To: Technical Bulletin

Product Category Motorcycle

Model RS200
Distributors
Bulletin No. IB: 401
Sub: RS200 - Migration to Gen10 ABS & Mitsubishi CPV Date 06 / 07 / 2020

Sirs:

As a continuous improvement, following modifications have been done in RS200.

 Migration to Bosch Generation 10 ABS (Double Channel) from Generation 9 (Single Channel)
o ABS on both wheels (Front & Rear)
o Better control while braking
 Change to Mitsubishi Purge Valve from Bosch Purge Valve

1. ABS Unit

Model Gen 9 (Old) Gen 10 (New)

Photograph

Part No. DT131863 DT131880

2. CPV (Canister Purge Valve) – For EVAP models

Model Bosch (Existing) Mitsubishi (New)

Photograph

Part No JG171601 JU171606

 3. Dummy Purge Valve Connector – For Non EVAP models

Model -- (Existing) (New)

Photograph

Part No -- JF402251
Description -- Purge Valve Connector

The Changed part no. details are given below:

SNo Added Part Name New Part Qty Old Part No. Qty Interchangeability
No.
1 BRAKE SYSTEM FRONT ABS DT131879 1 DT131852 1 No
2 ASSEMBLY FRAME DT111212 1 DT111208 1 No
3 BRACKET UNIT ABS DT113862 1 DT113850 1 No
4 HOLDER ASSEMBLY STEP RIDER RH DT113038 1 DT113033 1 No
5 ASSEMBLY ARM SWING DT122028 1 JL122014 1 No
6 HARNESS WIRING DT402247 1 DT402239/41 1 No
7 SWITCH CONTROL LH DK201162 1 DT401403 1 No
8 SWITCH CONTROL RH DK201163 1 DT401407 1 No
9 BOLT FLANGED KADD0610 6 KADD0610 4
10 BOLT-FLANGED-SMALL KAED0608 3 KAED0608 2
11 CLAMP DT131875 4 DT131875 2
12 PLAIN WASHER JB113007 3
13 CONNECTOR VALVE PURGE (Non-EVAP) JF402251 1
14 INSTALL SYSTEM EVAP (For EVAP) DT171615 1 DT171607 1 No
15 BOLT KAAD0618 2
16 Bolt-Flange-KAE ST-F Dia-06 L-22 KAEF0622 1
17 WASHER_PLAIN_SMALL KDAA0611 1
18 PIN COTTER KHAA2015 1
19 PIN 30191038 1
20 FOAM TAPE (25X15X2) DJ181126 2
21 BOLT FLANGE-M6X1XL16XBLKXPRECOAT LAD00077 2
22 SENSOR SPEED WHEEL DK201164 2 DT402404 1 No
23 BOLT FLANGED M6X1 LAE00021 3 LAD00077 3 No
24 NUT HEX FLANGED KCGD1010 3 39272315 3 No
25 COLLAR JL181297 4 ds161187 4 No
26 NUT HEX FLANGE-M10X1.25XHT.10XBR LCL00001 2 39122515 2 No
27 CLIP NUT M5 JG171031 10 DJ161229 4 No
28 CABLE TIE LOCK 4.8 1.2 160 PA66 B 60111420 2 60111415 2 No
29 WASHER PLAIN-ID 8.4XOD 25XT 2XBR LDB00021 1 39150711 1 No
30 BOLT FLANGED KADD0814 1 KADA0814 1 No
 31 BRACKET SEAT LOCK BARREL JG232603 1 JG191011 1 No
32 INSTALL REFLECTOR REFLEX DT401026 1 DK201121 2 No
33 BOLT SOKET-M8X1.25XL30XCL8.8XBRT KACF0830 4 DG181008 4 No
34 BOLT SOCKET-M6X1XL50XCL10.9XBLK KACC0650 2 39242704 2 No
35 WASHER TOOTHED-ID 6.4XOD11XT 0.7 LDF00001 3 LDF00002 3 No
36 WASHER SPRING-ID8.1XOD14.8XT2XBL KDDF0815 2 39265912 2 No
37 CLAMP FOR ABS HOSE DT131849 1
38 FOAM FAIRING JN181031 2
39 DUAL LOCK TAPE 3M-SIZE15X20 JW171007 2
40 WASHER_PLAIN KDBB0818 1
41 BOLT SOCKET-M6X1XL 14XS.S.XDACRO LAC00068 1

Note:
 This list of parts can be used for reference purpose.
 For serviceability and to place order, Spares Parts catalogue on the Portal should be referred.

Harness Views:
Implementation cut off details is as given below:

Applicable Model/s WO No. Implementation Date Plant

5402007 (Mexico – Non EVAP)
RS200 ABS June 2020 Chakan
5402014 (Turkey – EVAP)

Please share the above information with your Service and Spares Staff.

Thanking You,

Yours faithfully,
For BAJAJ AUTO LIMITED

Udaya S Malireddi
Divisional Manager-Field Support
(International Business)