fixed except for Rz
Center of Joint 3 (0, 0, 0.875) & Joint 4 (1.414214, 0, 0.875): Tx, Ty, Rx & Ry constrained
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Exercise M (continued)
1. Before meshing, set the default contact = Free/No Contact and define a surface
contact pair between Part 1 and Part 2, which will prevent mesh matching
between the parts (this is desirable for MES contact surfaces).
4. From the General Surface-to-Surface Contact screen, redefine the first pair to
be Part 1/Surface 100 to Part 2/Surface 100. Create two more pairPart 1/
Surface 101 to Part 2/Surface 101 and Part 1/Surface 102 to Part 2/Surface 102.
Set the contact element Updating to Automatic. Set the contact parameters
for all three pair as follows
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Exercise M (continued)
5. Create four universal joints, one at each end face of the four stub shafts,
entering the specified vertex coordinates from the preceding diagram.
6. In the element definition screen for parts 1 and 2, set the analysis type to
Large Displacement. Set the material for the drive wheel to Brass, Red and
for the driven wheel to Plastic Nylon Type 6/6. For all four joints Change
the element type to Pipe In the element definition screen, set the OD to
0.1 and the wall thickness to 0.03 The material is to be custom defined,
E=100e6; all other values remain at zero.
7. Apply the nodal boundary conditions and loads specified on the preceding
diagram to the center points of the four joints. For Joint 4s lumped mass,
specify a uniform mass of 0.00088 lbfs2/in and a mass moment of inertia in the
Z-direction of 0.00135 lbfs2in. These values simulate a steel disk 1/8 thick
with a diameter of 3.5.
Use load curve 1 for the prescribed displacement (rotation) and load
curve 2 for the nodal moment. Load curve 1 ramps linearly from 0 to 1 in
1 second. Load curve 2 is constant at 1. Set a death time of 1 second in the
active range data dialog for the prescribed displacement.
Slide 3 of 4
Slide 200:
Exercise M (continued)
8.
In the analysis parameters screen, set the event duration to 1 second and
the capture rate to 90. This will produce a time step for every two degrees
of drive wheel rotation.
9.
Under the equilibrium tab of the advanced analysis parameters, uncheck the
Automatic box for the displacement tolerance and set the value to 0.02.
10.
Run the Analysis and review the results. Generate a von Mises stress
animation and a plot of displacement magnitude vs. time for two
nodes one on the drive wheels indexing pin and one on the perimeter of
the driven wheel.
***
NOTE: Depending upon the computer hardware, this analysis may take several
hours to run. You may wish to allow several steps to converge, stop the
analysis, and then load the already completed model from the provided
archive file, Exercise M\Results Archive\Exercise M.ach.
Slide 4 of 4
102
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Presentation Slideshow
Slide 201:
Combining
Analysis Types
(Multiphysics)
Slide 202:
Multiphysics
4/30/2010
103
Presentation Slideshow
Slide 203:
Slide 204:
104
4/30/2010
Presentation Slideshow
Slide 205:
Multiphysics Example:
Analysis of Stresses due to
Electrostatic Forces
Refer to the softwares Help: Tutorials menu
command. Follow the Radial Comb Motor
Static Stress Analysis tutorial listed under
Analyzing and Evaluating Results Tutorials
for further information on performing a
multiphysics analysis of structural stress and
displacement due to electrostatic forces.
2010 Autodesk, Inc. All rights reserved.
Slide 206:
Material
Models
4/30/2010
105
Presentation Slideshow
Slide 207:
Slide 208:
Isotropic
106
4/30/2010
Presentation Slideshow
Slide 209:
Orthotropic
Slide 210:
Temperature-Dependent
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107
Presentation Slideshow
Slide 211:
Slide 212:
108
4/30/2010
Presentation Slideshow
Slide 213:
Mooney-Rivlin
Arruda-Boyce
Ogden
Yeoh
Neo-Hookean
Van der Waals
Blatz-Ko
Hyperfoam (accounts for compressibility)
2010 Autodesk, Inc. All rights reserved.
Slide 214:
Drucker-Prager
4/30/2010
109
Presentation Slideshow
Slide 215:
Slide 216:
110
4/30/2010
Presentation Slideshow
Slide 217:
Piezoelectric
Slide 218:
Curve
4/30/2010
111
Presentation Slideshow
Slide 219:
Reinforced Concrete
Slide 220:
Duration: 10 seconds.
Load curve:
112
4/30/2010
Based on
SE.2
FEA in Practice Steps for Exercises Autodesk Algor Simulation Professional 2011
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FEA in Practice Steps for Exercises Autodesk Algor Simulation Professional 2011
4/30/2010
SE.3
SE.4
FEA in Practice Steps for Exercises Autodesk Algor Simulation Professional 2011
4/30/2010
Foreword
Starting Autodesk Algor Simulation
The software may be started by:
Accessing the Windows "Start" menu and selecting the "All Programs" pull-out menu,
followed by selecting the "Autodesk" group and the "Autodesk Algor Simulation" folder
within it. Select the "Autodesk Algor Simulation" command.
In addition, the program may be started by choosing the "Autodesk Algor Mesh" command
within supported CAD solid modeling applications. This method starts the program and transfersin the CAD solid model in one operation.
Defaults
Each exercise is written using the default program settings, as if the software has been opened for the first
time after installation. In this way, a user can work through the exercises in any order. If a user will be
working through several exercises during one session, some settings from one exercise may be retained,
creating incorrect or invalid steps in the following exercise. To minimize this possibility, exit the program
at the end of each exercise and reopen it to begin a new exercise. It is possible for an experienced user to
work through several exercises without this precaution, but extra care should be taken to review that input
is correct and appropriate.
It is important that the user access view commands exactly as described, except as otherwise indicated (that
is, from the pull-down menus or toolbars). These commands ensure a constant and repeatable view
orientation that is not ensured when using the ViewCube. Specifically, while the displayed plane will be
correct, the rotational position may not be as expected when using the ViewCube.
Several program settings are global. That is, once set, they will influence the program behavior for every
model until the settings are changed again. In particular, the solution steps in this manual may be
invalidated if a deviation is made from any of the settings listed below. These are the program settings
upon which the solution procedures are based:
"Tools: Options"
o
"Analysis"
"Automate Analysis" Activated
"Ask to show mesh results after CAD meshing" Activated
"Default Modeling Units" = English (in)
FEA in Practice Steps for Exercises Autodesk Algor Simulation Professional 2011
4/30/2010
SE.5
Forward
Opening Archives
1. Copy the set of folders and files to your local computer from the class directory.
2. Start Autodesk Algor Simulation and select the "Open" icon at the left side of the dialog.
3. Select the "Algor Simulation Archive (*.ach)" option in the Autodesk Algor Files section of the
"Files of type:" drop-down box.
4. Double-click to open the desired folder, highlight the desired file, and press the "Open" button.
5. In the "Browse for Folder" screen, select a folder on the hard drive for the location of the
restored model files.
6. Click the OK button.
The model will be restored to the selected folder and automatically opened in the FEA Editor environment.
For exercises based on CAD solid models, the input files will be universal formats (such as STEP, IGES,
and so on), rather than Algor Simulation archives. These files should be placed in the desired working
folder prior to opening them. The FEA files will be created in the folder where the CAD file resides when it
is opened.
SE.6
FEA in Practice Steps for Exercises Autodesk Algor Simulation Professional 2011
4/30/2010
Introductory Example
Motor Bracket Assembly Model
Brick Elements
Objective:
Geometry:
Use the file MotorMount.stp located in the "Introductory Example\Input File" directory
as the input file for this exercise. Mesh the model at the default mesh size.
Loads:
Surface force loads of 75 lbf each will be applied to the top of the two brackets. The
direction of the load will be normal to the selected surfaces.
Constraints:
The two holes at the ends of the shaft will be fully constrained.
Elements:
Brick
Material:
FEA in Practice Steps for Exercises Autodesk Algor Simulation Professional 2011
4/30/2010
SE.7
Introductory Example
SE.8
FEA in Practice Steps for Exercises Autodesk Algor Simulation Professional 2011
4/30/2010
Introductory Example
Solution
Meshing the Model
Start Autodesk Algor Simulation from the Windows Start menu.
"Open"
Mouse
"Open"
"Use STEP file units"
OK
OK
4/30/2010
SE.9
Introductory Example
Mouse
Mouse
"Mesh model"
"No"
SE.10
Mouse
"Modify Material"
FEA in Practice Steps for Exercises Autodesk Algor Simulation Professional 2011
4/30/2010
Introductory Example
Mouse
Click and hold the middle mouse button to rotate the model
view. Drag the mouse to position the model for clear
visibility of the top surfaces of the brackets and then release
the mouse button.
Access the SELECTION pull-down menu and choose the
"Select" pull-out menu. Select the "Surfaces" command.
Mouse
<Ctrl>Mouse
Mouse
FEA in Practice Steps for Exercises Autodesk Algor Simulation Professional 2011
4/30/2010
SE.11
Introductory Example
OK
Mouse
Mouse
<Ctrl>Mouse
Click and hold the middle mouse button to rotate the model
view. Drag the mouse to position the model for clear
visibility of the holes at each end of the shaft.
Click on one of the inner surfaces of one of the holes in the
shaft.
Holding down the <Ctrl> key, click on the remaining three
inner surfaces of the two holes.
Mouse
"Fixed"
OK
"Analysis: Perform
Analysis"
SE.12
FEA in Practice Steps for Exercises Autodesk Algor Simulation Professional 2011
4/30/2010
Introductory Example
Mouse
Mouse
"Transparent"
Mouse
FEA in Practice Steps for Exercises Autodesk Algor Simulation Professional 2011
4/30/2010
SE.13
Introductory Example
We will now capture a screen image of the displacement results for inclusion within the analysis report.
Save
Mouse
Mouse
"Configure Report"
Mouse
FEA in Practice Steps for Exercises Autodesk Algor Simulation Professional 2011
4/30/2010
Introductory Example
Mouse
Mouse:
Introductory Exercise
Mouse:
Analysis of a Motor
Mount under a 150 lbf
Load.
Mouse
Your Name
Your Department
Mouse
Click and drag the mouse to select the text "Project Title
Here" and replace this text by typing "Analysis of a Motor
Mount under a 150 lbf Load".
NOTES: Text can be added as desired within the "Executive Summary" section using the built-in word processor
features. A variety of font and paragraph styles are included, such as bullet or numbered lists, tables, tabs,
and various text justification settings.
The following sections are automatically generated and cannot be modified. The analyst may only include
or exclude these items or alter their order of appearance within the report:
Summary
Analysis Parameters
Parts
Element
Material
Loads
Constraints
Probes
Rotating Frames (applicable to fluid flow analysis)
Results Presentations
Processor Log Files Group
Code Checking General
Code Checking Detailed
We will now deactivate the default results presentation image and instead add the displacement image that
we captured previously. We will position the image within the report just before the processor log files.
Mouse
Tree: Add Image File(s)
Portable Network Graphics
(.png)
Motor Mount
Displacement.png
Open
FEA in Practice Steps for Exercises Autodesk Algor Simulation Professional 2011
4/30/2010
SE.15
Introductory Example
Mouse
"Generate Report"
The default title image is the model as it currently appears within the FEA Editor environment.
A different image may be substituted for this one and/or the image may be resized using the
report configuration utility. To resize the image, click and drag the handles that appear around
the image border while it is selected within the report configuration utility.
Within the folder where any given model resides there will be a subfolder named
"modelname.ds_data" (in this case, "MotorMount.ds_data"). Within this folder, there will be one
numbered subfolder for each design scenario that was built and analyzed. In this case, only the
folder ("1") will exist, since only the first design scenario was used. Finally, within the numbered
design scenario folder there will be a subfolder named "ds_rpt." This folder contains the HTML
report and all of its attachments, style sheet, and table of contents. This folder may be zipped and
sent to anyone who wishes to review the report. They do not need to have the Algor Simulation
software installed on the system in order to review the report. The HTML document may be
opened in a web browser (like Internet Explorer). Merely extract the report and double-click on
the file "modelname.htm" to open it in the default web browser. Note that the report can also be
saved in a variety of other formatsWord 97, Word 2007, PDF (Adobe portable document
format), and RTF (rich text format).
To review a completed archive of this exercise, refer to the file MotorMount.ach in the "Introductory
Example\Results Archive" directory.
SE.16
FEA in Practice Steps for Exercises Autodesk Algor Simulation Professional 2011
4/30/2010
Exercise A
FEA Example by Hand
Truss Elements
Objective:
Geometry:
Loads:
F = 10,000 pounds
Constraints:
Elements:
Truss
Material:
FEA in Practice Steps for Exercises Autodesk Algor Simulation Professional 2011
4/30/2010
SE.17
SE.18
FEA in Practice Steps for Exercises Autodesk Algor Simulation Professional 2011
4/30/2010
Solution
Building the Model
Start Autodesk Algor Simulation from the Windows Start menu.
"New"
Mouse
"Linear: Static Stress with
Linear Material Models "
"New"
Exercise A
"Save"
Mouse
120<Enter>
<Enter>
120<Enter>
<Esc>
<Enter>
120<Tab>120<Enter>
Mouse
"View: Orientation: Top
View"
"Truss"
FEA in Practice Steps for Exercises Autodesk Algor Simulation Professional 2011
4/30/2010
SE.19
OK
Mouse
"Modify Material"
"Edit Properties"
30e6
OK
OK
Mouse
Mouse
-10000
"Y"
OK
Mouse
Mouse
OK
Mouse
<Ctrl>Mouse
Mouse
"Fixed"
OK
SE.20
FEA in Practice Steps for Exercises Autodesk Algor Simulation Professional 2011
4/30/2010
"Analysis: Perform
Analysis"
To review a completed archive of this exercise, refer to the file Exercise A.ach in the "Exercise A\
Results Archive" directory.
FEA in Practice Steps for Exercises Autodesk Algor Simulation Professional 2011
4/30/2010
SE.21
SE.22
FEA in Practice Steps for Exercises Autodesk Algor Simulation Professional 2011
4/30/2010
Exercise B
Truss Frame Model
Truss Elements
Objective:
Geometry:
Loads:
Constraints:
Elements:
Truss
Material:
Aluminum 6061-T6
FEA in Practice Steps for Exercises Autodesk Algor Simulation Professional 2011
4/30/2010
SE.23
SE.24
FEA in Practice Steps for Exercises Autodesk Algor Simulation Professional 2011
4/30/2010
Solution
Building the Model
Start Autodesk Algor Simulation from the Windows Start menu.
"New"
Mouse
"Linear: Static Stress with
Linear Material Models "
"New"
Exercise B
"Save"
360<Tab>96<Enter>
<Esc>
<Esc>
"View: Enclose"
NOTE: For images of this model, the "Draw thicker lines" option has been enabled for better visibility
of the trusses. This setting is found under "Tools: Options: Graphics: Miscellaneous."
FEA in Practice Steps for Exercises Autodesk Algor Simulation Professional 2011
4/30/2010
SE.25
Mouse
OK
Mouse
OK
"View: Options: Endpoint
Vertices"
"Geometry: Add: Line"
Mouse
SE.26
FEA in Practice Steps for Exercises Autodesk Algor Simulation Professional 2011
4/30/2010
Mouse
Move the mouse cursor to the left end of the upper line
segment (joint B) as shown in Figure B3. When the "lock"
icon is visible, click to create the next vertex at the existing
endpoint.
4/30/2010
SE.27
Mouse
<Esc>
<Esc>
"Truss"
Mouse
OK
Mouse
"Modify Material"
OK
After assigning the material properties, all red Xs and red text should now be removed from the tree view,
indicating that the elements are completely defined.
SE.28
FEA in Practice Steps for Exercises Autodesk Algor Simulation Professional 2011
4/30/2010
Mouse
Mouse
"Fixed"
OK
Mouse
Mouse
Mouse
Mouse
OK
Mouse
FEA in Practice Steps for Exercises Autodesk Algor Simulation Professional 2011
4/30/2010
SE.29
Mouse
OK
"Selection: Shape: Point"
Mouse
Mouse
Mouse
Mouse
Analysis
"Analysis:
Perform Analysis"
SE.30
FEA in Practice Steps for Exercises Autodesk Algor Simulation Professional 2011
4/30/2010
"Mesh"
Mouse
Mouse
"Close"
FEA in Practice Steps for Exercises Autodesk Algor Simulation Professional 2011
4/30/2010
SE.31
Algor
Simulation
% Difference
416.667
416.667
0.00%
This completes the exercise. To review a completed archive of this exercise, refer to the file Exercise B.ach
in the "Exercise B\Results Archive" directory.
SE.32
FEA in Practice Steps for Exercises Autodesk Algor Simulation Professional 2011
4/30/2010
Exercise C
Support Beam under Gravity
Beam Elements
Objective:
Determine the maximum deflection of the beam due to its own weight.
Geometry:
Loads:
Constraints:
Far end is constrained against all degrees of freedom except for rotation about the Z axis.
Near end is constrained against all degrees of freedom except for translation in the
X-direction and rotation about the Z axis.
Elements:
Beam
Material:
FEA in Practice Steps for Exercises Autodesk Algor Simulation Professional 2011
4/30/2010
SE.33
SE.34
FEA in Practice Steps for Exercises Autodesk Algor Simulation Professional 2011
4/30/2010
Solution
Building the Model
Start Autodesk Algor Simulation from the Windows Start menu.
"New"
Mouse
"Linear: Static Stress with
Linear Material Models "
"New"
Exercise C
"Save"
<Esc>
<Esc>
"View: Enclose"
"Selection: Select: Lines"
Mouse
"Geometry: Tools: Divide"
10
OK
FEA in Practice Steps for Exercises Autodesk Algor Simulation Professional 2011
4/30/2010
SE.35
"Beam"
Mouse
Mouse
"Cross-Section Libraries"
"aisc2005"
"W"
w10
"W10X100"
OK
OK
Mouse
"Modify Material"
OK
After assigning the material properties, all red Xs and red text should now be removed from the tree view,
indicating that the elements are completely defined.
Mouse
Mouse
"Fixed"
Mouse
SE.36
FEA in Practice Steps for Exercises Autodesk Algor Simulation Professional 2011
4/30/2010
OK
Mouse
Mouse
"Fixed"
Mouse
OK
Mouse
OK
"Yes"
Analysis
"Analysis: Perform
Analysis"
Mouse
"Results: Displacement:
Magnitude"
FEA in Practice Steps for Exercises Autodesk Algor Simulation Professional 2011
4/30/2010
SE.37
The element force results in the local 2 direction and the shear diagram for the same direction should now
appear as shown in Figure C2.
SE.38
FEA in Practice Steps for Exercises Autodesk Algor Simulation Professional 2011
4/30/2010
The element moment results about axis 3 and the corresponding moment diagram should now appear as
shown in Figure C3.
FEA in Practice Steps for Exercises Autodesk Algor Simulation Professional 2011
4/30/2010
SE.39
SE.40
FEA in Practice Steps for Exercises Autodesk Algor Simulation Professional 2011
4/30/2010
Validation of Results
Reference
Marks Standard Handbook for Mechanical Engineers, Tenth Edition, McGraw-Hill, 1996, page 5-23,
Table 5.2.2.
Theoretical Solution
f is the maximum displacement for a simply supported beam with a uniform load.
5Wl 3
384 EI
f =
Variable
Value
Units
Comments
W
l
E
I
3991.5
480
30E6
623
lb
in
lb/in2
in4
Comparison of Results
Theoretical
Algor
Simulation
% Difference
0.30753
0.30507
0.8%
This completes the exercise. To review a completed archive of this exercise, refer to the file Exercise C.ach in
the "Exercise C\Results Archive" directory.
FEA in Practice Steps for Exercises Autodesk Algor Simulation Professional 2011
4/30/2010
SE.41
SE.42
FEA in Practice Steps for Exercises Autodesk Algor Simulation Professional 2011
4/30/2010
Exercise D
Axisymmetric Thick-Walled Cylinder
2-D Elements
Objective:
Determine the hoop stress at the inner radius of the cylinder from the applied pressure
load.
Geometry:
Loads:
Constraints:
Elements:
2-D Axisymmetric
Material:
FEA in Practice Steps for Exercises Autodesk Algor Simulation Professional 2011
4/30/2010
SE.43
SE.44
FEA in Practice Steps for Exercises Autodesk Algor Simulation Professional 2011
4/30/2010
Solution
Building the Model
Start Autodesk Algor Simulation from the Windows Start menu. The mesh for the 2-D elements will
be generated from a sketch in the FEA Editor environment.
"New"
Mouse
"Linear: Static Stress with
Linear Material Models "
"New"
Exercise D
"Save"
Mouse
"Sketch"
"Geometry: Add:
Rectangle"
7 <Enter>
10 <Tab> 8 <Enter>
"Apply"
<Esc>
"View: Enclose"
Mouse
"Sketch"
Mouse
Right-click on the "1 < YZ(+X) >" heading in the tree view
under Part 1.
"Create 2D Mesh"
"Apply"
FEA in Practice Steps for Exercises Autodesk Algor Simulation Professional 2011
4/30/2010
SE.45
"2-D'
Mouse
"Axisymmetric"
OK
Mouse
"Modify Material"
OK
After assigning the material properties, all red Xs and red text should now be removed from the tree view.
Mouse
OK
SE.46
Mouse
Mouse
"Add: Surface
Pressure/Traction"
10000
OK
FEA in Practice Steps for Exercises Autodesk Algor Simulation Professional 2011
4/30/2010
"Analysis: Perform
Analysis"
Mouse
4/30/2010
SE.47
"Inquire: Results"
Mouse
Mouse
"Close"
Validation of Results
Reference
Roark, R. J. and Young, W. C., Roark's Formulas for Stress and Strain, Fifth Edition, New York, McGrawHill, 1975, page 504, Table 32, Case 1A.
Theoretical Solution
2 is the normal stress in the hoop or tangential direction at radius r.
qb 2 a 2 + r 2
2 = 2 2 2
r a b
Variable
Value
Units
Comments
a
b
q
r
10
7
10,000
-
in.
in.
psi
in.
Outer radius
Inner radius
Internal pressure
Radial location at which
results are calculated.
Theoretical
Algor
Simulation
% Difference
29,216
29,188
-0.10%
10
19,216
19,208
-0.04%
This completes the exercise. To review a completed archive of this exercise, refer to the file Exercise D.ach in
the "Exercise D\Results Archive" directory.
SE.48
FEA in Practice Steps for Exercises Autodesk Algor Simulation Professional 2011
4/30/2010
Exercise E
Plate under Uniform Pressure
Plate Elements
Objective:
Determine the maximum stress in the plate from the applied pressure load. Use the
4 Point structured meshing tool to make the plate.
Geometry:
Model is built in the XY plane (Top View) with the long side parallel to the X axis.
Plate is 10" x 5" x 0.25".
Loads:
Constraints:
The two long edges will be constrained against translation in the Y and Z directions and
rotation in the Z direction.
One of the short edges will be constrained against translation in the X and Z directions.
Elements:
Plate
Material:
FEA in Practice Steps for Exercises Autodesk Algor Simulation Professional 2011
4/30/2010
SE.49
SE.50
FEA in Practice Steps for Exercises Autodesk Algor Simulation Professional 2011
4/30/2010
Solution
Building the Model
Start Autodesk Algor Simulation from the Windows Start menu.
"New"
Mouse
"Linear: Static Stress with
Linear Material Models "
"New"
Exercise E
"Save"
20
10
<Enter>
10 <Enter>
10 <Tab> 5 <Enter>
5 <Enter>
"Apply"
<Esc>
FEA in Practice Steps for Exercises Autodesk Algor Simulation Professional 2011
4/30/2010
SE.51
"Plate"
Mouse
"Modify Element
Definition"
0.25
100
OK
Mouse
"Modify Material"
OK
After assigning the material properties, all red Xs should now be removed from the tree view.
SE.52
FEA in Practice Steps for Exercises Autodesk Algor Simulation Professional 2011
4/30/2010
Mouse
<Ctrl> Mouse
Mouse
"Pinned"
OK
"Selection: Shape: Rectangle"
Mouse
<Ctrl>Mouse
Mouse
Mouse
FEA in Practice Steps for Exercises Autodesk Algor Simulation Professional 2011
4/30/2010
SE.53
Mouse
Mouse
Mouse
OK
Mouse
Mouse
"Add: Surface
Pressure/Traction"
50
OK
Analysis
"Analysis:
Perform Analysis"
Mouse
SE.54
FEA in Practice Steps for Exercises Autodesk Algor Simulation Professional 2011
4/30/2010
FEA in Practice Steps for Exercises Autodesk Algor Simulation Professional 2011
4/30/2010
SE.55
Validation of Results
Reference
Roark, R. J. and Young, W. C., Roark's Formulas for Stress and Strain, Fifth Edition, New York, McGrawHill, 1975, page 389, Table 26, Case 2A.
Theoretical Solution
max is parallel to the free edge.
max =
Bqb 2
= 15,800 psi
t2
Variable
Value
Units
Comments
a
b
q
t
B
10
5
50
0.25
0.79
in.
in.
psi
in.
-
Comparison of Results
Theoretical
Algor
Simulation
% Difference
15,800
15,772
0.18%
This completes the exercise. To review a completed archive of this exercise, refer to the file Exercise E.ach
in the "Exercise E\Results Archive" directory.
SE.56
FEA in Practice Steps for Exercises Autodesk Algor Simulation Professional 2011
4/30/2010
Exercise F
Cantilever Beam Model
Brick Elements
Objective:
Determine the maximum bending stress in the beam from the applied load.
Geometry:
Loads:
10,000 pounds will be applied downward at the free end of the beam. This should be
distributed between the nodes in the center horizontal row. The two end nodes will have
half the force that is applied to the other nodes.
Constraints:
The center row of nodes (running in the Y-direction) at the fixed end will be fully
constrained. The remaining nodes at the fixed end will be constrained only against
translation in the X-direction.
Elements:
Brick
Material:
FEA in Practice Steps for Exercises Autodesk Algor Simulation Professional 2011
4/30/2010
SE.57
SE.58
FEA in Practice Steps for Exercises Autodesk Algor Simulation Professional 2011
4/30/2010
Solution
Building the Model
Start Autodesk Algor Simulation from the Windows Start menu.
"New"
Mouse
"Linear: Static Stress with
Linear Material Models "
"New"
Exercise F
"Save"
We will create a mesh with four elements across the width of the cantilever cross-section and six elements
across the height of the cross-section. Since the bending stresses vary, and in fact reverse, across the crosssection height, the higher element count in this direction will help to ensure that these bending stresses are
accurately captured. We will then extrude the cross-sectional mesh into a solid mesh, using twenty-four
elements along the length of the cantilever.
"Mesh: Structured Mesh: 4
Point Rectangular"
<Enter>
4 <Enter>
4 <Tab> 4 <Enter>
4 <Enter>
Type "4" in the "Y:" field and press <Enter> to define the
point (0, 4, 0) as the second point.
Type "4" in the "Y:" field, press <Tab>, type "4, and
press <Enter> to define the point (0, 4, 4) as the third point.
Type "4" in the "Z:" field and press <Enter> to define the
point (0, 0, 4) as the fourth point.
"Apply"
<Esc>
FEA in Practice Steps for Exercises Autodesk Algor Simulation Professional 2011
4/30/2010
SE.59
"Move or Copy"
Mouse
24
Mouse
24
OK
FEA in Practice Steps for Exercises Autodesk Algor Simulation Professional 2011
4/30/2010
"Brick"
Mouse
"Modify Material"
OK
After assigning the material properties, all red Xs and red text should now be gone from the tree view.
<Ctrl>Mouse
Holding down the <Ctrl> key, draw a box around the bottom
three rows of vertices at the left end of the model to also
select these. Only the middle row should remain unselected.
Mouse
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Mouse
"Fixed"
OK
"View: Orientation: Isometric
View"
"Selection: Shape: Point"
Mouse
<Ctrl> Mouse
Mouse
"Add: Nodal Forces"
-1250
"Z"
OK
Mouse
<Ctrl> Mouse
Mouse
"Add: Nodal Forces"
-2500
"Z"
OK
Note that the total force is 10,000 lbf and that the edge node forces are half the magnitude of the interior
node forces (-1,250 = -2,500/2) and (2 * -1,250 + 3 * -2,500 = -10,000).
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Analysis
"Analysis:
Perform Analysis"
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"Inquire: Results"
Mouse
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Mouse
"Close"
Click on the nodes at (1, 2, 4), (2, 2, 4), (3, 2, 4), (4, 2, 4),
(5, 2, 4) and (6, 2, 4) down the middle of the beam to obtain
the stress values at each node. These values will be used in
the validation of the results in the next section.
Press the "Close" button to close the "Inquire: Results"
dialog.
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Validation of Results
Reference
Mischke, C. R. and Shigley, J. E., Mechanical Engineering Design, Fifth Edition, McGraw-Hill, 1989,
page 44.
Theoretical Solution
M = FL = 10,000 * 24 = 240,000 in.lb.
bending =
Mc
= 22,500 psi
I
Variable
Value
Units
Comments
240,000
in.lb.
Bending moment
in.
21.333
in.4
Distance to neutral
axis
Moment of inertia
(I = bh3/12)
Comparison of Results
Theoretical
(psi)
Algor
Simulation
(psi)
%
Difference
22,500
22,424
-0.34%
This completes the exercise. To review a completed archive of this exercise, refer to the file Exercise F.ach
in the Exercise F\Results Archive directory.
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Exercise G
Comparing Element Types
Beam, 2-D, Plate and Brick Elements
Objective:
Analyze a beam model using different element types and compare the results.
Geometry:
Elements:
2-D:
The pressure is applied as a 100 psi surface load along the top edge.
Beam: Convert the 100 psi load over the 0.25 in width to a 25 lb/in distributed load.
Plate:
Model the 10" x 0.5" dimensions and enter a thickness of 0.25". The pressure
must be converted to forces on the top edge as follows:
(Length/# elements along edge) * Width * Pressure = Force
Force/2 located at the end (i.e., corner) nodes
Material:
Plate:
Model the 10" x 0.25" dimensions and enter a thickness of 0.5". The pressure is
applied as a -100 psi traction load in the Z direction.
Brick:
Note: This exercise must be performed using two design scenarios or two different analysis models. The
2-D element model must be analyzed separately from the rest of the models because 2-D elements cannot
be included in any model that has nodes outside of the YZ plane (X=0).
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Solution
Building the 2-D Model
Start Autodesk Algor Simulation from the Windows Start menu.
"New"
Mouse
"Linear: Static Stress with
Linear Material Models "
"New"
Exercise G
"Save"
Mouse
"Rename"
2-D Model
OK
34
1<Enter>
<Tab>10<Tab>1<Enter>
<Tab>10<Tab>1.5<Enter>
<Tab><Tab>1.5<Enter>
Type "1" in the "Z:" field and press enter to define the
point (0, 0, 1) as the first corner of the rectangle.
Press <Tab>, type "10", press <Tab>, type "1", and press
enter to define the point (0, 10, 1) as the second corner of
the rectangle.
Press <Tab>, type "10", press <Tab>, type "1.5", and
press enter to define the point (0, 10, 1.5) as the third corner
of the rectangle.
Press <Tab> twice, type "1.5", and press enter to define the
point (0, 0, 1.5) as the fourth corner of the rectangle.
"Apply"
<Esc>
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Mouse
OK
Mouse
Mouse
"Fixed"
OK
Mouse
Draw a box around the center node of the right end of the
model.
Mouse
Mouse
Mouse
Mouse
Mouse
OK
"2-D"
Mouse
"Modify Element
Definition"
0.25
OK
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"Modify Material"
OK
Mouse
Mouse
"Add: Surface
Pressure/Traction"
100
OK
Mouse
"Copy"
Mouse
"Rename"
3-D Model
OK
The mesh copied from the 2-D analysis can be used to model the 0.25 thick plate elements. We will have
to delete the pressure load from the top of this part. We will apply equivalent nodal forces later.
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Mouse
0.25
OK
Mouse
Mouse
Delete
Next, we will build the geometry for the beam part, the 0.5 thick plate part, and the brick element part.
Mouse
<Enter>
<Tab>10<Enter>
<Esc>
<Esc>
34
OK
Mouse
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Click just inside the top edge of the Right face of the
ViewCube, near the middle of the edge. A light-blue
rectangle will indicate when you are within the proper
clicking zone. This will provide an oblique view that will
allow us to see the mesh for the next part.
Access the MESH pull-down menu and select the
"Structured Mesh" pull-out menu. Select the "4 Point
Rectangular" command.
34
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Type "3" in the "Z:" field and press <Enter> to define the
point (0, 0, 3) as the first point.
Press <Tab>, type "10" in the Y: field, press <Tab>,
type "3" in the Z: field, and press <Enter> to define the
point (0, 10, 3) as the second corner of the rectangle.
Type "0.25" in the X: field, press <Tab>, type "10" in
the Y: field, press <Tab>, type "3" in the Z: field, and
press <Enter> to define the point (0.25, 10, 3) as the third
corner of the rectangle.
Type "0.25" in the X: field, press <Tab> twice, type "3"
in the Z: field, and press <Enter> to define the point
(0.25, 0, 3) as the fourth corner of the rectangle.
"Apply"
4 <Enter>
<Tab> 10 <Tab> 4 <Enter>
<Tab> 10 <Tab> 4.5
<Enter>
<Tab> <Tab> 4.5 <Enter>
Type "4" in the "Z:" field and press <Enter> to define the
point (0, 0, 4) as the first point.
Press <Tab>, type "10" in the Y: field, press <Tab>,
type "4" in the Z: field, and press <Enter> to define the
point (0, 10, 4) as the second corner of the rectangle.
Press <Tab>, type "10", in the Y: field, press <Tab>,
type "4.5" in the Z: field, and press <Enter> to define
the point (0, 10, 4.5) as the third corner of the rectangle.
Press <Tab> twice, type "4.5" in the Z: field, and press
<Enter> to define the point (0, 0, 4.5) as the fourth corner of
the rectangle.
"Apply"
<Esc>
Mouse
"Move or Copy"
Mouse
Mouse
0.25
"DX"
OK
Mouse
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Mouse
Mouse
"Fixed"
OK
Mouse
<Ctrl> Mouse
<Ctrl> Mouse
Draw a box around the right end of the bottom (beam) part
(Part 2).
Holding down the <Ctrl> key, draw a box around the right
end of Part 3.
Holding down the <Ctrl> key, draw a box around only the
center node of the right end of Part 4.
Mouse
Mouse
Mouse
Mouse
Mouse
OK
Mouse
Draw a box around the top edge of Part 1 (second part from
the bottom), excluding the two corner nodes.
Mouse
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"Z"
OK
FEA in Practice Steps for Exercises Autodesk Algor Simulation Professional 2011
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Draw a box around the node at the top right corner of Part 1
(second part from the bottom).
Mouse
"Z"
OK
"Beam"
Mouse
"Modify Element
Definition"
Mouse
"Cross-Section Libraries"
"Rectangular"
0.25
0.5
OK
OK
Mouse
"Modify Material"
OK
Mouse
Mouse
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"Z"
OK
Mouse
"Plate"
Mouse
"Modify Element
Definition"
0.5
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OK
Mouse
"Modify Material"
OK
Mouse
Mouse
"Add: Surface
Pressure/Traction"
"Traction"
-100
OK
Mouse
"Brick"
Mouse
"Modify Material"
OK
Mouse
Mouse
"Add: Surface
Pressure/Traction"
100
OK
FEA in Practice Steps for Exercises Autodesk Algor Simulation Professional 2011
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"Analysis: Perform
Analysis"
Mouse
<Shift>Mouse
"Hide"
Results: Displacement:
Magnitude
Mouse
Show and/or Hide
Results
Element Type
2-D
First Plate Model
(0.25" Thick)
Beam
Second Plate Model
(0.5" Thick)
Brick
Displacement
Magnitude
(inch)
X-Reaction
Moment *
(in-lb)
Shear
Force *
(lb)
y*
Max.
(psi)
y*
at mid-span
(psi)
Max.
(psi)
0.01751
**
**
28,349
14, 976
1,625
0.01751
**
**
28,349
14,976
1,625
0.01761
311.9
156.2
29,933
15,024
**
0.01722
313.5 ***
**
30,413
14,929 ****
**
0.01741
**
**
29,331
14,912 ****
1,814
yz
* For the beam element part, the Local 3 Moment corresponds to the X-Reaction Moment; the
"Local 2 Force" corresponds to the Shear Force; and the "Bending Stress in Local 3 Direction"
corresponds to the bending stress ( y).
** This result type is not calculated for this element type.
*** The X-Reaction moment for the 0.5 thick plate is the sum the reactions for all fixed nodes.
**** This stress was determined at the node in the middle of the 0.25 thickness.
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To review a completed archive of this exercise, refer to the file Exercise G.ach in the "Exercise G\Results
Archive" directory.
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Exercise H
Mesh Convergence
2-D Elements
Objective:
To perform a static stress analysis with linear material models on a classical problem,
utilizing different meshes densities to determine where convergence occurs. Use mesh
density settings of 200, 400, 800, 1600, 3200, and 6400. Increase the 2-D mesh
generation "Angle" from the default value of 15 to 30 degrees. This will ensure that the
mesh density controls the element size for all cases, otherwise the angle would control
the element size for coarser meshes.
Geometry:
Loads:
Constraints:
Elements:
Material:
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Solution
Building the Model
The mesh for the 2-D elements will be generated from a sketch in the FEA Editor environment. Start
Autodesk Algor Simulation from the Windows Start menu.
"New"
Mouse
"Linear: Static Stress with
Linear Material Models "
"New"
Exercise H
"Save"
Mouse
"Sketch"
"Geometry: Add:
Rectangle"
<Enter>
4 <Tab> 1.5 <Enter>
"Apply"
<Esc>
<Esc>
"View: Enclose"
"Selection: Select:
Construction Objects"
"Geometry: Tools: Trim"
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Mouse
Mouse
Mouse
Mouse
Mouse
<Esc>
<Esc> <Esc>
Mouse
"Pick"
Mouse
OK
Mouse
Mouse
Mouse
<Esc>
Mouse
"Edit: Delete"
Mouse
"Sketch"
Mouse
"Create 2D Mesh"
200
"Apply"
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"2-D"
Mouse
"Modify Element
Definition"
1
OK
Mouse
"Modify Material"
OK
Mouse
Mouse
"Add: Surface
Pressure/Traction"
-1000
In the menu, select the "Add" pull-out menu and select the
"Surface Pressure/Traction" command.
OK
Mouse
Mouse
In the menu, select the "Add" pull-out menu and select the
"Surface Boundary Condition" command.
"Fixed"
OK
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Record the stress value in the following table so that the results for each trial mesh density setting may be
easily compared:
Mesh Density
200
400
800
1,600
3,200
6,400
Mouse
"Modify"
value
"Apply"
To review a completed archive of this exercise, refer to the file Exercise H.ach in the "Exercise H\Results
Archive" directory. All six trials have been combined into a single model and design scenario for easy
comparison.
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Exercise I
Bracket Model
Brick Elements
Objective:
Determine the maximum stress in the bracket from a load applied at the hole. Use default
mesh settings.
Geometry:
Use the Exercise I.igs file located in the "Exercise I\Input File" directory. Use the default
mesh settings.
Fully constrain
the back surface.
Loads:
40 pounds will be applied downward at the hole (that is, in the Y direction).
Constraints:
Elements:
Brick
Material:
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Solution
Meshing the Model
Start Autodesk Algor Simulation from the Windows Start menu.
"Open"
Mouse
Mouse
"Linear: Static Stress with
Linear Material Models"
OK
"No"
Press the "No" button when asked to view the mesh results.
"Modify: Material"
OK
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Mouse
"Fixed"
OK
Mouse
Click just inside the right edge of the ViewCube face, about
midway between the top and bottom corners. A light-blue
rectangle will indicate the correct clicking zone. This will
reposition the model to an oblique view in which the two
half-cylindrical surfaces of the hole through the bracket will
both be visible.
Mouse
<Ctrl>Mouse
Mouse
-20
Mouse
OK
FEA in Practice Steps for Exercises Autodesk Algor Simulation Professional 2011
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Analysis
"Analysis:
Perform Analysis"
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Exercise J
Hanger Assembly Model
Brick Elements
Objective:
Determine the maximum stress in the hanger assembly from a load applied at the center
of the shaft.
Geometry:
Use the Exercise J.ach file located in the "Exercise J\Input File" directory. Mesh the
model at 90% of the default mesh size.
Loads:
100 pounds will be applied in the downward (-Y) direction. Apply the load to a full ring
of nodes at the center of the shaft span.
Constraints:
Elements:
Brick
Material:
Brackets: Iron, Fe
Shaft:
Steel (AISI 4130)
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Solution
Meshing the Model
Start Autodesk Algor Simulation from the Windows Start menu.
"Open"
"Algor Simulation Archive
(*.ach)"
Exercise J.ach
"Open"
Mouse
"90%"
"Mesh model"
"No"
Press the "No" button when asked to view the mesh results.
A mesh will be displayed at this time.
OK
"Mesh: Model Mesh
Settings"
<Ctrl>Mouse
Mouse
"Modify Material"
"Iron, Fe"
OK
Mouse
"Modify Material"
OK
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Mouse
<Ctrl>Mouse
Mouse
"Fixed"
OK
Mouse
Mouse
"Add: Nodal Forces"
-100/16=
"Y"
OK
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Analysis
"Analysis:
Perform Analysis"
OK
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Exercise K
Linear Contact Model
Brick Elements
Objective:
Determine the stress in the assembly for a maximum upward load of 1000 pounds applied
at the bottom of the exposed end of the latch.
Geometry:
Use the Exercise K.stp file located in the "Exercise K\Input File" directory.
Loads:
1,000 pounds upward force will be applied at the extended underside of the sliding latch.
Constraints:
Elements:
Material:
Sliding Latch:
Iron, Fe
Handle:
Brass, Red
Housing & Base Plate: Steel (ASTM - A36)
Contact:
The default contact is bonded. Two surface contact pairs should be created:
1.
2.
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Solution
Meshing the Model
Start Autodesk Algor Simulation from the Windows Start menu.
"Open"
"STEP (*.stp, *.ste, *.step)"
Exercise K.stp
"Open"
"Use STEP file units"
OK
Mouse
"Linear: Static Stress with
Linear Material Models"
OK
For the latch assembly, the contact areas include the interface between the sliding latch and the housing and
between the sliding latch and the base plate. For the purpose of this example, the remaining part interfaces
will be bonded. The default contact option of "Bonded" will be kept and two contact pairs will be defined
as "Surface Contact," overriding the default. This type of contact will prevent the surfaces from
penetrating each other, but will allow them to pull away from each other or slide relative to each other with
no resistance.
Mouse
Click on the heading for Part 2 in the tree view (the housing).
<Ctrl> Mouse
Holding down the <Ctrl> key, click on the heading for Part
4 in the tree view (the sliding latch).
Mouse
Mouse
Click on the heading for Part 3 in the tree view (the base plate).
<Ctrl> Mouse
Mouse
"Options"
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0.15
OK
"Mesh model"
"No"
Press the "No" button when asked to view the mesh results.
OK
Mouse
<Ctrl>Mouse
Mouse
"Modify: Material"
"Steel (ASTM-A36)"
OK
Mouse
"Iron, Fe"
OK
After assigning the material properties, all red Xs should now be removed from the tree view.
Mouse
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<Ctrl>Mouse
Mouse
"Fixed"
OK
Mouse
Click just inside the top edge of the ViewCube face, about
midway between the top corners. A light blue rectangle
will indicate the correct clicking zone. This will provide an
oblique view of the assembly with the back of the sliding
latch visible.
Access the SELECTION pull-down menu and select the
"Shape" pull-out menu. Select the "Point" command. This
will allow you select objects by clicking on them.
Mouse
Mouse
100
OK
Mouse
Mouse
1000
Mouse
OK
Analysis
"Analysis:
Perform Analysis"
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OK
Mouse
Mouse
"Font"
"16"
OK
Mouse
Mouse
20000
OK
SE.102
Select the "16" option in the "Size:" field. Note that you
can also change the font to any of the TrueType fonts listed.
Click the OK button to accept the changes to the legend
box font.
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Exercise L
Thermal Model
Brick Elements
Objective:
To analyze the thermal effects of a block that has hot and cold water passages running
through it.
Geometry:
Use the Exercise L.ach file located in the "Exercise L\Input File" directory. Use 80% of
the default mesh size.
Loads:
Largest Hole:
Water temperature (ambient): T = 65 F
Convection coefficient: H = 1.4
in lbs
in 2 sec F
Brick
Material:
in lbs
in 2 sec F
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Solution
Meshing the Model
Start Autodesk Algor Simulation from the Windows Start menu.
"Open"
"Algor Simulation Archive
(*.ach)"
Exercise L.ach
"Open"
"Mesh model"
"No"
Press the "No" button when asked to view the mesh results.
OK
"Modify Material"
OK
Mouse
<Ctrl>Mouse
Mouse
1.4
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OK
Mouse
<Ctrl>Mouse
Mouse
28
180
OK
Mouse
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Mouse
To review a completed archive of this exercise, refer to the file "Exercise L.ach" in the "Exercise L\Results
Archive" directory.
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Exercise M
Mechanical Event Simulation (MES), Geneva Mechanism
Brick and Pipe Elements
Objective:
Create universal joints for the rotation, loading, and constraining of two CADbased parts. Define surface to surface contact to produce the proper component
interaction. The drive wheel will be rotated one-half of a revolution to produce
a single, 90 indexing movement of the driven wheel. Produce a von Mises
stress animation as well as a graph showing the displacement magnitude versus
time at the drive wheel's indexing pin and at the OD of the driven wheel.
Geometry:
Use the Exercise M.stp file located in the "Exercise M\Input File" directory. See
next page for meshing, geometry modification, and contact setup instructions.
Loads:
Initial velocity of 30 rpm about axis through Joints 1 and 3 (parallel to Z-axis)
applied to the Drive Wheel (Part 1)
Prescribed displacement of a half-revolution in one second (30 rpm) at Joint 3.
Constant 2 lbf.in. nodal Z-moment at Joint 4 (Assign to Load Curve 2 and set a
"Death Time" of 1 second for Active Range 1 to ensure that the displacement
remains active for the entire simulation event.)
Nodal lumped mass at Joint 4 Uniform mass of 0.00088 lbf s2/in and a mass
moment of inertia in the Z-direction of 0.00135 lbf s2 in. These values simulate
a steel disk 1/8 thick with a diameter of 3.5
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Constraints:
Elements:
Materials:
Analysis Parameters:
Duration = 1 second
Capture rate = 90 (This will produce a resultant time step for every 2 of drive
wheel rotation.)
Displacement Tolerance = 0.02 (found under the "Equilibrium" tab of the
advanced analysis parameters dialog. Disable "Automatic" tolerance control.)
Time
(s)
0
1
Multiplier
Time
(s)
0
1
Multiplier
0
1
1
1
Set the default contact = Free/No Contact and define a surface contact
pair between Part 1 and Part 2, which will prevent mesh matching between
the parts (this is desirable for MES contact surfaces).
2.
3.
Modify line attributes to consolidate the contact surfaces. Use surface 100
for the 1st contact pair, 101 for the 2nd, and 102 for the 3rd. For the drive
wheel, surfaces 100 and 101 will each encompass approximately one-third
of the perimeter of the wheels C-shaped cylindrical contact surface.
4.
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Solution
Meshing the Model
Start Autodesk Algor Simulation from the Windows Start menu.
"Open"
Exercise N.stp
"Open"
OK
Mouse
"Free/No Contact"
Mouse
<Ctrl>Mouse
Mouse
"Contact: Surface Contact"
<Enter>
Hold the <Ctrl> key and click on the Part 2 heading in the
tree view.
Right-click on one of the selected two headings, access the
"Contact" pull-out menu, and select the "Surface Contact"
command. Hit <Enter> to complete the command without
entering a description for the contact pair.
Nonlinear contact occurs between a node and an element face rather than between pairs of nodes, as is the
case for linear contact. For this reason, it is best if the meshes between adjacent contact parts are not
matched. By default, meshes are not matched for MES contact pairs. That's why it's important to define
surface contact between parts 1 and 2 prior to meshing. Later, we will modify the geometry and the contact
definitions, localizing the contact calculations to include only those surface pairs where contact will
actually occur. This will be done to minimize the number of contact calculations the solver must perform
and to speed up the analysis.
We will also specify an absolute mesh size of 0.0625". The program's default geometry-based mesh sizing
function will automatically provide finer elements around the circumference of the small pin, resulting in an
acceptable mesh without further refinement.
"Mesh: Model Mesh Settings"
"Options"
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0.0625
OK
"Mesh model"
No
Mouse
<Enter>
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Figure M1: Selection Polyline (Yellow) and Lines Selected for Modification of Attributes (Magenta)
Mouse
"Modify Attributes"
<Tab> 100
OK
"Yes"
Mouse
<Enter>
Mouse
<Ctrl> <Enter>
Note: If you close the polyline by clicking again on the starting point, rather than by hitting the <Enter> key
before reaching it; you must hold the <Ctrl> key when clicking so that the second group of lines is added to
the selection set. Otherwise, the prior selection will be discarded.
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Figure M2: Selection Polylines (Yellow) and Lines Selected for Modification of Attributes (Magenta)
Mouse
"Modify Attributes"
<Tab> 101
OK
Mouse
"Select Subentities: Lines"
"Modify Attributes"
<Tab> 102
OK
Mouse
"Hide"
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Mouse
Holding <Z>
<Cursor Left> <Cursor Left>
<Cursor Left>
"Selection: Shape: Rectangle"
Mouse
Figure M3: Selection Box (Yellow) and Lines Selected for Modification of Attributes (Magenta)
Mouse
"Modify Attributes"
<Tab> 102
OK
Mouse
"Show"
Mouse
"Show All Surfaces"
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"File: Save"
"Add Row"
Mouse
"1"
Mouse
"101"
Mouse
"2"
Mouse
"101"
"Add Row"
Mouse
"1"
Mouse
"102"
Mouse
"2"
Mouse
"102"
Mouse
"Automatic"
Mouse
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Mouse
"High Speed Contact
(Impact)"
Mouse
"Surface to Surface"
"Advanced"
FEA in Practice Steps for Exercises Autodesk Algor Simulation Professional 2011
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0.0011
OK
OK
Mouse
"All"
"Copy"
"Yes"
OK
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OK
OK
Mouse
Mouse
"Brass, Red"
OK
Mouse
"Plastic- Nylon Type 6/6"
OK
We will set the element type, element definition, and material properties for all four joints simultaneously.
Mouse
<Ctrl> <Shift> "M"
<Shift> Mouse
Mouse
"Modify: Element Type: Pipe"
Mouse
"Modify: Element Data"
Mouse
0.1
<Tab> 0.03
OK
Mouse
"Modify: Material"
"Edit Properties"
Mouse
100e6
OK
OK
"File: Save"
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Mouse
"Add: Nodal Boundary
Conditions"
"Fixed"
"Rz" {deselect}
OK
Mouse
"Add: Nodal Boundary
Conditions"
OK
Mouse
Mouse
"Add: Nodal Prescribed
Displacement"
"Rotation"
<Tab> 0.5
"Scalar Z"
"Curve"
OK
"Data"
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Type "1" in the "Death Time" column for Index 1 (the only
displayed row). This value ensures that the prescribed
displacement remains active throughout the simulation event.
OK
OK
Mouse
Mouse
"Add: Nodal Moment"
2
"Z"
Mouse
"2"
"Curve"
"Add Row"
Mouse
<Tab> <Tab> 1
<Enter>
OK
OK
Mouse
"Add: Nodal Lumped
Mass"
<Tab> 0.00088
<Tab> <Tab> <Tab>
0.00135
<Tab>
3.5 inch diameter, 1/8
inch thick steel disk.
OK
Mouse
30
OK
Mouse
"Add: Initial Velocity"
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This completes the application of constraints, loads, element properties, and materials to the assembly. We
will now define the analysis parameters.
Mouse
90
"Advanced"
Mouse
Mouse
0.02
OK
OK
NOTE: Depending upon the computer hardware, this analysis may take an hour or several hours to run. If time is
limited, you may wish to allow several steps to converge, stop the analysis, and then load the already
completed model from the provided archive file, Exercise M\Results Archive\Exercise M.ach.
Mouse
Mouse
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44
OK
Mouse
Mouse
<Shift> Mouse
Mouse
"Hide"
Mouse
The annotation and legend will indicate the maximum stress value. This stress should be approximately
5,000 to 5,200 psi and will be in the contact area of the indexing pin. Contact stresses are rather sensitive
to surface mesh and contact settings changes, so expect different peak values for modeling variants. The
screen image should resemble Figure M4.
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<Ctrl> Mouse
Mouse
"Graph Values"
Mouse
"Font Size: Large"
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Mouse
1024
<Tab> 768
Mouse
"100"
"Export"
"Save"
Mouse
Selection: None
"Results: Stress: von Mises"
Click on the first heading, "1 < Stress >," listed under
the Presentations heading in the tree view to return to
the color contour plot.
Access the SELECTION pull-down menu and choose
"None" to deselect the two nodes.
Access the RESULTS pull-down menu, select the
"Stress" pull-out menu, and choose the "von Mises"
command.
Before making the stress animation, let's override the default legend range for the plot. This will be done
for the following two reasons:
1.
To make the correlation between stress level and plot color consistent for all video
framesotherwise, the stress range in the legend will be recalculated for each frame
based on the minimum and maximum stress result at that time step only.
2.
Because the high contact stresses are localized and the typical stresses in the two
wheels are much lowerchanging the display range to a lesser maximum value will
bring out a broader range of color throughout the assembly and reveal the more
typical and lower stress values.
"Range Settings"
Mouse
<Tab> 0
<Tab> 2000
OK
Mouse
<Ctrl> Mouse
We will keep the default settings for frames per second, start and end steps, step increment, and video
compression. We will however change the resolution to a standard 4/3 format of 1024 x 768 (assuming it
is not already set to that resolution) and we'll change the filename.
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Mouse
Mouse
1024
<Tab> 768
Mouse
- von Mises Stress
"Save"
"Yes"
Mouse
To review a completed archive of this exercise, refer to the file "Exercise M\Results Archive\Exercise M.ach.
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Exercise N
Nonlinear Material Model
Beam Elements
Objective:
First, analyze a cantilever beam using an elastic material model. If the stress
exceeds the yield stress of 36,000 psi, run another analysis using a plastic
material model.
Geometry:
The beam shown below is 10 feet long. The cross section is a 5" x 4, with the
beam oriented for maximum strength and stiffness for the applied load direction.
Loads:
Constraints:
Elements:
Beam (use the Large Displacement analysis type option in the Element
Definition dialog)
Material:
Steel (ASTM-A36)
Analysis Parameters:
Duration = 10 seconds
Capture rate = 2
Multiplier
0
1
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Solution
Building the Model
Start Autodesk Algor Simulation from the Windows Start menu.
"New"
"New"
Exercise N
"Save"
Mouse
<Esc>
<Esc>
"View: Enclose"
"Selection: Select: Lines"
Mouse
"Geometry: Tools: Divide"
20
OK
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"Beam"
Mouse
Large Displacement
Select the Large Displacement option from the dropdown list in the Analysis Type field.
OK
Mouse
"Cross-Section Libraries"
"Rectangular"
OK
OK
"Selection: Shape: Rectangle"
Mouse
Mouse
0 <Tab> 10 <Enter>
Mouse
"Modify Material"
"Steel (ASTM-A36)"
OK
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Mouse
"Fixed"
OK
Mouse
Mouse
-56000
"Y"
OK
Mouse
"Modify Analysis Parameters"
10
100
10
OK
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The maximum displacement magnitude should be about 2.67 inches. We expect this number to be less than
the actual displacement with plastic deformation considered.
"Elastic Material"
OK
Mouse
"Nonlinear Material"
OK
You now have two design scenarios defined within the model, one for the elastic (isotropic) material model
and one for the non-linear (von Mises with isotropic hardening) material model. Double-clicking on an
inactive scenario heading will make it the active scenario. We will now modify the element data for the
second design scenario to specify the non-linear material model.
OK
Since the material model has been changed, we will revisit the material selection dialog to refresh the
properties for the selected material.
Mouse
"OK"
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To review a completed archive of this exercise, refer to the file "Exercise N.ach" in the "Exercise N\Results
Archive" directory. The results archive contains both the elastic and the nonlinear variants of the exercise.
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