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Scope of disclosure: Canon MJ accredited CE

Troubleshooting Guide

Ver.1.2

Canon Marketing Japan Inc.


Service & Support Planning Group

Canon Inc.
L Printer Quality Assurance Center

Conents
Chapter 1 Using This Guide ................................................................................................ 1-1
1. Using This Guide......................................................................................................................................... 1-1
2. Model Groups.............................................................................................................................................. 1-1

Chapter 2 Indexes by Case ................................................................................................. 2-1


1. Error Code Index ......................................................................................................................................... 2-1
2. Index of Symptoms and Imaging Failures................................................................................................. 2-18
A. Imaging Failures .................................................................................................................................... 2-18
B. Operational Failures .............................................................................................................................. 2-19
C. Functional Failures ................................................................................................................................ 2-19
D. Cutting Failures ..................................................................................................................................... 2-19
E. Unusual Noises ..................................................................................................................................... 2-19
F. Application-Dependent ........................................................................................................................... 2-20

Chapter 3 Trouble Database................................................................................................ 3-1


1. Ink tanks ...................................................................................................................................................... 3-1
2. Maintenance Cartridges .............................................................................................................................. 3-3
3. Printheads ................................................................................................................................................... 3-4
4. Paper Handling (Paper mismatch) .............................................................................................................. 3-7
5. Paper Handling (Size detection failure.................................................................................................... 3-14
6. Paper Handling (Skewing........................................................................................................................ 3-16
7. Paper Handling (Feeding Problems/Jams .............................................................................................. 3-16
8. Paper Handling (Insufficient or No Paper/Others) .................................................................................... 3-18
9. Paper Take-up Unit.................................................................................................................................... 3-19
10. Cutter....................................................................................................................................................... 3-20
11. Multisensor .............................................................................................................................................. 3-20
12. HDD......................................................................................................................................................... 3-21
13. Operation Displays.................................................................................................................................. 3-21
14. Parts Counters ........................................................................................................................................ 3-22
15. Adjustment Errors.................................................................................................................................... 3-23
16. GARO Errors ........................................................................................................................................... 3-24
17. HP-GL2 ................................................................................................................................................... 3-25
18. Hardware Errors ...................................................................................................................................... 3-26
19. Service Call Errors .................................................................................................................................. 3-31

Chapter 4 More Sophisticated Fault Isolation Tasks ........................................................ 4-1


1.
2.
3.
4.
5.
6.

2F13AD converter external trigger output error (HW-1 fault) ................................................................. 4-1
2F1FPurge sensor error ......................................................................................................................... 4-2
2F26Carriage operation disabled ........................................................................................................... 4-4
2F2FNon-discharge detection error, 2F30Non-discharge detecting position error............................ 4-6
200CRoll paper leading edge detection error, 200DCut sheet leading edge detection error ............ 4-8
2010Skew detection error, 2017Paper right side detection error, 2018Paper left side detection
error, 2405Borderless printing disabled................................................................................................ 4-12
7. 2E27Paper jam while feeding, ejecting or printing on paper (Jam 1)................................................... 4-14
8. 2E25Paper jam while feeding, ejecting or printing on paper (Jam 2)................................................... 4-16
9. 2E24Faulty roll paper unit, 2E0ERoll paper unit not available......................................................... 4-17
10. 2015Cutting failure (Cannot cut sheet)............................................................................................... 4-18
11. 2F24Cutter shift timeout error ............................................................................................................. 4-19
12. Cutting failures without error indications ................................................................................................. 4-21
13. 403E,403FPrinthead abnormal temperature rises .......................................................................... 4-22

14. 4027Carriage lifting error ....................................................................................................................


15. Imaging Failures Soiled print side, ink dropping, soiled reverse side, black/white dots, roller marks
..................................................................................................................................................................
16. Imaging Failures Lines, streaks and bands ......................................................................................
17. Imaging Failures Blurred, ghost, spread, shaken or undersharp images.........................................
18. Imaging Failures Line and character errors ......................................................................................
19. Imaging Failures Defective toning and color misregistration ............................................................
20. Imaging Failures Void lines or images ..............................................................................................
21. Imaging Failures Printing in a size different from the specification...................................................
22. Imaging Failures No printing .............................................................................................................
23. Operational Failures PosterArtis wont launch................................................................................
24. Operational Failures The main unit wont start or the power turns off automatically (without an
error occurring) .........................................................................................................................................
25. Operational Failures Cannot install...................................................................................................

4-23
4-25
4-27
4-32
4-34
4-36
4-38
4-40
4-41
4-42
4-43
4-44

Chapter 5 Fault Isolation Tool Collection........................................................................... 5-1


T01 Carriage Encoder Fault Isolation Tool ...................................................................................................... 5-1
T02 Interpreting Nozzle Check Patterns.......................................................................................................... 5-1
T03 Nozzle Check Print Fault Isolation Tool.................................................................................................... 5-3
T04 Information required to request verification.............................................................................................. 5-6
T05 Collecting a PRN File (Windows only)...................................................................................................... 5-7
T06 Collecting PC Detailed Information .......................................................................................................... 5-8
T07 Collecting Printer Driver Settings ........................................................................................................... 5-10
T08 Driver Function Description .................................................................................................................... 5-12
T09 Collecting Status Information.................................................................................................................. 5-13
T10 Collecting Screen Shots ......................................................................................................................... 5-14
T11 Ink Supply System Fault Isolation Tool................................................................................................... 5-15
T12 Purge Unit Fault Isolation Tool ............................................................................................................... 5-18
T13 Linear encoder film installation fault isolation tool.................................................................................. 5-19
T14 How to unlock the carriage (without having to remove the cover) ......................................................... 5-19
T15 Recommended head adjustment procedure .......................................................................................... 5-20
T16 Recommended band adjustment procedure .......................................................................................... 5-20
T17 Electrical discharge fault isolation tool ................................................................................................... 5-21
T18 Flat Cable Fault Isolation Tool ................................................................................................................ 5-25
T19 Special Mode for Servicing..................................................................................................................... 5-27
T20 Cleaning operation ................................................................................................................................. 5-30

Chapter 6 Miscellaneous Information ................................................................................ 6-1


1. How to interpret Print Inf ............................................................................................................................. 6-1
2. Upgrading Firmware.................................................................................................................................... 6-5
3. Description of L Printer Service Tool, and How to Use It ............................................................................ 6-6
4. Notes on Replacing Parts ........................................................................................................................... 6-8
5. Greasing...................................................................................................................................................... 6-9
6. Replacing the Head................................................................................................................................... 6-14
7. Service parts compatible list...................................................................................................................... 6-15

Chapter 7 Main Unit Configuration Diagrams.................................................................... 7-1


1. LFP-IJ Printer Basic Configuration Diagram ...............................................................................................
2. Paper Paths by Series ................................................................................................................................
(1) iPF5000 Series .......................................................................................................................................
(2) iPF700 Series .........................................................................................................................................
(3) iPF8000 Series .......................................................................................................................................
(4) iPF800 Series .........................................................................................................................................

7-1
7-3
7-3
7-4
7-5
7-6

Chapter 1
Using This Guide

Chapter 1 Using This Guide

1. Using This Guide


STEP1: Scan through Chapter 2, Indexes by Case, for keys to the database
From operation panel displays
From low-order four-character error codes (panel display, Print Inf)
Go to Chapter 3, Trouble
Database

From imaging (user complaint) problems


From other problems (such as abnormal noise and slow)
From software-specific problems (e.g., Microsoft Word)

If there are links,


follow them

STEP2: Take the actions suggested by the keys to the database found

If any component name or the like


is unknown, see Chapter 7, Main
Unit Configuration Diagrams: Paper
Paths

Go to Chapter 4, More Sophisticated Fault


Isolation Tasks

Go to Chapter 5, Fault Isolation Tool Collection

2. Model Groups
The iPF Series is broken down into the following groups in this Guide:
Model group

iPF8000 Series
iPF800 Series
iPF700 Series

iPF5000 Series

Maximum paper
width
60 inches
44 inches
(B0 extra-sized
44 inches
(B0 extra-sized
36 inches
(A0 extra-sized
24 inches
(A1 extra-sized
17 inches
(A2 extra-sized

Five-color dye/pigment
model
-

Eight-color
pigment model
iPF9000S
iPF8000S

Twelve-color
pigment model
iPF9000, iPF9100
iPF8000, iPF8100

iPF810, iPF820

iPF700, iPF710, iPF720

iPF600, iPF605, iPF610

iPF6000S

iPF6100, iPF6200

iPF500, iPF510

iPF5000, iPF5100

1-1

Chapter 2
Indexes by Case

Chapter 2 Indexes by Case

1. Error Code Index


Error Code
(low-order four
characters

Explanation
Paper mismatch (cut sheet)

Key
3-1-1

Print data having a cut sheet print specification has been received with rewinder use being selected.
-

Paper mismatch (cut sheet)

3-1-2

Cassette pickup has been specified for paper that does not support cassette pickup.
-

Paper mismatch (cut sheet)

3-1-3

Print data having a manual feed print specification has been received at the completion of roll paper
pickup.
-

3-1-4

Paper mismatch (type


Mismatch following the selection of any of the following menu choices:
Warning Indication has been selected for Paper Mismatch Detection.
ON has been selected for Paper Error Skip.
On forced printing following a mismatch resulting from the selection of the following menu option:
Pause has been selected for Paper Mismatch Detection.

Paper mismatch (both type and size

3-1-5

Mismatch following the selection of any of the following menu choices:


Warning Indication has been selected for Paper Mismatch Detection.
ON has been selected for Paper Error Skip.
On forced printing following a mismatch resulting from the selection of the following menu option:
Pause has been selected for Paper Mismatch Detection.
-

3-1-6

Paper mismatch (size


Mismatch following the selection of any of the following menu choices:
Warning Indication has been selected for Paper Mismatch Detection.
ON has been selected for Paper Error Skip.
On forced printing following a mismatch resulting from the selection of the following menu option:
Pause has been selected for Paper Mismatch Detection.

Invalid paper loading position

3-19-1

Paper is invalidly positioned on the platen.


-

3-43-1

Paper take-up unit not switched on


Printing has started with the Paper take-up unit setting of Use and with the rewinder switched off.

Job received in Rewind mode, with the panel setting of Do not use

3-43-2

Rewinder use has been set to Do not use at the start of printing when the rewinder is active.
-

6-1-1

Forced feed limit


Paper being manually fed in the return direction (back-feeding) has reached the pinch roller position
(normal operation).

6-1-2

Printing with ink tank cover open


On a model having a subtank, the ink tank cover opened while printing (printing is allowed to
continue).

Durable parts nearing their replacement time

7-1-1

Any of the parts counters has reached warning level 1.


-

Durable parts past their replacement time

7-1-2

Any of the parts counters has reached warning level 2.


-

Part counter warning level 1

7-1-3

Any of the parts counters has reached warning level 1.


-

Part counter warning level 2

7-1-4

Any of the parts counters has reached warning level 2.

2-1

Troubleshooting Guide

Error Code
(low-order four
characters

Explanation

1000
1001
1002
1003
1004
1005
1006
1007
1008
1009
100A
100B
100C

Ink tank near-empty (continued use allowed)

1010

Head R/L non-discharge warning

Key
1-1-1

The remaining volume of ink is diminishing (below the pin check level).

2-1-1

There are 30 or more nozzles per color that reject non-discharging nozzle backup, with less than 100
non-discharging nozzles.
1010

Head non-discharge warning

2-1-2

There are 30 or more nozzles per color that reject non-discharging nozzle backup, with less than 100
non-discharging nozzles.
1012

Head R non-discharge warning

2-1-3

There are 30 or more nozzles per color that reject non-discharging nozzle backup, with less than 100
non-discharging nozzles.
1013

Head L non-discharge warning

2-1-4

There are 30 or more nozzles per color that reject non-discharging nozzle backup, with less than 100
non-discharging nozzles.
1015

HP-GL2 error: out of the scope of media support

8-19-1

Warning Indication has been selected for Paper Mismatch Detection.


The paper that is being fed does not support HP-GL/2 printing; that is, a paper type that does not
have a required print mode has been set.
1015

HP-GL2 error: out of the scope of media support

8-19-2

Pause has been selected for Paper Mismatch Detection.


The paper that is being fed does not support HP-GL/2 printing; that is, a paper type that does not
have a required print mode has been set.
1030

(Image modeUnknown command

8-1-1

A character that is located within bounds of a group character or end parameter character but that is
not defined as a command has been detected during Image mode command decoding.
1031

(Image mode Invalid parameter count (no parameters)

8-2-1

A numeric field has not been identified as being numeric during Image mode command decoding.
1032

(Image mode Required item missing

8-3-1

A character out of bounds has been detected where a group or end parameter character ought to
exist, during Image mode command decoding.
1034

(Image modeOther warning

8-4-1

A character other than <ESC> has been detected right after the imago mode analysis module
entered Image mode or when the decoding of a single command ended.
1035

(Setup modeUnknown command

8-5-1

A command character string other than RESET, SET, OPCMT0 and OPCMT2 has been detected in a
PJL command.
1036

(Setup modeInvalid parameter count

8-6-1

Too many or too few parameters have been detected during Setup mode command decoding.
1037

(Setup mode Required item missing

8-7-1

The exit parameter is missing in the EnterGAROMode command and the UniversalExitLanguage
command used in Setup Mode.

2-2

Chapter 2 Indexes by Case


Error Code
(low-order four
characters

1038

Explanation

Key
8-8-1

(Setup modeData out of bounds


A character string that is not defined as an environmental variable has been detected.
An unknown environmental variable has been detected.
A character string that is not defined as an environmental variable value has been detected.
The value of an unknown environmental variable has been detected.

1039

(Setup modeOther warning

103A

(Image modeImage processing table error

8-9-1

A character string other than the @PJL prefix has been detected while the analysis module was idle.
8-10-1

No image processing table is available, a required image processing table is wanting or an image
processing table contains a value out of bounds.
1040

HP/GL2 error; Memory shortage

8-11-1

The size of drawing data exceeds the processing capacity.


1041

HP/GL2 error; invalid parameter

8-12-1

Data having an invalid number of types of parameters that follow the command has been detected.
1042

HP/GL2 error; physical coordinate check from logical coordinates

8-13-1

Invalid coordinates are involved.


1043

HP/GL2 error; Invalid command

8-14-1

A command that is not defined in HP-GL/2 or HP RTL is involved.


1044

HP/GL2 error; Current point missing

8-15-1

Invalid data is involved.


1045

HP/GL2 error; Drawing limit

8-16-1

Invalid coordinates are involved.


1047

HP/GL2 error; Replot buffer overflow

8-17-1

Data storage buffers have run short.


1048

HP/GL2 error; Polygon buffer overflow

8-18-1

The size of drawing data exceeds the processing capacity.


1050

Platen shutter cleaning required


Clean the blue shutter on the platen.

1051

Size clip warning (replace with larger-sized paper)

1100

Maintenance cartridge near-full (continued usage allowed

1-3-1

Near-full has been detected from the dot count and the usage period (drying time).
1101

Mist count near-full

7-2-1

Waste ink near-full has been detected from the dot count.
1400
1401
1402
1403
1404
1405
1406
1407
1408
1409
140A
140B
140C

1-1-2

Ink tank empty (continued use allowed)


The ink tank has run out of ink, but a certain volume of ink is reserved in the subtank. (The reserved
volume of ink is put to use after the remaining ink falls below the pin check level.)
Displayed only on models having a subtank.
(XX: Target color display).

2-3

Troubleshooting Guide

Error Code
(low-order four
characters

1410
1411
1412
1413
1414
1415
1416
1417
1418
1419
141A
141B
141C
200A

Explanation
Ink tank not installed (continued use allowed)

Key
1-1-3

The ink tank is not installed but a sufficient volume of ink is left in the subtank.
Displayed only on models having a subtank.
(XX: Target color display).

Paper size detection failure

3-20-1

Cannot detect the paper width (poorly positioned paper).


200A

Paper size detection failure

3-20-2

Cannot detect the paper width (poorly positioned paper).


200B

Paper size detection failure

3-21-1

Paper is invalidly positioned on the platen.


200C

Paper size detection failure

3-22-1

Cannot detect the leading edge of the paper.


The leading edge of paper has been located by coarse detection but not by a second round of fine
detection (up to 300 mm) (semi-transparent paper).
200C

3-22-2

Paper size detection failure


Cannot detect the leading edge of the paper.
The leading edge of paper has been located by coarse detection but not by a second round of fine
detection (up to 300 mm) (semi-transparent paper).

200C

3-22-3

Paper size detection failure


Cannot detect the size of roll paper loaded.
The leading edge of paper has been located by coarse detection but not by a second round of fine
detection (up to 300 mm) (semi-transparent paper).

200D

3-23-1

Paper size detection failure


Cannot detect the trailing edge of the paper.
Cannot detect the trailing edge of the cut sheet loaded after they have been fed 50 mm.
Cannot locate the trailing edge of the paper that has been found by coarse detection.

200D

Paper size detection failure

3-23-2

Cannot detect the trailing edge of the paper.


Cannot detect the trailing edge of the cut sheet loaded after they have been fed 50 mm.
Cannot locate the trailing edge of the paper that has been found by coarse detection.
200E

Too small paper

3-2-1

The width and length of paper supported are lower than the supported size (1.5% margin).
200E

Too small paper (roll Paper)

3-2-2

The width and length of paper supported are lower than the supported size (1.5% margin).
200E

Too small paper

3-2-3

The width and length of paper supported are lower than the supported size (1.5% margin).
200F

Too large paper

3-3-4

The width and length of paper supported are higher than the supported size (1.5% margin).
Cannot detect the leading edge of paper even when the paper has been fed by 1300 mm for roll
Paper and by the size mentioned above for cut sheet.
Cannot detect the width of paper even when the paper is fed by the size mentioned above.

2-4

Chapter 2 Indexes by Case


Error Code
(low-order four
characters

200F

Explanation
Too large paper (roll Paper)

Key
3-3-5

The width and length of paper supported are higher than the supported size (1.5% margin).
Cannot detect the leading edge of paper even when the paper has been fed by 1300 mm for roll
Paper and by the size mentioned above for cut sheet.
Cannot detect the width of paper even when the paper is fed by the size mentioned above.
200F

3-3-6

Too large paper


The width and length of paper supported are higher than the supported size (1.5% margin).
Cannot detect the leading edge of paper even when the paper has been fed by 1300 mm for roll
Paper and by the size mentioned above for cut sheet.
Cannot detect the width of paper even when the paper is fed by the size mentioned above.

2010

Skew (skewed right

3-26-1

(The nip needs to be released by operating the release lever


Paper is determined skewed as its edge is read by the multisensor.
2010

3-26-2

Skew (skewed right


(The nip needs to be released by operating the release lever
Paper is determined skewed as its edge is read by the multisensor.

2010

Skew (roll Paper)

3-26-3

(The nip needs to be released by operating the release lever


Paper is determined skewed as its edge is read by the multisensor.
2010

3-26-4

Skew
(The error is cleared as the paper is removed.
Paper is determined skewed as its edge is read by the multisensor.

2014

Cutter unit fuse blowout error

9-1-1

2015

Cutting failure/jam detected due to a cutting failure

3-46-1

An idle cutter unit or a cutter blade that is too blunted to cut sheet has been detected by the paper
leading edge detection sequence.
2015

Cutting failure/jam detected due to a cutting failure

3-46-2

An idle cutter unit or a cutter blade that is too blunted to cut sheet has been detected by the paper
leading edge detection sequence.
2016

Paper loosening out of position while printing

3-27-1

The trailing edge of paper has been detected at least 20 mm shorter than the length of cut forms
detected.
2016

3-27-2

Paper loosening out of position while printing


The trailing edge of paper has been detected at least 20 mm shorter than the length of cut forms
detected.

2016

Jam while picking up, ejecting or printing on paper

3-27-3

(A sequence of removing jams with the pinch roller released is required)


Virtually all recovery errors that could occur in connection with paper pickup are handled.
2016

3-27-4

Paper loosening out of position while printing


The trailing edge of paper has been detected at least 20 mm shorter than the length of cut forms
detected.

2016

Paper loosening out of position while printing

3-27-5

The trailing edge of paper has been detected at least 20 mm shorter than the length of cut forms
detected.
2017

3-24-1

Paper (right) side detection error


Multisensor error on light quantity adjustment
The read reference paper edge is more than 5 mm apart from its theoretical position.
Cannot locate the edge of reference paper.

2-5

Troubleshooting Guide

Error Code
(low-order four
characters

2017

Explanation

Key
3-24-2

Paper (right) side detection error


Multisensor error on light quantity adjustment
The read reference paper edge is more than 5 mm apart from its theoretical position.
Cannot locate the edge of reference paper.

2017

Paper (right) side detection error

3-24-3

Multisensor error on light quantity adjustment


The read reference paper edge is more than 5 mm apart from its theoretical position.
Cannot locate the edge of reference paper.
2018

3-25-1

Paper (left) side detection error


The non-reference edge of paper has been located by coarse detection but not by a second round
of fine detection.

2018

Paper (left) side detection error

3-25-2

The non-reference edge of paper has been located by coarse detection but not by a second round
of fine detection.
2018

3-25-3

Paper (left) side detection error


The non-reference edge of paper has been located by coarse detection but not by a second round
of fine detection.

201E

Paper mismatch (cut sheet)

3-4-1

Cassette pickup has been specified for paper that does not support cassette pickup.
2405

Invalid paper loading position (borderless printing)

3-5-1

The position at which paper is loaded is unfit for borderless printing.


Data with a borderless print specification has been received while the left or right edge of roll paper
was off the center of the borderless print idle ejection port at the completion of roll paper pickup.
2405

Invalid paper loading position (borderless printing)

3-5-2

The position at which paper is loaded is unfit for borderless printing.


Data with a borderless print specification has been received while the left or right edge of roll paper
was off the center of the borderless print idle ejection port at the completion of roll paper pickup.
2405

Invalid paper loading position (borderless printing)The position at which paper is loaded is unfit for

3-5-3

borderless printing.Data with a borderless print specification has been received while the left or right
edge of roll paper was off the center of the borderless print idle ejection port at the completion of roll
paper pickup.
2406

Borderless print data not printable (logic)

3-6-1

Borderless print data has been received at the start of printing, with one of the following conditions
being met:
A feeder slot other than one for roll paper has been specified in the data.
A paper type that does not support borderless printing has been set on the data.
Banner printing has been specified on the data at the same time.
A paper size that does not support borderless printing has been specified in a job for which paper
had already been fed.
2407

Borderless printing disabled


The width detected by the multisensor is unfit for borderless printing.

2408

Borderless printing disabled


The paper size is unfit for borderless printing.

2-6

Chapter 2 Indexes by Case


Error Code
(low-order four
characters

2500
2501
2502
2503
2504
2505
2506
2507
2508
2509
250A
250B
250C
2510
2511
2512
2513
2514
2515
2516
2517
2518
2519
251A
251B
251C
2520
2521
2522
2523
2524
2525
2526
2527
2528
2529
252A
252B
252C
2540
2541
2542
2543
2544
2545
2546
2547
2548
2549
254A
254B
254C

Explanation

Key

Ink tank empty (continued use not allowed)


The ink tank has run out of ink. (The reserved volume of ink is put to use after the remaining ink falls
below)
(XX: Target color display).
1-2-1

Remaining ink level unknown (continued use allowed)

1-2-6

The remaining volume of the ink in the tank is detected when the tank cover is closed.
Consumption has exceeded the original ink capacity (mismatch detected).
Refill ink may have been used.

Ink tank not installed (continued use not allowed)

1-2-2

On a model that is furnished with a subtank, this error is indicated if the subtank has run out of ink
and the state of an ink tank not being installed is detected.
(XX: Target color display).

Ink tank ID error

1-2-3

The type of the tank is wrong (XX: Target color display).

2-7

Troubleshooting Guide

Error Code
(low-order four
characters

Explanation

2560
2561
2562
2563
2564
2565
2566
2567
2568
2569
256A
256B
256C
2570
2571
2572
2573
2574
2575
2576
2577
2578
2579
257A
257B
257C
2580
2581
2582
2583
2584
2585
2586
2587
2588
2589
258A
258B
258C
2590
2591
2592
2593
2594
2595
2596
2597
2598
2599
259A
259B
259C

Ink tank EEPROM error

260E

Gap detection failure

Key
1-2-4

There is an error in tank EEPROM. (XX: Target color display).

1-2-5

Ink tank short on ink


An operation, such as printing or suction, was attempted but enough ink to carry out the operation is
left in the tank.
Subtank model: 2570 to 257C
Except for pre-print routines, such as cleaning: 2580 to 258C
Printing: 2590 to 259C
(XX: Target color display).

9-2-1

Carriage gap calibration has not been carried out or gap detection is disabled by corrupt calibration
data.
260F

Gap reference plane error (which does not occur when in User mode)

7-3-1

Request to replace an abnormal reference plane sheet.


2618

Vh pressure error

9-3-1

2-8

Chapter 2 Indexes by Case


Error Code
(low-order four
characters

2800

Explanation
Printhead [X non-existing

Key
2-3-1

X:
Double-head model: The R-head does not exist.
Single-head model: The head does not exit.
2801

2-4-1

Printhead [XDI correction failure


X:
Double-head model: R-head DI correction failure
Single-head model: Head DI correction failure

2802

2-6-1

Invalid printhead mounted in X


X:
Double-head model: Invalid head mounted on the R-side
Single-head model: Invalid head mounded

2803

Printhead [X EEPROM errorX:

2-7-1

Double-head model: R head EEPROM error


Single-head model: head EEPROM error
2804

Heads mounted in horizontally opposite positions

2-8-1

2807

Heads mounted in horizontally opposite positions

2-8-2

2808

Printhead L non-existing

2-3-2

2809

Printhead L DI correction failure

2-4-2

280A

Invalid printhead L mounted

2-6-2

280B

Printhead L EEPROM error

2-7-2

280C

Head non-discharge warning (Printing paused

2-2-1

There are 30 or more nozzles per color that reject non-discharging nozzle backup, with 100 or more
but les than 200 non-discharging nozzles, or there are 30 or more nozzles per color that reject
non-discharging nozzle backup, with 200 or more non-discharging nozzles.
280D

Head R non-discharge warning (Printing paused)

2-2-2

There are 30 or more nozzles per color that reject non-discharging nozzle backup, with 100 or more
but les than 200 non-discharging nozzles, or there are less than 30 nozzles per color that reject
non-discharging nozzle backup, with 200 or more non-discharging nozzles.
280E

Head L non-discharge warning (Printing paused)

2-2-3

There are 30 or more nozzles per color that reject non-discharging nozzle backup, with 100 or more
but les than 200 non-discharging nozzles, or there are less than 30 nozzles per color that reject
non-discharging nozzle backup, with 200 or more non-discharging nozzles.
2811

Incompatible printhead version

2-5-1

2812

Incompatible printhead R version

2-5-2

2813

Incompatible printhead L version

2-5-3

2816

Maintenance cartridge EEPROM error

1-4-1

Communication is enabled but the information is corrupted.


2817

Maintenance cartridge ID error

1-4-2

A maintenance cartridge for another model has been mounted.


2818

Maintenance cartridge not found

1-5-1

Cannot communicate, or cannot detect a maintenance cartridge.


2819

Maintenance cartridge full

1-6-1

281A

Maintenance cartridge near-full (continued usage allowed

Maintenance cartridge full is detected from the dot count and the usage period (drying time).
1-7-1

Near-full has been detected from the dot count and the usage period (drying time).
281B

The maintenance cartridge before cleaning does not have an enough capacity.
Near-full has been detected from the dot count and the usage period (drying time).

2-9

1-8-1

Troubleshooting Guide

Error Code
(low-order four
characters

2820

Explanation
Head registration unadjustable

Key
7-4-1

The adjustment value has gone out of bounds during automatic head adjustment.
2821

LF unadjustable

7-5-1

A detected value has gone out of bounds while performing automatic band adjustment.
2822

Eccentricity uncorrectable (which does not occur when in User mode)

7-6-1

A detected value has gone out of bounds while making adjustment.


2823

Head check error

9-4-1

2824

Optical axis unadjustable (which does not occur when in User mode)An adjustment pattern has not

7-7-1

been printed.The optical axis deviates from the correct position by 3 mm or more.
2825

Paper mismatch on HP-GL/2 printing

2901

The available size of the permanent area of the hard disk space has fallen to less than 1 GB.

5-1-1

2902

No hard drive space

5-2-1

Copy printing or error recover is not executable.


2905

A job save has been executed when the available size of the permanent area of the hard disk

5-3-1

space was lost.


Cancel the job.
2906

One hundred jobs are already saved in the permanent area of the hard disk space.

5-4-1

2906

A job save is executed when 32 jobs are already saved in the permanent area of the hard disk

5-4-2

space.
Cancel the job.
2907

One hundred jobs are already saved in the permanent area of the hard disk space.

2908

HDD format error

2909

HDD file error

5-6-1

2918

Cassette detection sensor detection failure (Cassette detection sensor)

3-42-1

5-5-1

No cassette has been detected during cassette pickup.


291A

Roll sensor detection failure

3-37-1

Could not detect the roll unit.


291B

Lift shift timeout

9-5-1

A lift operation has been executed, but no sensor has detected or a sensor has remained detected .
291D

Spur cam sensor detection failure

9-6-1

2920

Cannot take up paper

3-44-1

An error check has been made on paper after the paper had been fed 1850 mm, but the paper
take-up unit was not driven at all in that interval (up to about 3700 mm (when run imPapertely after
the start of detection)).
2921

3-45-1

Continued rewinding error


The paper take-up unit has continued rewinding for 10 seconds, with the rewinding sensor turned on,
at printer power-on and at the start of printing.

2E00

Paper mismatch (roll paper)

3-7-1

No roll paper have been fed when a job with a roll paper specification is received.
2E01

Paper mismatch (roll paper)

3-8-1

Roll paper have not been fed when an internal print job having a roll paper specification started
(during internal printing).
2E02

Paper mismatch (cut sheet)

3-9-1

No cassette paper has been loaded when data having a cut sheet specification is received.
2E02

Paper mismatch (cut sheet)

3-9-2

No manually fed paper has been fed when a job having a top paper feed specification is received.
2E02

Paper mismatch (cut sheet)

3-9-3

No manually fed paper has been fed when a job having a front paper feed specification is received.

2-10

Chapter 2 Indexes by Case


Error Code
(low-order four
characters

2E03

Explanation
Paper mismatch (cut sheet)

Key
3-10-1

Not cut sheet have been loaded in cassettes when data having a cassette specification is received.
2E08

Paper mismatch (size(roll paper)

3-11-1

The width of data and that of the actually loaded paper do not match.
2E08

Paper mismatch (size(roll paper)

3-11-2

The width of data and that of the actually loaded paper do not match.
2E09

Short on roll paper (with a paper take-up unit in use)

3-35-1

All of the following conditions have been met at the start of printing:
ON has been selected for Remaining Roll Paper Detection.
Among the paper size settings coded in the print data, the paper length exceeds the remaining
length of roll paper.
A paper take-up unit is used.
2E09

3-35-2

Short on roll paper


All of the following conditions have been met at the start of printing:
ON has been selected for Remaining Roll Paper Detection.
Among the paper size settings coded in the print data, the paper length exceeds the remaining
length of roll paper.

2E0A

Paper mismatch (roll paper)

3-12-1

Data having a roll paper specification has been received when manually fed cut sheet had already
been loaded.
2E0A

Paper mismatch (roll paper)

3-12-2

Print data having a roll paper print specification has been received at the completion of manual feed
paper pickup.
2E0B

Paper mismatch (cut sheet)

3-13-1

Print data having a cassette print specification has been received at the completion of manual feed
paper pickup.
2E0C

3-14-1

Paper mismatch (cut sheet)


Print data having a manual feed print specification has been received at the completion of roll paper
pickup.

2E0E

Roll paper unit not installed

3-40-1

The unit has received print data having a roll paper print specification when it had started without a
roll unit being connected to it.
2E0F

The top cover is abnormally open.

6-2-1

2E10

Ink tank cover error open (continued use allowed)

6-3-1

The ink tank cover opened while performing any operation, such as printing and suction.
2E11

Carriage cover open error

6-4-1

A carriage cover open has been detected.


2E12

Faulty release lever

6-5-1

The state of the release lever up (released) has been detected.


2E14

Paper mismatch (size or width

3-15-1

The paper size specified for the Print to meet the paper width setting of the driver on receiving print
data and the width of the roll paper actually fed did not match.
2E14

Paper mismatch (size or width

3-15-2

The paper size specified for the Print to meet the paper width setting of the driver on receiving print
data and the width of the roll paper actually fed did not match.
2E14

Paper mismatch (size or width

3-15-3

The paper size specified for the Print to meet the paper width setting of the driver on receiving print
data and the width of the roll paper actually fed did not match.

2-11

Troubleshooting Guide

Error Code
(low-order four
characters

2E15

Explanation
Paper mismatch (type

Key
3-16-1

The second and subsequent sheets of paper have been fed as a paper type different from the first
sheet when LF adjustment was made with cut sheet.
2E15

3-16-2

Paper mismatch (type


Following the transmission of data in the GARO format, all of the following conditions have been met
at the start of printing:
The paper type that has been set in the job and the type of actually fed paper do not match.
Stop has been selected for Paper Mismatch Detection.

2E15

3-16-3

Paper mismatch (type


Following the transmission of data in the GARO format, all of the following conditions have been met
at the start of printing:
The paper type that has been set in the job and the type of actually fed paper do not match.
Stop has been selected for Paper Mismatch Detection.

2E15

3-16-4

Paper mismatch (type(on adjustment)


The second and subsequent sheets of paper have been fed as a paper type different from the first
sheet when LF adjustment was made with cut sheet.

2E15

Paper mismatch (type(on adjustment)

3-16-5

The second and subsequent sheets of paper have been fed as a paper type different from the first
sheet when LF adjustment was made from a cassette.
2E15

3-16-6

Paper mismatch (type(on adjustment)


The second and subsequent sheets of paper have been fed as a paper type different from the first
sheet when LF adjustment was made with cut sheet.

2E15

Paper mismatch (type

3-16-7

A paper type that cannot be fed from the specified feeder slot has been specified.
2E16

3-17-1

Paper mismatch (type


The data type defined in the data and the type of actually loaded paper do not match.
Following the transmission of data in the GARO format, all of the following conditions have been met
at the start of printing:
The paper type that has been set in the job and the type of actually fed paper do not match.
Stop has been selected for Paper Mismatch Detection.

2E16

3-17-2

Paper mismatch (type or size


The paper type/size defined in the paper and those of actually loaded paper do not match.
Following the transmission of data in the GARO format, all of the following conditions have been met
at the start of printing:
The paper type that has been set in the job and the type and size of actually fed paper do not
match.
Stop has been selected for Paper Mismatch Detection.

2E17

Cassette not installed

3-41-1

2E18

Paper not fed as far as the platen

3-28-1

2E19

Feeding error

3-29-1

LF out of synchronization for cut sheet


2E1A

Feeding error

3-30-1

LF out of synchronization for cut sheet


2E1B

No roll paper available (trailing edge of roll paper detected)

3-36-1

Paper out has been detected by paper sensor R in a roll paper operation.
LF out of synchronization on roll paper
2E1B

No roll Paper available (trailing edge of roll paper detected)


Paper out has been detected by paper sensor R in a roll paper operation.
LF out of synchronization on roll paper

2-12

3-36-2

Chapter 2 Indexes by Case


Error Code
(low-order four
characters

2E1C

Explanation
Jam while ejecting paper

Key
3-31-1

(A sequence of removing jams with the pinch roller released is required)


A jam has been detected while ejecting paper.
2E1D

Feeding error

3-32-1

LF out of synchronization for cut sheet


2E1F

3-17-3

Paper mismatch (size


The second and subsequent sheets of paper have been fed as a paper size different from the first
sheet when adjustment was made with cut sheet.
XXX x YYY: Required minimum size

2E1F

Paper mismatch (sizeThe paper size setting in effect at the start of an internal print session has

3-17-4

fallen below the minimum size specified for that internal print session.
XXX x YYY: Required minimum size
2E1F

3-17-5

Paper mismatch (size


The paper size setting in effect at the start of an internal print session has fallen below the minimum
size specified for that internal print session.
XXX: Required minimum size

2E21

IEEE1394 interface error

9-7-1

Any error has been detected while initializing IEEE1394 at startup.


2E22

Paper mismatch (cut sheet)

3-18-1

Cassette pickup has been specified for paper that does not support cassette pickup.
2E23

Cutter unit failure

9-8-1

2E24

Faulty roll paper unit

3-38-1

Failed to detect the cam in the roll unit while no paper was loaded.
2E25

Jam while picking up, ejecting or printing on paper (JAM2)

3-33-1

2E25

Jam while picking up, ejecting or printing on paper (JAM2)

3-33-2

2E27

Feeding error (nip release required)

3-34-1

LF out of synchronization (LF motor wont rotate) has been detected.


2E27

Jam while picking up, ejecting or printing on paper

3-34-2

(A sequence of removing jams with the pinch roller released is required)(JAM1)


Virtually all recovery errors that could occur in connection with paper pickup are handled.
2E31

Insufficient quantity of roll paper remaining (upper)

2E32

Insufficient quantity of roll paper remaining (lower)

2E35

Roll paper not loaded for internal printing (upper)

2E3A

Failed to feed paper (upper stage)

2E3B

Failed to feed paper (lower stage)

2F11

CR error

9-9-1

An operation order has been issued while the carriage suffered a hardware error.
2F12

LF error

9-10-1

An operation order has been received while the LF suffered a hardware error.
The target position could not be reached within a predicted operation time + 3 seconds during an LF
operation.
The sensor could not be detected during an LF operation involving sensor detection.
2F13

A/D converter external trigger output stop (Hardware error 1)

9-11-1

2F14

ASIC register not writable (Hardware error 2)

9-12-1

Could not write to the ASIC register on the main PCB.


2F16

Mist fan error

9-13-1

The rotation of the mist fan is not detectable.

2-13

Troubleshooting Guide

Error Code
(low-order four
characters

2F17

Explanation
Platen fan lock detection error

Key
9-14-1

The lock signal has been supplied continuously for 3 seconds or longer, 10 seconds after the platen
fan started rotating.
2F17

Suction platen fan error

9-14-2

The lock signal has been supplied continuously for 3 seconds or longer, 10 seconds after the platen
fan started rotating.
2F1F

Purge sensor error (Recovery purge motor HP detection error)

9-15-1

The recovery system has been driven but no sensor interrupt occurs.
The recovery system has been driven to close the cap, but the cap has not been capped
successfully.
2F20

Cap motor cam positioning error

9-16-1

The recovery system has been driven but no sensor interrupt occurs.
The recovery system has been driven to close the cap, but the cap has not been capped
successfully.
2F22

Pump shift timeout

9-17-1

The target position could not be reached within a predicted operation time + 3 seconds during pump
operation, or no sensor has been detected during a pump operation involving sensor detection.
2F23

Purge motor error

9-18-1

Pump operation disabled


A PWM duty of 100% has lasted for 200 msec in a pump operation.
2F24

Cutter shift timeout

3-47-1

The cutter failed to reach the home position in time during a cutting operation.
2F24

Cutter shift timeout error

9-19-1

No sensor has been detected during a cutter operation involving sensor detection.
2F25

9-20-1

Carriage motor HP not detectable


Detected only for the wide format.
For the narrow format, the carriage motor HP can be detected when the carriage hits the wall in a full
scan following the detection of the HP.

2F26

Carriage operation disabled

9-21-1

A PWM duty of 100% has lasted for 200 msec in a carriage operation
A collision has been detected in a carriage operation (with the speed predicted from the PWM
output value having a deviation of 25 ips or more from the actual speed).
2F27

Carriage shift timeout

9-22-1

The target position could not be reached within a predicted operation time + 3 seconds during
carriage operation.
2F28

Lift shift timeout

9-23-1

A lift operation has been executed, but no sensor has detected it or a sensor has remained detected.
2F29

9-24-1

LF feeding motor timeout (cut sheet)


The target position could not be reached within a predicted operation time + 3 seconds during an LF
operation.
The sensor could not be detected during an LF operation involving sensor detection.

2F29

9-24-2

LF feeding motor timeout (roll paper)


The target position could not be reached within a predicted operation time + 3 seconds during an LF
operation.
The sensor could not be detected during an LF operation involving sensor detection.

2F2A

Cannot detect the LF home position

9-25-1

The LF home position could not be detected on LF homing during initialization.


2F2B

LF operation failure (LF operation disabled)

9-26-1

A PWM duty of 100% has lasted for 200 msec during LF operation.

2-14

Chapter 2 Indexes by Case


Error Code
(low-order four
characters

2F2C

Explanation
Cassette shift timeout

Key
9-27-1

The target position could not be reached within a predicted operation time + 3 seconds during
cassette operation.
No sensor has been detected during a cassette operation involving sensor detection.
2F2D

Cassette operation disabled

3-39-1

A PWM duty of 100% has lasted for 200 msec in a cassette operation.
2F2E

Roll shift timeout

9-28-1

No sensor has been detected in a roll operation involving sensor detection.


2F2F

9-29-1

Non-discharge detection error


As a result of nozzle checking made by the non-discharge detection unit:
All 640 nozzles in a nozzle train are non-discharging.
At least 50 nozzles have been found mismatched in a nozzle train of 640 nozzles since the last
session of detection.
ReferenceThe change (between non-discharging and discharging nozzle counts) noted since
the last session of nozzle checking is recorded as a mismatch.

2F30

Non-discharge detecting position error

9-30-1

No detectable region has been found during non-discharge position adjustment.


2F31

Non-discharge light quantity error

9-31-1

A detectable region has fallen to below a certain limit during non-discharge position adjustment
2F32

Faulty multisensor

4-1-1

Outside light entered during multisensor light quantity adjustment.


2F33

Transparent paper unadjustable

7-8-1

Paper are unidentifiable on automatic adjustment (transparent/semi-transparent paper).


2F34

Color calibration error

7-9-1

The adjustment value has gone out of bounds during calibration.


2F35

Faulty multisensor (on calibration)

4-2-1

A failure to calibrate has been detected from the parts counter.


2F37

Linear scale error

99-9-1

No signal is available from the linear encoder when the head is driven.
2F38

The top cover is abnormally open.

6-6-1

2F39

Carriage cover error open

9-32-1

The carriage cover has opened at a timing at which it is normally closed.


2F3A

Purge unit valve motor error

9-33-1

The recovery valve motor has been driven but no movement has been detected within the timeout
period.
2F3B

CS communication error

9-34-1

An irrecoverable communication error has occurred communicating between the CS chip mounted
on the ink tank and the main unit.
2F3C

LF pressure error

2F3D

HP idle ejection pump motor overload error

2F3E

HP idle ejection pump motor shift timeout

2F3F

HP idle ejection pump motor error

4001

Borderless/flow idle ejection/mist recovery count full

99-1-1

401A

HDD failure

99-2-1

Failed to read and write to and from the HDD.


401B

Poor HDD connection

99-3-1

The HDD and the HDD controller are not indefinable.

2-15

Troubleshooting Guide

Error Code
(low-order four
characters

401C

Explanation
Faulty RTC

Key
99-4-1

Any error other than the two errors mentioned below has been detected while initializing the RTC at
startup.
401D

RTC low battery error

401E

RTC clock stop

99-5-1

A battery error has been detected while initializing the RTC at startup.
99-6-1

The RTC has been detected idle while initializing the RTC at startup.
4027

Lift shift timeout error

9-35-1

A lift operation has been executed, but no sensor has detected it or a sensor has remained detected.
4034

Multisensor unit version error

99-7-1

A different version of multisensor is installed.


This would not occur in an ordinary user environment.
4037

Linear scale error

99-8-1

No signal is available from the linear encoder when the head is driven.
403E

Head abnormal temperature rise (head 1 (R), or A model)

99-10-1

Either of the two Di sensors maintained for each printhead chip (color-specific) has been detected at
120oC or higher or -10oC or lower.
403F

Head abnormal temperature rise (head 2 (L))

99-11-1

Either of the two Di sensors maintained for each printhead chip (color-specific) has been detected at
120oC or higher or -10oC or lower.
4040

Checksum error

99-12-1

The checksum of a file transmitted on execution of the firmware update is unmatched.


4041

Flash erase error

99-13-1

Failed to erase flash ROM on execution of the firmware update is unmatched.


4042

MIT data transfer failure

9-36-1

Failed to write MIT data on its transmission.


4042

Flash write error

99-14-1

Failed to write flash ROM on execution of the firmware update.


4043

Firmware update failure error

99-15-1

Failed to allocate a work area on RAM on firmware update.


4044

EEPROM size error

99-16-1

Size information about the firmware data transmitted on firmware update and the size of actually
transmitted data do not match.
4045

Engine EEPROM write error

99-17-1

An EEPROM read/write failure has been detected in the engine portion of the firmware.
4046

Recovery part revolutions reaching 50,000 cycles or more

99-18-1

Recovery part operations have reached a predetermined count.


4047

Supply part count error

99-19-1

Supply part operations have reached a predetermined count.


4048

Non-discharging nozzles on initial filling

99-20-1

An unallowable number of non-discharging nozzles have been detected at the completion of initial
filling.
4049

Wrong transfer ROM data model

9-37-1

Files for a different model have been transferred on firmware update.


404A

Non-discharge count error

99-21-1

A non-discharge part operation counter has reached a specified limit.


404B

Temperature/humidity sensor error

99-22-1

Detection hardware is automatically assumed at fault when a temperature of 0 degree and a relative
humidity of 0% are detected, resulting in an error indication.

2-16

Chapter 2 Indexes by Case


Error Code
(low-order four
characters

404C

Explanation
Serial number information mismatch

Key
99-23-1

A mismatch has been detected between the serial number information stored in the EEPROM on the
main PCB and that stored in the EEPROM on the MTC relay PCB at startup.
404D

Machine ID information mismatch

99-24-1

A mismatch has been detected between the model ID information stored in the EEPROM on the
main PCB and that stored in the EEPROM on the MTC relay PCB at startup.
404F

EEPROM read error

404F

Pump revolutions full (clear the counter in service mode after having replaced the HP idle ejection
tray)

2-17

Troubleshooting Guide

2. Index of Symptoms and Imaging Failures


Category
Imaging Failures A
Operational Failures B
Functional Failures C
Cutting Failures D
Unusual Noises E
Application-Dependent F

A. Imaging Failures
Category

Item

Subitem

Remedial Action (tool)

Soiled print side

Chapter 4: Imaging Failures

Ink dropping

Chapter 4: Imaging Failures

Soiled reverse side

Chapter 4: Imaging Failures

Black dots (spur marks

Chapter 4: Imaging Failures

White dots (spur marks

Chapter 4: Imaging Failures

Roller marks

Chapter 4: Imaging Failures /

Peeled ink

Chapter 4: Imaging Failures

Line, streaks and bands

Chapter 4: Imaging Failures

Blurred or undersharp images

Chapter 4: Imaging Failures

Blurred or blotted images

Chapter 4: Imaging Failures

Shaken or ghost images

Chapter 4: Imaging Failures /

Thick or double lines or characters

Chapter 4: Imaging Failures /

Defective toning

Chapter 4: Imaging Failures

Color misregistration

Chapter 4: Imaging Failures

Void lines and images

Chapter 4: Imaging Failures

Printing different from settings

Chapter 4: Imaging Failures

No printing

Chapter 4: Imaging Failures

Wrong length

Prioritize length (specify a magnification).


Specify a magnification for the present output matter (enter a
menu description).

Wrinkled paper

Remove the cause of skewing.


Clean the cassette pick-up roller.

Iridescent metallic luster visible

Bronze symptom (reflected illuminating light colored by


diffusion on the print surface)

A
A

Ink wont dry on tracing paper or the

Chapter 4: Imaging Failures

like

Change the drying time setting (lengthen).

Scratching (ink peeling)

Chapter 4: Imaging Failures


Change the drying time setting (lengthen).

Poor halftoning (RIP environment)

Avoid printing in black alone (but print in multiple colors).

Paper undertone noticeable

Change paper.

Uneven POP board colors noticeable

Properties of the paper.


Change the print mode to an upper mode.

2-18

Chapter 2 Indexes by Case

B. Operational Failures
Category

Item

Subitem

Remedial Action (tool)

PosterArtist wont launch

Chapter 4: Operational Failures

The main unit wont start

Chapter 4: Operational Failures

Power turns off automatically

Chapter 4: Operational Failures

Network-connected printer, once

If Automatic is selected for the IP address of the printer, assign

visible, out of sight

a fixed IP address to it.

C. Functional Failures
Category
C

Item

Subitem

Freezing/slow

Remedial Action (tool)


Restart the printer.

Upgrade the firmware.

If Paper have been added, initialize the Paper preferences


and update additional Paper from System Settings (user
settings will be lost).

No printing

Underpowered host PC

Check the network environment.

Bug in AutoCAD high-speed rendering/Ver.3.00 or later

D. Cutting Failures
Category

Item

Subitem

Remedial Action (tool)

Wavy cut surface

Chapter 4: Cutting failures without error indications

Residual cutting chips on the reference

Chapter 4: Cutting failures without error indications

side
D

Normally ended without cutting

Chapter 4: Cutting failures without error indications

Line printed at the cutting position, but

Chapter 4: Cutting failures without error indications

without actual cutting


D

Line printed at the cutting position on

Chapter 4: Cutting failures without error indications

printing
D

Cut automatically

Chapter 4: Cutting failures without error indications

Images cut halfway

Chapter 4: Cutting failures without error indications

E. Unusual Noises
Category
E

Item
Carriage drive

Subitem
Rasping

After checking the idler pulley, go to 2F26.

E
E

Remedial Action (tool)


Check the carriage tension unit.

Chattering

The tube has hit the exterior to genera unusual noises.


Open and close the platen suction path selection valve
(normal).

Creaky

Soiled carriage rail/Clean dry (never apply oil)/replace the


rail cleaner/replace the carriage bearing.

Broken head open/close lever


Replace the lever.

2-19

Troubleshooting Guide

Category
E

Item
Head rubbing

Subitem
Tizzy

Remedial Action (tool)


Check the head height setting.

Check for jams.

Check the paper type setting.


Cutter

Clattering

Near the ink tank unit

Chattering

Roll spool (opposite to the HP)

E
E

Check to see if the fixed teeth are not dented.


If the round and fixed teeth are found dented, replace both.
Ink is stirred in a timed operation (normal).
Gear dropped belt teeth noise
Replace the rubber pad in correct position.

Paper feed/back feed

LF backup roller sound


Replace with a roller-less part.

Caterpillar mylar

Mylar sheet out of position


Replace the tube unit.

Platen suction hole

Whistling

Clean the hole.

F. Application-Dependent
Category
F

Item
AutoCAD

Subitem

Remedial Action (tool)

Defective toning

Chapter 4: Imaging Failures

Void images (printed void in part)

Chapter 4: Imaging Failures

Prenticed in a double or half size

Chapter 4: Imaging Failures

No printing

Chapter 4: Imaging Failures

Cannot install the HDI driver

Chapter 4: Operational Failures

Cannot print a size longer than

AutoCAD2004 specification

2300 mm with the HDI driver


F

Word

No magnified printing

Chapter 4: Imaging Failures

Excel

Narrow white lines in the print

Chapter 4: Imaging Failures

Void images (printed void in part)

Chapter 4: Imaging Failures

Illustrator

Narrow white lines in the print

Chapter 4: Imaging Failures

Blurred or undersharp images

Chapter 4: Imaging Failures

PosterArtist

Wont launch

Chapter 4: Operational Failures

WINSTAR CAD

Misregistration in printing on

Reduce the data setting to allow in

manually fed paper

consideration of the application

F
F
F

specifications/margins.
F

Bundled user software CD

The installer does not launch when Chapter 4: Operational Failures


the bundled user software CD is
mounted.

2-20

Chapter 3
Trouble Database

Chapter 3 Trouble Database

1. Ink tanks
Code
(
low-order
Key

four
characters)

1-1-1

1-1-2

1-1-3

1-2-1

1-2-2

1000
1001
1002
1003
1004
1005
1006
1007
1008
1009
100A
100B
100C
1400
1401
1402
1403
1404
1405
1406
1407
1408
1409
140A
140B
140C
1410
1411
1412
1413
1414
1415
1416
1417
1418
1419
141A
141B
141C
2500
2501
2502
2503
2504
2505
2506
2507
2508
2509
250A
250B
250C
2520
2521
2522
2523
2524
2525
2526
2527
2528
2529
252A
252B
252C

Panel display
Large LCD

Ink Level:
Check

Small LCD 1

Small LCD 2

Ink Lvl: Chk


XX

Explanation/Detection sequence
Ink tank near-empty (continued
use allowed)
The remaining volume of ink is
diminishing (below the pin check
level).
(XX: Target color display).

Remedial Action
(: Reference fault isolation
procedure or tool)

Replace the tank (continued


usage allowed).
If the problem persists after the
tank has been replaced, the
remaining ink detection system
is at fault (replace the supply
unit or check the bundled
wires).

Ink tank is
empty.
Press OK
and
replace ink
tank.

Replace the tank.


Ink tank empty (continued use
If the problem persists after the
allowed)
tank has been replaced, the
The ink tank has run out of ink,
remaining ink detection system
but a certain volume of ink is
is at fault (replace the supply
reserved in the subtank. (The
unit or check the bundled
reserved volume of ink is put to
wires).
use after the remaining ink falls
below the pin check level.)
Displayed only on models having
a subtank.

No ink tank
loaded.
Check ink
tank.

Mount a tank.
Ink tank not installed (continued
If the problem persists after the
use allowed)
tank has been replaced, the
The ink tank is not installed but a
remaining ink detection system
sufficient volume of ink is left in
is at fault (replace the supply
the subtank.
unit or check the bundled
Displayed only on models having
wires).
a subtank.

Ink tank is
empty.
Press OK
and
replace ink
tank.

No Ink Left

Ink tank empty (continued use not Replace the tank.


allowed)
If the problem persists after the
The ink tank has run out of ink.
tank has been replaced, the
(The reserved volume of ink is put
remaining ink detection system
is at fault (replace the supply
to use after the remaining ink falls
below the pin check level.)
unit or check the bundled
(In the small LCD, the arrow
wires).
points to the color in question.)

No ink tank
loaded.
Check ink
tank.

Ink Tank
No Ink
Check XX Tank
Check Ink
Tank

Remove and then reinstall the


Ink tank not installed (continued
tank.
use not allowed)
On a model that is furnished with Replace the tank.
a subtank, this error is indicated if If the problem persists after the
the subtank has run out of ink and tank has been replaced, the
remaining ink detection system
the state of an ink tank not being
is at fault (replace the supply
installed is detected.
unit or check the bundled
(XX: Target color display).
wires).

3-1

Troubleshooting Guide

Code
Key (low-order

four
characters)

1-2-3

1-2-4

1-2-5

1-2-5

1-2-5

2540
2541
2542
2543
2544
2545
2546
2547
2548
2549
254A
254B
254C
2560
2561
2562
2563
2564
2565
2566
2567
2568
2569
256A
256B
256C
2570
2571
2572
2573
2574
2575
2576
2577
2578
2579
257A
257B
257C
2580
2581
2582
2583
2584
2585
2586
2587
2588
2589
258A
258B
258C
2590
2591
2592
2593
2594
2595
2596
2597
2598
2599
259A
259B
259C

Panel display
Large LCD

Ink tank
error.
Press OK
and
replace ink
tank.

Ink tank
error.
Press OK
and
replace ink
tank.

insufficient.

Press OK
and
replace ink
tank.

Ink
insufficient.
Press OK
and
replace ink
tank.

Remedial Action
(: Reference fault isolation
procedure or tool)

Small LCD 1

Small LCD 2

Ink Tank

Ink Tank
Error
Repl. Ink
Tank

Ink tank ID error


The ink type is wrong.
(XX: Target color display).

Replace the tank.


If the problem persists after the
tank has been replaced, the
remaining ink detection system
is at fault (replace the supply
unit or check the bundled
wires).

Ink Tank
Error
Repl. Ink
Tank

Ink tank EEPROM error


There is an error in tank
EEPROM.
(XX: Target color display).

Replace the tank.


If the problem persists after the
tank has been replaced, the
remaining ink detection system
is at fault (replace the supply
unit or check the bundled
wires).

Ink tank short on ink


A suction operation was
attempted, but there is not
enough ink left in the tank for the
operation (iPF8000 series,
iPF9000 series).

Replace the tank.


Reference) About 5 mL to 40
mL of ink may have been left in
the tank when this warning
occurs.
If the problem persists after the
tank has been replaced, the
remaining ink detection system
is at fault (replace the supply
unit or check the bundled
wires).

Ink tank short on ink


A suction operation was
orOnline to attempted, but there is not
enough ink left in the tank for the
prnt
operation.
(In the small LCD, the arrow
points to the color in question.)

Replace the ink.


Reference) About 5 mL to 40
mL of ink may have been left in
the tank when this warning
occurs.
If the problem persists after the
tank has been replaced, the
remaining ink detection system
is at fault (replace the supply
unit or check the bundled
wires).

Replace

BK

Ink Tank
Replace

BK

Ink
insufficient.
Press OK
and
replace ink
tank.

Ink

Explanation/Detection sequence

Not
Enough
Ink

Replace
ink tank

Not
Enough
Ink

Replace
ink tank

Replace the ink.


Ink tank short on ink
Reference) About 5 mL to 40
A print operation was attempted,
mL of ink may have been left in
orOnline to but there is not enough ink left in
the tank when this warning
the tank for the operation.
prnt
occurs.
(In the small LCD, the arrow
If the problem persists after the
points to the color in question.)
tank has been replaced, the
remaining ink detection system
is at fault (replace the supply
unit or check the bundled
wires).

3-2

Chapter 3 Trouble Database


Code
Key (low-order

four
characters)

1-2-6

2510
2511
2512
2513
2514
2515
2516
2517
2518
2519
251A
251B
251C

Panel display
Large LCD

Ink level is
unknown.
Check ink
level.

Small LCD 1

Small LCD 2

Online
Key
Press To
Print

Ink Lvl

Unknown

Press
Online

Press Online
to start
printing.

Explanation/Detection sequence
Remaining ink level unknown
(continued use allowed)
The level of ink remaining in the
tank is detected when the tank
cover is closed.
Consumption has exceeded the
original ink capacity (mismatch
detected).
Refill ink may have been used.
(In the small LCD, the arrow
points to the color in question.)

Remedial Action
(: Reference fault isolation
procedure or tool)

Replace the ink tank.

2. Maintenance Cartridges
Code
Key (low-order

four
characters)

1-3-1

1-4-1

1-4-2

1-5-1

1-6-1

1-7-1

1100

2816

2817

2818

2819

281A

Panel display
Large LCD

Small LCD 1

Small LCD 2

Prepare for MTCart Full


maint cart
Soon
replacement.
Maintenance Maint
cartridge
Cartridge
problem.
Replace
Cart
Replace
the
maintenance
cartridge.
Maintenance Maint
cartridge
Cartridge
problem.
Replace
Cart
Replace
the
maintenance
cartridge.
No
Maint
maintenance Cartridge
Load
cartridge.
Cartridge

Check
the
maintenance
cartridge.
Maintenance Maint
cartridge full. Cartridge
Replace
Replace
Cart
the
maintenance
cartridge.
Prepare for MTCart
maint cart
Full Soon
replacement.

Maint Cart
Error
Replace
Cart

Explanation/Detection sequence
Maintenance cartridge near-full
(continued usage allowed)
Near-full has been detected from
the dot count and the usage
period (drying time).
Maintenance cartridge EEPROM
error
Communication is enabled but
the information is corrupted.

Remedial Action
(: Reference fault isolation
procedure or tool)

Prepare a maintenance
cartridge.

Replace the maintenance


cartridge.

Maint Cart Maintenance cartridge ID error


Error
A maintenance cartridge for
another model has been
Replace
Cart

mounted.

Replace the maintenance


cartridge.
(The maintenance cartridge was
capable of normal
communication when the error
occurred.)

No Maint
Cart
Load
Cartridge

Maintenance cartridge not found


Cannot communicate, or cannot
detect a maintenance cartridge.

Remove and reinstall, or replace


the maintenance cartridge.

Maint Cart Maintenance cartridge full


Maintenance cartridge full is
Error
Replace

Cart

detected from the dot count and


the usage period (drying time).

Replace the maintenance


cartridge.
Reference) The absorber may
appear whitish or weight light,
depending on the usage
conditions.

Prepare a maintenance
Maintenance cartridge near-full
cartridge.
(continued usage allowed)
Near-full has been detected from
the dot count and the usage
period (drying time).

3-3

Troubleshooting Guide

Code
Key (low-order

four
characters)

1-8-1

281B

Panel display
Large LCD

No
Maintenance
Cartridge
capacity.
Replacethe
maintenance
cartridge.

Small LCD 1

Maint
Cartridge
Replace
Cart

Small LCD 2

Maint Cart

Error
Replace
Cart

Explanation/Detection sequence
The maintenance cartridge
before cleaning does not have an
enough capacity.
Near-full has been detected from
the dot count and the usage
period (drying time).

Remedial Action
(: Reference fault isolation
procedure or tool)

Replace the maintenance


cartridge.
The maintenance cartridge can
be put to reuse after the end of
cleaning.
Reference) The absorber may
appear whitish or weight light,
depending on the usage
conditions.

<Maintenance cartridge detection timings>


The presence of a maintenance cartridge is detected at the following timings:
Before printing/during printing (twice/second)/at the end of printing/ between pages
Before a recovery operation/during a recovery operation (twice/second)/before opening of the ink supply valve
When the cartridge is removed and inserted following the occurrence of an error or warning.

3. Printheads
Code
Key (low-order

four
characters)

Panel display
Large LCD

Small LCD 1

2-1-1

1010

Problem with CheckPrintout:LR


Printhead L/R
Chk printing
results

2-1-2

1010

Check
printed
document.

2-1-3

1012

Problem with CheckPrintout:R


Printhead R
Chk printing
results

2-1-4

1013

Problem with CheckPrintout:L


Printhead L
Chk printing
results

Small LCD 2

Explanation/Detection
sequence
Head R/L
non-discharge warning
There are 30 or more
nozzles per color that
reject non-discharging
nozzle backup, with
less than100
non-discharging
nozzles.
Head non-discharge
warning
There are 30 or more
nozzles per color that
reject non-discharging
nozzle backup, with
less than100
non-discharging
nozzles.
Head R non-discharge
warning
There are 30 or more
nozzles per color that
reject non-discharging
nozzle backup, with
less than100
non-discharging
nozzles.
Head L non-discharge
warning
There are 30 or more
nozzles per color that
reject non-discharging
nozzle backup, with
less than100
non-discharging
nozzles.

Check Printout

3-4

Remedial Action
(: Reference fault isolation
procedure or tool)

Check image quality. (Unless


there are problems with the
image quality, there is no need
to replace the head.)
Replace the head.
If the problem persists, go to
2F2F (P4-6).
Check image quality. (Unless
there are problems with the
image quality, there is no need
to replace the head.)
Replace the head.
If the problem persists, go to
2F2F (P4-6).
Check image quality. (Unless
there are problems with the
image quality, there is no need
to replace the head.)
Replace the head.
If the problem persists, go to
2F2F (P4-6).
Check image quality. (Unless
there are problems with the
image quality, there is no need
to replace the head.)
Replace the head.
If the problem persists, go to
2F2F (P4-6).

Chapter 3 Trouble Database


Code
Key (low-order

four
characters)

2-2-1

280C

Panel display
Large LCD

Small LCD 1

PHead needs Printhead


cleaning.
Check Nozzles
Press Online
to clear error.

2-2-2

280D

Clean right P Printhead (R)


Head
Check Nozzles
Press Online
to clear error.

2-2-3

280E

Clean left P
Head

Printhead (L)
Check Nozzles

Press Online
to clear error.

Small LCD 2

Online Key
Press To
Print

Online Key
Press To
Print

Online Key
Press To
Print

2-3-1

2800

No printhead Printhead
Please Check
Install
printhead.

No
Printhead
Check
Printhead

2-3-2

2808

No left
printhead

No Left
Printhd
Chk L
Printhead

Install left
printhead.

Printhead Left
Chk L Printhead

3-5

Explanation/Detection
sequence
Head non-discharge
warning(Printing
paused)
There are 30 or more
nozzles per color that
reject non-discharging
nozzle backup, with 100
or more
non-discharging
nozzles, or there are
less than 30 nozzles
per color that reject
non-discharging nozzle
backup, with less than
200 or more
non-discharging
nozzles.
Head R non-discharge
warning (Printing
paused)
There are 30 or more
nozzles per color that
reject non-discharging
nozzle backup, with 100
or more
non-discharging
nozzles, or there are
less than 30 nozzles
per color that reject
non-discharging nozzle
backup, with less than
200 or more
non-discharging
nozzles.
Head L non-discharge
warning (Printing
paused)
There are 30 or more
nozzles per color that
reject non-discharging
nozzle backup, with 100
or more
non-discharging
nozzles, or there are
less than 30 nozzles
per color that reject
non-discharging nozzle
backup, with less than
200 or more
non-discharging
nozzles.
Printhead [X
non-existing
X:
Double-head model:
The R-head does not
exist.
Single-head model: The
head does not exit.
Printhead L
non-existing

Remedial Action
(: Reference fault isolation
procedure or tool)

Check image quality. (Unless


there are problems with the
image quality, there is no need
to replace the head.)
Replace the head.
If the problem persists, go to
2F2F (P4-6).

Check image quality. (Unless


there are problems with the
image quality, there is no need
to replace the head.)
Replace the head.
If the problem persists, go to
2F2F (P4-6).

Check image quality. (Unless


there are problems with the
image quality, there is no need
to replace the head.)
Replace the head.
If the problem persists, go to
2F2F (P4-6.

Check the status of the head


mounted.
Mount the long flexible cable
and check the status of the
cable being locked.

Check the status of the head


mounted.
Mount the long flexible cable
and check the status of the
cable being locked.

Troubleshooting Guide

Code
Key (low-order

four
characters)

2-4-1

2801

Panel display
Large LCD

Printhead
error

Small LCD 1

Printhead
Please Replace

Printhead
Error
Replace
Printhd

2809

2-5-1

2811

2-5-2

2812

2-5-3

2813

2-6-1

2802

2-6-2

280A

2-7-1

2803

2-7-2

280B

Left printhead
error
Open top
cover and
replace the
left
printhead.
Left printhead
error
Open top
cover and
replace the
left
printhead.
Left printhead
error
Open top
cover and
replace the
left
printhead.
Left printhead
error
Open top
cover and
replace the
left
printhead.
Left printhead
error
Open top
cover and
replace the
left
printhead.

Printhead Left
Replace Printhd

Left Printhd
Err
Replace
Printhd

Printhead Left
Replace Printhd

Left printhead
error
Open top
cover and
replace the
left
printhead.
Left printhead
error
Open top
cover and
replace the
left
printhead.
Left printhead
error
Open top
cover and
replace the
left
printhead.

Remedial Action
(: Reference fault isolation
procedure or tool)

Printhead [X] DI
correction failure
[X]:
Double-head model: R
head DI correction
failure
Single-head model:
Head DI correction
failure
Printhead L DI
correction failure

Replace the head.

Left Printhd
Err
Replace
Printhd

Incompatible printhead
version

Replace with a valid head.


(An error has occurred but the
head is not damaged by itself, so
correct communication has been
maintained.)

Printhead Left
Replace Printhd

Left Printhd
Err
Replace
Printhd

Incompatible printhead
R version

Replace with a valid head.


(An error has occurred but the
head is not damaged by itself, so
correct communication has been
maintained.)

Printhead Left
Replace Printhd

Left Printhd
Err
Replace
Printhd

Incompatible printhead
L version

Replace with a valid head.


(An error has occurred but the
head is not damaged by itself, so
correct communication has been
maintained.)

Printhead Left
Replace Printhd

Left Printhd
Err
Replace
Printhd

Replace with a valid head.


(An error has occurred but the
head is not damaged by itself, so
correct communication has been
maintained.)

Printhead Left
Replace Printhd

Left Printhd
Err
Replace
Printhd

An invalid printhead has


been mounted in [X].
[X]:
Double-head model:
Invalid head mounted
on the R-side
Single-head model:
Invalid head mounted
Invalid printhead L has
been mounted.

Printhead Left
Replace Printhd

Left Printhd
Err
Replace
Printhd

Printhead Left
Replace Printhd

Left Printhd
Err
Replace
Printhd

Open top
cover and
replace the
printhead.
2-4-2

Small LCD 2

Explanation/Detection
sequence

3-6

Replace the head.

Replace with a valid head.


(An error has occurred but the
head is not damaged by itself, so
correct communication has been
maintained.)

Printhead [X] EEPROM Replace the head.


error
[X]:
Double-head model: R
head EEPROM error
Single-head model:
Head EEPROM error
Printhead L EEPROM Replace the head.
error

Chapter 3 Trouble Database


Code
Key (low-order

Panel display

four
characters)

2-8-1

2-8-2

2804

2807

Large LCD

PHeads:
wrong pos.
Open top
cover and
check the
printhead
positions.
PHeads:
wrong pos.
Open top
cover and
check the
printhead
positions.

Small LCD 1

Small LCD 2

Explanation/Detection
sequence

Remedial Action
(: Reference fault isolation
procedure or tool)

Printhead
L/R Heads
Check Printhead Revrsd
Check
Printheads

Heads mounted in
horizontally opposite
positions

Replace with valid heads. (An


error has occurred but the head
is not damaged by itself, so
correct communication has been
maintained.)
The heads cannot be
interchanged horizontally.

Printhead
L/R Heads
Check Printhead Revrsd
Check
Printheads

Heads mounted in
horizontally opposite
positions

Replace with a valid head. (An


error has occurred but the head
is not damaged by itself, so
correct communication has been
maintained.)
The heads cannot be
interchanged horizontally.

4. Paper Handling (Paper mismatch)


Code
Key (low-order
four
characters)
3-1-1

3-1-2

Panel display
Large LCD

Small LCD 1

Small LCD 2

Regular printing
is selected, but
a roll is loaded.
Stop: Stop
Printing
Media Type not
compatible with
cassette.
Check Media
Type.

Explanation/Detection
sequence

Remedial Action
(: Reference fault isolation
procedure or tool)

Paper mismatch (cut sheet) Printing on cut sheet is not


Print data having a cut sheet functional with a rewinder in
print specification has been use.
received with rewinder use
being selected.

Media
Check
Please
Cancel

Cas
Cannot
Feed
Please
Check

Paper mismatch (cut sheet) Check the cassette pick-up


Cassette pickup has been
setting/paper type.
specified for paper that does
not support cassette pickup.

Stop: Stop
Printing
3-1-3

Regular printing
is selected, but
a roll is loaded.

Paper mismatch (cut sheet)


Print data having a manual
feed print specification has
been received at the
completion of roll paper
pickup.

Press OK,
remove the roll,
and load sheets.
3-1-4

Papr Type
Mismatch

PaprTyp
Mismatch

Check the cassette pick-up


setting/paper type.

This is a warning and allows


Paper mismatch (type)
continued printing.
Mismatch following the
selection of any of the
following menu choices:
Warning Indication has
been selected for Paper
Mismatch Detection.
ON has been selected for
Paper Error Skip.
On forced printing following
a mismatch resulting from
the selection of the following
menu option:
Pause has been selected
for Paper Mismatch
Detection.

3-7

Troubleshooting Guide

Code
Key (low-order

four
characters)

Panel display
Large LCD

Small LCD 1

Small LCD 2

Paper
Mismatch

3-1-5

3-1-6

3-2-1

200E

This paper
Paper Size
cannot be used. Please
Check
Check
supported
paper sizes.

Paper Too
Small
Press
Key

3-2-2

200E

This paper
Paper Size
cannot be used. Please
Check
Check
supported
paper sizes.

Paper Too
Small
Press
Key

Papr Size
Mismatch

Explanation/Detection
sequence

PaprSiz
Mismatch

Paper mismatch (both type


and size)
Mismatch following the
selection of any of the
following menu choices:
Warning Indication has
been selected for Paper
Mismatch Detection.
ON has been selected for
Paper Error Skip.
On forced printing following
a mismatch resulting from
the selection of the following
menu option:
Pause has been selected
for Paper Mismatch
Detection.
Paper mismatch (size)
Mismatch following the
selection of any of the
following menu choices:
Warning Indication has
been selected for Paper
Mismatch Detection.
ON has been selected for
Paper Error Skip.
On forced printing following
a mismatch resulting from
the selection of the following
menu option:
Pause has been selected
for Paper Mismatch
Detection.
Too small paper
The width and length of
paper supported are lower
than the supported size
(1.5% margin).

Too small paper (roll paper)


The width and length of
paper supported are lower
than the supported size
(1.5% margin).

3-8

Remedial Action
(: Reference fault isolation
procedure or tool)

This is a warning and allows


continued printing.

This is a warning and allows


continued printing.

Check paper conditions


(soiling, tear-offs, residual
paper chips, residual
trimming cuts, folds)/size.
Has the paper been fed
successfully (without slippage
under a load or any
influence)?
Has the LF adjustment value
set correctly?
Hasnt the loaded paper
shrunk to below its margin in
the particular environment?
Go to 2017/2018(P4-12).
Check paper conditions
(soiling, tear-offs, residual
paper chips, residual
trimming cuts, folds)/size.
Has the paper been fed
successfully (without slippage
under a load or any
influence)?
Has the LF adjustment value
set correctly?
Hasnt the loaded paper
shrunk to below its margin in
the particular environment?
Go to 2010 (P4-12).

Chapter 3 Trouble Database


Code
Key (low-order

Panel display

four
characters)

Large LCD

3-2-3

200E

This paper
cannot be used.
Check
supported
paper sizes.

3-3-4

200F

3-3-5

200F

3-3-6

200F

3-4-1

201E

Small LCD 1

Explanation/Detection
sequence

Small LCD 2

Remedial Action
(: Reference fault isolation
procedure or tool)

Check paper conditions


(soiling, tear-offs, residual
paper chips, residual
trimming cuts, folds)/size.
Has the paper been fed
successfully (without slippage
under a load or any
Load/Eject:
influence)?
Change
Has the LF adjustment value
Paper
set correctly?
Hasnt the loaded paper
shrunk to below its margin in
the particular environment?
Go to 2010 (P4-12).
Check paper conditions
This paper
Paper Size Paper Too Too large paper
(soiling, tear-offs, residual
cannot be used. Please
Small
The width and length of
paper chips, residual
Check
Check
Press
paper supported are higher
trimming cuts, folds)/size.
than the supported size
supported
Key
Has the paper been fed
paper sizes.
(1.5% margin).
successfully (without slippage
Cannot detect the leading
under a load or any
edge of paper even when
influence)?
the paper has been fed by
1300 mm for roll paper and Has the LF adjustment value
by the size mentioned
set correctly?
above for cut sheet.
Hasnt the loaded paper
Cannot detect the width of
shrunk to below its margin in
paper even when the paper
the particular environment?
is fed by the size
Go to 2010 (P4-12).
mentioned above.
This paper
Paper Too Press
Too large paper (roll paper) Check paper conditions
(soiling, tear-offs, residual
cannot be used. Large
Online Key The width and length of
paper chips, residual
Check
Please
and Reload paper supported are higher
trimming cuts, folds)/size.
than the supported size
supported
Check
Has the paper been fed
(1.5% margin).
paper sizes.
successfully (without slippage
Cannot detect the leading
under a load or any
edge of paper even when
influence)?
the paper has been fed by
1300 mm for roll paper and Has the LF adjustment value
set correctly?
by the size mentioned
Hasnt the loaded paper
above for cut sheet.
shrunk to below its margin in
Cannot detect the width of
the particular environment?
paper even when the paper
Go to 2010 (P4-12).
is fed by the size
mentioned above.
Check paper conditions
This paper
Too large paper
(soiling, tear-offs, residual
cannot be used.
The width and length of
paper chips, residual
Check
paper supported are higher
trimming cuts, folds)/size.
than the supported size
supported
Has the paper been fed
paper sizes.
(1.5% margin).
successfully (without slippage
Cannot detect the leading
under a load or any
edge of paper even when
Load/Eject:
influence)?
Change
the paper has been fed by
1300 mm for roll paper and Has the LF adjustment value
Paper
set correctly?
by the size mentioned
Hasnt the loaded paper
above for cut sheet.
shrunk to below its margin in
Cannot detect the width of
the particular environment?
paper even when the paper
Go to 2010 (P4-12).
is fed by the size
mentioned above.
Media Type not Media
Cas
Paper mismatch (cut sheet) Check the cassette pick-up
Cassette pickup has been
setting/paper type.
compatible with Check
Cannot
specified for paper that does
cassette.
Please
Feed
not support cassette pickup.
Check Media
Cancel
Please

Type.

Too small paper


The width and length of
paper supported are lower
than the supported size
(1.5% margin).

Check

Stop: Stop
Printing

3-9

Troubleshooting Guide

Code
Key (low-order

Panel display

four
characters)

Large LCD

3-5-1

2405

Borderless
printng
not possible.
Lift the release
lever and reload
the paper.

3-5-2

2405

3-5-3

2405

3-6-1

2406

3-7-1

2E00

3-8-1

2E01

Small LCD 1

Small LCD 2

Explanation/Detection
sequence

Invalid paper loading


position (borderless printing)
The position at which paper
is loaded is unfit for
borderless printing.
Data with a borderless print
specification has been
received while the left or
Online: Print
right edge of roll paper was
off the center of the
borderless print idle ejection
port at the completion of roll
paper pickup.
Borderless
Roll Paper Borderless Invalid paper loading
position (borderless printing)
printng
Chk
Prtng
not possible.
Check
Not
The position at which paper
is loaded is unfit for
Check roll
Width/Spcr Possible
borderless printing.
position.
Data with a borderless print
specification has been
Stop: Stop
received while the left or
Printing
right edge of roll paper was
off the center of the
borderless print idle ejection
port at the completion of roll
paper pickup.
Borderless
Invalid paper loading
position (borderless printing)
printng
The position at which paper
not possible.
is loaded is unfit for
Check roll width
borderless printing.
and spacers.
Data with a borderless print
Online: Print
specification has been
Load/Eject:
received while the left or
Change
right edge of roll paper was
Paper
off the center of the
borderless print idle ejection
port at the completion of roll
paper pickup.
Borderless
Check
No
Borderless print data not
printng
Supported Borderless printable (logic)
Borderless print data was
Paper.
w/
not possible.
received at the start of
This Roll
Check paper
printing and one or more of
size setting.
Paper
the following requirements
are met at the same time:
Online: Print
A feeder slot other than one
Load/Eject:
for roll paper has been
Change
specified in the data.
Paper
A paper type that does not
support borderless printing
has been set on the data.
Banner printing has been
specified on the data at the
same time.
A paper size that does not
support borderless printing
has been specified in a job
for which paper had already
been fed.
Load Roll
Paper mismatch (roll paper)
No roll paper have been fed
Media
when a job with a roll paper
specification is received.
Roll printing
Roll
Paper mismatch (roll paper)
Roll Paper have not been
is selected.
Selected
Load Roll
fed when an internal print job
having a roll paper
Press
specification started (during
Load/Eject
internal printing).
and load a roll.

3-10

Remedial Action
(: Reference fault isolation
procedure or tool)

Reload the roll paper.


Go to 2010 (P4-12).

Reload the roll paper.


Go to 2010 (P4-12).

Reload the roll Paper.


Go to 2010 (P4-12).

Reset the driver and RIP.

Load roll paper.

Load roll paper.

Chapter 3 Trouble Database


Code
Key (low-order

four
characters)

3-9-1

2E02

Panel display
Large LCD

Sheet printing
is selected.
Press
Load/Eject
and load sheets.

Small LCD 1

Paper mismatch (cut sheet) Load cut sheet.


No cassette paper has been
loaded when data having a
cut sheet specification is
received.
Paper mismatch (cut sheet)
No manually fed paper has
been fed when a job having
a top paper feed
specification is received.
Paper mismatch (cut sheet)
No manually fed paper has
been fed when a job having
a front paper feed
specification is received.
Paper mismatch (cut sheet)
Not cut sheet have been
loaded in cassettes when
data having a cassette
specification is received.
Paper mismatch (size) (roll
paper)
The width of data and that of
the actually loaded paper do
not match.

Feed paper manually from the


top as instructed by the
on-screen guidance.

Paper mismatch (size) (roll


paper)
The width of data and that of
the actually loaded paper do
not match.

Check the paper that is actually


loaded on the printer and the
paper size setting of the driver.
Go to 2010 (P4-12).

2E02

Load Top
Tray

3-9-3

2E02

Load Front
Tray

3-10-1

2E03

Load Papr
in Cas
Press
Online.

3-11-1

2E08

3-11-2

3-12-1

3-12-2

3-13-1

2E08

Online: Print
Stop: Stop
Printing
Wrong paper
size.
Check paper
size setting in
driver.

2E0A

Online: Print
Stop: Stop
Printing
Roll printing is
selected, but
sheets are
loaded.

2E0A

2E0B

Press
Load/Eject and
remove the
sheets.
Roll printing is
selected, but
sheets are
loaded.
Press OK,
remove the
sheets,
and load a roll.
Cassette
printing
is selected.
Press
Load/Eject and
remove
manually
loaded sheets.

Small LCD 2

Remedial Action
(: Reference fault isolation
procedure or tool)

Sheets
Selected
Load
Sheets

3-9-2

Wrong paper
size.
Check paper
size setting on
computer.

Explanation/Detection
sequence

PaprSiz
Mismatch
Prnt:Press
Online

Loaded
Papr Diff
From Spfd
Size

Driver: Chk
Papr
Size
Setting

Loaded
Papr Diff
From Spfd
Size

Feed paper manually from the


front as instructed by the
on-screen guidance.
Feed paper as instructed by the
on-screen guidance.

Check the paper that is actually


loaded on the printer and the
paper size setting of the driver.
Go to 2010 (P4-12).

Paper mismatch (roll paper) Check the paper that is actually


Data having a roll paper
loaded on the paper and the
paper feed setting of the driver.
specification has been
received when manually fed
cut sheet had already been
loaded.

Sheets
Loaded
Press
To Eject

Roll
Selected
Load Roll

Paper mismatch (roll paper) Check the paper that is actually


Print data having a roll paper loaded on the paper and the
print specification has been paper feed setting of the driver.
received at the completion of
manual feed paper pickup.

Sheets
Loaded
Press
To Eject

Cassette
Selectd
Load Papr
in Cas

Paper mismatch (cut sheet) Check the paper that is actually


Print data having a cassette loaded on the paper and the
print specification has been paper feed setting of the driver.
received at the completion of
manual feed paper pickup.

3-11

Troubleshooting Guide

Code
Key (low-order

four
characters)

3-14-1

3-15-1

3-15-2

2E0C

Panel display
Large LCD

Small LCD 1

Small LCD 2

Manual printing Tray


is selected, but Selected
a roll is loaded. Press OK

2E14

Press
Load/Eject and
remove the roll.
Wrong paper
size.
Check paper
size setting on
computer.

2E14

Online: Print
Stop: Stop
Printing
Wrong paper
size.
Check paper
size
setting in driver.

2E14

3-16-1

2E15

3-16-2

2E15

Wrong paper
type.
Check paper
type
setting in driver.

2E15

Paper mismatch (cut sheet)


Print data having a manual
feed print specification has
been received at the
completion of roll paper
pickup.

Check the paper that is actually


loaded on the paper and the
paper feed setting of the driver.

Loaded
Papr Diff
From Spfd
Size

Paper mismatch (size or


width)
The paper size specified for
the Print to meet the paper
width setting of the driver on
receiving print data and the
width of the roll paper
actually fed did not match.

Check the paper that is actually


loaded on the printer and the
paper size setting of the driver.
Go to 2010 (P4-12).

Driver: Chk
Papr
Size
Setting

Loaded
Papr Diff
From Spfd
Size

Paper mismatch (size or


width)
The paper size specified for
the Print to meet the paper
width setting of the driver on
receiving print data and the
width of the roll paper
actually fed did not match.

Check the paper that is actually


loaded on the printer and the
paper size setting of the driver.
Go to 2010 (P4-12).

Paper mismatch (size or


width)
The paper size specified for
the Print to meet the paper
width setting of the driver on
receiving print data and the
width of the roll paper
actually fed did not match.
Paper mismatch (type)
The second and subsequent
sheets of paper have been
fed as a paper type different
from the first sheet when LF
adjustment was made with
cut sheet.
Paper mismatch (type)
Following the transmission
of data in the GARO format,
all of the following conditions
have been met at the start of
printing:
The paper type that has
been set in the job and the
type of actually fed paper
do not match.
Stop has been selected
for Paper Mismatch
Detection.
Paper mismatch (type)
Following the transmission
of data in the GARO format,
all of the following conditions
have been met at the start of
printing:
The paper type that has
been set in the job and the
type of actually fed paper
do not match.
Stop has been selected
for Paper Mismatch
Detection.

Check the paper that is actually


loaded on the printer and the
paper size setting of the driver.
Go to 2010 (P4-12).

Driver: Chk
Papr
Type
Setting

Online: Print
Stop: Stop
Printing

3-16-3

Remedial Action
(: Reference fault isolation
procedure or tool)

PaprSiz
Mismatch
Prnt:Press
Online

Online: Print
Stop: Stop
Printing
3-15-3

Explanation/Detection
sequence

PaprTyp
Mismatch
Prnt:Press
Online

Chk Paper
Type
Press
Online

3-12

Equalize the paper types for the


first and second sheets with
each other in adjustment
printing.

Check the paper that is actually


loaded on the printer and the
driver paper type setting.

Check the paper that is actually


loaded on the printer and the
driver paper type setting.

Chapter 3 Trouble Database


Code
Key (low-order

four
characters)

3-16-4

2E15

3-16-5

2E15

3-16-6

2E15

3-16-7

2E15

3-17-1

2E16

Panel display
Large LCD

Small LCD 1

Small LCD 2

Wrong paper
type.

Paper mismatch (type) (on


adjustment)
The second and subsequent
sheets of paper have been
Stop: Stop
fed as a paper type different
Printing
from the first sheet when LF
Load/Eject:
adjustment was made with
Change
cut sheet.
Paper
Wrong paper
Loaded
Switch
Paper mismatch (type) (on
type.
Paper
Paper
adjustment)
Check
In Cassette The second and subsequent
sheets of paper have been
Replace paper Type
in cassette.
fed as a paper type different
from the first sheet when LF
adjustment was made from
a cassette.
Wrong paper
Loaded
Press
Paper mismatch (type) (on
type.
Paper
Key
adjustment)
Lift the release Check
and Reload The second and subsequent
sheets of paper have been
lever and reload Type
the paper.
fed as a paper type different
from the first sheet when LF
adjustment was made with
Stop: Stop
Printing
cut sheet.
Wrong paper
Paper Feed Press
Paper mismatch (type)
A paper type that cannot be
feed
Slot
Key
SpcfdPapr and Reload fed from the specified feeder
slot for this
slot has been specified.
NotFit
paper type.

Press
Load/Eject
and reload the
paper.
Wrong paper
type.
Check paper
type setting on
computer.
Online: Print
Stop: Stop
Printing

3-17-2

2E16

Explanation/Detection
sequence

Wrong paper
type and size.
Check paper
type and size
setting in driver.
Online: Print
Stop: Stop
Printing

Paper
Mismatch
Prnt:Press
Online

Check
Paper
Press
Online

Paper mismatch (type)


The data type defined in the
data and the type of actually
loaded paper do not match.
Following the transmission
of data in the GARO format,
all of the following conditions
have been met at the start of
printing:
The paper type that has
been set in the job and the
type of actually fed paper
do not match.
Stop has been selected
for Paper Mismatch
Detection.
Paper mismatch (type or
size)
The paper type/size defined
in the paper and those of
actually loaded paper do not
match. Following the
transmission of data in the
GARO format, all of the
following conditions have
been met at the start of
printing:
The paper type that has
been set in the job and the
type and size of actually fed
paper do not match.
Stop has been selected
for Paper Mismatch
Detection.

3-13

Remedial Action
(: Reference fault isolation
procedure or tool)

Equalize the paper types for the


first and second sheets with
each other in adjustment
printing.

Equalize the paper types for the


first and second sheets with
each other in adjustment
printing.

Equalize the paper types for the


first and second sheets with
each other in adjustment
printing.

Check the feeder slot/cassette


pick-up setting.

Check the paper that is actually


loaded on the printer and the
driver paper type setting.

Check the paper actually


loaded on the printer and the
driver settings of the paper type
and size.

Troubleshooting Guide

Code
Key (low-order

four
characters)

3-17-3

3-17-4

3-17-5

3-18-1

2E1F

2E1F

2E1F

2E22

Panel display
Large LCD

Small LCD 1

Cannot print
as specified.
Press
Load/Eject
and replace
paper with
A2/16.6"x23.4"
(vertical) or
larger
Cannot print
as specified.
Press
Load/Eject
and replace
paper with
A2/16.6"x23.4"
(vertical) or
larger
Cannot print
as specified.
Lift the release
lever and
replace
paper with
A4/LTR
(vertical) or
larger
Media Type not
compatible with
cassette.
Check Media
Type.

Small LCD 2

Paper
Mismatch
ReplcPap:
Press

Remedial Action

Explanation/Detection
sequence

(: Reference fault isolation


procedure or tool)

Paper mismatch (size)


The second and subsequent
sheets of paper have been
fed as a paper size different
from the first sheet when
adjustment was made with
cut sheet.
[XXX x YYY]: Required
minimum size

Check the paper that is actually


loaded on the printer and the
paper size setting of the driver.
Go to 2010 (P4-12).

Paper mismatch (size)


The paper size setting in
effect at the start of an
internal print session has
fallen below the minimum
size specified for that
internal print session.
[XXX x YYY]: Required
minimum size

Check the paper that is actually


loaded on the printer and the
paper size setting of the driver.
Go to 2010 (P4-12).

Need A3
Vertical
or Larger

Press
Paper mismatch (size)
The paper size setting in
Key
and Reload effect at the start of an

Media
Check
Please
Cancel

Cas
Cannot
Feed
Please
Check

internal print session has


fallen below the minimum
size specified for that
internal print session.
[XXX]: Required minimum
size

Check the paper that is actually


loaded on the printer and the
paper size setting of the driver.
Go to 2010 (P4-12).

Paper mismatch (cut sheet) Check the cassette pick-up


Cassette pickup has been
setting/paper type.
specified for paper that does
not support cassette pickup.

Stop: Stop
Printing

5. Paper Handling (Size detection failure


Code
(low-order
Key
four
characters)

3-19-1

3-20-1

200A

3-20-2

200A

3-21-1

200B

Panel display
Large LCD

Small LCD
1

Small LCD
2

Paper
Pos
Wrong
Paper size not
detected.
Press
Load/Eject
and reload the
paper.
Paper size not Paper
detected.
Please
Reload paper. Reload
Paper size not Paper
detected.
Please
Reload paper. Reload

Size
Undetected
Press
Key
Size
Undetected
Press
Key

Explanation/Detection sequence

Remedial Action
(: Reference fault
isolation procedure or tool)

Invalid paper loading position


Paper is invalidly positioned on the
platen.
Paper size detection failure
Cannot detect the paper width (poorly
positioned paper).

Go to 2010 (P4-12).

Paper size detection failure


Cannot detect the paper width (poorly
positioned paper).

Go to 2010 (P4-12).

Paper size detection failure


Paper is invalidly positioned on the
platen.

Go to 2010 (P4-12).

3-14

Go to 2010 (P4-12).

Chapter 3 Trouble Database


Panel display

Code

Key (low-order
3-22-1

four
characters)

Large LCD

200C

Paper size not


detected.

3-22-2

200C

3-22-3

200C

3-23-1

200D

Press
Load/Eject
and reload the
paper.
Paper size not
detected.
Lift the
release
lever and
reload
the paper.
Paper size not
detected.
Lift the
release
lever and
reload
the paper.
Paper size not
detected.
Press
Load/Eject
and reload the
paper.

3-23-2

3-24-1

3-24-2

200D

2017

2017

Leading edge
detection
error.

Small LCD
1

Small LCD
2

Paper size detection failure


Cannot detect the leading edge of the
paper.
The leading edge of paper has been
located by coarse detection but not by a
second round of fine detection (up to 300
mm) (semi-transparent paper).
Paper
Size
Paper size detection failure
Please
Undetected Cannot detect the leading edge of the
Reload
Press paper.
The leading edge of paper has been
Key
located by coarse detection but not by a
second round of fine detection (up to 300
mm) (semi-transparent paper).
Papr Size Press
Paper size detection failure
Cannot detect the size of roll paper
Undetected Online
loaded.
Key
The leading edge of paper has been
and
located by coarse detection but not by a
Reload
second round of fine detection (up to 300
mm) (semi-transparent paper).
Paper size detection failure
Cannot detect the trailing edge of the
paper.
Cannot detect the trailing edge of the cut
sheet loaded after they have been fed 50
mm.
Cannot locate the trailing edge of the
paper that has been found by coarse
detection.
Paper
Size
Paper size detection failure
Please
Undetected Cannot detect the trailing edge of the
Reload
Press paper.
Cannot detect the trailing edge of the cut
Key
sheet loaded after they have been fed 50
mm.
Cannot locate the trailing edge of the
paper that has been found by coarse
detection.

Lift the
release
lever and align
leading edge
with orange
line.
Paper size not Paper
detected.
Please
Lift the
Reload
release
lever and
reload
the paper.

2017

Paper size not


detected.

Paper size not Papr Size


detected.
Undetected
Lift the
release
lever and
reload
the paper.

Remedial Action
(: Reference fault
isolation procedure or tool)

Go to 2010 (P4-12).

Go to 2010 (P4-12).

Go to 2010 (P4-12).

Check to see if roll


paper are not loaded
on a cut sheet model.
Load cut sheet.
Go to 2010 (P4-12).

Check to see if roll


paper are not loaded
on a cut sheet model.
Load cut sheet.
Go to 2010 (P4-12).

Go to 2010 (P4-12).
Paper (right) side detection error
Size
Undetected Multisensor error on light quantity
adjustment
Press
The read reference paper edge is 5 mm
Key

Press
Load/Eject
and reload the
paper.
3-24-3

Explanation/Detection sequence

Press
Online
Key
and
Reload

or more apart from its theoretical


position.
Cannot locate the edge of reference
paper.
Go to 2010 (P4-12).
Paper (right) side detection error
Multisensor error on light quantity
adjustment
The read reference paper edge is 5 mm
or more apart from its theoretical
position.
Cannot locate the edge of reference
paper.
Paper (right) side detection error
Go to 2010 (P4-12).
Multisensor error on light quantity
adjustment
The read reference paper edge is 5 mm
or more apart from its theoretical
position.
Cannot locate the edge of reference
paper.

3-15

Troubleshooting Guide

Panel display

Code

Key (low-order

four
characters)

3-25-1

2018

3-25-2

2018

3-25-3

2018

Small LCD
1

Large LCD

Paper size not Papr Size


detected.
Undetected
Lift the
release
lever and
reload
the paper.
Paper size not
detected.
Press
Load/Eject
and reload the
paper.
Paper size not Paper
detected.
Please
Lift the
Reload
release
lever and
reload
the paper.

Explanation/Detection sequence

Small LCD
2

Press
Online
Key
and
Reload

Size
Undetected
Press
Key

Remedial Action
(: Reference fault
isolation procedure or tool)

Paper (left) side detection error


The non-reference edge of paper has
been located by coarse detection but not
by a second round of fine detection.

Go to 2010 (P4-12).

Paper (left) side detection error


The non-reference edge of paper has
been located by coarse detection but not
by a second round of fine detection.

Go to 2010 (P4-12).

Paper (left) side detection error


The non-reference edge of paper has
been located by coarse detection but not
by a second round of fine detection.

Go to 2010 (P4-12).

6. Paper Handling (Skewing


Code
(low-order
Key
four
characters)

3-26-1

3-26-2

2010

2010

3-26-3

2010

3-26-4

2010

Panel display
Large LCD

Paper
loaded
askew.
Press
Load/Eject
and reload
the paper.
Paper
loaded
askew. Lift
the release
lever.
Paper
loaded
askew. Lift
the release
lever.

Small LCD 1

Small LCD 2

Paper Askew Paper Skew


Please
Press
Reload
Key

Paper
Loaded
Crooked

Explanation/Detection sequence

Remedial Action
(: Reference fault isolation
procedure or tool)

Reload the paper.


Skew (skewed right
(The nip needs to be released by
Go to 2010 (P4-12).
operating the release lever
Paper is determined skewed as its
edge is read by the multisensor.

Press Online Skew (skewed right


(The nip needs to be released by
Key
and Reload operating the release lever

Paper is determined skewed as its


edge is read by the multisensor.
Paper
Press Online Skew (roll paper)
Loaded
Key
(The nip needs to be released by
Crooked
and Reload operating the release lever
Paper is determined skewed as its
edge is read by the multisensor.
Paper loaded Remove
Skew
askew.
paper
(The error is cleared as the paper is
removed.
Paper is determined skewed as its
edge is read by the multisensor.

Reload the paper.


Go to 2010 (P4-12).

Reload the paper.


Go to 2010 (P4-12).

Reload the paper.


Go to 2010 (P4-12).

7. Paper Handling (Feeding Problems/Jams


Code
(low-order
Key
four
characters)

3-27-1

2016

Panel display
Large LCD

Small LCD 1

Small LCD 2

No sheets.

Explanation/Detection
sequence

Remedial Action
(: Reference fault
isolation procedure or tool)

Reload the paper.


Paper loosening out of
Go to 2E27(P4-14).
position while printing
The trailing edge of paper has
been detected at least 20 mm
shorter than the length of cut
forms detected.

Press
Load/Eject
and reload the
paper.

3-16

Chapter 3 Trouble Database


Panel display

Code

Key (low-order

four
characters)

Large LCD

Small LCD 1

2016

No sheets.

3-27-3

2016

Lift the release


lever and
reload the
sheets.
Paper jam.
Paper Jam
Press Key
Press
Load/Eject
and reload the
paper.

3-27-4

2016

3-27-2

3-27-5

2016

3-28-1

2E18

3-29-1

2E19

3-30-1

2E1A

3-31-1

2E1C

3-32-1

2E1D

3-33-1

2E25

Cannot feed
paper

Sheets
Please Load

Paper Jam
Press Key

Lift the release


lever and
reload paper.
Cannot feed
paper.

Small LCD 2

Sheet Not
Loaded

Paper loosening out of


position while printing
The trailing edge of paper has
been detected at least 20 mm
shorter than the length of cut
forms detected.
Jam while picking up, ejecting
or printing on paper
(A sequence of removing
jams with the pinch roller
released is required)
Virtually all recovery errors
that could occur in connection
with paper pickup are
handled.
Paper Eject Err Paper loosening out of
Remove Paper position while printing
The trailing edge of paper has
been detected at least 20 mm
shorter than the length of cut
forms detected.
Paper loosening out of
position while printing
The trailing edge of paper has
been detected at least 20 mm
shorter than the length of cut
forms detected.

Press
Load/Eject
and reload the
paper.
Cannot load. Remove paper Cannot Feed
Press Key
Press
Load/Eject
and reload the
paper.
Cannot load. Remove paper Cannot Feed
Press Key
Press
Load/Eject
and reload the
paper.
Cannot load. Remove paper Cannot Feed
Press Key
Press
Load/Eject
and reload the
paper.
Paper jam.
Paper Jam
Press Key
Press
Load/Eject
and reload the
paper.
Cannot load.

Explanation/Detection
sequence

Reload the paper.


Go to 2E27(P4-14).

Open and close the


release lever to reload
the paper.
Remove the paper
once and then refeed
it.
Go to 2E27(P4-14).
Reload the paper.
Go to 2E27(P4-14).

Reload the paper.


Go to 2E27(P4-14).

Paper not fed as far as the


platen

Go to 2E27(P4-14).

Feeding error
LF out of synchronization for
cut sheet

Refeed the paper.


Go to 2E27(P4-14).

Feeding error
LF out of synchronization for
cut sheet

Refeed the paper.


Go to 2E27(P4-14).

Jam while ejecting paper


(A sequence of removing
jams with the pinch roller
released is required)
A jam has been detected
while ejecting paper.

Open and close the


release lever to reload
the paper.
Remove the paper
once and then refeed
it.
Go to 2E27(P4-14).
Refeed the paper.
Go to 2E27(P4-14).

Remove paper Cannot Feed Feeding error


Press Key LF out of synchronization for

Press
Load/Eject
and reload the
paper.
Cannot detect Can't
papr
DetectPapr

Remedial Action
(: Reference fault
isolation procedure or tool)

cut sheet

Remove Paper Jam while picking up, ejecting Go to 2E25 (P4-15).


Press Online or printing on paper (JAM2)

Remove paper
and press
Load/Eject.

3-17

Troubleshooting Guide

Panel display

Code

Key (low-order

four
characters)

3-33-2

2E25

3-34-1

2E27

3-34-2

2E27

Large LCD

Small LCD 1

Cannot feed
paper.

Small LCD 2

Remove paper Press Online

Remove paper
and press
Load/Eject.
Cannot load. Remove paper Cannot Feed
Press Key
Press
Load/Eject
and reload the
paper.
Paper jam.
Paper Jam
Press Key
Press
Load/Eject
and reload the
paper.

Explanation/Detection
sequence

Remedial Action
(: Reference fault
isolation procedure or tool)

Jam while picking up, ejecting Go to 2E25 (P4-15).


or printing on paper (JAM2)

Feeding error (nip release


Go to 2E27(P4-14).
required)
LF out of synchronization (LF
motor wont rotate) has been
detected.
Jam while picking up, ejecting Open and close the
release lever to reload
or printing on paper
the paper.
(A sequence of removing
Remove the paper
jams with the pinch roller
once and then refeed
released is required)(JAM1)
it.
Virtually all recovery errors
that could occur in connection Go to 2E27(P4-14).
with paper pickup are
handled.

8. Paper Handling (Insufficient or No Paper/Others)


Code
(low-order
Key
four
characters)

3-35-1

2E09

Panel display
Large LCD

Small LCD 1

Small LCD 2

Insufficient
paper for job
Online: Print
Stop: Stop
Printing

3-35-2

2E09

Insufficient
paper for job
Online: Print
Stop: Stop
Printing
Load/Eject:
Change
Paper

3-36-1

2E1B

Roll Paper Paper


Please
Level Low
Replace
Replace
Paper

The roll is
empty.
Load/Eject:
Change
Paper

3-36-2

2E1B

The roll is
empty.
Lift the release
lever and
replace the roll.

Explanation/Detection
sequence

Roll Paper Paper Not


Please
Loaded
Replace
Press
Key

Short on roll paper (with a


paper take-up unit in use)
All of the following conditions
have been met at the start of
printing:
ON has been selected for
Remaining Roll Paper
Detection.
Among the paper size
settings coded in the print
data, the paper length
exceeds the remaining
length of roll paper.
A paper take-up unit is used.
Short on roll paper
All of the following conditions
have been met at the start of
printing:
ON has been selected for
Remaining Roll Paper
Detection.
Among the paper size
settings coded in the print
data, the paper length
exceeds the remaining
length of roll paper.
No roll paper available (trailing
edge of roll paper detected)
Paper out has been detected
by paper sensor R in a roll
paper operation.
LF out of synchronization on
roll paper
No roll paper available (trailing
edge of roll paper detected)
Paper out has been detected
by paper sensor R in a roll
paper operation.
LF out of synchronization on
roll paper

3-18

Remedial Action
(: Reference fault isolation
procedure or tool)

Replace the roll paper.

Replace the roll paper.

Replace the roll paper


Check paper sensor R (IO
mode).
Is the paper fed
successfully (under a
negative load or any other
influence)?
Replace the roll paper.
Check paper sensor R (IO
mode).
Is the paper fed
successfully (under a
negative load or any other
influence)?

Chapter 3 Trouble Database


Panel display

Code

Key (low-order

four
characters)

3-37-1

291A

3-38-1

2E24

3-39-1

2F2D

3-40-1

2E0E

3-41-1

2E17

3-42-1

2918

Large LCD

Roll sensor
cannot detect.

Small LCD 1

Power On
Again

Turn on printer
again.
Roll feed unit err Power On
Again
Turn off printer
and check roll
feed unit
Cassette not
Power On
working.
Again
Turn off printer,
wait, then
turn on again.
No Roll Feed
Roll P Unit
Unit.
Please
Check
Turn printer off
and install roll
feed unit.
No cassette
Cassette
detected.
Undetected
Check the
cassette.
Power On
Again

Remedial Action

Explanation/Detection
sequence

Small LCD 2

(: Reference fault isolation


procedure or tool)

Roll Sensor Roll sensor detection failure


Detection Could not detect the roll unit.
Error
Roll Feed
Unit
Error

Check the roll unit, and


remove, install or replace
the roll unit.
Check IO mode (roll unit
detection).
Faulty roll paper unit
Check the roll cam sensor (IO
Failed to detect the cam in the mode).
roll unit while no paper was
loaded.

Cassette
Motion
Error

Cassette operation disabled


A PWM duty of 100% has
lasted for 200 msec in a
cassette operation.

Check the cassette motor


and the drive circuit.
Check the cassette encoder
sensor.

Power On
Again

Roll paper unit not installed


The unit has received print
data having a roll paper print
specification when it had
started without a roll unit
being connected to it.
Cassette not installed

Check the roll unit, and


remove, install or replace
the roll unit.
Check IO mode (roll unit
detection).

Check
Cassette
Press
Online
Cassette
Sensor
Detection
Error

Cassette detection sensor


detection failure (cassette
presence/absence sensor)
No cassette has been
detected during cassette
pickup.

Check to see if the cassette


is properly loaded by itself.
Check and replace sensor
(IO mode).
Check to see if the cassette
is properly loaded by itself.
Check and replace sensor
(IO mode).

9. Paper Take-up Unit


Code
(low-order
Key
four
characters)

Panel display
Large LCD

3-43-1

Turn on the media


take-up unit.

3-43-2

Media take-up unit


ready.
Online: Print
Stop: Stop Printing

3-44-1

2920

Rewinding error.
Check the paper.
Press Online to
clear error.

Small
LCD 1

Small
LCD 2

Explanation/Detection
sequence
The paper take-up unit is not
switched on.
Printing has started with the
paper take-up unit setting of
Use and with the rewinder
switched off.
Job received in Rewind mode,
with the panel setting of Do not
use
Rewinder use has been set to
Do not use at the start of
printing when the rewinder is
active.
Cannot take up paper
An error check has been made
on paper after the paper had
been fed 1850 mm, but the
Paper take-up unit was not
driven at all in that interval (up to
about 3700 mm (when run
imPapertely after the start of
detection)).

3-19

Action
(: Reference fault isolation
procedure or tool)

Switch on the rewinder.


*A fix for a rewinder that is
manufactured by a third party
and that is not connected to the
main unit.
Press the [Online] button to set
the rewinder use setting to
force Use and print.
Press the [Stop] key to cancel
printing.
Check to see if the rewinder is
switched on with the lock lever
down.
Check the connection between
the main unit and the paper
take-up unit.
Check to see if the wait roller is
properly set.
Check to see if the paper
take-up paper detection sensor
is shielded by paper when it is
presented.
Faulty paper take-up paper
detection sensor
Faulty Paper take-up motor

Troubleshooting Guide

Panel display

Code

Key (low-order

four
characters)

3-45-1

Small
LCD 1

Large LCD

Small
LCD 2

Rewinding error.
Check for jam
at indicated
position.
Press Online to
clear error.

2921

Explanation/Detection
sequence
Continued rewinding error
The paper take-up unit has
continued rewinding for 10
seconds, with the rewinding
sensor turned on, at printer
power-on and at the start of
printing.

Action
(: Reference fault isolation
procedure or tool)

Check to see if any obstacle is


placed at the paper take-up
paper detection sensor
position.
Faulty paper take-up paper
detection sensor
Faulty take-up button
Faulty paper take-up motor

10. Cutter
Code
(low-order
Key
four
characters)

3-46-1

2015

Panel display
Small
LCD 1

Large LCD

Cannot cut paper.


Press Load/Eject
and reload the
paper.

Small
LCD 2

Remedial Action

Explanation/Detection sequence

(: Reference fault
isolation procedure or tool)

Cutting failure/jam detected due to a


cutting failure
An idle cutter unit or a cutter blade that
is too blunted to cut sheet has been
detected by the paper leading edge
detection sequence.
Press
Cutting failure/jam detected due to a
Key cutting failure
An idle cutter unit or a cutter blade that
to
Release is too blunted to cut sheet has been
Paper detected by the paper leading edge
detection sequence.
Press
Cutter shift timeout
Key The cutter failed to reach the home
to
position in time during a cutting
Release operation.

3-46-2

2015

Cannot cut paper.


Lift the release
lever and reload
the paper.

Cutting
Error
Please
Cut
Papr

3-47-1

2F24

Cannot cut paper.


Lift the release
lever and reload
the paper.

Cutting
Error
Please
Cut
Papr
Paper

Go to 2015 (P4-18).

Go to 2015 (P4-18).
Go to 2F24(P4-19).

Go to 2015 (P4-18).
Go to 2F24(P4-19).

11. Multisensor
Code
(low-order
Key
four
characters)

4-1-1

4-2-1

2F32

2F35

Panel display
Large LCD

Small LCD 1

Multi-sensor Power On
error
Again

Small LCD 2

Multi-sensor Faulty multisensor


Outside light entered during
Err

Turn off
printer,
wait a while,
then
turn it on
again.
Calibration
Calibration Press OK
multi-sensor to cancel
There is a
problem
err
with the
multi-sensor.
Press OK to
cancel
calibration.

Explanation/Detection
sequence

multisensor light quantity


adjustment.

Remedial Action
(: Reference fault isolation
procedure or tool)

Retry the adjustment with the


effect of outside light, such as
that of the sinking sun, being
removed.
Check the position at which
the multisensor is installed.
Replace the multisensor.

Faulty multisensor (on


Check the parts counter in
calibration)
service mode and replace the
A failure to calibrate has been
multisensor unit.
detected from the parts counter. Initialize the counter for the
replacement unit mounted. (It
is recommended to estimate
the usage status of other units
nearing the end of their service
life and replace them as
needed.)

3-20

Chapter 3 Trouble Database

12. HDD
Panel display

Code
(low-order
Key
four
characters)

Small
LCD 1

Large LCD

5-1-1

2901

Mail box
nearly full.
Delete unwanted data

5-2-1

2902

5-3-1

2905

5-4-1

2906

Mail box full.


Now printing
without saving data.
Mail box full.
Delete unwanted data
on your computer
to resume printing.
Press Stop
to cancel printing.
Mail box full.
Delete unwanted data

5-4-2

2906

5-5-1

2908

Mail box full.


Cannot save. Delete
unwanted data on
your computer to
resume printing.
Press Stop to cancel
printing.
Hard disk error.

5-6-1

2909

Press OK to reformat
File read error.

Explanation/Detection
sequence

Small
LCD 2

Remedial Action
(: Reference fault isolation
procedure or tool)

The available size of the


Reorganize data.
permanent area of the hard
disk space has fallen to less
than 1 GB.
Reorganize data.
The hard disk has run out of
free space, disabling copy
printing or error recovery.
A job save has been executed Reorganize data.
when the available size of the
permanent area of the hard
disk space was lost.
Cancel the job.
One hundred jobs are already Reorganize data.
saved in the permanent area
of the hard disk space.
A job save is executed when Reorganize data.
32 jobs are already saved in
the permanent area of the
hard disk space.
Cancel the job.
HDD format error
HDD file error

Turn off printer,


wait a while, and
turn it on again.
Invalid files
will be deleted.

Format as instructed by the


on-panel message.
Replace the HDD.
Restart the printer.
(The file in error is deleted,
but the printer will recover
normally when it Restart the
printer.)

13. Operation Displays


Code
(low-order
Key
four
characters)

6-1-1

6-1-2

6-2-1

2E0F

Panel display
Large LCD

End of paper
feed.
Cannot feed
paper more.

Small LCD
1

Small LCD
2

Explanation/Detection sequence

Feed
Limit..

Forced feed limit


Paper being manually fed in the
return direction (back-feeding)
has reached the pinch roller
position (normal operation).
Close Ink Tank
Ink tank cover open while
printing
Cover
On a model having a subtank,
the ink tank cover opened while
printing (printing is allowed to
continue).
Top cover is
Top Cover Top Cover The top cover is abnormally
open.
Please
Open
open.

Turn off
printer,
wait a while,
and
turn it on
again.

Close

Close Top
Cover

3-21

Remedial Action
(: Reference fault isolation
procedure or tool)

The message clears automatically


2 seconds later.
Check the PE sensor (IO mode).
The message clears when the ink
tank cover is closed.
Check the sensor (IO mode).

Check the cover.


Check the sensor (IO mode).

Troubleshooting Guide

Panel display

Code

Key (low-order

four
characters)

6-3-1

2E10

6-4-1

2E11

6-5-1

2E12

6-6-1

2F38

Large LCD

Small LCD
1

Ink tank cover Ink Tank


is open.
Cover
Close
Turn off
Please
printer,
wait a while,
and
turn it on
again.

Rel lever is in
wrong
position.
Turn off
printer,
wait, then
turn on again.
Top cover is
Ink Tank
open.
Cover
Close
Turn off
Please
printer,
wait a while,
and
turn it on
again.

Tank
Cover
Open
Close
Please

(: Reference fault isolation


procedure or tool)

Close the ink tank cover.


Ink tank cover error open
Check the sensor (IO mode).
(continued use allowed)
The ink tank cover opened while
performing any operation, such
as printing and suction.

Carriage cover open error


A carriage cover open has been
detected.
Faulty release lever
The state of the release lever up
(released) has been detected.

Tank
Cover
Open
Close
Please

Remedial Action

Explanation/Detection sequence

Small LCD
2

The top cover is abnormally


open.

Close the carriage cover.


Check the sensor (IO mode).
Depress the release lever.
Check the sensor.

Check the cover.


Check the sensor (IO mode).

14. Parts Counters


Code
(low-order
Key
four
characters)

Panel display
Large LCD

Small LCD 1

Small LCD
2

Explanation/Detection sequence

7-1-1

Prepare for
parts
replacement.
Call for
service.

Consumables
Low

Durable parts nearing their


replacement time
Any of the parts counters has
reached warning level 1.

7-1-2

Repl
Consumables

Durable parts past their


replacement time
Any of the parts counters has
reached warning level 2.

7-1-3

Parts
replacement
time has
passed.
Call for
service.
Prepare for
parts
replacement.
Call for
service.

Consumables
Low

Part counter warning level 1


Any of the parts counters has
reached warning level 1.

7-1-4

Repl
Consumables

Part counter warning level 2


Any of the parts counters has
reached warning level 2.

7-2-1

1101

Parts
replacement
time has
passed.
Call for
service.
Replace part
soon.

Mist Full
Soon

Mist count near-full


Waste ink near-full has been
detected from the dot count.

3-22

Remedial Action
(: Reference fault isolation
procedure or tool)

Check the parts counter and


prepare the target unit or
Refresh Service Kit.
Initialize the parts counter for
the target unit after the
replacement.
Check the parts counter and
replace the target unit or
Refresh Service Kit.
Initialize the parts counter for
the target unit after the
replacement.
Check the parts counter and
prepare the target unit or
Refresh Service Kit.
Initialize the parts counter for
the target unit after the
replacement.
Check the parts counter and
replace the target unit or
Refresh Service Kit.
Initialize the parts counter for
the target unit after the
replacement.
Check the parts counter and
replace the target unit or
Refresh Service Kit.
Initialize the parts counter for
the target unit after the
replacement.

Chapter 3 Trouble Database

15. Adjustment Errors


Code
(low-order
Key
four
characters)

7-3-1

260F

Panel display
Large LCD

Gap error.
Turn off
printer.

7-4-1

7-5-1

2820

2821

Cannot
adjust
printhead.
Press
Online to
clear the
error
and
readjust
printhead.
Cannot
adjust
band.
Press
Online to
clear the
error
and
readjust
the band.

7-6-1

7-7-1

7-8-1

2822

2824

2F33

Cannot
adjust
eccentric.
Press
Online to
clear the
error.
Cannot
adjust
optic axis.
Press
Online to
clear the
error.
Use
another
paper.
Press
Online to
clear the
error.

Small LCD 1

Small LCD 2

Power On Gap Error


Again

Online
Key
and
recalibrate

Printhd Adj
Err
Please
Readjust

Online
Key
and
recalibrate

Band Adj
Error
Please
Readjust

Explanation/Detection
sequence
Gap reference plane error
(which does not occur when
in User mode)
Request to replace an
abnormal reference plane
sheet.
Head registration
unadjustable
The adjustment value has
gone out of bounds during
automatic head adjustment.

Check the multisensor reference


plate (for soiling and faulty
mounting).
Go to Flow 1 in 2010 (P4-12).

LF unadjustable
A detected value has gone
out of bounds while
performing automatic band
adjustment.

Adjustment is not possible with


transparent/semi-transparent
paper.
Replace with paper having of
similar substrate and perform
automatic band adjustment or
manual adjustment.
Make detailed band adjustment
(automatic).
Check the nozzle check patter
and, if it is found in error, go to
2F2F (P4-6).
If the nozzle check pattern is
found normal, check below
and go to Flow 1 in 2010
(P4-12).
Initialize the system
settings/paper preferences and
then add additional paper and
perform automatic band
adjustment (detailed). If the paper
preferences are initialized, all the
paper setting would be reset to
their factory defaults.
Check the paper type: Replace
with photo glossy paper (UF120).
Check the paper for soiling,
breakage and other defects.
Having run LF tuning, update the
additional paper.

OnlineKey Eccent Adj


: Press
Error
To Clear
Error

Eccentricity uncorrectable
(which does not occur when
in User mode)
A detected value has gone
out of bounds while making
adjustment.

OnlineKey Optic Axis


: Press
Adj
To Clear Error
Error

Optical axis unadjustable


(which does not occur when
in User mode)
An adjustment pattern has
not been printed.
The optical axis deviates from
the correct position by 3 mm
or more.
Unadjustable because of
transparent paper
Paper are unidentifiable on
automatic adjustment
(transparent/semi-transparent
paper).

Paper
Type
Please
Change

Can't Adj
Paper
Chg Paper
Type

Remedial Action
(: Reference fault isolation
procedure or tool)

3-23

Check the nozzle check pattern


and, if it is found in error, go to
2F2F (P4-6).
If the nozzle check pattern is found
normal, go to Flow 1 in 2010
(P4-12).

Check the paper (paper type


check).
Run a nozzle check and, if a fault is
detected, go to 2F2F (P4-6).
If no fault is detected, go to Flow 1
in 2010 (P4-12).
Change to appropriate paper.

Troubleshooting Guide

Key

Code
(low-order
four
characters)

7-9-1

2F34

Panel display
Large LCD

Cannot
calibrate.
Press OK
and try
calibration
again.

Small LCD 1

Small LCD 2

Press OK Calibration
and
Err
recalibrate Recalibrate

Explanation/Detection
sequence
Color calibration error
The adjustment value has
gone out of bounds during
calibration.

Remedial Action
(: Reference fault isolation
procedure or tool)

Check to see if the loaded paper


permit calibration.
Check calibrated printed matter
for soiling and other defects.
If the nozzle pattern is found in
error, go to 2F2F (P4-6).

16. GARO Errors


Code
(low-order
Key
four
characters)

Panel display
Large
LCD

Small
LCD 1

8-1-1

1030

GARO
W1221

GARO
W1221

8-2-1

1031

GARO
W1222

GARO
W1222

8-3-1

1032

GARO
W1223

GARO
W1223

8-4-1

1034

GARO
W1225

GARO
W1225

8-5-1

1035

GARO
W1231

GARO
W1231

8-6-1

1036

GARO
W1232

GARO
W1232

8-7-1

1037

GARO
W1233

GARO
W1233

8-8-1

1038

GARO
W1234

GARO
W1234

8-9-1

1039

GARO
W1235

GARO
W1235

Small
LCD 2

Remedial Action

Explanation/Detection sequence

(: Reference fault isolation


procedure or tool)

(Image modeUnknown command


A character that is located within bounds
of a group character or end parameter
character but that is not defined as a
command has been detected during
Image mode command decoding.
(Image mode Invalid parameter count
(no parameters)
A numeric field has not been identified as
being numeric during Image mode
command decoding.
(Image mode Required item missing
A character out of bounds has been
detected where a group or end parameter
character ought to exist, during Image
mode command decoding.
(Image modeOther warning
A character other than <ESC> has been
detected right after the image mode
analysis module entered Image mode or
when the decoding of a single command
ended.
(Setup modeUnknown command
A command character string other than
RESET, SET, OPCMT0 and OPCMT2 has
been detected in a PJL command.

Identify the model.


If the error has occurred with RIP,
try with the printer driver.
Try in an alternative environment
(I/F, PC).
Identify the model.
If the error has occurred with RIP,
try with the printer driver.
Try in an alternative environment
(I/F, PC).
Identify the model.
If the error has occurred with RIP,
try with the printer driver.
Try in an alternative environment
(I/F, PC).
Identify the model.
If the error has occurred with RIP,
try with the printer driver.
Try in an alternative environment
(I/F, PC).

Identify the model.


If the error has occurred with RIP,
try with the printer driver.
Try in an alternative environment
(I/F, PC).
(Setup modeInvalid parameter count
Identify the model.
Too many or too few parameters have
If the error has occurred with RIP,
been detected during Setup mode
try with the printer driver.
command decoding.
Try in an alternative environment
(I/F, PC).
Identify the model.
(Setup mode Required item missing
If the error has occurred with RIP,
The exit parameter is missing in the
try with the printer driver.
EnterGAROMode command and the
UniversalExitLanguage command used in Try in an alternative environment
(I/F, PC).
Setup mode.
Identify the model.
(Setup modeData out of bounds
A character string that is not defined as an If the error has occurred with RIP,
try with the printer driver.
environmental variable has been
Try in an alternative environment
detected.
(I/F, PC).
An unknown environmental variable has
been detected.
A character string that is not defined as an
environmental variable value has been
detected.
The value of an unknown environmental
variable has been detected.
(Setup modeOther warning
Identify the model.
A character string other than the @PJL
If the error has occurred with RIP,
prefix has been detected while the
try with the printer driver.
analysis module was idle.
Try in an alternative environment
(I/F, PC).

3-24

Chapter 3 Trouble Database


Panel display

Code

Key (low-order

four
characters)

8-10-1

103A

Large
LCD

GARO
W1226

Small
LCD 1

Small
LCD 2

GARO
W1226

Explanation/Detection sequence

Remedial Action
(: Reference fault isolation
procedure or tool)

(Image modeImage processing table


error
No image processing table is available, a
required image processing table is
wanting or an image processing table
contains a value out of bounds.

Retransmit.
Check with a different interface
choice.
Try by printing other data.
With RIP, print from the print
driver.
Supplement: If this error occurs,
the print result would appear
blank.
ReferenceIdentify between the I/F and software.
To create a PRN file on a local PC; go to T04(P5-6).
Transit the PRN file to another printer.
*If printing is successful, an I/F problem may be suspected; if the same error
recurs, a software problem may be responsible.

--

17. HP-GL2
Panel display

Code

Key (low-order

four
characters)

Large LCD

Small LCD 1

8-11-1

1040

GL2: W0501 GL2:W0501


The memory
is full.

8-12-1

1041

GL2: W0502 GL2:W0502


The
parameter is
out
of range.

8-13-1

1042

8-14-1

1043

8-15-1

1044

8-16-1

1045

8-17-1

1047

GL2:W0904

8-18-1

1048

GL2:W0903

8-19-1

1015

GL2:W0504

This type of
paper
is not
compatible
with
HP-GL/2.

GL2: Unsup. papr

Explanation/Detection
sequence

Small
LCD 2

HP/GL2 error; Insufficient


memory capacity
The size of drawing data
exceeds the processing
capacity.
HP/GL2 error; invalid parameter
Data having an invalid number
of types of parameters that
follow the command has been
detected.
HP/GL2 error; physical
coordinate check from logical
coordinates
Invalid coordinates are
involved.
HP/GL2 error; Invalid command
A command that is not defined
in HP-GL/2 or HP RTL is
involved.
HP/GL2 error; current point
missing
Invalid data is involved.
HP/GL2 error; Drawing limit
Invalid coordinates are
involved.
HP/GL2 error; replot buffer
overflow
Data storage buffers have run
short.
HP/GL2 error; polygon buffer
overflow
The size of drawing data
exceeds the processing
capacity.
HP-GL2 error: out of the scope
of paper support
Warning Indication has been
selected for Paper Mismatch
Detection.
The paper that is being fed
does not support HP-GL/2
printing; that is, a paper type
that does not have a required
print mode has been set.

3-25

Remedial Action
(: Reference fault isolation
procedure or tool)

Reduce the size of rendering


data.
Replace with HP RTL data
for manipulation on the fly.
Verify the data and fix it.

Verify the data and fix it.

Verify the data and fix it.

Verify the data and fix it.


Verify the data and fix it.
Reduce the size of rendering
data.
Replace with HP RTL data
for manipulation on the fly.
Reduce the size of rendering
data.
Replace with HP RTL data
for manipulation on the fly.
Press the [Online] button to
force printing.
Note) Alternative of an image
processing table (LUT) as
defined on the HP-GL/2
support paper different from
the specified paper may
result in an image quality
problem.
Press the [Stop] button to
cancel printing.

Troubleshooting Guide

Panel display

Code

Key (low-order

four
characters)

8-19-2

1015

Large LCD

Small LCD 1

GL2:Incompatible Press
paper type
Online
Starts
printing

This type of
paper
is not
compatible
with
HP-GL/2.

Explanation/Detection
sequence

Small
LCD 2

Online: Print
Stop: Stop
Printing
--

Remedial Action
(: Reference fault isolation
procedure or tool)

HP-GL2 error: out of the scope Press the [Online] button to


force printing.
of paper support
Pause has been selected for Note) Alternative of an image
processing table (LUT) as
Paper Mismatch
defined on the HP-GL/2
Detection.The paper that is
support paper different from
being fed does not support
the specified paper may
HP-GL/2 printing; that is, a
result in an image quality
paper type that does not have a
problem.
required print mode has been
Press the [Stop] button to
set.
cancel printing.
On The Fly: Transmitting print data in sequence from data on
the paper.
The software that generates HP-GL/2 data has an option. Select
this option to save on the memory usage of the printer.

18. Hardware Errors


Key
9-1-1

9-2-1

Code
(low-or
der four
charact
ers)

Panel display
Large LCD

2014 Cutter unit


fuse is blown.
Call for service.
260E Hardware error.
03130031-260E
Turn off printer,
wait, then
turn on again.

9-3-1

9-4-1

9-5-1

Power
On
Again

Small
LCD 2

Turn off printer,


wait, then
turn on again.
2823 Hardware error.
03010000-2823
Turn off printer,
wait, then
turn on again.
291B Hardware error.
03130031-291B

291D Hardware error.


03130031-291D
Turn off printer,
wait, then
turn on again.

Explanation/Detection
sequence
Cutter unit fuse blowout error

Power
On
Again

Cutter
Unit
Fuse
Blown
Gap
Detect
Err

Power
On
Again

Invalid
Head
Chk

Head check error

Power
On
Again

Lift
Lift shift timeout
Motion A lift operation has been
Timeout executed, but no sensor has
been detected or a sensor has
remained detected.

Power
On
Again

Hardware Spur cam sensor detection


Err 1
failure
031300
31-291
D

2618 Hardware error.


03130031-2618

Turn off printer,


wait, then
turn on again.
9-6-1

Small
LCD 1

Remedial Action
(: Reference fault isolation
procedure or tool)

Replace the cutter driver PCB.

Gap detection failure


Check to see if the multisensor
Carriage gap calibration has not
reference plate (white patch for
been carried out, or gap
batch correction) is not soiled
detection is disabled by corrupt
and perform GAP CALIB (if
calibration data.
soiled, adjust the part after
replacing it).
Replace the multisensor and
perform GAP CALIB.
Replace the carriage unit and
perform GAP CALIB.
Vh voltage error
Go to (all nozzles on a singleor double-head model not
discharging) in T03 (P5-3).

3-26

Go to 2F2F (P4-6).

Switch off the printer, then back


on.
The carriage cannot travel to the
lift drive position.
The lift drive cam is not engaged.
Faulty lift drive sensor
Faulty lift drive motor
Go to 4027(P4-23).
Check the spur cam sensor in IO
mode.
If OK, check the lifter drive
system.
If NG, replace the sensor.

Chapter 3 Trouble Database

Key
9-7-1

9-8-1

Code
(low-or
der four
charact
ers)

Panel display
Large LCD

2E21 Hardware error.


03130000-2E21
Turn off printer,
wait, then
turn on again.
2E23 Hardware error.
03130031-2E23

9-9-1

Turn off printer,


wait, then
turn on again.
2F11 CR error

9-10-1

Call for Service.


2F12 LF error
Call for Service.

9-11-1

9-12-1

9-13-1

9-14-1

9-14-2

9-15-1

2F13 Hardware error.


03130031-2F13
Turn off printer,
wait, then
turn on again.
2F14 Hardware error.
03130031-2F14
Turn off printer,
wait, then
turn on again.
2F16 Hardware error.
03130031-2F16
Turn off printer,
wait, then
turn on again.
2F17 Hardware error.
03130031-2F17
Turn off printer,
wait, then
turn on again.
2F17 Hardware error.
03130031-2F17
Turn off printer,
wait, then
turn on again.
2F1F Hardware error.
03130031-2F1F
Turn off printer,
wait, then
turn on again.

Small
LCD 1

Small
LCD 2

Explanation/Detection
sequence

Power
On
Again

IEEE
1394
Error
Restart
Printer

Power
On
Again

Hardware Cutter unit failure


Err 1
031300
31-2E2
3

Check the cutter drive circuit and


the cutter unit.

Power
On
Again
Power
On
Again

CR
Error

Go to 2F26(P4-4).

Power
On
Again

IEEE1394 interface error


Any error has been detected
while initializing IEEE1394 at
startup.

Remedial Action
(: Reference fault isolation
procedure or tool)

An operation order has been


issued while the carriage
suffered a hardware error.
LF Error LF error
An operation order has been
received while the LF suffered
a hardware error.
The target position could not be
reached within a predicted
operation time + 3 seconds
during an LF operation.
The sensor could not be
detected during an LF
operation involving sensor
detection.
Hardware A/D converter external trigger
Err 1
output stop (Hardware error 1)
031300
31-2F1
3

Restart the printer.


Remove and reinsert the PCB
and then restart the printer.
Replace the IEEE1394 PCB.

Replace the LF encoder sensor.


Replace the LF motor.
<Supplement>
If the carriage travels heavy near
the stop position, a mechanical
load error may be suspected.
If any other symptom is observed,
a feeding sensor may be at fault.

Go to 2F13 (P4-1).

Power
On
Again

Hardware ASIC register not writable


Err 2
(Hardware error2)
Could not write to the ASIC
register on the main PCB.

Power
On
Again

Mist
Fan
Error

Mist fan error


Check the bundled wires in the
The rotation of the mist fan is not
mist fan drive circuit.
Replace the mist fan unit.
detectable.

Power
On
Again

Platen
Fan
Lock

Power
On
Again

Platen
Fan Err

Power
On
Again

Purge
Motor
Sensor
Error

Platen fan lock detection error


The lock signal has been
supplied continuously for 3
seconds or longer, 10 seconds
after the platen fan started
rotating.
Suction platen fan error
The lock signal has been
supplied continuously for 3
seconds or longer, 10 seconds
after the platen fan started
rotating.
Purge sensor error (recovery
purge motor HP detection error)
The recovery system has been
driven but no sensor interrupt
occurs.
The recovery system has been
driven to close the cap, but the
cap has not been capped
successfully.

3-27

Replace the main PCB.

Check the bundled wires in the


platen suction fan drive circuit.
Replace the platen suction fan
unit.
Check the bundled wires in the
platen suction fan drive circuit.
Replace the platen suction fan
unit.
Go to 2F1F(P4-2).

Troubleshooting Guide

Key
9-16-1

Code
(low-or
der four
charact
ers)

Panel display
Large LCD

2F20 Hardware error.


03130031-2F20
Turn off printer,
wait, then
turn on again.

9-17-1

2F22 Hardware error.


03130031-2F22
Turn off printer,
wait, then
turn on again.

9-18-1

2F23 Hardware error.


03130031-2F23
Turn off printer,
wait, then
turn on again.

9-19-1

9-20-1

2F24 Hardware error.


03130031-2F24
Turn off printer,
wait, then
turn on again.
2F25 Hardware error.
03130031-2F25
Turn off printer,
wait, then
turn on again.

Small
LCD 1

Power
On
Again

Power
On
Again

Power
On
Again

Small
LCD 2

Explanation/Detection
sequence

Motor
Cam
Pos
Error

Cap motor cam positioning error


The recovery system has been
driven but no sensor interrupt
occurs.
The recovery system has been
driven to close the cap, but the
cap has not been capped
successfully.
Pump
Pump shift timeout
Motion The target position could not be
Timeout reached within a predicted
operation time + 3 seconds
during pump operation or no
sensor has been detected during
a pump operation involving
sensor detection.
Pump
Purge motor error
Motion Pump operation disabledA PWM
Error
duty of 100% has lasted for 200
msec in a pump operation.

Power
On
Again

Cutter
Cutter shift timeout error
Timeout No sensor has been detected
during a cutter operation
involving sensor detection.

Power
On
Again

CR
Position
Err
Restart
Printer

Carriage motor HP not


detectable
Detected only for the wide
format.
For the narrow format, the
carriage motor HP can be
detected when the carriage hits
the wall in a full scan following
the detection of the HP.

3-28

Remedial Action
(: Reference fault isolation
procedure or tool)

Go to 2F1F(P4-2).

<Supplement>
If the carriage travels heavy
towards the stop position: A
mechanical load error may be
suspected.
Otherwise: The sensor in the
purge unit may be at fault.
Go to 2F1F(P4-2).
<Supplement>
If the motor could not be run at all
or has resulted in an error after
moving by a slight distance:
A. A mechanical load error may be
suspected.
B. The motor or drive circuit may be
at fault.
If the carriage has run more or
less out of control result in an
error:
A. The encoder sensor may be at
fault.
Go to 2F1F(P4-2).
Go to 2F24(P4-17).

Wide format: Check the CHRP


sensor in IO mode and go to
2F26(P4-4).
Narrow format: Go to
2F26(P4-4).
<Supplement>
If the motor could not be run at all:
A. A mechanical load error may be
suspected.
B. The motor or drive circuit may be
at fault.
If the carriage has resulted in an
error after moving at a constant
speed:
A. The CRHP sensor may be at
fault.
If the carriage has run more or
less out of control result in an
error:
A. The encoder sensor may be at
fault.

Chapter 3 Trouble Database

Key
9-21-1

Code
(low-or
der four
charact
ers)

Panel display
Large LCD

2F26 Hardware error.


03130031-2F26
Turn off printer,
wait, then
turn on again.

9-22-1

9-23-1

2F27 Hardware error.


03130031-2F27
Turn off printer,
wait, then
turn on again.
2F28 Hardware error.
03130031-2F28
Turn off printer,
wait, then
turn on again.

9-24-1

2F29 Hardware error.


03030000-2F29
Turn off printer,
wait, then
turn on again.

9-24-2

2F29 Hardware error.


03030000-2F29
Turn off printer,
wait, then
turn on again.

9-25-1 2F2A Hardware error.


03130031-2F2A
Turn off printer,
wait, then
turn on again.

Small
LCD 1

Small
LCD 2

Power
On
Again

Carriage
Motion
Error

Power
On
Again

Carriage
Timeout
Restart
Printer

Power
On
Again

Lift
Motion
Timeout

Power
On
Again

LF
Feed
Timeout
Restart
Printer

Power
On
Again

LF
Feed
Timeout
Restart
Printer

Power
On
Again

LF
Position
Err
Restart
Printer

Explanation/Detection
sequence
Carriage operation disabled
A PWM duty of 100% has
lasted for 200 msec in a
carriage operation
A collision has been detected in
a carriage operation (with the
speed predicted from the PWM
output value having a deviation
of 25 ips or more from the
actual speed).

Remedial Action
(: Reference fault isolation
procedure or tool)

<Supplement>
If the motor could not be run at all
or has resulted in an error after
moving by a slight distance:
A. A mechanical load error may be
suspected.
B. The motor or drive circuit may be
at fault.
If the carriage has run more or
less out of control result in an
error:
A. encoder sensor may be at fault.
Go to 2F26(P4-4).
Carriage shift timeout
<Supplement>
The target position could not be If the carriage travels heavy
reached within a predicted
towards the stop position, a
operation time + 3 seconds
mechanical load error may be
during carriage operation.
suspected.
Go to 2F26(P4-4).
Switch off the printer, then back
Lift shift timeout
on.
A lift operation has been
The carriage cannot travel to the
executed, but no sensor has
lift drive position.
been detected or a sensor has
The lift drive cam is not engaged.
remained detected.
Faulty lift drive sensor
Faulty lift drive motor
Go to 4027(P4-23).
Replace the LF encoder sensor.
LF feeding motor timeout (cut
Replace the LF motor.
sheet)
The target position could not be <Supplement>
If the carriage travels heavy near
reached within a predicted
the stop position, a mechanical
operation time + 3 seconds
load error may be suspected.
during an LF operation.
If any other symptom is observed,
The sensor could not be
a feeding sensor may be at fault.
detected during an LF
operation involving sensor
detection.
Replace the LF encoder sensor.
LF feeding motor timeout (roll
Replace the LF motor.
paper)
The target position could not be <Supplement>
If the carriage travels heavy near
reached within a predicted
the stop position, a mechanical
operation time + 3 seconds
load error may be suspected.
during an LF operation.
If any other symptom is observed,
The sensor could not be
a feeding sensor may be at fault.
detected during an LF
operation involving sensor
detection.
Cannot detect the LF home
Check the sensor (IO mode
position
check).
The LF home position could not Replace the LF encoder sensor.
be detected on LF homing during Replace the encoder film.
initialization.
Replace the LF motor/belt/adjust
the belt tension.
Replace the long flexible cable.
<Supplement>
If the motor could not be run at all:
A. A mechanical load error may be
suspected.
B. The motor or drive circuit may be
at fault.
If the carriage has resulted in an
error after moving at a constant
speed: The LF home position
sensor may be at fault.
If the carriage has run more or
less out of control result in an
error, the encoder sensor may be
at fault.

3-29

Troubleshooting Guide

Key

Code
(low-or
der four
charact
ers)

Panel display
Large LCD

9-26-1 2F2B Hardware error.


03130031-2F2B
Turn off printer,
wait, then
turn on again.

9-27-1 2F2C Hardware error.


03130031-2F2C
Turn off printer,
wait, then
turn on again.
9-28-1 2F2E Hardware error.
03130031-2F2E
Turn off printer,
wait, then
turn on again.
9-29-1

2F2F Hardware error.


03800500-2F2F
Turn off printer,
wait, then
turn on again.

9-30-1

Small
LCD 1

Power
On
Again

Power
On
Again

Power
On
Again

Power
On
Again

Small
LCD 2

9-32-1

LF operation failure (LF


operation disabled)
A pump duty of 100% has lasted
for 200 msec during LF
operation.

Eject.
Detect
Err

Non-discharge detection error


Go to 2F2F (P4-6).
As a result of nozzle checking
made by the non-discharge
detection unit:
All 640 nozzles in a nozzle
train are non-discharging.
At least 50 nozzles have been
found mismatched in a nozzle
train of 640 nozzles since the
last session of detection.
<Reference>
The change (between
non-discharge and discharging
nozzle counts) noted since the
last session of nozzle checking
is recorded as a mismatch.
Non-discharge detecting position Go to 2F2F (P4-6).
error
No detectable region has been
found during non-discharge
position adjustment.

Replace the LF encoder sensor.


Replace the LF motor.
<Supplement>
If the motor could not be run at all
or has resulted in an error after
moving by a slight distance:
A. A mechanical load error may be
suspected.
B. The motor or drive circuit may be
at fault.
If the carriage has run more or
less out of control result in an
error, the encoder sensor may be
at fault.
Go to 2E25 (P4-16).
Hardware Cassette shift timeout
The target position could not be <Supplement>
Err 1
If the carriage travels heavy near
reached within a predicted
031300
the stop position, a mechanical
operation time + 3 seconds
31-2F2
load error may be suspected.
during cassette operation.
C
Otherwise, the cassette unit
No sensor has been detected
sensor may be at fault.
during a pump operation
involving sensor detection.
Roll
Roll shift timeout
Go to 200C(P4-8).
Motion No sensor has been detected
Timeout during a roll operation involving
sensor detection.

2F30 Hardware error.


xxxxxxxx-xxxx

2F31 Hardware error.


xxxxxxxx-xxxx

Non-discharge light quantity


Go to 2F2F (P4-6).
error
A detectable region has fallen to
below a certain limit during
non-discharge position
adjustment.
Carriage cover error open
Close the carriage cover.
The carriage cover has opened Check the carriage cover sensor.
at a timing at which it is normally
closed.

Turn off printer,


wait, then
turn on again.
2F39 Carriage Cover is
open.

Turn off printer,


wait a while, and
turn it on again.
9-33-1 2F3A Hardware error.
03130031-2F3A
Turn off printer,
wait, then
turn on again.

Remedial Action
(: Reference fault isolation
procedure or tool)

LF
Motion
Error

Turn off printer,


wait, then
turn on again.
9-31-1

Explanation/Detection
sequence

Power
On
Again

Valve
Motor
Err

Purge unit valve motor error


The recovery valve motor has
been driven but no movement
has been detected within the
timeout period.

3-30

Replace the purge unit.


Go to 2F1F(P4-2).

Chapter 3 Trouble Database

Key

Code
(low-or
der four
charact
ers)

Panel display
Small
LCD 1

Large LCD

9-34-1 2F3B Hardware error.


03130031-2F3B

9-35-1

Turn off printer,


wait, then
turn on again.
4027 Hardware error.
03130031-4027
Turn off printer,
wait, then
turn on again.

9-36-1

Power
On
Again

Power
On
Again

CS communication error
An irrecoverable communication
error has occurred
communicating between the CS
chip mounted on the ink tank and
the main unit.
Lift
Lift shift timeout error
Motion A lift operation has been
Timeout executed, but no sensor has
been detected or a sensor has
remained detected.
Hardware
Err 1
031300
31-2F3
B

4042 Unknown file.


Check file format.
Turn off printer,
wait a while, then
turn it on again.

9-37-1

4049 Unknown file.


Check file format.
Turn off printer,
wait a while, then
turn it on again.

Cannot Power
update On
firmware Again

Remedial Action

Explanation/Detection
sequence

Small
LCD 2

(: Reference fault isolation


procedure or tool)

Remove and insert the ink tank,


or replace the ink tank.
Check bundled wires in the ink
tank unit and the main PCB.
Replace the main PCB.

Switch off the printer, then back


on.
The carriage cannot travel to the
lift drive position.
The lift drive cam is not engaged.
Faulty lift drive sensor
Faulty lift drive motor
Go to 4027(P4-23).
MIT data transfer failure
Execute Initialize Paper Type
Failed to write MIT data on its
from the system settings. (Note:
transmission.
All paper information will be reset
to its factory defaults and
additional Paper deleted.).
Upgrade the firmware in
download mode.
Replace the main PCB.
Wrong transfer ROM data model Restart the printer in service
Files for a different model have
mode to clear the error (this error
been transferred on firmware
wont occur when FUT is used).
update.
Start in download mode to
upgrade the firmware.
Replace the main PCB.

19. Service Call Errors


Key
99-9-1

99-1-1

99-2-1

99-3-1

99-4-1

99-5-1

99-6-1

Code
(low-or
der four
charact
ers)

Panel display
Large LCD

2F37 ERROR
E146-4001

Small LCD 1

ERROR
E146-4001
Call For Service

Call for service.


4001 ERROR
ERROR
E146-4001
E146-4001
Call For Service
Call for service.
401A ERROR
E146-4001

Linear scale error


No signal is available from the
linear encoder when the head
is driven.
Borderless/flow idle
ejection/mist recovery count
full

HDD failure
Failed to read and write to and
from the HDD.

Call for service.


401B ERROR
E146-4001
Call for service.
401C ERROR
ERROR
E146-4001
E146-4001
Call For Service
Call for service.
401D ERROR
E146-4001

Explanation/Detection
sequence

Small
LCD 2

ERROR
E146-4001
Call For Service

Call for service.


401E ERROR
ERROR
E146-4001
E146-4001
Call For Service
Call for service.

Remedial Action
(: Reference fault isolation
procedure or tool)

Go to 2F26(P4-4).

Check the parts counter and


replace the target unit or
Refresh Service Kit.
Initialize the parts counter for
the target unit after the
replacement.
Replace the HDD.

Poor HDD connection


The HDD and the HDD
controller are not indefinable.

Remove and insert the HDD.


Replace the HDD.

Faulty RTC
Any error other than the two
errors mentioned below has
been detected while initializing
the RTC at startup.
RTC low battery error
A battery error has been
detected while initializing the
RTC at startup.
RTC clock stop
The RTC has been detected
idle while initializing the RTC at
startup.

Restart the printer in service


mode.
Replace the main PCB.

3-31

Restart the printer in service


mode.
Check the RTC battery.
Replace the main PCB.
Restart the printer in service
mode.
Replace the main PCB.

Troubleshooting Guide

Key
99-7-1

Code
(low-or
der four
charact
ers)

Panel display
Large LCD

4034 ERROR
E146-4001
Call for service.

99-8-1

4037 ERROR
E146-4001

Small LCD 1

ERROR
E146-4001
Call For Service
ERROR
E146-4001
Call For Service

Call for service.


99-10-1 403E ERROR
ERROR
E146-4001
E146-4001
Call For Service
Call for service.

99-11-1 403F ERROR


E146-4001
Call for service.

99-12-1 4040 ERROR


E146-4001
Call for service.
99-13-1 4041 ERROR
E146-4001
Call for service.
99-14-1 4042 ERROR
E146-4001
Call for service.
99-15-1 4043 ERROR
E146-4001
Call for service.
99-16-1 4044 ERROR
E146-4001
Call for service.

99-17-1 4045 ERROR


E146-4001
Call for service.
99-18-1 4046 ERROR
E146-4001
Call for service.

ERROR
E146-4001
Call For Service

ERROR
E146-4001
Call For Service

Explanation/Detection
sequence

Small
LCD 2

Multisensor unit version error


A different version of
multisensor is installed.
This would not occur in an
ordinary user environment.
Linear scale error
No signal is available from the
linear encoder when the head
is driven.
Head abnormal temperature
rise (head 1 (R), or A model)
Either of the two Di sensors
maintained for each printhead
chip (color-specific) has been
detected at 120oC or higher or
-10oC or lower.
Head abnormal temperature
rise (head 2 (L))
Either of the two Di sensors
maintained for each printhead
chip (color-specific) has been
detected at 120oC or higher or
-10oC or lower.
Checksum error
The checksum of a file
transmitted on execution of the
firmware update is unmatched.

ERROR
E146-4001
Call For Service

Flash erase error


Failed to erase flash ROM on
execution of the firmware
update.

ERROR
E146-4001
Call For Service

Flash write error


Failed to write flash ROM on
execution of the firmware
update.

ERROR
E146-4001
Call For Service

Firmware update failure error


Failed to allocate a work area
on RAM on firmware update.

ERROR
E146-4001
Call For Service

EEPROM size error


Size information about the
firmware data transmitted on
firmware update and the size of
actually transmitted data do not
match.

ERROR
E146-4001
Call For Service

Engine EEPROM write error


An EEPROM read/write failure
has been detected in the
engine portion of the firmware.

ERROR
E146-4001
Call For Service

Recovery part revolutions


reaching 50,000 cycles or
more
Recovery part operations have
reached a predetermined
count.

3-32

Remedial Action
(: Reference fault isolation
procedure or tool)

Replace the multisensor unit.

Go to 2F26(P4-4).

Go to 403E(P4-22).

Go to 403E(P4-22).

Start in download mode to


upgrade the firmware.
Restart the printer in service
mode to clear the error.
Replace the main PCB.
Start in download mode to
upgrade the firmware.
Restart the printer in service
mode to clear the error.
Replace the main PCB.
Start in download mode to
upgrade the firmware.
Restart the printer in service
mode to clear the error.
Replace the main PCB.
Start in download mode to
upgrade the firmware.
Restart the printer in service
mode to clear the error.
Replace the main PCB.
Start in download mode to
upgrade the firmware.
Restart the printer in service
mode to clear the error.
Check the firmware transfer
environment (IF changes,
PC).
Replace the main PCB.
Start in download mode to
upgrade the firmware.
Restart the printer in service
mode to clear the error.
Replace the main PCB.
Check the parts counter and
replace required parts.
(Replacement of the parts
nearing the end of their useful
lives is recommended.)
Initialize the counter for the
replacement unit mounted.
The iPF5000/500/600 have a
counter problem fixed. Identify
the firmware version and start in
download mode to upgrade the
firmware to Ver.1.13 or later
from any earlier release.

Chapter 3 Trouble Database

Key

Code
(low-or
der four
charact
ers)

Panel display
Large LCD

99-19-1 4047 ERROR


E146-4001
Call for service.
99-20-1 4048 ERROR
E146-4001
Call for service.
99-21-1 404A ERROR
E146-4001
Call for service.
99-22-1 404B ERROR
E146-4001
Call for service.

99-23-1 404C ERROR


E146-4001
Call for service.

99-24-1 404D ERROR


E146-4001
Call for service.

Small LCD 1

Explanation/Detection
sequence

Small
LCD 2

ERROR
E146-4001
Call For Service

Supply part count error


Supply part operations have
reached a predetermined
count.

ERROR
E146-4001
Call For Service

Non-discharging nozzles on
initial filling
An unallowable number of
non-discharging nozzles have
been detected at the
completion of initial filling.
Non-discharge count error
A non-discharge part operation
counter has reached a
specified limit.

ERROR
E146-4001
Call For Service

Remedial Action
(: Reference fault isolation
procedure or tool)

Check the parts counter and


replace the target unit or
Refresh Service Kit.
Initialize the parts counter for
the target unit after the
replacement.
Go to 2F2F (P4-6).

Check the parts counter and


replace the target unit or
Refresh Service Kit.
Initialize the parts counter for
the target unit after the
replacement.
Restart the printer in service
mode to clear the error.
Identify the firmware version
and update the firmware to
the last release if it is earlier
than Ver.1.31 (firmware
defect.
Remove and reinsert the
temperature/humidity sensor
PCB connector
Replace the
temperature/humidity sensor
PCB.
Check to see if the correct
PCB is mounted, since a
PCB of the wrong model may
have been mistakenly
mounted during servicing.
Invoke service mode to
implement PCB replacement.

ERROR
E146-4001
Call For Service

Temperature/humidity sensor
error
Detection hardware is
automatically assumed at fault
when a temperature of 0
degree and a relative humidity
of 0% are detected, resulting in
an error indication.

ERROR
E146-4001
Call For Service

Serial number information


mismatch
A mismatch has been detected
between the serial number
information stored in the
EEPROM on the main PCB
and that stored in the
EEPROM on the MTC relay
PCB at startup.
Check to see if the correct
Machine ID information
PCB is mounted, since a
mismatch
PCB of the wrong model may
A mismatch has been detected
have been mistakenly
between the model ID
mounted during servicing.
information stored in the
Invoke service mode to
EEPROM on the main PCB
implement PCB replacement.
and that stored in the
EEPROM on the MTC relay
PCB at startup.

ERROR
E146-4001
Call For Service

3-33

Chapter 4
More Sophisticated Fault
Isolation Tasks

Chapter 4 More Sophisticated Fault Isolation Tasks

1. 2F13AD converter external trigger output error


(HW-1 fault)
Occurrence
conditions

The carriage is unable to travel since the motor is switched off after the occurrence of some error
during printing, disabling pulse (head discharge timing signal) input from the linear encoder.

Failure
causes

Carriage operational
failures

C2

Abnormal carriage drive load


Carriage motor drive at electrical fault
Faulty linear encoder sensor

Faulty main
C3 Faulty main controller
controller
AD Converter External Trigger: Head discharge timing signal
Cause
C2
C3
C2

Point to check
Faulty carriage idler pulley (broken spring hook, dropped belt teeth)
If the error occurs before the start of printing, the main controller is most likely faulty.
Check carriage components other than the idle pulley for operational failures.
The problem is reported to have occurred as a result of a faulty cutter, depending on
the version of firmware.
Check to see if any other operational failure has not occurred (browse through Print
Inf for a log of error occurrences).

Idler pulley

4-1

Action
Take corrective
action.
Replace
2F26 (P4-4)
2015 (P4-18)
Take corrective
action.

Troubleshooting Guide

2. 2F1FPurge sensor error


Occurrence
conditions

Error detected during a recovery operation

Carriage problem

Failure
causes

Recovery system
mechanical
problem
Recovery system
electrical problem

Cause
C1
C1
C2, C3

C1

Carriage drive problem

C2

Lock pin operation problem

C3

Faulty main controller

Point to check
Check the carriage belt for tension (making sure that it is not slack).
Check for foreign matter.
Check the recovery system for successful operation.

Action
Fix.
Remove.
Flow 1

Flow 1
Switch off the power and
move the carriage

The lock pin is up with a click

No click sounds

T12
Remove
the cover

Normal

2F26

Carriage inoperable

T12

Purge operational fault isolation

Purge operational fault isolation tool

Check the purge unit for


presence of foreign matter

Foreign matter found

Remove the foreign matter


If the foreign matter is a hard substance,
replace the purge unit

No foreign matter found

Turn the gear by hand to check the cap


Replace the purge unit
moves up and down and that the wiper
Not movable
(*1)
blade moves forward and backward
Movable

Switch on
Movable
*1 Sequence of checking the purge unit for
normal operation
(1) The cap moves down.
(2) The wiper blade moves forward and
backward.
(3) The cap moves up.
Turn the gear clockwise (toward a triangular
mark) by giving it 11.25 turns to complete one
cycle of operation.

Replace the purge unit


Totally not movable

Switch off once

4-2

Replace the
main PCB

Abnormal

With the purge unit being


removed from the main unit,
2F26
switch on the power and Normal
(*1)
check for operations
Carriage
inoperable

Chapter 4 More Sophisticated Fault Isolation Tasks


Purge Unit

Lock pin

Wiper blade
Cap

Direction of gear rotation

4-3

Gear

Troubleshooting Guide

3. 2F26Carriage operation disabled


The normal operation of the carriage cannot be detected from the linear encoder sensor.
The carriage does not reach the specified speed or is idle.

Occurrence
conditions

Failure causes

Carriage drive load


error

C1

Carriage motor
drive at electrical
fault

C2

Faulty linear
encoder sensor

C3

Faulty purge unit

C4

Cause
C4
C1
C3
C2
C3
C3
C4

Soiled carriage rail


Improper carriage belt tension (dropped belt teeth)
Residual jam slips in the printer
Drive signal/voltage error
Poor connector contact/wiring
Faulty motor
Soiled or flawed linear encoder, or improper mounting position/tension
Soiled or faulty linear encoder sensor
Disconnection or half-disconnection in the flat cable, or poor connector contact
Carriage lock pin not released, capping operational failure or position detection
failure

Point to check
Check the carriage stop position. If the carriage is at the leftmost position, the purge
unit may be faulty (check the lock pin).
Check the carriage load (move the carriage by hand to make sure that it is not heavy
or foreign matter is not stuck in it).
Check images to see if the edges do not have stepped uneven densities in the paper
feed direction.
Restart the printer. and check the behavior of the firmware and the carriage (upgrade
the firmware if it is V1.31 or any earlier release).
Check to see if the linear encoder film is properly installed.
Check to see if the linear encoder film is not faulty.
The purge unit carriage lock pin is up but the carriage is not at the capping position.

Action
T12 (P5-18)
Flow 1
T01 (P5-1)
Flow 2
T13 (P5-19)
T01 (P5-1)
T12 (P5-18)

Checking for load during carriage travel


Flow 1

Unlock the purge unit and move it


by hand

T14

Hits something

Foreign matter inside (cutter, cleaning


brush, etc.)/bearing out of position

Noticeably heavy

Clean the soiled rail, replace the rail


cleaner/faulty bearing

How to unlock the


carriage

*Never oil the carriage rail.


Faulty belt

iPF700 Series

Broken spring hook, belt tooth dropping

iPF8000 Series

Rail cleaner

Rail cleaner

4-4

Chapter 4 More Sophisticated Fault Isolation Tasks

Flow 3

Totally idle

Flow 2

Operational but
momentarily/collision noise

T01

Operational but with tooth


dropping noises (with rasping
noises)

Fully operational

Possibly faulty carriage encoder

Faulty idler pulley (Belt tension


mechanism)

Fix or replace

Improperly mounted carriage belt (on


the back of the carriage) (too long)

Fix or replace

Upgrade the firmware

T01

Firmware V1.32 or later

Possibly faulty carriage encoder

Carriage totally idle at startup


Measure the main controller
carriage motor drive voltage Voltage appearing
Not appearing

Flow 3

Replace the carriage motor

Replace the main controller

Replace the carriage motor and the


main controller simultaneously

iPF5000 Series

Other than the iPF5000 Series

Check the main controller


fuse for a blowout *

Replace the main controller


Not blown

Blown

Carriage Motor Drive Voltage Check Points


Model
Measurement point
iPF5000 Series (other than below)
Main controller J3101-3
iPF5100, iPF6100
iPF700 Series, iPF9000
Main controller J3101-1
iPF8000 Series, iPF800 Series
Main controller J3150-14
(other than the iPF9000)

During initial operation


(carriage motor drive) at
startup

J3201

J3003

J3501

J3601
1

FU3100

J1801
1

J3502

J3602
J3150

J2801

A1

J3401

J2501

B1

J1101
J1102
J2601
1

J1001

J2402

J3001

1
1

J120 2

J120 1

J330 1

J300 2

J250 2

J2702
1

J2701

A1

B1

4-5

Replace the carriage motor


and the main controller
simultaneously

Measurement timing

Fuse blowout check (other than the iPF5000 Series)


Check for continuity across the fuse FU3100.
1

Fuse blowout suspected

Voltage
26V
32V
32V
32V

Troubleshooting Guide

4. 2F2FNon-discharge detection error, 2F30


Non-discharge detecting position adjustment error
Occurrence
conditions

The non-discharge sensor has detected more non-discharging nozzles than preset (2F2F).

Failure causes

Non-discharge

C1

Faulty non-discharge
sensor

C2

Head and
non-discharge
sensor out of relative
position

C3

Cause
C1
C3
C3
C2
C1
C1

Supply system air leakage


Suction failure
Drive signal/voltage error
Faulty connector contact/wiring
Drive signal/voltage error
Faulty connector contact/wiring
Soiled or faulty sensor
Soiled, flawed or incorrectly positioned linear encoder
Soiled or faulty linear encoder sensor
Disconnection or half-disconnection in the flat cable, or poor connector contact

Point to check
Check the tube to see if it is filled with ink, and also check the joint.
Check to see if the linear encoder film is properly installed.
Check the linear encoder film for defects (such as soiling, flaws and incorrect setup).
Check to see if there is not any foreign mater near the non-discharge sensor.
Check service mode nozzle patterns (upgrade to Ver.1.23 from any earlier release before
making this check)
Check to see if the ink is a genuine supply. (Recommend the use of the genuine ink.)

Action
T11 (P5-15)
T13 (P5-19)
T01 (P5-1
Remove.
Flow 1

Non-discharge Detection Sequence


End of cleaning

No non-discharge

Perform non-discharge detention

End

Non-discharge detected
Cleaning A

Perform non-discharge detention

No non-discharge

End

Non-discharge detected
Cleaning A
Manual

Cleaning B

Perform non-discharge detention

No non-discharge

Non-discharge detected

Cleaning B

Warning before printing


Cleaning A or B

See the table below

Automatic non-discharge
Automatic detection sequence
based on dot counts

No.

Warning/error indication

End

Error 2F2F

Error code (low-order


four characters)

Non-discharge status

Check Printout Problem with Printhead


Chk printing results

1010, 1012, 1013

30 to 100 nozzles per color resist


non-discharging nozzle backup.
(For more derails, see P3-4)

Printhead Check Nozzles


PHead needs cleaning

280C, 250D, 280E

101 to 200 nozzles per color resist


non-discharging nozzle backup.
(For more details, see P3-4)

Hardware error. 03800500-2F2F

2F2F

See the explanation of Key: 9-29-1 on P3-30.

4-6

Chapter 4 More Sophisticated Fault Isolation Tasks


Non-discharge mask error
Flow 1

Check nozzle check


print in service mode

More than half of the nozzles


are non-discharging (per color) Yes

If the firmware is V.1.23 or


earlier, upgrade it and
check.

No

T03

Flow 2

Real non-discharge

Non-discharging nozzle detection failure

Non-discharging nozzle detection failure (if non-discharging only in user mode)


Flow 2

Check the non-discharge sensor for displacement

Check to see if nozzles are not installed slantwise


Replace the non-discharge sensor

Check the linear encoder for successful reading

T01

Replace the main controller

iPF5000 Series

Non-discharge
sensor

iPF700 Series

iPF800/iPF8000 Series
Non-discharge sensor

Non-discharge
sensor

4-7

Carriage encoder fault isolation

Troubleshooting Guide

5. 200CRoll paper leading edge detection error,


200DCut sheet leading edge detection error
The multisensor cannot detect the leading of paper
(multisensor delay jam) when it has been successfully
detected by the LF_PE sensor.

Multisensor
detection errors

C1

Paper problems

C2

Paper feed problem

C3

Cause
Operation
C1
C2
C2
C2

Improperly mounted multisensor


Low light intensity (due, for example, to soiling)
Paper with its leading edge cut remaining
Reflectance problem (thin tracing paper, semitransparent mat paper, etc.)
Soiled or broken
Preprinted paper used
The end of the roll is so sticky that it wont be separated from the paper tube.
Curled leading edge of paper
Insufficient feeding force
Stuck in the groove

Point to check
Check to see that the choice of roll or cut sheet is correct.
Check to see if the leading edge of paper cut is not left.
Check to see if suction holes are not clogged with paper dust or other foreign matter.
The end of the roll is so sticky that it wont be separated from the paper tube.
Check to see if preprinted or color paper is not used.

C2

Check to see if the leading edge of paper has been cut correctly.

C2

Check to see if the paper is not cockled, soiled or broken.

C2, C3
C2

Flow 1

Check to see if paper do not jams between the platen and LF roller.
Does not occur with A4 plain paper Not a multisensor fault
None of the above

Action
Explain.
Remove.
Remove.
Explain.
Explain.
Check the
cutter.
Check the
paper.
Flow 3
Flow 3
Flow 1

Check the multisensor for illumination and the paper position

With the top cover open,


load the same paper

Check the paper has reached


under the multisensor, causing
it to illuminate

Have the door switch released beforehand

Illuminating

Failure causes

Occurrence
conditions

Not illuminating

Paper has not reached

Paper has reached

Flow 2

Flow 3
Replace the multisensor, but not before
making sure it is improperly mounted

Flow 4

Replace the multisensor reference plate at the same time

Multisensor Illumination Check


iPF5000 Series

iPF700 Series

4-8

iPF8000 Series

Chapter 4 More Sophisticated Fault Isolation Tasks


Flow 2

Fault isolation for the multisensor failure to illuminate


Check for Vh (normal value: 21.5V) on the
main controller while paper is feeding

iPF5000 Series

Replace the power PCB


Abnormal

Normal
iPF700 Series
iPF800 Series
iPF8000 Series

Check the short flexible cable in the


multisensor and reinsert it

Replace the multisensor, but not before


making sure it is improperly mounted

Flow 4

Replace the multisensor reference plate at the same time

How to measure Vh (Printhead drive voltage)


Model
Measurement point
iPF5000 Series

Main controller

iPF700 Series
iPF800 Series
iPF8000 Series

J1801-3

Measurement timing
While feeding paper
(multisensor illuminating)

Voltage
21.5V

Measurement at finely pitched IC pins is impossible.

IC802
IC802

IC803
IC803

BAT801
BAT801
IC701

IC601

IC3101
IC3101

J1801 pin 3

IC602
IC2
IC603

IC1

IC604
IC2801
IC2801

IC1201
IC2901
IC2901

IC3001
IC3001

Flow 3

Pont to check when paper fails to reach the multisensor

Check the leading


end position of paper

Leading end stuck under


the LF roller

Remove the cause of curling


of the paper
If the leading end of the paper
is shaped improperly, check
the cutter

Leading end of paper not


passing between the LF
roller and pinch roller

Feeding failure caused by


paper dust

Remove LF roller paper dust

Nipping failure

Influenced by curled thick


paper

Feeding failure caused by a


short nip pressure

Nip cam out of phase

Explanatory
drawing 1

See P4-10

Faulty nip spring

Flow 4
Check the carriage relay board
flat cable (short) for connection

Abnormal

Replace the carriage relay board

iPF700/iPF8000 Series only

4-9

Abnormal

Replace the main controller

Troubleshooting Guide
Explanatory drawing 1

Cam Phase Alignment

iPF5000 Series

Pinch roller (nip) release gear

Carriage shaft gear

Cam Phase Alignment

iPF700 Series

4-10

Chapter 4 More Sophisticated Fault Isolation Tasks


Cam Phase Alignment

iPF800 Series

Cam Phase Alignment

iPF8000 Series

4-11

Troubleshooting Guide

6. 2010Skew detection error, 2017Paper right side


detection error, 2018Paper left side detection error,
2405Borderless printing disabled
Occurrence
conditions

The multisensor cannot detect the paper width.


A skew has been detected by the multisensor.

Failure causes

Multisensor detection
error

C1

Paper problem

C2

Paper feed problem

C3

Cause

Improperly adjusted or mounted multisensor optical axis


Low light intensity (due, for example, to soiling)
Paper with its leading edge cut remaining
Reflectance problem (thin tracing paper, semitransparent mat paper, etc.)
Soiled or broken
Preprinted paper used
Curled leading edge of paper
Insufficient feeding force
Skewing

C1
C2
C2

Point to check
Check to see if roll paper have hit the reference side of the spool (paper winding out
of order).
Check to see if the spool is not broken or if it is locked.
Check to see Borderless Spacer has been set for borderless printing in the A1 or A2
size.
(iPF5000 Series only)
Load cut sheet with the paper guides adjusted to the paper width.
The firmware is 1.13 or any earlier release (tracing paper compatibility/skew
control).
Check to see if the leading edge of paper cut is not left.
Check to see if suction holes are not clogged with paper dust or other foreign matter.
Check to see if preprinted or color paper is not used.

C2

Check to see if the leading edge of the paper is correctly cut (it is not cut slantwise).

C2

Check to see if the paper is not cockled, soiled or broken.

C1
C3
C1
C3
C1, C3

C2

Check to see if non-recommended paper, such as thin tracing paper and


semitransparent mat paper, is not used.
Does not occur with A4 plain paper Not a multisensor fault

C1

Adjust the optical axis of the multisensor (in service mode) to confirm the recovery

C2

Action
Explain.
Replace.
Explain.
Explain.
Upgrade to the
latest release.
Remove.
Remove.
Explain.
Check the
cutter.
Check the
paper.
Explain.
Flow 1
Adjust the
optical axis.

If none of the above apply, check error logs.


Flow 1
Check the leading end
position of paper

Remove the cause of curling of the paper


If the leading end of the paper is shaped
improperly, check the cutter
Feeding failure caused by
paper dust

Remove LF roller paper dust

Nipping failure

Influenced by curled thick paper

Feeding failure caused by a


short nip pressure

Nip cam out of phase


Faulty nip spring

4-12

Chapter 4 More Sophisticated Fault Isolation Tasks


Spool reference side

Borderless printing spacer

4-13

Troubleshooting Guide

7. 2E27Paper jam while feeding, ejecting or printing on


paper (Jam 1)
Occurrence
conditions

C2
C1
C2
C3
Flow 1

C1

LF out of synchronization

C2

Jams past the LF_PE sensor

C3

Faulty cutter drive unit (iPF5000 Series only)

Key point to check


If roll paper are being fed, check the roll paper unit for operation (pendulum gear).
If a jam occurs while loading cut sheet (fed from the top) or rewinding roll paper with the
feeding methods switched, the roll paper unit is at operational fault.
Improper LF belt tension, faulty LF motor or faulty LF encoder
Check to see if there is any jam on the paper ejection side of the LF_PE sensor.
Check the cutter drive unit.

Action
Fix.
Check.
Check.
Flow 1

Fault isolation for malfunctioning (iPF5000 Series only)

Check the lift motor for


operation
Does the cutter lift on
switching from roll
media to cut media?

Check for bitten wires

Replace the lifter motor

Not lifting

Replace the cutter motor


Replace the cutter driver PCB

iPF5000, iPF500, iPF600 only

Replace the main controller

Lifting

Feed paper manually and


perform Forced Cut
Cutter idle

Cutter driven

2F26

Carriage inoperable

Replace the cutter motor

Check for bitten


wires

Failure
causes
Cause

Jams occurring between the LF_PE sensor and the multisensor

Replace the cutter driver PCB


Replace the main controller

4-14

iPF5000, iPF500, iPF600 only

Chapter 4 More Sophisticated Fault Isolation Tasks


iPF500 Series
Jam occurring in the path of paper travel between
the LF_PE sensor and the multisensor

Feeding of roll
media fed from top

Multisensor
Cutter

Manual feeding from


top (POP board)

Roll feed sensor


S
S

LF_PE sensor

Flapper

Prefed paper
detection sensor

Release
S

Paper detection sensor


Cassette pickup

Back cover

S
S

4-15

Cassette detection sensor

Troubleshooting Guide

8. 2E25Paper jam while feeding, ejecting or printing on


paper (Jam 2) iPF5000 Series only
Occurrence
conditions

Jam between the prefed paper detection sensor and the LF_PE sensor (LF_PE sensor delay
jam)
Jam between the roll paper sensor and the LF_PE sensor (LF_PE sensor delay jam)

Failure causes

C1

Sensors

C2

Feeding
system

C3

Paper
problems

Cause
C2

LF_PE Faulty sensor


LF_PE sensor lever operational failure
Bitten wires
Faulty main controller
Back cover out of position/not closed properly
Foreign matter in the path of travel
Cassette pressure cam parallel pin out of position
Broken/worn drive gear
Improper cassette pick-up motor belt tension
Soiled cassette feed roller
Slippery paper
Folded paper

Key point to check


Check to see if the main unit back cover is properly closed (cassette pick-up only).

C2

With the back cover open, check for jams.

C2

Check to see if there is foreign matter in the path of travel.


With the back cover removed, illuminate the inside to see slips of paper.
Release the nip and (POP mode) and push in the paper from the front to
remove the slips.

C1

Check to see if the sensor functions normally in IO mode.

C1, C2,
C3

C2

Action
Close.
Remove the
jams.
Remove foreign
matter.
Replace the
sensor.

With the main unit back cover open, feed paper (cassette pick-up only).
If no problem is found, there is no problem along the path form the prefed paper
detection sensor to the cassette.
If roll paper are being fed, check the roll paper unit for operation (pendulum gear).
Switch to cassette or POP mode and retract the paper to the roll paper unit side
once. Then, switch to roll paper feeding. If an error occurs with the roll, the roll
paper unit is at operational fault.

Fix.

Fix.

Back cover
Pendulum gear

Roll feed unit PCB

4-16

Chapter 4 More Sophisticated Fault Isolation Tasks

9. 2E24Faulty roll paper unit, 2E0ERoll paper unit


not available iPF5000 Series only
Occurrence
conditions
Failure causes

C1

Sensors

Faulty roll paper sensor


Faulty roll cam sensor

C2

Operational

Pendulum gear loosening out of position or damaged drive gear


Faulty roll paper unit motor

C3

Electrical

Faulty roll paper unit PCB


Faulty main PCB

Cause

Key point to check

C1

Action
Replace the roll
paper sensor.

Check to see if the roll paper sensor functions normally in IO mode.


With the cover open, interchange the roll cam sensor and the roll paper sensor to
check that they still function normally.
(Replace the roll paper sensor if it fails to function normally in IO mode.)
With the cover open, check the driver for normal operation (without the pendulum
gear loosening out of position or the drive gear being damaged).
Check the roll paper unit for contact.
(Turn off the printer and connect the roll unit to check to see if it recovers when the
printer restarts.)
With the roll paper unit uncovered, check the voltage while it starts up.

C1
C2
C3
C3

Replace the roll cam


sensor.
Replace the gear.

Flow 1

Flow 1

Replace the roll feed motor


Yes

No

Is the drive voltage available to


the roll feed motor PCB?

Replace the roll feed unit PCB


Replace the main controller

Roll Feed Unit Drive Voltage Check


Phase B

Phase A

Phase A

Phase B

Evaluation method
Apply a multimeter probe to any one of the four terminals of
the roll feed motor while it is running. The drive voltage is
normal if the multimeter reads 12 to 14 V.

4-17

Troubleshooting Guide

10. 2015Cutting failure (Cannot cut sheet)


Occurrence
conditions

The multisensor has detected paper that is not supposed to exist, after cutting paper.

Failure causes

C1

Cutting failure

C2

Ejection failure
Cannot rewind
paper

C3

Cause
C1

Faulty/loose cutter
Deformed/flawed lower blade of the cutter
Run over thick paper (cloth)
Lifter operational failure (iPF5000 Series)
Low suction fan suction force
Faulty cutter blade lowering mechanism of the cutter (iPF700, iPF8000 Series)
Incorrect paper choice
Residual/stuck paper
Jam

Point to check
Action
Check to see if the cutter has not loosened out of position.
Mount.
Check to see if there is not any foreign matter stuck in the cutter blade lowering part of the
Remove.
cutter (iPF700, iPF8000 Series).
If non-recommended paper (paper thicker than recommended, canvas paper, cloth) has
Explain.
been used, check to see if a recommended paper equivalent can be cut.
None of the above
Flow 1
If paper cannot be cut in a high-duty printing operation only, reducing the cutting speed may make the
paper is easier to cut.
Film-based paper will be made easier to cut if the Reduce Cutting Dust mode is selected, but its
execution would leave ink marks on the cut surface.

C1
C1
C1, C2, C3
Temporary
fix
Temporary
fix
Flow 1

Is paper cut properly?

Yes

No

Is there residual paper


left on the platen?

Remove the residual paper


Yes

No
Paper rewinding failure

Obstacles before the paper


ejection unit
Sticking caused by static
electricity
Dirty platen

Feed paper manually


and perform Forced
Cut

iPF700 Series
iPF8000 Series

Is the cutter blade


down?

No

Check the cutter blade


lowering mechanism for
successful operation

Yes
Are platen suction
holes clogged?

Foreign matter in the


lowering part
Yes

Remove clogging

No
iPF5000/iPF800 Series

Faulty cutter

Are there marks of the


upper blade riding
over the lower blade? Yes

No

4-18

Replace the upper and


lower blades
Replace the cutter (upper
blade)

Chapter 4 More Sophisticated Fault Isolation Tasks

11. 2F24Cutter shift timeout error


Occurrence
condition

The cutter wont move to the home position or the position opposite to the home position in
time.

Failure causes

C1

Cannot cut sheet

C2

Faulty cutter drive


unit

C3

Faulty cutter
electrical equipment

Cause
C1, C2, C3
C1, C2, C3
C1, C2, C3
Flow 1

Worn cutter
Special paper
Worn/broken drive gear (iPF5000 Series)
Faulty cutter motor (iPF5000 Series)
Carriage malfunction (iPF700, iPF8000 Series)
Bitten wires (iPF5000 Series)
Faulty sensor
Faulty cutter driver PCB (iPF5000, iPF500, iPF600 only)
Faulty main controller (iPF5000 Series)

Point to check
Check the cutter position at an error stop.
iPF5000/iPF800 Series
iPF700/iPF8000 Series

Action
Flow 1
Flow 2

iPF5000/iPF800 Series

Cutter positioned
at the left end
Remove foreign matter
from the sensor if any

Is the motor rotating?

Yes

Check the gear/belt


For the iPF5000, iPF500 and
iPF600 only

No
Check for bitten
wires

Is the drive voltage No


available (*) ?

Replace the cutter driver

Replace the main


controller

Yes
Replace the motor
*See Cutter Motor Drive Voltage Check for the subsequent action to take.
Cutter positioned
at the right end

Check the
-Check for bitten wires
right-side
-Check for successful
sensor visually No foreign operation in IO mode
matter

Foreign matter
present
Cutter anywhere
other than the left
and right ends

Remove the foreign matter

A sensor fault has been


identified by replacing with
a lift detection sensor

Replace the sensor

Replace the cuter driver

Replace the main


controller

For the iPF5000, iPF500 and iPF600 only

If non-recommended paper has


been used, check with a
recommended paper equivalent

Replace with recommended paper


Replace the cutter

Cutter Motor Drive Voltage Check

Cutter motor

Cutter

Cutter lift motor


Cutter HP sensor

Evaluation method
The drive voltage is normal if the voltage
appears to vary by a margin of several volts
while the cutter is driven.

Cutter lift sensor

4-19

Cutter right position sensor

Troubleshooting Guide
Flow 2

iPF700, iPF8000 Series


No

Are platen suction


holes clogged?

Yes

Clean
Curled paper

Yes

No

Is paper in contact with the


lower blade (not elevated)?

Check the basket for


b
l
Are there marks of the
Replace the upper and lower blades
upper blade riding over the
Yes
lower blade?
No

Cut paper manually to


check resultant conditions

Replace the cutter upper blade


Is the cutter blade
down?

No

Check the cutter blade


lowering function

Yes
Are there marks of
the upper blade
riding over the lower
blade?
No

4-20

Remove foreign matter


from the lowering part
Replace the cutter upper
blade

Yes

Replace the upper and


lower blades

2F26
Replace the cutter
upper blade

Carriage inoperable

Chapter 4 More Sophisticated Fault Isolation Tasks

12. Cutting failures without error indications


Cases
Case
J1

J2

J3

J1.
J2.
J3.
J4.
J5.
J6.
J7.

Wavy cut surface


Residual cutting chips on the reference side
Ejection cut setting
Normally ended without cutting, or line printed at the cutting position
Cut, but with a line printed at the cutting position
Cut automatically
Images cut halfway

Cause
Caused by printing on cockled paper having a high printing
duty.
Paper gets torn off as it drops slantwise under its own weight
during cutting.
Non-recommended grades of paper are liable to this problem
(because of their heavy weighing capacity and slippery reverse
side).
With paper on which inks have difficulty drying, such as
film-based paper, blurred print images could result if the paper
is cut immediately after printing. The default setting designed
to prevent this problem is Ejection Cut (press the [Online]
button after printing to cut the paper).

Action
Change the paper or duty.
Print with borders.
Support the paper when cutting.
Use recommended paper.

Cancel the ejection cut setting of the


main unit and support the paper by hand
during printing.

J4

The driver setting is either Do Not Cut or Print Cut Lines.

Change the driver setting


Page SettingsAuto Cut Setting

J5

The main unit has the Reduce Cutting Dust mode setting. In
this mode, a yellow line is printed at the cutting position to
prevent cutting dust from being produced on printing.

Turn off Reduce Cutting Dust in the


paper preferences on the main unit.

J6

Faulty main controller (cutter driver PCB)

Replace the main controller (cutter driver


PCB)

J7

Cut automatically when printed past the maximum allowable


print length of an application of the OS

4-21

Use utilities, such as RIP

Troubleshooting Guide

13. 403E,403FPrinthead abnormal temperature


rises
Occurrence
condition
Failure causes

C1
C2
C3
C4
C5

Cause
C1
C4
C1
C1
C2,C3
C5

Three instances of the internal head temperature sensor reaching 120oC or higher (or -10oC or
lower) have been detected for 28 ms.
Printhead
Electrical
Ink supply
system
Main unit
electrical
equipment

The face is physically damaged from jammed paper or from foreign matter falling
onto the platen.
Electrical shorting in the head
Poor head contact
Abnormal head temperature rises caused by non-discharging
Faulty carriage (relay) PCB, head relay PCB, flexible cable, main controller

Point to check
With the cover open, check to see if jams have not occurred.
Check that ink is available in the ink.
Check to see if a paper cutting failure has not occurred on the most recently used
printed matter.
Check the face of the printhead (to see if it is not flawed by paper or foreign matter).
After removing and inserting the print head, start in service mode to clear the error.
Then, restart the printer in normal mode to check to see if the error recurs (possibly
poor contact).
Check the main unit electrical equipment.

Action
Remove.
2F2F (P4-6)
2015 (P4-18)
Replace the head.
Replace the head.
Flow 1

Flow 1
Is the flexible cable disconnected?

T18

No

Yes

Replace the flexible


cable
Replace the main
controller

iPF700/iPF8000 Series

Replace the carriage relay PCB

Replace the head relay PCB

iPF5000/iPF800 Series

Replace the carriage PCB

Replace the carriage unit

Check the ink in the tube

Check the face for flaws


(never touch the face)

4-22

Chapter 4 More Sophisticated Fault Isolation Tasks

14. 4027Carriage lifting error


Occurrence
condition

Carriage failing to move to the lift position (lift cam sensor detection error)

Failure
causes

CR drive
problem

C1

Lift cam drive


problem

C2

Sensor detection
problem

C3

Cause
C1
C2
C3
C1, C2

Carriage unable to travel to the lift position (wide format/medium format)


linear encoder read error
Lift motor inoperable
Idling caused by a damaged coupling (wide format/medium format)
Gear out of phase (Narrow format)
Deformed sensor mounting plate

Point to check
With the HP exterior removed, check to see if there is any foreign matter, such
as paper slits.
Check the gap phase and also check to see if the sensor flag and gear are not
damaged.
Visually check the sensor mounting plate for deformation, bitten wires and
missing connectors.
Restart the printer. And check for successful operation.

Flow 1
Switch on

Action
Remove foreign
matter.
Fix.
Fix.
Flow 1, Flow 2

iPF5000 Series
Is the lift motor running?

No

Faulty lift motor and bundled wires

Replace the main PCB

Yes
Is the carriage moving up
and down?

Yes

No

Faulty sensor detection system


Check the gearing for faults

Lift cam sensor

Lift motor

4-23

Troubleshooting Guide
iPF700/iPF800/iPF8000 Series

Switch on

Is the carriage in contact


with the edge of the HP?

No

Switch off and move the carriage


by hand; does the carriage hits
the edge of the HP?

No

Carriage side
not rotating

Is the carriage in contact


with the coupling?

Faulty lift motor and bundled


wires, and faulty gear

Main unit not


rotating

Does the carriage lift up


and down?

T01

Yes

Yes

Flow 2

Faulty carriage encoder


Remove foreign matter

Replace the main PCB

Faulty sensor detection system


Operational
Replace the carriage unit

iPF700 Series

Lift motor

Coupling

iPF800/iPF8000 Series

Coupling

Lift motor

Carriage HP sensor

4-24

Chapter 4 More Sophisticated Fault Isolation Tasks

15. Imaging Failures Soiled print side, ink dropping, soiled


reverse side, black/white dots, roller marks
Failure causes

C1
C2
C3
C4
C5
C6
C7
C8
C9

Cause
C3, C4, C5
C7
C1, C2, C3, C6
C1
C9
C9
C8

Head rubbing caused by an improperly set paper spacing


Head rubbing caused by wavy or cockled (wavy paper caused by ink) or by a loose head
Ink dropping caused by a faulty recovery system
Ink dropping caused by a soiled carriage
Ink dropping caused by a faulty head
Black and white dots caused by the spur
Reverse side (edge) soiling by the suction fan and reverse side caused by a soiled platen
Roller marks produced by a feeding failure
Ink staining caused by paper rubbed before the ink dries
Point to check
If the reverse side is soiled, check to see if the feeding system is not soiled.
Occurring only at the edges of the soiled reverse side of paper.
Occurring outside the print area as well.
Check that an incorrect paper type setting is not used (main unit/driver).
Paper, such as tracing paper or films, may have difficulty drying.
With a high print duty, the ink may be removed if it is touch before it dries.
If roller marks are observed, check their location.

Action
Clean.
Reduction the
suction force.
Lower the
head.
Flow 1
Reset.
Explain.
Explain.
Clean.

Flow 1
Soiling caused by the spur

Soiling caused by
head rubbing

Clean with the accessory cleaning


sheet (iPF5100, iPF6100 only)

Main Menu Maintenance

Spur Cleaning

A flame-retardant cloth may be used in place


of the cleaning sheet.

Replace the spur

Wavy paper before printing

Wavy paper

Wavy paper after printing


Set the head height to Auto
or increase it
Clean the platen suction holes
Improper absorbing power of
the suction fan

Increase suction force


Replace the suction fan
Correct the curls

Curled paper

4-25

Moistened paper
Replace with higher-grade
paper

Troubleshooting Guide
Ink Dropping
Clean the purge unit

(1) Clean the rubber parts of the blade and cap of the purge
unit with alcohol.
(2) Turn the gear one cycle and coat the blade with a wetting
solution.

Clean soiling off the head

(1) Move the carriage to the middle.


(2) Place an anti-soiling sheet and take out the head onto it.
(3) Clean the soiling off the head.
*Use commercial purified water. (Do not use tap water)
*Never touch the nozzle surfaces.

Clean the carriage unit

(1) With the head removed, clean the peripheral surfaces of


the bottom of the carriage.
* The carriage unit cannot be fully cleaned without
removing the carriage.

Perform Cleaning B

(1) Replace the head in original position and switch on the


printer.

4-26

Nozzle surfaces

Chapter 4 More Sophisticated Fault Isolation Tasks

16. Imaging Failures Lines, streaks and bands


Failure
Causes
Cause

C2, C3

C1
C2
C3
C4

Software
Printer driver settings
Main unit
Operating environment

Point to check
Check that the loaded paper, the paper type specified from the operation
panel and the paper type specified with the driver match (unmatched
paper type).
Paper is fed according to the operation panel setting of the paper type and
printed according to the driver setting of the paper type (printing method).

C3
C3

Occurring outside the print area as well.

C3

Occurring only with proof sheets (fine cracks formed in the ink absorbing
layer in a low-humidity environment).

C3

Specify a valid paper


type.

Check to see if roll paper are not skewed (reload the paper, feed paper
manually).
Check to see Nozzle Check Print performed in User mode results in an
error.

C3

C1, C2
C3, C4

Action

Reload the paper.


T03 (P5-3)
Imaging Failures
(P4-25)
Use in the
recommended
environment.

Check the direction and conditions of lines.

Flow 1
Imaging Failures
(P4-36)

Color misregistration

Flow 1
Lines
(streaks)

Black
lines
(streaks)

White
lines
(streaks)

Vertical

Soiled pinch roller or linear


encoder

Horizontal

Bank blotches

T16

Perform band adjustment

Horizontal

Band blotches

T16

Perform band adjustment

Horizontal
edges

Misdirected impact due to


edge suction

Lower the head/reduce suction


Explanatory drawing 1
force/change to an upper mode

Vertical

Soiled or flawed linear


encoder

Replace the linear encoder

Dented paper, disordered


impact or non-uniform
drying on suction

Reduce suction force or change


Explanatory drawing 3
paper

Cracks on the printing side


(ink absorbing layer) of
proof paper when damp

Use in the recommended


environment

Applications/OS

If the problem occurs running


Illustrator, uncheck Bitmap
Print

Explanatory drawing 5

If the problem occurs running


Excel, choose Layout
Processing Options and check
Prioritize application color
matching

Explanatory drawing 6

Pasted
images only

4-27

Replace the pinch roller or linear


encoder

Explanatory drawing 2

Explanatory drawing 4

Troubleshooting Guide
Direction of Lines

Vertical

Horizontal

Explanatory drawing 1
Head

Paper
Platen
Suction

Explanatory drawing 2

Print misregistration

Non-uniform colors

Explanatory drawing 3

Head
Paper
Platen
Suction

Explanatory drawing 4

b a

4-28

Symbol

Width

About 32 mm

About 40 mm

About 135 mm

About 40 mm

About 180 mm

About 40 mm

About 135 mm

Chapter 4 More Sophisticated Fault Isolation Tasks


Explanatory drawing 5

Due to an Illustrator bitmap print processing problem, images delivered from Illustrator
are marked with lines

Uncheck Bitmap print in the Illustrator print window

White lines appear only in a pasted image

Explanatory drawing 6
Inconsistencies between the parts of an image transmitted from Windows when in ICM
mode (Windows color matching)
In the printer driver properties dialog box, choose Layout -> Processing
Options and check Prioritize application color matching
Use a matching mode other than ICM
White lines appear only in a pasted image

Matching mode

Processing options

Color
lines

Any color

Horizontal

(including black
and white)

Band blotches

Paper path load

T16

Perform band adjustment

Allow the paper to slacken fully to


eliminate the effect of back
tension to check
Check with other paths and other
kinds of paper
Check the spool shaft for faults

Horizontal edge

Elevated paper

Check the paper is not caught


anywhere when it is ejected

Band blotches caused


by skewing

Feed paper manually (about 1


m)/set roll media on the spool

Explanatory drawing 7
Vertical

Non-uniform carriage
scanning

Explanatory drawing 2

2F26
Faulty carriage encoder

4-29

Troubleshooting Guide
Explanatory drawing 7

4-30

Chapter 4 More Sophisticated Fault Isolation Tasks


Any color

Horizontal

(including black
and white)

T16

Band blotches

Paper overlapping/Paper taken up before


drying (non-uniform fusing)

In part, horizontal

Rear end, horizontal

Non-uniform
drying

Bands
(blotches)

Do not allow paper to overlap until it


dries
Do not use a media take-up unit

Carriage stops in a recovery


operation (printing on long sheets)

Print in an upper mode

Carriage stops waiting for data to


be transferred

Check the specifications of the PC


and the network

Difference in paper feed between the LF


roller and spur

For cut media on the


iPF5000 Series only

Vertical

Perform band adjustment

Correct trailing end feeding/print on


roll media
If the spur is deformed, replace
Print in an upper mode or change
paper

Cockling
Wavy paper caused by ink
Dented paper or disordered
impact/non-uniform drying caused by
suction

Reduce suction force/change paper

Explanatory drawing 3
Non-uniform carriage scanning
Explanatory drawing 2
Dented paper caused by the pinch roller
nip

2F26
Faulty carriage encoder
Change paper
Cut the leading end

4-31

Troubleshooting Guide

17. Imaging Failures Blurred, ghost, spread, shaken or


undersharp images
Failure
causes

C1
C2
C3
C4
C5
C6
C7

Cause
C1 to C7
C3
C2, C6
Others
C5
C3
C7
C7
Others

Carriage operation(belt tension)


Electrical (linear encoder, flexible cable)
Paper (paper settings, paper difficult to dry, invalid paper information, rubbing, loose paper)
Paper feeding system (not occurring)?
Resolution (data interpretation, applications, RIP, driver setting)
Printhead
Adjustment system (head height, head adjustment, inclination adjustment, suction)
Point to check

Check images.
Check that the paper settings are valid (an invalid paper setting result in an ink
overflow).
Check to see if any error has been indicated by running Nozzle Check Print in
User mode.
Check the firmware version (the environmental sensor settings are varied upon
recovery from sleep mode).
Application-dependent?
Paper, such as tracing paper or films, may have difficulty drying.
Correct adjustments may not have been achieved due to particular
environmental conditions during head adjustment work.
The carriage inclination adjustment lever is not set at the correct position (iPF700
Series).
If this failure has occurred concurrently with a phenomenon of too slow printing,
there may be a data error in Paper Configuration Tool (MCT).

Action
Flow 1
Explain.
T03 (P5-3)
Upgrade.
Flow 2
Explain.
T15 (P5-20)
T15 (P5-20)
Update MCT.
(P6-5)

Flow 1
Is the carriage belt tension
normal?

Yes

T01

Faulty carriage encoder

Damaged idle pulley

No

Print start position varied from


path to path

Replace

Replace the carriage belt (unit)

Paper feed direction varied


from path to path

Is paper ejected properly?

No

Remove the cause of the failure

Paper elevated while printing

Yes

Increase suction force


Clean the platen
Replace the suction fan

Normal image

Vertical line
Horizontal line

4-32

Chapter 4 More Sophisticated Fault Isolation Tasks


Thick, blurred or smeared
vertical lines

Misregistration in
two-way impact
on carriage travel

Satellite effect

Print drawings in character and line


drawing mode
The carriage will travel slower, making for
better impact accuracy (dye models).

T15
Perform automatic
head adjustment

Specify one-way printing (which will


slow the printing speed)

T15

Only leftmost or rightmost vertical


lines are thick or doubly blurred

Perform automatic head adjustment

Ink attracted to the suction fan to make


impact accuracy at end points erratic

Print within the guaranteed print area


Lower the head
Watch for head rubbing
Reduce the suction force of the suction
fan
Watch for head rubbing

Flow 2

Position and direction


lacking in regularity

Occurring with Illustrator

Reduce the Illustrator print resolution

Illustrator specification

Occurring with RIP

Driver found valid

RIP problem

Occurring with bitmap (image) data

Check the number of pixels in the


source data

Jaggy

4-33

Troubleshooting Guide

18. Imaging Failures Line and character errors


Failure
causes

C1

Application problem

C2

Printer driver settings

C3

Main unit

Cause
C3
C1, C2, C3
C3

Point to check
Check to see if an error has not been detected by running Nozzle Check Print in
User mode.
Check the direction and conditions of lines.
Color misregistration

Action
T03 (P5-3)
Flow 1
T15 (P5-20)

Flow 1

Normal image

Vertical line
Horizontal line

Ink attracted to the suction fan to make


impact accuracy at end points erratic

Only leftmost or rightmost vertical


lines are thick or doubly blurred

Print within the guaranteed print area


Lower the head
Watch for head rubbing
Reduce the suction force of the suction fan
Watch for head rubbing

Vertical lines (band) print darker in part

Ink in the idle nozzles is thickened during


printing, making impact accuracy erratic or
adding to the density

Rotary printing
Affected areas move
Print a throw-away image (lines)
outside the print area in the
same color

Thickening is an increase in density of an ink


caused by the evaporation of the solvent in the ink.

Only the leading end of a rightmost


line is abnormal

Darker prints

Erratic discharge only


at the start of impact

Perform Cleaning A

May or may not be


avoidable

Photograph or solid print area

Print in an upper mode

Rotary printing

Print a throw-away image (lines) outside the


print area in the same color

4-34

Chapter 4 More Sophisticated Fault Isolation Tasks

Thick, blurred or smeared


vertical lines

Misregistration in two-way
impact on carriage travel
Satellite effect

Print drawings in character and


line drawing mode
The carriage will travel slower, making for
better impact accuracy (dye models).

T15
Perform automatic
head adjustment

Specify one-way printing (which


will slow the printing speed)

T15

Only lines are thick in all


directions

Lines printed in CAD mode are


automatically subjected to Enhance
thin lines processing

Perform automatic head adjustment

In the printer driver properties dialog box, choose


Preferences and uncheck [Enhance thin lines]

In the printer driver properties dialog box, choose


Layout Processing Options and change Set
FineZoom to No.

Only characters are thick

Low character output resolution

In the print driver properties dialog box,


check [Sharpen characters] in the printer
Only on five-color dye and pigmented ink models

4-35

Troubleshooting Guide

19. Imaging Failures Defective toning and color


misregistration
C1

Failure
causes
Cause
C3

Software and applications


Printer driver
HDI driver
RIP
Plug-In
Main unit
Color management

C2
C3
C4

Point to check
Check to see if any error has been detected by running Nozzle Check Print in
User mode.

2F2F (P4-6
Imaging Failures
(P4-38)

C1, C2

AutoCAD

C1, C2,
C3, C4

Check to see if any error has been detected by running Nozzle Check Print in
User mode.

Flow 1

Action

Flow 1

Tinting failures

Application
problems

Check with other applications

Print in PDF

Application settings
Driver settings

Paper problems

T08

Driver Function Description

Paper chromogenicity

Cases (back print, backlight film, plain paper, tracing paper), gamut problems
Paper-specific problems and cases (know-how), evaluation problems/isolation

Color varied before and after fixing

With proofs, allow pigments to stand for 5 to 10 minutes and dyes to


stand for one day as a rule.

Driver and MTC version


Paper lot variations

Main unit
problems

Firmware version

Humidity detection bug; upgraded to V1.35 or later release (if occurring


with Mark II only)

Color calibration

Switch off and check and then rerun with RC base paper.

Maladjusted registration

Driver and MCT version

Head problems

T15

Perform automatic head adjustment

Upgrades may result in


varied hues

Individual head differences


Perform printer calibration
Aging head

Color calibration
Maladjusted registration

Switch off and check and then rerun with RC base paper.

T15
4-36

Perform automatic head adjustment

Chapter 4 More Sophisticated Fault Isolation Tasks

Color
management
problems

Colors appearing different from monitor views


Different printer used

Build a plan of color management

Colors varied in specific environments (under specific lighting)


Dependent on the printer model

Fading and
discoloration
problems

Use Kyuanos

Caused by light, gases and so on

Dye inks are more liable to fading than pigmented inks.

Chemical changes activated by temperature/humidity

Dye inks are more liable to fading than pigmented inks.

Discoloration of the paper itself

4-37

Troubleshooting Guide

20. Imaging Failures Void lines or images


Failure
causes
Cause
C4
C1, 2, 3
C1
C2
C4
C3
C2

C1

AutoCAD(Windows only)

C2

Adobe Illustrator

C3

Other applications

C4

Main unit

Point to check
Check to see if an error has been detected by running Nozzle Check Print in
User mode.
Check to see if the latest release of the service pack is installed.
AutoCAD general problems
Adobe Illustrator problem
Underpowered HP-GL/2, HP RTL
Other general application problems
Postscript data (Adobe Acrobat, Illustrator, etc.)

Action
T03 (P5-3
Install.
Flow 1
Flow 2
Flow 3
Flow 4
Recommend the use of
RIP.

Explanatory drawings

Normal

Defective

Missing objects

Flow 1

With AutoCAD2007 or 2007LT, install Service Pac 2


*All AutoCAD programs, including AutoCAD2007, have fix patches disclosed. Be sure to install the
latest patch to the extent possible.
Where a large image is pasted, for example, the problem can be avoided by cutting the workload on AutoCAD

Too high image quality setting for


AutoCAD

Choose Properties in the AutoCAD Print dialog box


Choose Graphics Raster Graphics
Change the setting of Raster and Shading/Rendering View Port and move the slider to left

Driver setting of A1 or higher


FineZoom set to Auto

In the printer driver properties dialog box, choose Layout Processing Options and
change Set FineZoom
*The default setting is No. Seek confirmation from the customer because the new setting
could worsen image quality.

Driver used
Too high print quality setting

In the printer driver properties dialog box, choose Basic Settings Detailed Setting Mode
and change [Print Quality] to Fast

Too large an image pasted

Reduce the image resolution using an application, such as Photoshop, to hold the number
of pixels to 2,000,000 or below

Not enough PC memory

Expand PC memory

*In addition to image voids, phenomena, such as Dimmed print, Print failure and Abnormal tinting (fewer colors), might be observed.

4-38

Chapter 4 More Sophisticated Fault Isolation Tasks

Flow 2
Due to an Illustrator bitmap print processing
problem, images are delivered from Illustrator, void

Uncheck Bitmap print in the Illustrator Print dialog box

Flow 3
Appearing on the panel
- GL2:W0903
- GL2:W0501

Size of vector data exceeding the


processing capacity

- Cut the vector data


- use HP RTL data for operability On The Fly

Appearing on the panel


- GL2:W0504

Unknown command encountered

Check and fix data before printing

Flow 4

Actions to be taken by probable cause are listed below.

Where a large image is pasted, for example, the problem can be avoided by cutting the workload
Change the FineZoom
setting to Yes

In the printer driver properties dialog box, choose Layout Processing


Options and change Set FineZoom to Yes

Lower high print quality


setting

In the printer driver properties dialog box, choose Basic Settings Detailed
Setting Mode and change [Print Quality] to Fast

Reduce the size of image


pasted

Reduce the image resolution using an application, such as Photoshop, to hold


the number of pixels to 2,000,000 or below

Expand PC memory

Add to PC memory

Images transmitted from Windows found defective when in ICM mode (Windows color matching)
Check [Application Color
Matching Priority].

In the printer driver properties dialog box, choose Layout Processing


Options and check [Prioritize application color matching]

Some data found void if high-speed rendering (high-speed rendering engine) is used
Uncheck High-speed
rendering

In the printer driver properties dialog box, choose Layout Processing


Options and uncheck High-speed rendering

Some application may suffer degraded print quality if FineZoom is turned on.

Set FineZoom to No.

In the printer driver properties dialog box, choose Layout Processing


Options and change Set FineZoom to No
And uncheck Preview before printing, Page layout, stamp.

Print jobs sometimes time out after processing on an underpowered PC

Spool all pages before


printing

In the Printer Preferences dialog box, spool the print document to speed up the
time the program takes processing
Select Spool all pages of data and transmit the print data to the printer

4-39

Troubleshooting Guide

21. Imaging Failures Printing in a size different from the


specification
Causes

C1
C2
C3

Microsoft Word bug


AutoCAD2008 bug
Adobe Illustrator bug

Flow 1
Word problem: Failure to acquire driver settings under specific conditions
Case: If an A4-size document is printed, enlarged to A0, in Word, it prints out in A4 the first time and in A0 the
second time and thereafter.

Explained in a Microsoft support page. (http://support.microsoft.com/kb/904805/ja)


<Workarounds>
1. Open the printer driver print properties dialog box from Properties in the Word Print dialog box.
2. Choose enlarged printing and close the dialog box.
3. Close the Word Print dialog box without printing.
4. Open the Word Print dialog box again and open the printer driver print properties dialog box from Properties.
5. Close the printer driver properties dialog box.
6. Print.

Flow 2
AutoCAD LT2008s failure to acquire relevant information from the printer driver has resulted in a mismatch in
processing from the driver.
<Workarounds>
Method 1 (Do not change settings in the printer properties dialog box in the Control Panel)
Select a printer the AutoCAD print dialog box and change to 1200 dpi in the custom properties dialog box. This
procedure will enable AutoCAD to acquire relevant information from the print driver, assuring successful
processing.
Method 2
Create a PC3 file for each unique set of printer settings.

Flow 3
Printing data in a non-standard size (60x150cm) in Adobe Illustrator CS halts after about 90 cm.

<Cause>
Adobe Illustrator CS and CS2 bug.
http://support.adobe.co.jp/faq/faq/qadoc.sv?225277+002
It appears that the data size mentioned above has been mapped to the standard size closest to the width of the
paper size selected by Illustrator, resulting in a width of ARCH D (609.6 mm). As a result, 150 cm long data can only
be printed as far as 91.44 cm.
<Cause>
This problem occurs if you choose Paper Settings... and Print in this order when printing in Illustrator. Reverse this
order to print by choosing Print and Paper Settings... in this order.

4-40

Chapter 4 More Sophisticated Fault Isolation Tasks

22. Imaging Failures No printing


C1

Failure
causes

C2
C3

Cause
C3
C1/C2
C3

Software
Printer driver
HDI driver
RIP
Plug-In
Main unit

Point to check
Check Nozzle Check Print.
Print using other software, other drivers and other PCs.

Action
T03 (P5-3
Flow 3 in Imaging Failures
(P4-38)

Unusually slow printing

AutoCAD
AutoCAD2007 (LT)

AutoCAD2007 problems

- A file having a large TIFF image pasted to it


- A fatal error occurs printing the file after
choosing File Open

<Workaround>
In the AutoCAD print properties dialog box, choose Print Options and
check Print background to print

Other applications
See Imaging Failures

4-41

Troubleshooting Guide

23. Operational Failures PosterArtis wont launch


Failure
causes

C1

PosterArtist2007/2008

C2

PC problem

Cause

Point to check

C1

The PC timer has been altered after the installation.

C2

PosterArtist bug

Action
Correct the PC
date and time.
Upgrade.

A license management error may occur if the PC


time is reverted to a point in the past

Restore the original PC time.


If PosterArtist still does not launch, cancel the license and
uninstall PosterArtist and then reinstall it.

You have logged in to Windows Vista with a user


name containing double-byte characters

Log in with a user name consisting solely of single-byte


characters (already fixed in V2.00.01)

An obsolete printer driver, such as BIJ and FAX, is


installed

Upgrade to V2.00.01 or later

Oversize is specified as a document size as the


default setting of the printer driver

Upgrade to V2.02.10 or later, or specify a document size other


than oversize

PosterArtist has been installed or launched on a


PC carrying a serial ATA HDD and running in AHCI
mode (*)

Upgrade to V2.02.11 or later, or install SPS2.4 SP1.

*AHCI mode: Short for Advanced Host Controller Interface, AHCI refers to a serial ATA native interface specification first
implemented in serial ATA2.
Serial ATA 1.0a used to emulate IDE in a software manner, but AHCI mode helps demonstrate the essential
serial ATA access speed.

4-42

Chapter 4 More Sophisticated Fault Isolation Tasks

24. Operational Failures The main unit wont start or the


power turns off automatically (without an error occurring)
Failure
causes

Electrical faults

C1

Faulty operation panel (and cable)


Faulty PCB (and cable)
Faulty main controller (and cable)

Faulty printhead

C2

Faulty printhead

Cause

Point to check
The main unit wont turn on, or the main unit starts but the power turns off
automatically.
Start the main unit with the head being removed.

C1
C2

Action
Flow 1
Replace the head.

Flow 1
Check for cable contact between the operation panel PCB
and the main controller

Is 5V power available to the operation panel? (See below)


No
Other than the
iPF5000 Series

Replace the operation panel


Yes

iPF5000 Series

Is the main controller


green LED on?

Check 26 V appear on pin 9


of main controller J1801

Off

Normal
Check 5 V appear on pin 12 of
main controller J1801

On

Replace the operation


panel cable

Normal

Abnormal
Replace the main controller
Replace the operation
panel cable
Replace the power PCB

Operation panel supply voltage check points


Model

Measurement point

iPF5000 Series

J1 pin 11

Other than iPF5000 Series

J101 pin 11

Operation panel PCB

Voltage
5V

J1 pin 11 on iPF5000 Series

4-43

Abnormal

Replace the power


PCB
Replace the main
controller

Troubleshooting Guide

25. Operational Failures Cannot install


Failure
causes
Cause
C1
C2

C1

The user software CDs setup menu does not appear

C2

Cannot install the HDI driver


Point to check

QuickTime Ver.7 is installed.


Multiple copies of AutoCAD are installed.

Flow 1
Cannot install from the integrated installer
sometimes due to a QuickTime Ver. 7.0.2 bug

Upgrade to the latest release of QuickTime or uninstall it


Install the printer driver and other tools individually without
using the integrated installer

Flow 2
The HDI driver installer installs only the latest
version of the AutoCAD HDI driver

Run AutoCAD Add Plotter Wizard to install an earlier version


of the AutoCAD HDI driver

4-44

Action
Flow 1
Flow 2

Chapter 5
Fault Isolation Tool Collection

Chapter 5 Fault Isolation Tool Collection

T01 Carriage Encoder Fault Isolation Tool


Cannot print
Random uneven
lines in an image in
paper feed direction

Can print

Check the main controller flat


cable (long) for connection

Clean the end face and then reinsert


the cable

Is the flat cable disconnected?

Replace the flat cable

Yes

T18
No

Replace the sensor/carriage


Replace the linear encoder film
Replace the main controller

Position-dependent
uneven lines in
paper feed direction

Is the flat cable disconnected?


No

T18

P4-28 Explanatory
drawings2

Replace the flat cable

Yes

Normal operation is
restored by wiping the
linear encoder film

Replace the linear encoder film later

Remove the linear encoder film and wipe it lightly with


lens-cleaning paper moistened with water

T02 Interpreting Nozzle Check Patterns


Printing Nozzle Check Print
0
1200dpi
1

1279

Identical to the arrangement of caps

A train
B train

0
32
64

0
1

1
33

34

6
3

35

5
7

64
65

66

66

67
65

Printing in service mode


(one horizontal line per nozzle)

67
Printing in user mode
(one horizontal line per two nozzles)

5-1

Troubleshooting Guide

Five-color dye and pigmented ink models

Canon imagePROGRAF iPFxxxx Nozzle Check Pattern SERVICE

C
A train

M
A train

Y
A train

C
B train

M
B train

Y
B train

MBk
A train

MBk
A train

Bk
A train

MBk
B train

MBk
B train

Bk
B train

Twelve-color pigmented ink models

Eight-color pigmented ink models


Canon imagePROGRAF iPFxxxx Nozzle Check Pattern SERVICE

Canon imagePROGRAF iPFxxxx Nozzle Check Pattern SERVICE

(L)

(L)

Y
A train

PC
A train

C
A train

PC
A train

C
A train

PM
A train

Y
B train

PC
B

C
B train

PC
B train

C
B

PM
B train

PGy
A train

Gy
A train

MBk
A train

G
A train

Bk
A train

G
A train

PGy
B train

Gy
B train

MBk
B train

G
B train

BK
B train

G
B train

Left head

(R)

(R)

PM
A train

M
A train

Bk
A train

Y
A train

MBk
A train

M
A train

PM
B train

M
B train

Bk
B train

Y
B train

MBk
B train

M
B train

R
A train

G
A train

B
A train

PM
A train

C
A train

PC
A train

R
B train

G
B train

B
B train

PM
B train

C
B train

PC
B train

Right head

With the iPF5100, iPF6100, iPF8100 and iPF9100, the


positions of Bk and MBk are interchanged.

5-2

Chapter 5 Fault Isolation Tool Collection

T03 Nozzle Check Print Fault Isolation Tool


Normal condition (Five-color models)

Total non-discharge of two adjacent


colors

Total non-discharge in a train

Total non-discharge of one color

Total non-discharge of the upper and


lower halves of a train

Regularly ordered non-discharge

Data void non-discharge (in train A or


B only)

Data void non-discharge (in both


trains A and B)

Mixed colors

Blurring

Non-discharge of all colors in one or


two heads

Irregular non-discharge

Total non-discharge in a train

Suspect a fault in the electrical system

T17

Possibly electrical non-discharge in


any part other than the head

Not a faulty power PCB

Total non-discharge of one color

Is there air in the tube?


Yes

Suspect a fault in the


ink supply system

T11

Possibly faulty ink supply


system

Suspect a fault in the


electrical system

T17

Possibly electrical
non-discharge in any part
other than the head

No

Not a faulty power PCB

5-3

Troubleshooting Guide
Total non-discharge of
two adjacent colors

Is there a history of occurrences


of Vh monitor error 2618?

No

Suspect a fault in the


recovery system, ink
supply system or head

T11

Possibly faulty ink supply


system

Suspect a fault in the


electrical system

T17

Possibly electrical
non-discharge in any part
other than the head

Yes

Not a faulty power PCB

Faulty head/replace.

Total non-discharge of the upper and lower halves of a train

Regularly ordered
non-discharge

Suspect a fault in the


electrical system

Perform Cleaning B

Changing or diminishing
positions (non-discharge
corrected)

Not a faulty power PCB

Positions unchanged or increased (*)


(non-discharge persisting)

T17
Electrical non-discharge
most likely in any part other
than the head

T17
Electrical non-discharge most
likely in any part other than
the head

* The nozzles may have failed by themselves, Replace the head,


but not before performing T17 to make sure that there are no
electrical faults elsewhere.
Data void non-discharge (in train
A or B only)

Suspect a fault in the


electrical system

T17

Possibly electrical non-discharge in any part


other than the head

T17

Most unlikely flat cable disconnection

Not a faulty power PCB


Data void non-discharge (in both
trains A and B)

Suspect a fault in the


head

Mixed colors

Suspect a fault in the


recovery system, ink
supply system or head

Problem persists after


Cleaning B
Blurring

Ink available in the tube

Non-discharge of
all colors in one or
two heads

T11

No ink left in the tube

Total non-discharge of the two


heads on a two-head model

iPF5000 Series

Faulty ink supply system most likely

Replace the power PCB

iPF8000 Series

Total non-discharge of a single


head on a two-head model

Check the carriage relay PCB/flat cable (short)


a for connection

iPF8000 Series

Check the flat cable (short) a for connection

iPF5000 Series
Total non-discharge of the
single head on a single-head
model

Possibly faulty ink


supply system

T11

T17
Check the carriage relay
PCB/flat cable (short) for
installation (contact)

iPF700 Series
iPF800 Series

T17
Normal
* See P5-22 Electrical System
Block Diagram about the flat
cable (short) a

Print and check Vh


output on the main
controller (21.5 V)

iPF5000 Series

5-4

Abnormal

Electrical non-discharge
most likely in any part
other than the head

Electrical non-discharge
most likely in any part
other than the head

Replace the power PCB

Chapter 5 Fault Isolation Tool Collection


Irregular non-discharge

Suspect a fault in the head

T11

Possibly faulty ink supply system

Replace the head

5-5

Troubleshooting Guide

T04 Information required to request verification


In requesting verification following the occurrence of output problems with an application, please collect the following kinds of
information:

1. Application information
Application name and version
Occurrence data
Limit to a minimum volume of occurrence data that is approved by customers.
Problem handling procedures
List each individual procedure performed to combat the reported problems.
Explanation of user complaints (if defects are found in the print results)
Print result NG (attach sheets showing the specific location of the problems in question and other relevant
information)
Print result OK (results expected by customers)

2. PC information
Detailed PC information (-> T06)
This information helps build an environment in which to reproduce the reported problems.

3. Driver information
Driver and other settings in effect at the time of failure occurrence (-> T07.
This information is needed to reproduce the problems in question.
For information about anything other than the driver, collect screen shots (-> T10).
PRN file (-> T05)
The PRN file stores data that is transmitted from the PC (driver) to the printer. It can be analyzed to facilitate fault
isolation.

5-6

Chapter 5 Fault Isolation Tool Collection

T05 Collecting a PRN File (Windows only)


Windows printer driver
Right-click on a printer on the printer list and then
click Properties

On the Port tab, note the port that is checked

Check FILE: for the Port

If you print in this condition, a dialog box appears


prompting you to specify where to save the file and
under what file name; enter these

Reset the printer to the port noted above when the


process is complete

HDI driver
In the AutoCAD print dialog box, check plot to file
and print

Macintosh
Macintosh does not provide a means of collecting a PRN file

5-7

Troubleshooting Guide

T06 Collecting PC Detailed Information


Note
PC detailed information can be collected by following the steps suggested below. Taking back the information thus collected
with you, be sure to seek approval from the customers.
If necessary, edit the information file collected into a format acceptable to the customers before taking it back with you.

Windows
Choose Start Run..., type msinfo32 and click
OK

Choose Operation Save as a text file or choose


File Export

Specify the file you want to save

5-8

Chapter 5 Fault Isolation Tool Collection


Macintosh
Choose Apple About This Mac

Click More info...

Choose File Save

Set Plain Text as a format and select the


file you want to save

5-9

Troubleshooting Guide

T07 Collecting Printer Driver Settings


After configuring a print job with an application, collect print driver settings before clicking Print.
If the driver properties dialog box has a Support tab

Click the Support tab

Click Settings

Clicking Copy would copy the document to the


clipboard; opening an editor, such as Notepad,
paste and save it

5-10

Chapter 5 Fault Isolation Tool Collection


If the driver properties dialog box does not have a
Support tab
Click the Favorites tab in the printer driver
properties dialog box and click Add

Type a name and click OK

Select the favorite just added and click Export

Select a file name and save the file


* You can import the file thus saved to confirm its
settings by choosing Import File

5-11

Troubleshooting Guide
Macintosh
Support dialog box
Click Settings in the Support or Version Information
dialog box

Version Information dialog box

Specify the folder in which to save the file, as well


as the file name, and click Save

T08 Driver Function Description


To be added in an upcoming edition.

5-12

Chapter 5 Fault Isolation Tool Collection

T09 Collecting Status Information

Windows
Click Save Status on the Information tab in the
status monitor

Status information is written to a specified file as


text data

Macintosh
Click View/Save Status in the window that opens
following a click on Settings in the printer driver
utility panel

Check Save file in the resulting window and


click OK

5-13

Troubleshooting Guide

T10 Collecting Screen Shots


Windows
Screen as a whole

Press the Print Screen key

Current window

Press the Alt + Print Screen keys

Macintosh
Specified area

After pressing the Apple + Alt +4 keys, specify a range with the mouse

Current window

After pressing the Apple + Alt +4 keys, press the Space key

5-14

Chapter 5 Fault Isolation Tool Collection

T11 Ink Supply System Fault Isolation Tool


Can be checked without removing the outer covering
Adjacent
three colors

Little or no ink left

Check the tube for ink

T02

Pull out the carriage

Flow 1
Purge fault isolation

Flow 2

Else

T14
Check to see if the head ink supply
joint is properly connected

Properly connected (check


also for lever cracks)

Check to see if foreign matter is


not stuck in the purge cap and
wiper

Remove the foreign matter

Air leak isolation

Cannot be checked without removing the outer covering


Check the carriage position on capping

A clearance of about 8 mm
(Photo 1)

2F26

iPF5000 Series: Photo 1


Other than iPF5000 Series: Photo 2

Lower the cap and check its clearance


from the head

Parallel with a clearance of


2 mm (Photo 3)

Flow 1

Purge fault isolation

Check the tube at the position not


visible above

Sufficient ink left

Flow 2

Air leak isolation

Little or no ink left

Adjacent three colors


T02
Else

Flow 1
Purge fault isolation

Flow 2
Air leak isolation

Photo 1

iPF5000 Series

Photo 2

Other than iPF5000 Series

About 8 mm

About 8 mm

Photo 3

About 2 mm

5-15

Troubleshooting Guide
Turn the gear by hand to check the cap
moves up and down and that the wiper
blade moves forward and backward (*1)

Flow 1

Replace the purge unit

Not movable

Movable
Check the carriage rip

*1 Sequence of checking the purge unit


for normal operation
The cap moves down.
The wiper blade moves forward
and backward.
The cap moves up.
Turn the gear clockwise (toward a
triangular mark) by giving it 11.25 turns
to complete one cycle of operation.

Replace the purge unit

Flawed

Not flawed

Is the absorber in the cap elevated?


No

Flow 2

Yes

Air leak fault isolation

Correct the elevation

Flow 2

Air leak isolation

Wiper blade

Cap

Rip

Absorber

Flow 2

Direction of gear rotation

Gear

Open the cap to locate air leaks.

Open the supply


valve
Ink drops

Air leak from the supply


unit

Replace the tube (for the iPF5000 Series, the tube is


integrated into the supply unit)
Leak from the joint unit (head joint, tube, supply unit)/replace
Possibly faulty head

Normal
No ink drops

Flow 3

Head lever

Joint unit

Tube lever

Flow 3

Fill the tube with air to check the behavior of the ink.

Pull out the carriage

T14

Open the tube lever


* Do not open the head
lever.

Open the ink supply valve for about 2


seconds, observing the behavior of
the ink in the tube

5-16

Close the tube lever

Flow 4

Chapter 5 Fault Isolation Tool Collection


Flow 4

Isolate faults from the behavior the ink (air) in the tube.

Fill the tube with air


(Flow 3)
Can fill the tube
(normal)

Cannot fill the tube


(clogged)

Start the printer in service


mode and perform
Cleaning B
(Cleaning B consumes about 5 g
of ink per ink.)

Check the tube for


breakage or collapse

Switch off the printer and


pull out the carriage

Correct the breakage


or collapse

Check the behavior (air)


of the ink in the tube

T14

Moving

Ink Supply Valves


iPF5000 Series

iPF700 Series

iPF800/iPF8000 Series

5-17

Still

Replace the tube or


the supply unit

Replace the purge unit

Faulty purge

Replace the supply unit

Air leak

Troubleshooting Guide

T12 Purge Unit Fault Isolation Tool


Remove
the cover

Check the purge unit for


presence of foreign matter

Remove the foreign matter

Foreign matter found

If the foreign matter is a hard substance,


replace the purge unit

No foreign matter found

Turn the gear by hand to check the cap


Replace the purge unit
moves up and down and that the wiper
Not movable
(*1)
blade moves forward and backward
Movable

Switch on
Movable
*1 Sequence of checking the purge unit for
normal operation
The cap moves down.
The wiper blade moves forward and
backward.
The cap moves up.
Turn the gear clockwise (toward a triangular
mark) by giving it 11.25 turns to complete one
cycle of operation.

Replace the purge unit


Totally not movable

Switch off once

Abnormal

With the purge unit being


removed from the main unit,
2F26
switch on the power and Normal
(*1)
check for operations
Carriage
inoperable

Lock pin

Wiper blade
Cap

Direction of gear rotation

5-18

Replace the
main PCB

Gear

Chapter 5 Fault Isolation Tool Collection

T13 Linear encoder film installation fault isolation tool


Check the mounting leaf spring for
deformation

Check the linear encoder for


slacks

Fix the leaf spring

Check the coil for elongation


(iPF8000 Series)

Replace the coil

Is the linear encoder film


inserted in the sensor groove
on the carriage side?

Fix

Is the positional relationship


of the linear encoder film with
the support plate proper?

Fix

iPF700/iPF800/iPF8000 Series

T14 How to unlock the carriage (without having to remove the cover)
iPF5000 Series

Switch on the printer with the top cover


open detection sensor disabled

18 to 28 seconds after the printer is switched on

iPF800 Series

iPF700 Series

Unplug the printer when the carriage has


moved to about the middle after being
unlocked

Choose Main Menu Maintenance


Replace rail cleaner Yes

iPF8000 Series

5-19

Check and close the top cover

Troubleshooting Guide

T15 Recommended head adjustment procedure


* Prepare photo glossy paper (thin), photo semi-glossy paper (thin), proof paper 2 or Mitsubishi IJ-Proof (DDCP-Kote) and set the head
height to Low and perform the adjustment.
Perform automatic head
adjustment in User mode (details)

iPF5000 Series
iPF700 Series

Reset the head height to


Automatic

Adjust the head


inclination

iPF800 Series
V1.23 or later (CR_REG factory-executed)

iPF8000 Series

Check the firmware


version number
V1.20 or earlier

Upgrade to the latest version

Load photo glossy paper in the


maximum size that can be loaded
and execute CR_REG (*)

* Choose Service Mode Adjust CR_REG EXECUTE YES and click OK.

T16 Recommended band adjustment procedure


Check no unusual loads are placed on paper feeding
and rewinding

Choose Main Menu Print Adjustment Automatic


Band Adjustment Standard Adjustment Yes

Is any print error detected by running Nozzle Check


Print in User mode?

With non-recommended paper, perform Detailed Adjustment.

2F2F

Abnormal

Non-Discharge Error

Normal
Perform Band Fine Adjustment
Abnormal
For the iPF700/iPF800 Series, perform Head Inclination
Adjustment
Abnormal

The problem could be remedied by selecting Perform


automatic head adjustment with the head height being
lowered or Print in an upper print mode

Band Fine Adjustment procedure


Print the data in error.
When printing has started, press the Online button to pause the
printing.
Press the Menu button to open the Now Printing menu.
Select Band Fine Adjustment using the and buttons.
Choose a numeric value using the and buttons
(between -5 and +5).
Press the Online button to resume the printing and confirm the
image.
If the problem persists, repeat steps to .

Set the type and size of the paper to be used for adjustment to equal those of the paper used for actual printing.
To apply the result of paper feed adjustment to printing, it is necessary to set [Paper Feed Adjustment] to [Prioritize Band Joint]
beforehand.
With [Paper Feed Adjustment] set to [Automatic], the result of adjustment would be applied to printing only if [Prioritized Image
Quality] is set to [Photographs and Illustrations] or [Office Documents] in the printer driver.

5-20

Chapter 5 Fault Isolation Tool Collection

T17 Electrical discharge fault isolation tool


Check flat cable a for proper connection to
the main controller

Abnormal

Reinsert the connector

Confirm that the connector is locked,


and is not interted slantwise.

Normal

With the printer switched off, do the following:


- Clean head contact pin .
- Clean head contact pin with a blower.
- Remove and reinsert the head (three
times).
* After unlocking the carriage in T14, pull it
out and then remove and reinsert the head.

iPF5000 Series

[Continuity check]
Check for a disconnection between
flat cable a and contact pin

Abnormal

T18

iPF700 Series

Normal

Flow 1

Replace the carriage


unit (*1)
Replace the carriage
unit (*2)

Replace the carriage relay PCB

The iPF700 does not allow continuity checking between a and (because such checking
requires the intervention of the IC on the carriage relay PCB)

Flow 2

iPF800/iPF8000 Series

Flow 1

Replace the main controller

Flow 2

Check flat cables b and a for


proper connection to carriage
relay PCB (contact check)

Replace the printhead

Replace the carriage unit

[Continuity check]
Check for a disconnection between
a and b of flat cable (long)

T18

Replace flat cable


(long)

Normal

[Continuity check]
Check for a disconnection between
flat cable a and contact pin

T18

Disconnected

Abnormal

Normal

Flow 1

Replace the carriage


relay PCB
Replace the carriage
unit (*2)

*1 The flexible cable (long) and the head relay PCB take long to replace (to be replaced as a unit).
*2 The flexible cable (short) and the head relay PCB take long to replace (to be replaced as a unit).

5-21

Troubleshooting Guide

Electrical System Block Diagram


Power PCB

Flat cable (long)

Carriage PCB

Contact pin
Main controller

Printhead

iPF5000 Series Carriage Unit

Flat cable (long)

Power PCB

Carriage relay PCB


Flat cable (short)
Head relay PCB

Contact pin
Main controller

Printhead

iPF800/iPF8000 Series Carriage Unit

iPF700 Series Carriage Unit

5-22

Chapter 5 Fault Isolation Tool Collection

iPF5000 Series PCB layout

Main
controller

Power
PCB

Maintenance cartridge relay PCB

Roll media unit PCB

Carriage
PCB

Operation
panel PCB

iPF700 Series PCB layout


Carriage
relay PCB

Power
PCB

HDD
HDD
Main controller

Operation
panel PCB

Head
relay PCB

Maintenance
cartridge relay PCB

5-23

Troubleshooting Guide

iPF800 Series PCB layout


Head relay PCB

Carriage relay PCB

Lower roll media unit relay PCB

Operation panel PCB

Lower roll media unit PCB

Power
PCB

Main controller

HDD
HDD

iPF800 Series PCB layout

Power
PCB

Main controller

Head
relay PCB

Carriage
relay PCB

HDD
HDD
Take-up
relay PCB

Take-up
PCB

5-24

Operation
panel PCB

Chapter 5 Fault Isolation Tool Collection

T18 Flat Cable Fault Isolation Tool

Example 1: 0.5 mm-pitch flat cable disconnection check

CR2032

1. Connect flat cables 3a and 3b under test to connectors J02 and J01
of the flat cable checker, respectively.
2. Load a battery into the flat cable checker for the flat cable connected
to connector J01.
3. Slide SW1 to ON to switch on the PCB. If the green LED turns on at
this time, go to 4.
If the red LED turns on, there is a full disconnection.
4. Touching the flat cable under test by hand, check to see if the LED
turns from green to red.
If a disconnection occurs momentarily, the LED will turn red, pointing
to a partial disconnection.

J01

J02

Example 2: 1 mm-pitch flat cable disconnection check


1. Connect flat cables 3a and 3b under test to connectors J1002 and
J1001 of the flat cable checker, respectively.
2. Load a battery into the flat cable checker for the flat cable connected
to connector J1001.
3. Slide SW1 to ON to switch on the PCB. If the green LED turns on at
this time, go to 4.
If the red LED turns on, there is a full disconnection.
4. Touching the flat cable under test by hand, check to see if the LED
turns from green to red.
If a disconnection occurs momentarily, the LED will turn red, pointing
to a partial disconnection.

J03

J1001

J1002

Sample connection
Flat cable checker

Flat cable checker

* No battery is required for


a PCB having its flat
cable connected to J02.

Button battery
CR2032

J01
J02

b
Flat cable (long)

Carriage relay PCB

Main controller

Supplement information
In the example above, how the tool works on occurrence of a fine disconnection in the flat cable is explained. If a
complete disconnection occurs, the LED will light red from the beginning or it will turn red after SW2 is pressed.

5-25

Troubleshooting Guide

Example 3: Main controller and head contact pin continuity check


1.
2.
3.
4.

Identify the color (chip) that has been found to have an imaging failure in a Nozzle Check Print operation.
Connect flat cable a under test to connector J02 of the flat cable checker.
Connect the terminal of the tester to any grounding terminal (GND as shown below).
Chips (A through F) have a specific color to control each and also have six contacts each. Check all these contacts for
continuity.
5. With the E-chip, for example, apply the + terminal of the tester to the contact at position E shown below to check for
continuity. (An example of making a continuity check on E-chip signals is shown below.)

Nozzle check print and chip layout (Double-head model example

Left
head

Right
head

Layout of head contact pins exposed with the head removed

A
B

B
A

B
GND

GND

B
GND

GND

GND

F
C

B
A

D
D

E
E

F
E

E
F
F

E
GND

D
GND

GND

GND

GND

*Inaccessible for checking on the iPF5000 Series.

5-26

Tester

Chapter 5 Fault Isolation Tool Collection

T19 Special Mode for Servicing


1. Service Mode
Service mode is used to set up the main unit and check its operations. Its functions include:
View and print Print Inf
Print nozzle check patterns with the non-discharging nozzle backup feature turned off
Clear error logs
Check sensor operation (I/O displays)

(1) Invoke and exit service mode


Switch on the printer while pressing the [Paper Source] button and the [Information] button simultaneously.
To exit service mode, switch off the printer, then back on.
The printer, when started in service mode, comes up with the startup error check disabled. When the repairs are
complete, be sure to start the printer in normal mode to check its operations.

(2Print Print Inf


Collect information to aid in fault isolation from error logs, etc. in the main unit.
SERVICE MODE

DISPLAY

PRINT INF

YES

(3) Nozzle Check Print


To isolate faults, print nozzle check patterns with the non-discharging nozzle backup function turned off.
SERVICE MODE

ADJUST

PRINT PATTERN NOZZLE 1

(4) Clear error logs


Clear those serviceman calls that are prefixed with E (in the event of inability to start the printer).
Having fixed the errors, simply start the printer in service mode to let the calls cleared.

(5) I/O displays


I/O displays designate the status of the port I/O signal of each sensor or switch as 0 or 1.
SERVICE MODE

I/O DISPLAY

I/O DISPLAY 1

SERVICE MODE

I/O DISPLAY

I/O DISPLAY 2

Display

Explanation

I/O DISPLAY 1

Shows switch ON (1)/OFF (0) ( to in the table below)

I/O DISPLAY 2

Shows switch ON (1)/OFF (0) ( to in the table below)

5-27

Troubleshooting Guide

I/O DISPLAY 1

Display
position

I/O DISPLAY 2

Display
position

Explanation
Pump cam sensor
Ink valve open/close sensor R
Ink valve cam sensor L
Ink valve cam sensor R
Spur cam sensor
Lift cam sensor
LF roller HP sensor
Top cover sensor
Carriage cover sensor
Tank cover sensor R
Tank cover sensor L
LF_PE sensor
Cassette paper detection sensor
Cassette detection sensor
Prefed paper detection sensor
Cassette cam sensor

0: Sensor on, 1: Sensor off


0: Sensor on, 1: Sensor off
0: Sensor on, 1: Sensor off
0: Sensor on, 1: Sensor off
0: Sensor on, 1: Sensor off
0: Sensor on, 1: Sensor off
0: Sensor on, 1: Sensor off
0: Cover open, 1: Cover closed
0: Cover open, 1: Cover closed
0: Cover open, 1: Cover closed
0: Cover open, 1: Cover closed
0: Sensor on, 1: Sensor off
0: Sensor on, 1: Sensor off
0: Sensor on, 1: Sensor off
0: Sensor on, 1: Sensor off
0: Sensor on, 1: Sensor off

Explanation
Roll path sensor
Roll cam sensor
Cutter lift sensor
Cutter right edge sensor
Cutter left edge sensor
Carriage HP sensor/Lift cam sensor
Pressure release sensor
Paper sensor
Roll Paper rotation detection sensor
Roll unit detection
Cutter unit detection

Paper take-up unit mount detection

Paper take-up unit sensor


Ink valve open/close sensor L
Not used
Not used

0: Sensor on, 1: Sensor off


0: Sensor on, 1: Sensor off
0: Sensor on, 1: Sensor off
0: Sensor on, 1: Sensor off
0: Sensor on, 1: Sensor off
0: Sensor on, 1: Sensor off
0: Pressure release, 1: Pressure
0: Paper not available, 1: Paper available
0: Sensor on, 1: Sensor off
0: Roll Paper unit not available, 1: Roll Paper unit available
0: Cutter unit not available, 1: Cutter unit available
0: Paper take-up unit not available, 1: Paper take-up unit
available
0: Sensor on, 1: Sensor off
0: Sensor on, 1: Sensor off

2.PCB Replacement Mode


PCB Replacement mode is used to replace the main controller or maintenance cartridge relay PCB.
At PCB replacement, be sure to have the latest release of firmware transferred to the printer in download mode to keep the
firmware consistent.

(1) Invoke and exit PCB Replacement Mode


Switch on the printer while pressing the [Paper Source] button and the [Information] button simultaneously. (This is the same
way as you invoke Service Mode.)
To exit Replacement Mode, switch off the printer, then back on.

5-28

Chapter 5 Fault Isolation Tool Collection

(2) Using PCB Replacement Mode


Start in PCB Replacement Mode.
The message REPLACE MODE

CPU BOARD appears on the display.

Select the board you want to replace with the < and > buttons and press the [OK] button.
CPU BOARD:

Select if the main PCB has been replaced.

MC BOARD:

Select if the maintenance cartridge relay PCB has been replaced.

When the message Turn off printer. appears to signify the completion of restore, switch off the printer to exit PCB
Replacement Mode.

3.Download Mode
Use Download Mode to transfer (download) firmware from the PC to the printer when the printer does not start normally or
when it is necessary to replace the main controller.
Switch on the printer while pressing the [Paper Source] button and the [Stop] button simultaneously.
To exit Download Mode, switch off the printer, then back on.
Use the service tool L Printer Service Tool to upgrade the firmware. For the latest release of the firmware see Technician
Information.

5-29

Troubleshooting Guide

T20 Cleaning operation


1. Manual cleaning
1-1. Cleaning A (Normal suction)
The kind of suction in which the purge pump is driven, with the ink supply valve open, to ready the nozzle
conditions
About 1 to 2 g of ink is consumed for each color per head.
1-2. Cleaning B (Normal suction, high)
The purge pump is driven, with the ink supply valve open, to heighten the internal negative pressure, when
the valve is released to let the ink infiltrate the head at once, thereby eliminating the air accumulated in the
liquid chamber in the filter under the head.
About 5 to 7 g of ink is consumed for each color per head.

2. Automatic Cleaning
2-1. Initial Filling
The ink tube and head are filled with ink at installation. Initial filling is similar in the principle of cleaning
operation to Cleaning B.
The longer the tube is, the more ink is consumed.
About 15 to 25 g of ink is consumed for each color per head. (17- and 24-inch model), when compared
with about 45 to 55 g (36-, 44- and 60-inch models).
2-2. Timed Suction 1 (Turned on automatically 168 to 720 hours after capping; normal suction)
Timed Suction 1 is similar in the principle of cleaning operation to Cleaning B.
About, 5 to 7 g of ink is consumed for each color per head.
2-3. Timed Suction 2 (Turned on automatically 960 hours after capping: liquid level adjustment)
Timed Suction 2 is similar in the principle of cleaning operation to two iterative cycles of Cleaning B.
About 10 to 14 g of ink is consumed for each color per head.
2-4. Head Replacement (Draining the head you want to replace and fill the new head with ink)
About 17 g of ink is consumed for each color per head.

5-30

Chapter 6
Miscellaneous Information

Chapter 6 Miscellaneous Information

1. How to interpret Print Inf


Print Inf is updated each time the printer is switched on and off.
Canon imagePROGRAF iPF700 PRINT INF
Firm:01.31 Boot:01.01 MIT:2.16 S/N:ACY00535
SYSTEM
TYPE:ACY00535 36 0 TMP:28 SIZE_LF:
0.0 SIZE_CR: 914.7
HEAD S/N:483B0000 HEAD LOT:166K23B0
INK
C :32
M :2 Y :27 MBK :19 MBK2:19 BK :19
WARNING
01:01800500-1010 02:01800500-1010 03:01810102-1002 04:01810102-1002
06:01061000-1021 07:01810102-1002 08:01810102-1002 09:01810102-1002
11:01061000-1021 12:01800500-1010 13:01800500-1010 14:01800500-1010
16:01810106-1006 17:01810106-1006 18:01810106-1006 19:01810106-1006
ERROR
01:03031000-2F38 02:03016000-2010 03:03810206-2596 04:03810206-2586
06:03810206-2586 07:03810106-2507 08:03810106-2507 09:03810106-2507
11:03060A00-2E1B 12:03016000-2010 13:03060A00-2E1B 14:03016000-2010
16:03060A00-2E1B 17:03063000-2E08 18:03063000-2E08 19:03010000-200D
INK CHK: C:0
M:0
Y:0 MBK:0 MBK2:0 BK:0

Device address/model (36-inch machine)/LF


type (0: old/1: new)/ambient
temperature/present paper size
Head serial number and lot number
Number of days elapsed since ink tanks
were mounted

05:01061000-1021
10:01810102-1002
15:01800500-1010
20:01810106-1006

Warning and error


histories (latest 20
occurrences)

05:03810206-2586
10:03063000-2E08
15:03063000-2E08
20:03010000-200D
Remaining ink detection OFF execution history
Cumulative print counts (roll paper/manually
fed paper/cassettes*)
* On cassette models only (all counts
measured in terms of A4 sheets).

COUNTER
PRINTER
LIFE TTL:22505 LIFE ROLL:22502 LIFE CUTSHEET:3
LIFE A:11440 B:9815 C:992 D:258 E:0 F:0

Cumulative print counts in environments A to F


(all counts measured in terms of A4 sheets)

POWER ON:2019 CUTTER:1531 WIPE:1163 W-INK:33%

Cumulative power-on time (h)/number of


times of cutter operation/number of times of
wiping/remaining MTC

CARRIAGE
PRINT:261 DRIVE:44 CR COUNT:119067 CR DIST.:494227 PRINT COUNT:3102
PURGE
CLN-A : 1:45 2:1 3:1 6:15 7:1 10:0 11:10 15:0 16:124 17:0 TTL:197
CLN-M : 1:8 4:2 5:0 6:10 TTL:20

CLEAR
INK CONSUME:0 CUTTER EXC.:0 MTC EXC.:0 HEAD EXC.:0
UNIT A EXC.:0 UNIT D EXC.:0 UNIT F EXC.:0 UNIT H EXC.:0 UNIT K EXC.:0
UNIT M EXC.:0
FACTORY CNT.:1
EXCHANGE
CUTTER EXC.:9 MTC EXC.:4 HEAD EXC.:6 BOARD EXC.(M/B):0
UNIT A EXC.:0 UNIT D EXC.:0 UNIT F EXC.:0 UNIT H EXC.:0 UNIT K EXC.:0
UNIT M EXC.:0
DETAIL-CNT
MOVE PRINTER : 0 MEDIACONFIG-CNT : 5
N-INKCHK :
C:0 M:0 Y:0 MBK:0 MBK2:0 BK:0

6-1

Cumulative print time (h)/cumulative CR drive time (h)/


cumulative CR scan count (scans)/cumulative CR scan
distance (reading x 210 mm)/cumulative capping count
Cleaning count (A: automatic/M: manual)
1: Normal suction (equivalent to Cleaning A) 2: Ink level
adjustment 3: Initial filling 4: Ink drainage on head
replacement 5: Ink drainage on shipping 6: Normal
suction (high) (equivalent to Cleaning B) 7: Aging 8:
Flushing 10. Ink filling on secondary shipping 11: Ink
filling after head replacement 15: Dot count low
suction 16: Precipitated ink agitation 17: Low suction
Clear counts
Ink interval usages/cutter replacement
count/MC replacement count/head (R)
replacement count/head (L) replacement
count (F-models)/replacement counts by
unit (A to V)
Factory mode usage count
Replacement counts
Cutter replacement count/maintenance cartridge
replacement count/head replacement count/PCB
replacement count/replacement counts y unit (A to V)
Secondary shipping count
MCT media registration count
Refill ink loading history
0: No loading history/1: Loading history exists

Troubleshooting Guide

INK-USE1
INK
C
TTL
NINK
C
TTL
INK-USE2
INK
C
TTL
NINK
C
TTL
INK-EXC
INK
C
TTL
NINK
C
TTL

MEDIA 1
NAME
TTL
ROLL
CUTSHEET
MEDIA 3
NAME
TTL
ROLL
CUTSHEET
MEDIA 5
NAME
TTL
ROLL
CUTSHEET
MEDIA 7
NAME
TTL
ROLL
CUTSHEET

Cumulative usage ink usage (INK: genuine ink, NINK: refill


ink)

:651.4ml
M :639.1ml Y :657.1ml MBK :780.1ml MBK2:780.3ml BK :538.6ml
:4046.6ml
:0.0ml M :0.0ml
Y :0.0ml MBK :0.0ml MBK2:0.0ml BK :0.0ml
:0.0ml
Ink interval usage (INK: genuine ink, NINK: refill ink)
:651.4ml
M :639.1ml Y :657.1ml MBK :780.1ml MBK2:780.3ml BK :538.6ml
:4046.6ml
:0.0ml M :0.0ml
Y :0.0ml MBK :0.0ml MBK2:0.0ml BK :0.0ml
:0.0ml
Ink replacement count (INK: genuine ink, NINK: refill ink)

:27 M :25
Y :19 MBK :31 MBK2:25 BK :22
:149
:0
M :0 Y :0 MBK :0 MBK2:0 BK :0
:0

:Plain Paper
:
669.0 m2
:
668.9 m2
:
0.1 m2
:Coated Paper
:
22.8 m2
:
22.8 m2
:
0.0 m2

7201.5
7200.1
1.3

245.7
245.7
0.0

:HW SemiGl Photo


:
4.1 m2
:
4.1 m2
:
0.0 m2

44.3
44.3
0.0

:Semi-Gl Photo
:
1.5 m2
:
1.5 m2
:
0.0 m2

16.7
16.7
0.0

MEDIA SIZE1 ROLL P-SQ/P-CNT


36-44:
1213.4
24-36:
112.1
17-24:
77.9
-17 :
0.0
MEDIA SIZE2 ROLL D-SQ/D-CNT
36-44:
1230.8
24-36:
132.2
17-24:
85.2
-17 :
0.0
MEDIA SIZE1 CUT P-SQ/P-CNT
36-44:
0.0
24-36:
0.0
17-24:
0.0
-17 :
0.1
MEDIA SIZE2 CUT D-SQ/D-CNT
36-44:
0.0
24-36:
0.0
17-24:
0.0
-17 :
0.1

MEDIA 2
NAME
:HW Coated
sq.f TTL
:
55.6 m2
sq.f ROLL
:
55.6 m2
sq.f CUTSHEET :
0.0 m2
MEDIA 4
NAME
:Syn. Paper
sq.f TTL
:
7.7 m2
sq.f ROLL
:
7.7 m2
sq.f CUTSHEET :
0.0 m2
MEDIA 6
NAME
:Glossy Photo
sq.f TTL
:
1.6 m2
sq.f ROLL
:
1.5 m2
sq.f CUTSHEET :
0.0 m2
MEDIA OTHER
NAME
:OTHER
sq.f TTL
:
4.0 m2
sq.f ROLL
:
4.0 m2
sq.f CUTSHEET :
0.0 m2

m2
m2
m2
m2

13061.0
1207.0
838.5
0.0

sq.f
sq.f
sq.f
sq.f

19455
1798
1249
0

m2
m2
m2
m2

13248.9
1423.2
917.7
0.0

sq.f
sq.f
sq.f
sq.f

19735
2120
1367
0

m2
m2
m2
m2

0.0
0.0
0.0
2.0

sq.f
sq.f
sq.f
sq.f

0
0
0
3

m2
m2
m2
m2

0.0
0.0
0.0
2.0

sq.f
sq.f
sq.f
sq.f

0
0
0
3

6-2

599.5 sq.f
599.5 sq.f
0.0 sq.f

83.9 sq.f
83.9 sq.f
0.0 sq.f

MEDIA1 to 7: Names of the


seven media having the
largest print areas
MEDIA OTHER:
Information about the areas
used by other media
TTL: Cumulative area
ROLL: Cumulative roll
media area
CUTSHEET: Cumulative
cut sheet area or cassette
paper area

17.4 sq.f
16.7 sq.f
0.6 sq.f

43.6 sq.f
43.6 sq.f
0.0 sq.f
Print areas by physical size (roll
paper)
A4 sheet equivalents
Print areas by data size (roll paper)
*Not functional at present.

Print areas by physical size (cut


sheets)

Print areas by data size (cut sheets)


*Not functional at present.

Chapter 6 Miscellaneous Information


HEAD
HEAD DOT
bCNT.1

C
:26747
M :28070
Y
MBK
:33077
MBK2:33090
BK
iPF700
TTL:171152
HEAD DOT CNT.2
C :68870
M :67817
Y
MBK :87470
MBK2:87533
BK
TTL:429867

PARTS COUNTER
COUNTER A : OK
PARTS A1 :
PARTS A2 :
COUNTER D : OK
PARTS D1 :
PARTS D2 :
PARTS D3 :
COUNTER F : OK
PARTS F1 :
COUNTER H : OK
PARTS H1 :
COUNTER K : OK
PARTS K1 :
COUNTER M : OK
PARTS M1 :

:35399
:14766

Current head dot count

:78644
:39530

Cumulative head dot count

703

66.5
3.0
703
494227
429867
390
703
119067
703
3507
703
155
703
44

428.6
233.3

15%
1%

66.5
3.0

11333333
14100000
4550

4%
3%
8%

494227
429867
390

3740000

3%

119067

50000

7%

3507

6000

2%

155

1500

2%

44

Status indication corresponding to Status


counts (OK, W1, W2, E)
Number of days elapsed after setting
Count
Durability value (equivalent to a threshold that
determines W2/E)
Usage ratio (count ratio to the durability value)
Cumulative count
COUNTER A: Waste ink absorber
Count (dot count mL)
D1: CR bearing
Count (reading 210 mm)
D2: Encoder sensor
Count (Total ink discharge rate in multiples of
one million dots)
D3: Carriage height changing cam
Count (rotation count)
F1: Ink supply system (tube, flexible cable)
Count (CR scan count)
H1: Purge unit
Count (controller cam rotation count)
K1: Non-discharge unit
Count (non-discharge operation count)
M1: CR motor
Count (CR drive time h)

Ink saving mode ON/OFF indication


ON indicates either Normal or Low.
The value indicates a rush count.

PV AUTO JUDGE : ON(NORMAL) , 1

Periodically replaced/consumable parts counter (iPF8000 example)


PARTS COUNTER
COUNTER A : OK
PARTS A1 :
PARTS A3 :
PARTS A4 :
PARTS A5 :
PARTS A6 :
COUNTER D : OK
PARTS D1 :
PARTS D2 :
PARTS D3 :
PARTS D4 :
COUNTER H : OK
PARTS H1 :
COUNTER K : OK
PARTS K1 :
COUNTER M : OK
PARTS M1 :
COUNTER P : OK
PARTS P1 :
COUNTER V : OK
PARTS V1 :

682
9.7
26.8
1.5
0.4
65.9
682
1068174
800422
3242
247999
682
4691
682
178
682
91
682
19869
682
9.6

3028.6
890.5
890.5
651.4
666.7

0%
3%
0%
0%
9%

9.7
26.8
1.5
0.4
65.9

33333333
48000000
60000
7360000

3%
1%
5%
3%

1068174
800422
3242
247999

50000

9%

4691

50000

0%

178

3400

2%

91

285714

6%

19869

2706.7

0%

9.6

6-3

D4: Tube unit


Count (CR scan count)
D5: Multisensor
iPF9100/9000S/8100/8000S/820/810/
6200/6100/610/605/5100/510
Count (Total ink discharge rate in multiples of
one million dots)
P1: LF adjustment
Count (feeding direction: reading x 210 mm)
V1: Mist collection duct
Count (dot count mL)

Troubleshooting Guide

Periodically replaced/consumable parts counter (iPF5000 example)


PARTS COUNTER
COUNTER A : OK
PARTS A1 :
COUNTER B : OK
PARTS B1 :
COUNTER D : OK
PARTS D1 :
PARTS D2 :
PARTS D3 :
PARTS D4 :
COUNTER F : OK
PARTS F1 :
COUNTER H : OK
PARTS H1 :
COUNTER L : OK
PARTS L1 :
COUNTER P : OK
PARTS P1 :
COUNTER Q : OK
PARTS Q1 :
COUNTER R : OK
PARTS R1 :
COUNTER V : OK
PARTS V1 :

796
0.0

36.1

0%

0.0

0.0

48.3

0%

0.0

13028571
6700000
16500000
60000

1%
1%
0%
7%

179143
97344
158057
4733

4000000

2%

97344

50000

5%

2586

12500

0%

111

750

0%

27500

5%

1572

27500

6%

1697

15.2

0%

0.0

796
179143
97344
158057
4733
796
97344
796
2586
796
111
796
6
796
1572
796
1697
796
0.0

Other display items (iPF8000S example


Calibration History (Last 20times)
Date
Action Media
1: 2008/08/18 0
2: 2008/08/06 0
3: 2008/08/04 2
Glossy Photo

Calibration history
(iPF9100/9000S/8100/8000S/6200/6100/6000S/5100 only)
Up to 20 cycles printed (or as many as there are histories if
less than 20 cycles)
Date/Action/Media/Temp/Humid

Temp[C]/Humid[%]

25/ 57

(iPF9100/9000S/8100/8000S/6200/6100/6000S/5100 only)
If the multisensor has been replaced, the new unit version
prints in the Media field (00/01).
The contents of the first 32 bytes of EEPROM also print.
Unit Ver/DATA

Multi Sensor
Unit Ver : 01
DATA :
02 55 20 07 05 08 16 25 01 00 00 00 00 00 00 00
20 81 dc 01 02 81 a8 01 02 81 7c 01 02 01 03 00
CR REG
C2
15
8
3
BK
12
8
5
C
-6
-3
-2

B1: Platen duct


Count (dot count mL)
L1: Non-discharging unit
Count (non-discharge count)
Q1: Cassette pickup roller
Count (Cassette pickup count)
R1: Spur lift cam
Count (Total paper feed count)
V1: Mist collection system
Count (dot count mL)

796

CR REG adjustment values (iPF8000/8000 Series only)


iPF8000S, iPF9000S: C2/BK/C
iPF8000, iPF9000
B/M/Y
All values appear as 0 if CR_REG is yet to be executed.

9
9
1

5
10
0

2
11
-2

1
12
-4

-1
12
-4

-2
12
-4

-3
11
-3

-2
10
-1

-2
9
2

0
8
0

2
7

4
6

5
5

7
5

7
4

9
9
4

7
10
2

5
11
1

4
11
-1

3
12
-2

2
11
-2

1
11
-1

1
10
0

2
9
3

3
8
0

4
7

5
7

6
6

7
6

7
5

-5
-3
-2

-4
-3
-2

-4
-4
-1

-4
-4
-1

-3
-4
-1

-2
-4
-1

-2
-4
0

-1
-4
0

-1
-4
0

-1
-4
0

-2
-3

-2
-3

-3
-3

-3
-3

-3
-2

6-4

Chapter 6 Miscellaneous Information

2. Upgrading Firmware
(1) Upgrading method
In most situation, the firmware can be upgraded by using imagePROGRAF Firmware Update Tool
(hereinafter FUT).
FUT is a firmware and installer package, allowing you to only upgrade the preinstalled version of
firmware in the FUT.
The firmware can also be upgraded using L Printer Service tool. It may be downgraded as well.
Upgrading by FUT wont work on the printer when the main unit is in error, in which case use L
Printer Service Tool to upgrade the firmware.

(2) Upgrading using FUT (Firmware Update Tool)


Download the latest release of firmware (FUT) from the software download page at the Canon Web site.
Unzip the compressed file downloaded and click setup.exe in the resultant folder.
As the window shown below opens, start the FUT setup process.
Once FUT is set up, proceed to upgrade the firmware as directed by FUT.

(3) Upgrading using L Printer Service Tool


1) Install L Printer Service Tool on the PC.
2) Identify the firmware version and copy the firmware to a specified folder on the tooling PC.
(Default destination directory: C: \Program Files\L Printer Service Tool\Data
3) Start the printer in Download Mode.
4) Launch L Printer Service Tool.
5) Connect to the printer, choose the firmware you want to upgrade from L Printer Service Tool and
click [Transfer Firmware] to start a transfer.
6) When the transfer completes, switch off the printer to restart it.

(4) Relationship with MCT (imagePROGRAF Media


Configuration Tool)
imagePROGRAF Media Configuration Tool for x64 (hereinafter MCT manages the media list saved
as printer internal data.
At setup installation, MCT will install la country-specific media list automatically on the main unit
MCT is available from the Canon Website as an independent utility program. Download MCT to register
paper types with your printer and associated software to your preference.
Additional paper types that are registered with MCT are saved even after the firmware is upgraded,
but some information may be lost.
After the firmware has been upgraded, browse through Print Inf to view the MCT registration count
COUNTERDETAIL-CNTPAPERCONFIG-CNT. If the count does not equal 0, update the paper
information with MCT.

6-5

Troubleshooting Guide

3. Description of L Printer Service Tool, and How to Use It


(1) What you can do with this tool
View/save Print Inf and status information, and upgrade the firmware.
For more details, see (3) and later sections.

(2) Installation procedure


1
2)
3)
4)
5)
6)
7)
8)
9)

Log on to the tooling PC as an administrator and copy the L Printer Service Tool installer.
Run setup.exe in the installer.
When a dialog box appears, press the [Next] button.
In the license agreement window, check the I agree to all terms of the license agreement radio button
and press the [Next] button.
When the destination folder selection dialog box appears, select a destination folder and press the [Next]
button.
When the installation preparation complete dialog box appears, press the [Install] button.
When the Windows firewall block setting window appears, check the Unblock radio button and press
the [Next] button. (This window may not appear depending on the version of your OS.)
When the install has completed, press the [Finish] button.
Add a printer.
To use this tool with one these printers, perform Add a printer:
ExampleiPF510, iPF610, iPF700, iPF710, iPF5100, iPF6100, iPF8000, iPF9000, iPF8000S, iPF9000S
On the Service menu, choose Add a printer.
When the printer addition dialog box appears, press the [Add] button.
Enter the product name and firmware identification information with single-byte characters according
to the table below and press the [OK] button.
Model

Product Name

imagePROGRAF iPF510
imagePROGRAF iPF610
imagePROGRAF iPF700
imagePROGRAF iPF710
imagePROGRAF iPF5100
imagePROGRAF iPF6100
imagePROGRAF iPF8000
imagePROGRAF iPF9000
imagePROGRAF iPF8000S
imagePROGRAF iPF9000S

iPF510
iPF610
iPF700
iPF710
iPF5100
iPF6100
iPF8000
iPF9000
iPF8000S
iPF9000S

When the printer is added, it appears on the Printers list.

6-6

Firmware Identification
Information
iPF510
iPF610
iPF700
iPF710
iPF5100
iPF6100
iPF8000
iPF9000
iPF8000S
iPF9000S

Chapter 6 Miscellaneous Information

(3) Viewing and saving Print Inf and status information (Download
to the PC as data)
Service Print Display
Collects Print Inf information from the printer and displays it as text in a text editor.
The textual information thus collected is automatically saved to a log and can be reviewed in a log
window.

Status Print Display


Collects status print Inf information from the printer and displays it as text in a text editor.
The textual information thus collected is automatically saved to a log and can be reviewed in a log
window.

(4) Upgrading (downgrading) firmware


Download firmware
Starts a firmware download.

Firmware specifications
Optional directory specification (default)
Firmware that can be updated is selected automatically. (The firmware can only be updated.)
Optional file specification
The optional file (firmware) specification allows the firmware to be upgraded and downgraded.

Forced download mode


Do not use Forced Download Mode in most situations. If Forced Download Mode is run inadvertently, it
may happen that the main unit fails to start because the printer comes up with the firmware file check,
model check and printer status check disabled. In this case, the main controller needs replacement.
6-7

Troubleshooting Guide

4. Notes on Replacing Parts


(1) Replacing PCBs
Do not replace the main controller PCB and the maintenance cartridge relay PCB (ROM board
simultaneously.
Each PCB contains sensitive information, which is temporarily saved to the other PCB before it is replaced, and is
written back to the new PCB when it is mounted.
To replace both PCBs, follow: the following procedures in this order:
(aMaintenance cartridge relay PCB replacement procedure
(bMain controller PCB replacement procedure

Having replaced the main controller PCB and the maintenance cartridge relay PCB, check that the
firmware used is the latest release.

Maintenance cartridge relay PCB (ROM board replacement procedure


1 Switch off the printer and unplug it from the outlet.
2) Replace the maintenance cartridge relay PCB.
3) Plug the printer into the outlet and switch on the printer while pressing the [Paper Source] button and the
[Information] button simultaneously (start the printer in PCB Replacement Mode).

4) Making sure that the message Initializing or the product appears on the display, release the buttons.
(When the printer enters PCB Replacement mode, the message lamp lights.)
5) Wait until the message REPLACE MODE appears on the display.
6) Choose MC BOARD and press the [OK] button.
7) Making sure that the message Turn off printer. appears on the display, switch off the printer.
8) Switch on the printer.
9) Identify the firmware version and, if it is not the latest release, upgrade it.

Main controller PCB replacement procedure


1 Switch off the printer and unplug it from the outlet.
2) Replace the main controller PCB.
3) Plug the printer into the outlet and switch on the printer while pressing the [Paper Source] button and the
[Information] button simultaneously (start the printer in PCB Replacement Mode).

4) Making sure that the message Initializing or the product appears on the display, release the buttons.
(When the printer enters PCB Replacement mode, the message lamp lights.)
5) Wait until the message REPLACE MODE appears on the display.
6) Choose CPU BOARD and press the [OK] button.
7) Making sure that the message Turn off printer. appears on the display, switch off the printer.
8) Switch on the printer.
9) Identify the firmware version and, if it is not the latest release, upgrade it.

(2) Periodically replaced parts (Refresh Service Kit


As periodically replaced parts near the end of their useful lives, the following message appears:
Katakana display panel model: W: Level 1"or
Kanji display panel model: .
If a replacement required message appears, check PARTS Status in Status Print or PARTS Counter
in Print Inf.
A service call error indication appears when the parts reach the end of their useful life.
If an error indication appears, collect the relevant information with L Printer Service Tool and check
PARTS COUNTER.
SERVICE MODE > COUNTER > PARTS CNT. > COUNTER X > PARTS XX
Parts having their PARTS COUNTER usage rates above 97% for A and V and above 90% for others
are replaced. The parts counter for the part replaced needs initialization after it has been replaced.
SERVICE MODE > INITIALIZE > PARTS COUNTER > PARTS XX
6-8

Chapter 6 Miscellaneous Information

5. Greasing
Using a flat brush or the like, spread the dedicated part grease in a uniform thin coat.
Be careful not to apply the grease to any part other than specified parts. A grease adhering to the wiper,
cap and linear scale, in particular, could result in defective print.
The main rail does not require greasing. Be careful not to grease it directly. Problems, such as unusual
noises, imaging failures and shorter head lives, might result.
If the carriage is overloaded because it is stained by ink or as a result of any other condition, clean the rail
and then move the carriage fully in both directions about 10 times. This action will allow the lubricant to
transfer from the carriage shaft cleaning part to the rail.

iPF610 example
Eject roller bearing/Eject roller middle bearing

Joint base

Molycote

PG-641
PG-641
About
12 mg
12mg

PG-641
Molycote
PG-641
About
12 mg
12mg
PG-641
PG-641
Molycote
12mg
About
12 mg

Molycote PG-641
PG-641

About 6 mg
6mg

Shaft cleaner/oil pad


Impregnation
EU-1

A217
1A117
2
One
position
on the A2 (17) model
and two on the
A1 (24) model

Molycote
PG-641

PG-641
About 12 mg
12mg

6-9

Troubleshooting Guide

Separating cam gear

Spur cam

Molycote PG-641
About 20 mg
Molycote
PG-641

PG-641
About
20 mg
20mg

Feeding cam
Molycote PG-641
About 20 mg

Release lever

Molycote PG-641
About 20 mg

6-10

Chapter 6 Miscellaneous Information


Return lever arm

Pinch roller unit release shaft


Five positions on the A2 (17) model and seven the
A1 (24) model

Molycote PG-641
About 20 mg
Molycote PG-641
About 12 mg

Paper feeding inner guides


Molycote
PG-641
PG-641
About
12 mg
12mg

6-11

Troubleshooting Guide

iPF720 example
Carriage assembly

LF roller backup assembly

Leaf spring:
Permalub G2, about 12 g

Bearing
Permalub
about 24 mg
G2,
G224mg

Cam:
Permalub G2,

about 12 g

LF
LF
roller

LF
LF roller

Permalub
G2,G2
24mg
about
24 mg

Lock pin:
G212g
Permalub
G2,
about 12 g

Joints:
Molycote PG-641, about 24 g

Pinch roller release cam


Permalub G2,
about
24 g

LF roller

LF

PermalubG224mg
G2, about 24 mg

Pinch roller release assembly

G2 24mg
Permalub
G2, about
24 mg

6-12

Chapter 6 Miscellaneous Information

iPF9100 example
Joint base rails and ribs

Pinch roller release cam


Rail:
Molycote PG-641, about 12 mg

Pinch roller release cam


(three positions x 13):
Permalub G2, about 12 mg

Rib:
Molycote Pg-641,
about 12 mg

Top cover stay shaft hole/gear shaft/shaft end/gear


tooth plane

LF roller backup/bushing/feed roller bearing


LF
LF roller bearing:
Permalub
G2, about 12 mg

G212mg
LF LF2
roller backup (two positions):

Permalub
G2, G212mg
about 12 mg

Top cover stay


shaft hole:
Permalub G2,
about 24 mg

Top cover stay shaft end:


Permalub G2, about 24 mg
Top cover stay gear shaft:
Permalub G2, about 24 mg

Bushing:

Permalub G2
G2,12mg
about 12 mg

6-13

Top cover stay gear tooth plane:


Permalub G2, about 12 mg

Troubleshooting Guide

6. Replacing the Head


Replacing heads from the Main Menu
Main Menu

Maintenance

Advantage:
Low ink consumption
Disadvantage: Unpredictable head reusability

Replace Heads

Automatic Head Adjustment

On a two-head model, choose either L or R.

Try on the finest grade of paper


available at the customers site.

Head replacement by servicepersons

Advantage:
Assures head reusability (allowing faults in the heads to be analyzed)
Disadvantage: Increased ink and MT cartridge consumption (about three times
larger than normal)

T14

Unlock the carriage and disconnect the AC cable

Take out the head and close the head cover and the top cover

Ink filling will not occur if you mount a new head now.

Restart the printer in user mode without a head mounted

Mount a new head according to operation panel guidance

Perform automatic head adjustment with the finest grade of


paper available at the customers site.

Initial filling and automatic head adjustment

Restart the printer in service mode and check the nozzle check pattern

Removing and reinserting a head on carriage unit replacement


Unlock the carriage and disconnect the AC cable

Advantage:
Low ink consumption
(unless the printer has been drained of ink)

T14

Take out the head

Replace the carriage unit


Unless the printer has been drained of ink

Remount the original head and restart the printer

If the printer has been drained of ink on


carriage unit replacement

Restart the printer in user mode without a head


mounted (hereafter follow steps similar to )
Mount a new head according to operation panel
guidance
Initial filling and automatic head adjustment
Restart the printer in service mode and check the
nozzle check pattern

6-14

Main
controller

iPF500

QM3-0551

iPF510

QM3-0769

iPF600

QM3-0570

PCB
QK1-2073

Operation
panel
QM3-0205

Carriage
relay PCB

Head relay
PCB

Purge unit

QM3-0351

QM3-0653

QM3-0765

Carriage unit
QM3-0647

Multisensor

Multisensor
reference

Non-dischar
ge sensor

Ink supply
unit

Linear scale

QM2-3426

QL2-1561

QM3-0529

QM3-0525

QC2-0651

QM3-0803
QM3-0649

iPF605

QC2-0652

QM3-4339

iPF610
iPF700

QM3-1301

QK1-2889

QM3-1328

QM3-1332

iPF5000

QM3-0564

QK1-2073

QM3-0206

QM2-3414

iPF5100

QM3-0758

QK1-2745

QM3-0740

QM3-0361

QM3-1333

QM3-1413

QM3-0654

QM3-1402

QL2-1738

QC2-2697

iPF710
iPF720
iPF810
iPF820

iPF6100

QM3-0648

QM2-3426

QM3-0783

QM3-0365

QL2-1561

QM3-0529

QM3-0554

QC2-0652

QM3-0738

QM3-0718

iPF6200

6-15

iPF6000S
iPF8000

QM3-5307
QM3-0957

QK1-2889

QM3-0970

QM3-0980

QM3-0979

QM3-1004

QM3-1995

QL2-2089

QC2-4047

QM3-1016

QL2-1662

QC2-2138

7. Service parts compatible list

Model name

iPF8000S
iPF8100
iPF9000

QM3-0985

QM3-0986

iPF9000S

Chapter 6 Miscellaneous Information

iPF9100

Chapter 7
Main Unit Configuration
Diagrams

Chapter 7 Main Unit Configuration Diagrams

1. LFP-IJ Printer Basic Configuration Diagram

Carriage M

LF motor

Cutter unit

Linear encoder film

Spur unit

LF roller

Power PCB

Flat cable

Tube

Maintenance cartridge

Non-discharge sensor

Head relay PCB

Platen fan

Carriage relay PCB

Multisensor

Printhead

iPF5000 Series only

Printhead

Platen

Valve

Main controller

Purge unit

Head up/down motor

Subbuffer

Ink tank

Wetting solution

Wiper

7-1

Troubleshooting Guide

Function Description
Component name
Main controller
Carriage relay PCB

Head relay PCB

Linear encoder film


Ink tank
Subbuffer
(Ink supply) Valve

Lift motor

Multisensor

Platen fan
Non-discharge sensor
LF motor
Printhead
Spur
Purge unit

Maintenance cartridge

Function
A PCB that controls the printer as a whole.
A relay PCB used to connect the carriage and the main controller with
each other by a flat cable. With the iPF5000 Series, it is combined into a
single assembly together with the head relay PCB described below.
A PCB that relays head signals and that performs preprocessing on the
multisensor signals.
On the iPF5000 Series, the head relay PCB is expressed as carriage
PCB.
A film sensor slitted to generate an encoder pulse signal to calculate the
head position is attached to the carriage unit.
A color-specific replaceable cartridge ink tank (consumable part)
Functions as an air passage to fill the ink tank with air and also as a
reservoir for the reflux ink in the tube.
A valve that is opened and closed to augment the internal pressure in the
path of ink supply (by generating a negative pressure). In cleaning B, in
which a negative pressure is produced, the valve vents the head of
accumulated air.
The drive motor that automatically regulates the separation between the
head and paper. The iPF5000 Series uses the eccentric cam of the
carriage rail to move the carriage (head) up and down together with the
rail. Others rotate the cam in the carriage by way of a coupling on the
main unit side to move the head up and down.
A sensor that measures the head and paper separation, detects the
leading edge, width and other aspects of paper, measures the density of
adjustment print patterns and so on.
Sucks paper to keep it from elevated.
A sensor that detects non-discharging nozzles for non-discharging nozzle
backup.
Feeds out paper precisely (in the micron order) according to the number
of print passes for each scan of the carriage.
Single six-color 1-inch head (consumable part)
A roller used to feed the trailing edge of cut sheet. Serrated to avoid
catching ink. Mounted on the iPF5000 Series only.
The purge unit recovers the printhead by fixing stuck nozzles and venting
them through suction and that wipes the face with a wiper. It also contains
a lock mechanism that clamps the carriage to the purge.
A cartridge tank (consumable) that stores waste ink discharged from the
purge unit.

7-2

Chapter 7 Main Unit Configuration Diagrams

2. Paper Paths by Series


(1) iPF5000 Series

Cutter
Manual feed from
front (POP board)

Multisensor

S
S
LF_PE sensor

Roll paper manually


fed from top

Prefed paper detection


sensor

Paper detection sensor

Cassette pick-up

Roll paper feeding sensor

Flapper

Release

Back cover

Cassette detection sensor

7-3

Troubleshooting Guide

(2) iPF700 Series

Cutter

Multisensor

Cutter lower blade

LF_PE sensor

7-4

Chapter 7 Main Unit Configuration Diagrams

(3) iPF8000 Series

Cutter

Multisensor

Cutter lower blade

Roll paper
feeding

LF_PE sensor

7-5

Troubleshooting Guide

(4) iPF800 Series

Multisensor
Cutter
S
S

Cutter lower blade

LF_PE sensor
S

Roll paper feeding


Roller paper sensor

S
Roll paper detection
sensor

Flapper

Roll paper feeding


Roller paper sensor

Feeding roller

S
S

7-6

Roll paper detection


sensor

Connecting the tooling PC into a customers network is prohibited as a rule. Exceptionally, if it is


unavoidable to connect the PC into a customers network, make sure that you have the latest virus
protection in place and run the OS Fix program and then gain written approval from the customer
beforehand.

The following notice does not apply if this Guide and the product fail to comply with the laws and local regulations of
the country in which they are used.
Trademark Notice
All product names or company names used in this Guide are the trademarks or registered trademarks of their
respective owners.

Canon Japan Inc.


L Printer Quality Assurance Center
L Printer Device Development Center
L Printer Development Management Center
L Printer System Development Center

Canon Marketing Japan Inc.


Service & Support Planning Group

Canon Inc.

Canon Marketing Japan Inc.

Ver.1.2

2008

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