July Scrape

SCRAPE TICKET FORGING
Machine Name
Shifts
B.M.-01
(5/16'
Old)
B.M.-02
(5/16'
New)
B.M.-03
(105S)
B.M.-04
(5/8)
B.M.-05
(164'S)
No Load
Pin Pivot
Parking
Oil Bolt
Pin b
Cam B
Die Scoring
38
Short Feed
B.M.-06
(204L)
B.M.-07
(134LL)
Cam 840/BP
M12x280
1875
D
38
70
Dent
Center Distance U/S
Punch Crack
Crack Pcs
Outness More
78
Punch Out
38
Dent on Serriation
Visual Defect
Setting Pcs
72
56
112
60
40
60
40
W/O Hex
Punch Tight
Finger out
33
Burr
Others
Sum
72
70
56
38
33
38 112
38
78
CKET FORGING
N.F.-01
(11B)
P.F.-01
(22B)
P.F.-02
(27B)
HD.-01
Spring
stopper
Cap Nut
Housing
No Load
150
90
100
84
70
40
50
250
90
84
70
90

Machine Name
Shifts
B.M.-01
(5/16'
Old)
B.M.-02
(5/16'
New)
B.M.-03
(105S)
B.M.-04
(5/8)
B.M.-05
(164'S)
No Load
Pin Pivot
Parking
Oil Bolt
Pin A
Cam B
Die Scoring
B.M.-06
(204L)
B.M.-07
(134LL)
Cam 840/BP
M12x225
1875
D
40
Short Feed
Dent
Center Distance U/S
Punch Crack
Crack Pcs
Outness More
40
40
Punch Out
Dent on Serriation
Visual Defect
Setting Pcs
92
54
54
70
150
112
W/O Hex
Punch Tight
Finger out
32
Burr
Others
Sum
92
54
54
70
32
40 150
40
112
40
CKET FORGING
N.F.-01
(11B)
P.F.-01
(22B)
P.F.-02
(27B)
HD.-01
Spring
stopper
Cap Nut
Housing
No Load
24
120
52
42
68
42
68
56
86
120
86
52
80

Machine Name
Shifts
B.M.-01
(5/16'
Old)
B.M.-02
(5/16'
New)
B.M.-03
(105S)
B.M.-04
(5/8)
B.M.-05
(164'S)
No Load Bolt Brake Pin Shift
bp1762
Cam B
Die Scoring
B.M.-06
(204L)
B.M.-07
(134LL)
Cam 840/BP
M12x225
1875
D
70
N
30
Short Feed
Dent
Center Distance U/S
Punch Crack
Crack Pcs
Outness More
44
40
52
22
52
22
Punch Out
Dent on Serriation
Visual Defect
Setting Pcs
54
100 106
46
65
60
54
44 100 106
46
65 130
300
W/O Hex
Punch Tight
Finger out
Burr
Others
Sum
40
300
30
CKET FORGING
N.F.-01
(11B)
P.F.-01
(22B)
P.F.-02
(27B)
HD.-01
Spring
stopper
Cap Nut
Housing
No Load
78
150
200
46
150
78
200
46
70
76
70
76

Machine Name
B.M.-01
(5/16'
Old)
B.M.-02
(5/16'
New)
B.M.-03
(105S)
No Load Bolt Brake Pin Shift

Shifts
B.M.-04
(5/8)
B.M.-05
(164'S)
bp1762/b
p1757
Cam B
B.M.-06
(204L)
B.M.-07
(134LL)
Cam 840/BP
M12x225
1875
D
Die Scoring
N
30
Short Feed
Dent
Center Distance U/S
Punch Crack
Crack Pcs
Outness More
26
48
32
Punch Out
Dent on Serriation
Visual Defect
Setting Pcs
94
93 120
86 120 110
100 100
86 120 110
100 100
W/O Hex
Punch Tight
Finger out
Burr
Others
Sum
94
26
93 120
48
32
30
CKET FORGING
N.F.-01
(11B)
P.F.-01
(22B)
P.F.-02
(27B)
HD.-01
Spring
stopper
Cap Nut
boss
center
No Load
160
134
50
150
134 160
150
50
52
30
12
52
30
12

Machine Name
B.M.-01
(5/16'
Old)
B.M.-02
(5/16'
New)
RC Lifter Bolt Brake

Shifts
B.M.-03
(105S)
B.M.-04
(5/8)
B.M.-05
(164'S)
Spindle
bp1757
Bolt Set
Monting
B.M.-06
(204L)
B.M.-07
(134LL)
Cam 840/BP
M12x225
1875
D
Die Scoring
Short Feed
N
36
24
Dent
Center Distance U/S
Punch Crack
Crack Pcs
Outness More
40
34
46
Punch Out
Dent on Serriation
Visual Defect
Setting Pcs
134
100
78
70
46
96
100
90
34 100
78
70
46
96
100
90
W/O Hex
Punch Tight
Finger out
Burr
Others
Sum
24
0 134
40
46
36
CKET FORGING
N.F.-01
(11B)
P.F.-01
(22B)
P.F.-02
(27B)
HD.-01
Spring
stopper
Cap Nut
boss
center
No Load
100 210
90
130 120
190 210
0 130 120
15
15

Machine Name
B.M.-01
(5/16'
Old)
B.M.-02
(5/16'
New)
RC Lifter Bolt Brake

Shifts
B.M.-03
(105S)
B.M.-04
(5/8)
B.M.-05
(164'S)
B.M.-06
(204L)
B.M.-07
(134LL)
Spindle
bp1756/b
p 1892
Bolt SPl
Ball Stud
M12x213
Die Scoring
Short Feed
26
28
Dent
Center Distance U/S
Punch Crack
Crack Pcs
Outness More
40
46
Punch Out
Dent on Serriation
Visual Defect
Setting Pcs
93
94 130
47 260
52
32
94 130
47 260
52
32
54
W/O Hex
Punch Tight
Finger out
70
Burr
Others
Sum
28
93
70
40
46
26
54
CKET FORGING
N.F.-01
(11B)
P.F.-01
(22B)
P.F.-02
(27B)
HD.-01
Spring
stopper
Collar FR
boss
center
SMS
30
39
40
150 240
150 240
70
39
40
70
30

Machine Name
Shifts
B.M.-01
(5/16'
Old)
B.M.-02
(5/16'
New)
B.M.-03
(105S)
B.M.-04
(5/8)
B.M.-05
(164'S)
B.M.-06
(204L)
B.M.-07
(134LL)
RC Lifter
Pin A
Pillion
Pin Brake
Shoe
BP Ocap
Bolt SPl
Cam 710
M12x213
Die Scoring
Short Feed
54
26
30
Dent
Center Distance U/S
Punch Crack
Crack Pcs
Outness More
40
28
Punch Out
Dent on Serriation
Visual Defect
Setting Pcs
76
54
76
54
110
94 100
130 354
94 100
130 354
W/O Hex
Punch Tight
Finger out
Burr
Others
Sum
30
40
0 110
54
26
28
CKET FORGING
N.F.-01
(11B)
P.F.-01
(22B)
P.F.-02
(27B)
HD.-01
1/8 NPT
Collar FR
boss
center
SMS
20
150 100
93
60
64 105
150 193
60
64 105
20

Machine Name
Shifts
B.M.-01
(5/16'
Old)
B.M.-02
(5/16'
New)
B.M.-03
(105S)
B.M.-04
(5/8)
B.M.-05
(164'S)
B.M.-06
(204L)
B.M.-07
(134LL)
RC Lifter
Pin A
Pillion
Pin Brake
Shoe
BP Ocap
Bolt SPl
Cam 710
M12x213
Die Scoring
Short Feed
26
Dent
Center Distance U/S
Punch Crack
70
76
74
Crack Pcs
Outness More
68
68
34
Punch Out
Dent on Serriation
Visual Defect
Setting Pcs
52
90
200
52
90
74 200
114
70
68 114
70
W/O Hex
Punch Tight
Finger out
Burr
Others
Sum
26
70
76
68
34
CKET FORGING
N.F.-01
(11B)
P.F.-01
(22B)
P.F.-02
(27B)
HD.-01
1/8 NPT
Collar FR
boss
center
SMS
130 100
60
54
30
130 100
60
54
30
Die Scoring
Short Feed
Dia U/S
Dia O/S
Length U/S
Length O/S
Dent
Cavity More
Center Distance U/S
Punch Crack
Crack Pcs
Outness More
Punch Out
Wrong Stamp
W/O Serriation
Without Center
W/O Punch
Flower Radius
Bulzing Dia
Radius Not Ok
Serial
Item Name
No.
150
0
0
0
0
0
0
0
0
0
0
0
0
0
0
40
0
30
0
0
0
0
0
0
0
0
0
0
0
0
0
42
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
26
0
0
0
0
0
0
0
0
10
46
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
50
154
66
0
151
30
186
0
40
0
212
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
18
0
73
0
0
0
0
18
0
0
53
0
0
0
0
194
0
40
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
36
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
Cam A
58
126
Cam B
229
cam blank 710
cam C
92
186
40
Cam Deep
76
170
cam sample
Cap Nut
54
101
314
10
Collar crank
46
Collar FR wheel
30
136
collar stay no. Plate
306
474
42
80
56
Coller tank
177
28
94
15
147
Item Name
AWWA axle
ball pin 1002
ball pin 1003
ball pin 1301
ball pin 1559
Ball pin 1756
ball pin 1762
Ball Pin 1845
ball pin 1854
ball pin 1856
ball pin 1874
ball pin 1904
bolt Body
Bolt break
Bolt Handle levar
Bolt srtting
Boss center
Housing
Prepared By:
Defect
FMT.NO.:F/QA/11 ; REV.NO.: 01 ; REV. DATE : 01.08.15
Approved By:
hub
46
20
kstg
234
37
62
M10x210
56
M10x238
100
34
M12x213
102
94
M6x1.0x14
Mount Muffler
Nut Rear
201
65
801
169
29
62
Oil Bolt
32
65
185
12
54
P90
56
84
Pin A
30
Pin B
10
34
pin bolt A
pin Hinge
56
30
59
pin shift
33
278
Pivot cam
114
push rod
R.c.Lifter
17
223
S.R.wheel
72
72
20
S.R.wheel(62)
S.R.wheel(84)
44
sample
Screw Fairing
172
30
Screw side stand
82
34
150
10
13
Socket Stablizer
Spindle Cam
100
34
Spring stopper
643
576
34
15
204
0 2695 162 2292 1829
12
nut strg.stem
SMS
tal Sum
Prepared By:
1598 1451
10 54
Approved By:
Prepared By:
Approved By:
Dent
204
Crack Pcs
Bulzing Dia
Radius Not Ok
Dent on Serriatio
Visual Defect
10
54
40
139
Punch Tight
12
fngger out
Other
20
826
1429 Burr
W/O Hex
154
9112 Setting Pcs
W/O Punch
12
1829 Punch Out
2292 Outness More
162
2695 Punch Crack
Length O/S
15
1451 Short Feed
1598 Die Scoring
Zigzag Radius
Lining on Pcs
Dent on Serriation
Visual Defect
Setting Pcs
W/O Hex
Punch Tight
Burr
fngger out
Other
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
40
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
124
100
146
0
0
132
70
98
108
0
168
0
146
0
244
140
397
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
100
0
0
0
198
111
90
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
30
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
407
150
300
66
26
301
100
284
161
140
168
212
146
402
483
364
397
247
38
469
26
519
774
94
94
320
638
246
355
355
154 0
633
46
67
233
20
80
200
1258
152
357
92
348
Prepared By:
Total
Sum
Approved By:
68
341
475
87
96
516
54
110
134
45
241
248
248
286
286
268
1335
118
378
169
220
150
887
70
210
916
946
44
429
429
156
89
390
216
212
739
238
12
15
379
218
218
128
67
20
58
513
141
68
373
93
93
40
24
108
380
380
30
139
371
25
192
333
15
188
160
160
145
279
130
350
1733
826
22054
40 139 9112 154 12 ### 20
Prepared By:
Approved By:
Prepared By:
Approved By:
Pareto Chart (Defectwise) APR'16
No. of Rejections
20000
100
18000
90
16000
80
14000
70
12000
60
10000 9112
50
8000
40
6000
30
4000
2000
0
2695
20
2292
1829 1598
14511429
204 162 154 139 54
Defects
40
20
15
12
12
10
826
10
0
14000
Pareto Chart APR'16 Itemwise
12000
120
100
10000
80
8000
60
6000
No. of Rejections
40
4000
20
20001733
1335
1258
946
887
774
739
638
633
516
513
483
475
469
429
407
402
397
390
380
379
378
373
371
364
357
355
348
333
301
300
286
284
279
248
246
241
233
218
212
210
188
168
161
160
150
146
140
134
110
108
100949366464426
0
0
Item Name

July Scrape

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Available Formats

July Scrape

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Copyright:

Available Formats

SCRAPE TICKET FORGING

SCRAPE TICKET FORGING

SCRAPE TICKET FORGING

No Load Bolt Brake Pin Shift

SCRAPE TICKET FORGING

No Load Bolt Brake Pin Shift

SCRAPE TICKET FORGING

RC Lifter Bolt Brake

SCRAPE TICKET FORGING

RC Lifter Bolt Brake

SCRAPE TICKET FORGING

SCRAPE TICKET FORGING

Center Distance U/S

cam blank 710

collar stay no. Plate

FMT.NO.:F/QA/11 ; REV.NO.: 01 ; REV. DATE : 01.08.15

Screw side stand

0 2695 162 2292 1829

FMT.NO.:F/QA/11 ; REV.NO.: 01 ; REV. DATE : 01.08.15

9112 Setting Pcs

1829 Punch Out

2292 Outness More

2695 Punch Crack

1451 Short Feed

1598 Die Scoring

FMT.NO.:F/QA/11 ; REV.NO.: 01 ; REV. DATE : 01.08.15

40 139 9112 154 12 ### 20

FMT.NO.:F/QA/11 ; REV.NO.: 01 ; REV. DATE : 01.08.15

FMT.NO.:F/QA/11 ; REV.NO.: 01 ; REV. DATE : 01.08.15

Pareto Chart (Defectwise) APR'16

Pareto Chart APR'16 Itemwise

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