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imagePROGRAF Troubleshooting Guide PDF
imagePROGRAF Troubleshooting Guide PDF
Troubleshooting Guide
Ver.1.2
Canon Inc.
L Printer Quality Assurance Center
Conents
Chapter 1 Using This Guide ................................................................................................ 1-1
1. Using This Guide......................................................................................................................................... 1-1
2. Model Groups.............................................................................................................................................. 1-1
2F13AD converter external trigger output error (HW-1 fault) ................................................................. 4-1
2F1FPurge sensor error ......................................................................................................................... 4-2
2F26Carriage operation disabled ........................................................................................................... 4-4
2F2FNon-discharge detection error, 2F30Non-discharge detecting position error............................ 4-6
200CRoll paper leading edge detection error, 200DCut sheet leading edge detection error ............ 4-8
2010Skew detection error, 2017Paper right side detection error, 2018Paper left side detection
error, 2405Borderless printing disabled................................................................................................ 4-12
7. 2E27Paper jam while feeding, ejecting or printing on paper (Jam 1)................................................... 4-14
8. 2E25Paper jam while feeding, ejecting or printing on paper (Jam 2)................................................... 4-16
9. 2E24Faulty roll paper unit, 2E0ERoll paper unit not available......................................................... 4-17
10. 2015Cutting failure (Cannot cut sheet)............................................................................................... 4-18
11. 2F24Cutter shift timeout error ............................................................................................................. 4-19
12. Cutting failures without error indications ................................................................................................. 4-21
13. 403E,403FPrinthead abnormal temperature rises .......................................................................... 4-22
4-23
4-25
4-27
4-32
4-34
4-36
4-38
4-40
4-41
4-42
4-43
4-44
7-1
7-3
7-3
7-4
7-5
7-6
Chapter 1
Using This Guide
STEP2: Take the actions suggested by the keys to the database found
2. Model Groups
The iPF Series is broken down into the following groups in this Guide:
Model group
iPF8000 Series
iPF800 Series
iPF700 Series
iPF5000 Series
Maximum paper
width
60 inches
44 inches
(B0 extra-sized
44 inches
(B0 extra-sized
36 inches
(A0 extra-sized
24 inches
(A1 extra-sized
17 inches
(A2 extra-sized
Five-color dye/pigment
model
-
Eight-color
pigment model
iPF9000S
iPF8000S
Twelve-color
pigment model
iPF9000, iPF9100
iPF8000, iPF8100
iPF810, iPF820
iPF6000S
iPF6100, iPF6200
iPF500, iPF510
iPF5000, iPF5100
1-1
Chapter 2
Indexes by Case
Explanation
Paper mismatch (cut sheet)
Key
3-1-1
Print data having a cut sheet print specification has been received with rewinder use being selected.
-
3-1-2
Cassette pickup has been specified for paper that does not support cassette pickup.
-
3-1-3
Print data having a manual feed print specification has been received at the completion of roll paper
pickup.
-
3-1-4
3-1-5
3-1-6
3-19-1
3-43-1
Job received in Rewind mode, with the panel setting of Do not use
3-43-2
Rewinder use has been set to Do not use at the start of printing when the rewinder is active.
-
6-1-1
6-1-2
7-1-1
7-1-2
7-1-3
7-1-4
2-1
Troubleshooting Guide
Error Code
(low-order four
characters
Explanation
1000
1001
1002
1003
1004
1005
1006
1007
1008
1009
100A
100B
100C
1010
Key
1-1-1
The remaining volume of ink is diminishing (below the pin check level).
2-1-1
There are 30 or more nozzles per color that reject non-discharging nozzle backup, with less than 100
non-discharging nozzles.
1010
2-1-2
There are 30 or more nozzles per color that reject non-discharging nozzle backup, with less than 100
non-discharging nozzles.
1012
2-1-3
There are 30 or more nozzles per color that reject non-discharging nozzle backup, with less than 100
non-discharging nozzles.
1013
2-1-4
There are 30 or more nozzles per color that reject non-discharging nozzle backup, with less than 100
non-discharging nozzles.
1015
8-19-1
8-19-2
8-1-1
A character that is located within bounds of a group character or end parameter character but that is
not defined as a command has been detected during Image mode command decoding.
1031
8-2-1
A numeric field has not been identified as being numeric during Image mode command decoding.
1032
8-3-1
A character out of bounds has been detected where a group or end parameter character ought to
exist, during Image mode command decoding.
1034
8-4-1
A character other than <ESC> has been detected right after the imago mode analysis module
entered Image mode or when the decoding of a single command ended.
1035
8-5-1
A command character string other than RESET, SET, OPCMT0 and OPCMT2 has been detected in a
PJL command.
1036
8-6-1
Too many or too few parameters have been detected during Setup mode command decoding.
1037
8-7-1
The exit parameter is missing in the EnterGAROMode command and the UniversalExitLanguage
command used in Setup Mode.
2-2
1038
Explanation
Key
8-8-1
1039
103A
8-9-1
A character string other than the @PJL prefix has been detected while the analysis module was idle.
8-10-1
No image processing table is available, a required image processing table is wanting or an image
processing table contains a value out of bounds.
1040
8-11-1
8-12-1
Data having an invalid number of types of parameters that follow the command has been detected.
1042
8-13-1
8-14-1
8-15-1
8-16-1
8-17-1
8-18-1
1051
1100
1-3-1
Near-full has been detected from the dot count and the usage period (drying time).
1101
7-2-1
Waste ink near-full has been detected from the dot count.
1400
1401
1402
1403
1404
1405
1406
1407
1408
1409
140A
140B
140C
1-1-2
2-3
Troubleshooting Guide
Error Code
(low-order four
characters
1410
1411
1412
1413
1414
1415
1416
1417
1418
1419
141A
141B
141C
200A
Explanation
Ink tank not installed (continued use allowed)
Key
1-1-3
The ink tank is not installed but a sufficient volume of ink is left in the subtank.
Displayed only on models having a subtank.
(XX: Target color display).
3-20-1
3-20-2
3-21-1
3-22-1
3-22-2
200C
3-22-3
200D
3-23-1
200D
3-23-2
3-2-1
The width and length of paper supported are lower than the supported size (1.5% margin).
200E
3-2-2
The width and length of paper supported are lower than the supported size (1.5% margin).
200E
3-2-3
The width and length of paper supported are lower than the supported size (1.5% margin).
200F
3-3-4
The width and length of paper supported are higher than the supported size (1.5% margin).
Cannot detect the leading edge of paper even when the paper has been fed by 1300 mm for roll
Paper and by the size mentioned above for cut sheet.
Cannot detect the width of paper even when the paper is fed by the size mentioned above.
2-4
200F
Explanation
Too large paper (roll Paper)
Key
3-3-5
The width and length of paper supported are higher than the supported size (1.5% margin).
Cannot detect the leading edge of paper even when the paper has been fed by 1300 mm for roll
Paper and by the size mentioned above for cut sheet.
Cannot detect the width of paper even when the paper is fed by the size mentioned above.
200F
3-3-6
2010
3-26-1
3-26-2
2010
3-26-3
3-26-4
Skew
(The error is cleared as the paper is removed.
Paper is determined skewed as its edge is read by the multisensor.
2014
9-1-1
2015
3-46-1
An idle cutter unit or a cutter blade that is too blunted to cut sheet has been detected by the paper
leading edge detection sequence.
2015
3-46-2
An idle cutter unit or a cutter blade that is too blunted to cut sheet has been detected by the paper
leading edge detection sequence.
2016
3-27-1
The trailing edge of paper has been detected at least 20 mm shorter than the length of cut forms
detected.
2016
3-27-2
2016
3-27-3
3-27-4
2016
3-27-5
The trailing edge of paper has been detected at least 20 mm shorter than the length of cut forms
detected.
2017
3-24-1
2-5
Troubleshooting Guide
Error Code
(low-order four
characters
2017
Explanation
Key
3-24-2
2017
3-24-3
3-25-1
2018
3-25-2
The non-reference edge of paper has been located by coarse detection but not by a second round
of fine detection.
2018
3-25-3
201E
3-4-1
Cassette pickup has been specified for paper that does not support cassette pickup.
2405
3-5-1
3-5-2
Invalid paper loading position (borderless printing)The position at which paper is loaded is unfit for
3-5-3
borderless printing.Data with a borderless print specification has been received while the left or right
edge of roll paper was off the center of the borderless print idle ejection port at the completion of roll
paper pickup.
2406
3-6-1
Borderless print data has been received at the start of printing, with one of the following conditions
being met:
A feeder slot other than one for roll paper has been specified in the data.
A paper type that does not support borderless printing has been set on the data.
Banner printing has been specified on the data at the same time.
A paper size that does not support borderless printing has been specified in a job for which paper
had already been fed.
2407
2408
2-6
2500
2501
2502
2503
2504
2505
2506
2507
2508
2509
250A
250B
250C
2510
2511
2512
2513
2514
2515
2516
2517
2518
2519
251A
251B
251C
2520
2521
2522
2523
2524
2525
2526
2527
2528
2529
252A
252B
252C
2540
2541
2542
2543
2544
2545
2546
2547
2548
2549
254A
254B
254C
Explanation
Key
1-2-6
The remaining volume of the ink in the tank is detected when the tank cover is closed.
Consumption has exceeded the original ink capacity (mismatch detected).
Refill ink may have been used.
1-2-2
On a model that is furnished with a subtank, this error is indicated if the subtank has run out of ink
and the state of an ink tank not being installed is detected.
(XX: Target color display).
1-2-3
2-7
Troubleshooting Guide
Error Code
(low-order four
characters
Explanation
2560
2561
2562
2563
2564
2565
2566
2567
2568
2569
256A
256B
256C
2570
2571
2572
2573
2574
2575
2576
2577
2578
2579
257A
257B
257C
2580
2581
2582
2583
2584
2585
2586
2587
2588
2589
258A
258B
258C
2590
2591
2592
2593
2594
2595
2596
2597
2598
2599
259A
259B
259C
260E
Key
1-2-4
1-2-5
9-2-1
Carriage gap calibration has not been carried out or gap detection is disabled by corrupt calibration
data.
260F
Gap reference plane error (which does not occur when in User mode)
7-3-1
Vh pressure error
9-3-1
2-8
2800
Explanation
Printhead [X non-existing
Key
2-3-1
X:
Double-head model: The R-head does not exist.
Single-head model: The head does not exit.
2801
2-4-1
2802
2-6-1
2803
2-7-1
2-8-1
2807
2-8-2
2808
Printhead L non-existing
2-3-2
2809
2-4-2
280A
2-6-2
280B
2-7-2
280C
2-2-1
There are 30 or more nozzles per color that reject non-discharging nozzle backup, with 100 or more
but les than 200 non-discharging nozzles, or there are 30 or more nozzles per color that reject
non-discharging nozzle backup, with 200 or more non-discharging nozzles.
280D
2-2-2
There are 30 or more nozzles per color that reject non-discharging nozzle backup, with 100 or more
but les than 200 non-discharging nozzles, or there are less than 30 nozzles per color that reject
non-discharging nozzle backup, with 200 or more non-discharging nozzles.
280E
2-2-3
There are 30 or more nozzles per color that reject non-discharging nozzle backup, with 100 or more
but les than 200 non-discharging nozzles, or there are less than 30 nozzles per color that reject
non-discharging nozzle backup, with 200 or more non-discharging nozzles.
2811
2-5-1
2812
2-5-2
2813
2-5-3
2816
1-4-1
1-4-2
1-5-1
1-6-1
281A
Maintenance cartridge full is detected from the dot count and the usage period (drying time).
1-7-1
Near-full has been detected from the dot count and the usage period (drying time).
281B
The maintenance cartridge before cleaning does not have an enough capacity.
Near-full has been detected from the dot count and the usage period (drying time).
2-9
1-8-1
Troubleshooting Guide
Error Code
(low-order four
characters
2820
Explanation
Head registration unadjustable
Key
7-4-1
The adjustment value has gone out of bounds during automatic head adjustment.
2821
LF unadjustable
7-5-1
A detected value has gone out of bounds while performing automatic band adjustment.
2822
7-6-1
9-4-1
2824
Optical axis unadjustable (which does not occur when in User mode)An adjustment pattern has not
7-7-1
been printed.The optical axis deviates from the correct position by 3 mm or more.
2825
2901
The available size of the permanent area of the hard disk space has fallen to less than 1 GB.
5-1-1
2902
5-2-1
A job save has been executed when the available size of the permanent area of the hard disk
5-3-1
One hundred jobs are already saved in the permanent area of the hard disk space.
5-4-1
2906
A job save is executed when 32 jobs are already saved in the permanent area of the hard disk
5-4-2
space.
Cancel the job.
2907
One hundred jobs are already saved in the permanent area of the hard disk space.
2908
2909
5-6-1
2918
3-42-1
5-5-1
3-37-1
9-5-1
A lift operation has been executed, but no sensor has detected or a sensor has remained detected .
291D
9-6-1
2920
3-44-1
An error check has been made on paper after the paper had been fed 1850 mm, but the paper
take-up unit was not driven at all in that interval (up to about 3700 mm (when run imPapertely after
the start of detection)).
2921
3-45-1
2E00
3-7-1
No roll paper have been fed when a job with a roll paper specification is received.
2E01
3-8-1
Roll paper have not been fed when an internal print job having a roll paper specification started
(during internal printing).
2E02
3-9-1
No cassette paper has been loaded when data having a cut sheet specification is received.
2E02
3-9-2
No manually fed paper has been fed when a job having a top paper feed specification is received.
2E02
3-9-3
No manually fed paper has been fed when a job having a front paper feed specification is received.
2-10
2E03
Explanation
Paper mismatch (cut sheet)
Key
3-10-1
Not cut sheet have been loaded in cassettes when data having a cassette specification is received.
2E08
3-11-1
The width of data and that of the actually loaded paper do not match.
2E08
3-11-2
The width of data and that of the actually loaded paper do not match.
2E09
3-35-1
All of the following conditions have been met at the start of printing:
ON has been selected for Remaining Roll Paper Detection.
Among the paper size settings coded in the print data, the paper length exceeds the remaining
length of roll paper.
A paper take-up unit is used.
2E09
3-35-2
2E0A
3-12-1
Data having a roll paper specification has been received when manually fed cut sheet had already
been loaded.
2E0A
3-12-2
Print data having a roll paper print specification has been received at the completion of manual feed
paper pickup.
2E0B
3-13-1
Print data having a cassette print specification has been received at the completion of manual feed
paper pickup.
2E0C
3-14-1
2E0E
3-40-1
The unit has received print data having a roll paper print specification when it had started without a
roll unit being connected to it.
2E0F
6-2-1
2E10
6-3-1
The ink tank cover opened while performing any operation, such as printing and suction.
2E11
6-4-1
6-5-1
3-15-1
The paper size specified for the Print to meet the paper width setting of the driver on receiving print
data and the width of the roll paper actually fed did not match.
2E14
3-15-2
The paper size specified for the Print to meet the paper width setting of the driver on receiving print
data and the width of the roll paper actually fed did not match.
2E14
3-15-3
The paper size specified for the Print to meet the paper width setting of the driver on receiving print
data and the width of the roll paper actually fed did not match.
2-11
Troubleshooting Guide
Error Code
(low-order four
characters
2E15
Explanation
Paper mismatch (type
Key
3-16-1
The second and subsequent sheets of paper have been fed as a paper type different from the first
sheet when LF adjustment was made with cut sheet.
2E15
3-16-2
2E15
3-16-3
2E15
3-16-4
2E15
3-16-5
The second and subsequent sheets of paper have been fed as a paper type different from the first
sheet when LF adjustment was made from a cassette.
2E15
3-16-6
2E15
3-16-7
A paper type that cannot be fed from the specified feeder slot has been specified.
2E16
3-17-1
2E16
3-17-2
2E17
3-41-1
2E18
3-28-1
2E19
Feeding error
3-29-1
Feeding error
3-30-1
3-36-1
Paper out has been detected by paper sensor R in a roll paper operation.
LF out of synchronization on roll paper
2E1B
2-12
3-36-2
2E1C
Explanation
Jam while ejecting paper
Key
3-31-1
Feeding error
3-32-1
3-17-3
2E1F
Paper mismatch (sizeThe paper size setting in effect at the start of an internal print session has
3-17-4
fallen below the minimum size specified for that internal print session.
XXX x YYY: Required minimum size
2E1F
3-17-5
2E21
9-7-1
3-18-1
Cassette pickup has been specified for paper that does not support cassette pickup.
2E23
9-8-1
2E24
3-38-1
Failed to detect the cam in the roll unit while no paper was loaded.
2E25
3-33-1
2E25
3-33-2
2E27
3-34-1
3-34-2
2E32
2E35
2E3A
2E3B
2F11
CR error
9-9-1
An operation order has been issued while the carriage suffered a hardware error.
2F12
LF error
9-10-1
An operation order has been received while the LF suffered a hardware error.
The target position could not be reached within a predicted operation time + 3 seconds during an LF
operation.
The sensor could not be detected during an LF operation involving sensor detection.
2F13
9-11-1
2F14
9-12-1
9-13-1
2-13
Troubleshooting Guide
Error Code
(low-order four
characters
2F17
Explanation
Platen fan lock detection error
Key
9-14-1
The lock signal has been supplied continuously for 3 seconds or longer, 10 seconds after the platen
fan started rotating.
2F17
9-14-2
The lock signal has been supplied continuously for 3 seconds or longer, 10 seconds after the platen
fan started rotating.
2F1F
9-15-1
The recovery system has been driven but no sensor interrupt occurs.
The recovery system has been driven to close the cap, but the cap has not been capped
successfully.
2F20
9-16-1
The recovery system has been driven but no sensor interrupt occurs.
The recovery system has been driven to close the cap, but the cap has not been capped
successfully.
2F22
9-17-1
The target position could not be reached within a predicted operation time + 3 seconds during pump
operation, or no sensor has been detected during a pump operation involving sensor detection.
2F23
9-18-1
3-47-1
The cutter failed to reach the home position in time during a cutting operation.
2F24
9-19-1
No sensor has been detected during a cutter operation involving sensor detection.
2F25
9-20-1
2F26
9-21-1
A PWM duty of 100% has lasted for 200 msec in a carriage operation
A collision has been detected in a carriage operation (with the speed predicted from the PWM
output value having a deviation of 25 ips or more from the actual speed).
2F27
9-22-1
The target position could not be reached within a predicted operation time + 3 seconds during
carriage operation.
2F28
9-23-1
A lift operation has been executed, but no sensor has detected it or a sensor has remained detected.
2F29
9-24-1
2F29
9-24-2
2F2A
9-25-1
9-26-1
A PWM duty of 100% has lasted for 200 msec during LF operation.
2-14
2F2C
Explanation
Cassette shift timeout
Key
9-27-1
The target position could not be reached within a predicted operation time + 3 seconds during
cassette operation.
No sensor has been detected during a cassette operation involving sensor detection.
2F2D
3-39-1
A PWM duty of 100% has lasted for 200 msec in a cassette operation.
2F2E
9-28-1
9-29-1
2F30
9-30-1
9-31-1
A detectable region has fallen to below a certain limit during non-discharge position adjustment
2F32
Faulty multisensor
4-1-1
7-8-1
7-9-1
4-2-1
99-9-1
No signal is available from the linear encoder when the head is driven.
2F38
6-6-1
2F39
9-32-1
9-33-1
The recovery valve motor has been driven but no movement has been detected within the timeout
period.
2F3B
CS communication error
9-34-1
An irrecoverable communication error has occurred communicating between the CS chip mounted
on the ink tank and the main unit.
2F3C
LF pressure error
2F3D
2F3E
2F3F
4001
99-1-1
401A
HDD failure
99-2-1
99-3-1
2-15
Troubleshooting Guide
Error Code
(low-order four
characters
401C
Explanation
Faulty RTC
Key
99-4-1
Any error other than the two errors mentioned below has been detected while initializing the RTC at
startup.
401D
401E
99-5-1
A battery error has been detected while initializing the RTC at startup.
99-6-1
The RTC has been detected idle while initializing the RTC at startup.
4027
9-35-1
A lift operation has been executed, but no sensor has detected it or a sensor has remained detected.
4034
99-7-1
99-8-1
No signal is available from the linear encoder when the head is driven.
403E
99-10-1
Either of the two Di sensors maintained for each printhead chip (color-specific) has been detected at
120oC or higher or -10oC or lower.
403F
99-11-1
Either of the two Di sensors maintained for each printhead chip (color-specific) has been detected at
120oC or higher or -10oC or lower.
4040
Checksum error
99-12-1
99-13-1
9-36-1
99-14-1
99-15-1
99-16-1
Size information about the firmware data transmitted on firmware update and the size of actually
transmitted data do not match.
4045
99-17-1
An EEPROM read/write failure has been detected in the engine portion of the firmware.
4046
99-18-1
99-19-1
99-20-1
An unallowable number of non-discharging nozzles have been detected at the completion of initial
filling.
4049
9-37-1
99-21-1
99-22-1
Detection hardware is automatically assumed at fault when a temperature of 0 degree and a relative
humidity of 0% are detected, resulting in an error indication.
2-16
404C
Explanation
Serial number information mismatch
Key
99-23-1
A mismatch has been detected between the serial number information stored in the EEPROM on the
main PCB and that stored in the EEPROM on the MTC relay PCB at startup.
404D
99-24-1
A mismatch has been detected between the model ID information stored in the EEPROM on the
main PCB and that stored in the EEPROM on the MTC relay PCB at startup.
404F
404F
Pump revolutions full (clear the counter in service mode after having replaced the HP idle ejection
tray)
2-17
Troubleshooting Guide
A. Imaging Failures
Category
Item
Subitem
Ink dropping
Roller marks
Peeled ink
Defective toning
Color misregistration
No printing
Wrong length
Wrinkled paper
A
A
like
Change paper.
2-18
B. Operational Failures
Category
Item
Subitem
C. Functional Failures
Category
C
Item
Subitem
Freezing/slow
No printing
Underpowered host PC
D. Cutting Failures
Category
Item
Subitem
side
D
printing
D
Cut automatically
E. Unusual Noises
Category
E
Item
Carriage drive
Subitem
Rasping
E
E
Chattering
Creaky
2-19
Troubleshooting Guide
Category
E
Item
Head rubbing
Subitem
Tizzy
Clattering
Chattering
E
E
Caterpillar mylar
Whistling
F. Application-Dependent
Category
F
Item
AutoCAD
Subitem
Defective toning
No printing
AutoCAD2004 specification
Word
No magnified printing
Excel
Illustrator
PosterArtist
Wont launch
WINSTAR CAD
Misregistration in printing on
F
F
F
specifications/margins.
F
2-20
Chapter 3
Trouble Database
1. Ink tanks
Code
(
low-order
Key
four
characters)
1-1-1
1-1-2
1-1-3
1-2-1
1-2-2
1000
1001
1002
1003
1004
1005
1006
1007
1008
1009
100A
100B
100C
1400
1401
1402
1403
1404
1405
1406
1407
1408
1409
140A
140B
140C
1410
1411
1412
1413
1414
1415
1416
1417
1418
1419
141A
141B
141C
2500
2501
2502
2503
2504
2505
2506
2507
2508
2509
250A
250B
250C
2520
2521
2522
2523
2524
2525
2526
2527
2528
2529
252A
252B
252C
Panel display
Large LCD
Ink Level:
Check
Small LCD 1
Small LCD 2
Explanation/Detection sequence
Ink tank near-empty (continued
use allowed)
The remaining volume of ink is
diminishing (below the pin check
level).
(XX: Target color display).
Remedial Action
(: Reference fault isolation
procedure or tool)
Ink tank is
empty.
Press OK
and
replace ink
tank.
No ink tank
loaded.
Check ink
tank.
Mount a tank.
Ink tank not installed (continued
If the problem persists after the
use allowed)
tank has been replaced, the
The ink tank is not installed but a
remaining ink detection system
sufficient volume of ink is left in
is at fault (replace the supply
the subtank.
unit or check the bundled
Displayed only on models having
wires).
a subtank.
Ink tank is
empty.
Press OK
and
replace ink
tank.
No Ink Left
No ink tank
loaded.
Check ink
tank.
Ink Tank
No Ink
Check XX Tank
Check Ink
Tank
3-1
Troubleshooting Guide
Code
Key (low-order
four
characters)
1-2-3
1-2-4
1-2-5
1-2-5
1-2-5
2540
2541
2542
2543
2544
2545
2546
2547
2548
2549
254A
254B
254C
2560
2561
2562
2563
2564
2565
2566
2567
2568
2569
256A
256B
256C
2570
2571
2572
2573
2574
2575
2576
2577
2578
2579
257A
257B
257C
2580
2581
2582
2583
2584
2585
2586
2587
2588
2589
258A
258B
258C
2590
2591
2592
2593
2594
2595
2596
2597
2598
2599
259A
259B
259C
Panel display
Large LCD
Ink tank
error.
Press OK
and
replace ink
tank.
Ink tank
error.
Press OK
and
replace ink
tank.
insufficient.
Press OK
and
replace ink
tank.
Ink
insufficient.
Press OK
and
replace ink
tank.
Remedial Action
(: Reference fault isolation
procedure or tool)
Small LCD 1
Small LCD 2
Ink Tank
Ink Tank
Error
Repl. Ink
Tank
Ink Tank
Error
Repl. Ink
Tank
Replace
BK
Ink Tank
Replace
BK
Ink
insufficient.
Press OK
and
replace ink
tank.
Ink
Explanation/Detection sequence
Not
Enough
Ink
Replace
ink tank
Not
Enough
Ink
Replace
ink tank
3-2
four
characters)
1-2-6
2510
2511
2512
2513
2514
2515
2516
2517
2518
2519
251A
251B
251C
Panel display
Large LCD
Ink level is
unknown.
Check ink
level.
Small LCD 1
Small LCD 2
Online
Key
Press To
Print
Ink Lvl
Unknown
Press
Online
Press Online
to start
printing.
Explanation/Detection sequence
Remaining ink level unknown
(continued use allowed)
The level of ink remaining in the
tank is detected when the tank
cover is closed.
Consumption has exceeded the
original ink capacity (mismatch
detected).
Refill ink may have been used.
(In the small LCD, the arrow
points to the color in question.)
Remedial Action
(: Reference fault isolation
procedure or tool)
2. Maintenance Cartridges
Code
Key (low-order
four
characters)
1-3-1
1-4-1
1-4-2
1-5-1
1-6-1
1-7-1
1100
2816
2817
2818
2819
281A
Panel display
Large LCD
Small LCD 1
Small LCD 2
Check
the
maintenance
cartridge.
Maintenance Maint
cartridge full. Cartridge
Replace
Replace
Cart
the
maintenance
cartridge.
Prepare for MTCart
maint cart
Full Soon
replacement.
Maint Cart
Error
Replace
Cart
Explanation/Detection sequence
Maintenance cartridge near-full
(continued usage allowed)
Near-full has been detected from
the dot count and the usage
period (drying time).
Maintenance cartridge EEPROM
error
Communication is enabled but
the information is corrupted.
Remedial Action
(: Reference fault isolation
procedure or tool)
Prepare a maintenance
cartridge.
mounted.
No Maint
Cart
Load
Cartridge
Cart
Prepare a maintenance
Maintenance cartridge near-full
cartridge.
(continued usage allowed)
Near-full has been detected from
the dot count and the usage
period (drying time).
3-3
Troubleshooting Guide
Code
Key (low-order
four
characters)
1-8-1
281B
Panel display
Large LCD
No
Maintenance
Cartridge
capacity.
Replacethe
maintenance
cartridge.
Small LCD 1
Maint
Cartridge
Replace
Cart
Small LCD 2
Maint Cart
Error
Replace
Cart
Explanation/Detection sequence
The maintenance cartridge
before cleaning does not have an
enough capacity.
Near-full has been detected from
the dot count and the usage
period (drying time).
Remedial Action
(: Reference fault isolation
procedure or tool)
3. Printheads
Code
Key (low-order
four
characters)
Panel display
Large LCD
Small LCD 1
2-1-1
1010
2-1-2
1010
Check
printed
document.
2-1-3
1012
2-1-4
1013
Small LCD 2
Explanation/Detection
sequence
Head R/L
non-discharge warning
There are 30 or more
nozzles per color that
reject non-discharging
nozzle backup, with
less than100
non-discharging
nozzles.
Head non-discharge
warning
There are 30 or more
nozzles per color that
reject non-discharging
nozzle backup, with
less than100
non-discharging
nozzles.
Head R non-discharge
warning
There are 30 or more
nozzles per color that
reject non-discharging
nozzle backup, with
less than100
non-discharging
nozzles.
Head L non-discharge
warning
There are 30 or more
nozzles per color that
reject non-discharging
nozzle backup, with
less than100
non-discharging
nozzles.
Check Printout
3-4
Remedial Action
(: Reference fault isolation
procedure or tool)
four
characters)
2-2-1
280C
Panel display
Large LCD
Small LCD 1
2-2-2
280D
2-2-3
280E
Clean left P
Head
Printhead (L)
Check Nozzles
Press Online
to clear error.
Small LCD 2
Online Key
Press To
Print
Online Key
Press To
Print
Online Key
Press To
Print
2-3-1
2800
No printhead Printhead
Please Check
Install
printhead.
No
Printhead
Check
Printhead
2-3-2
2808
No left
printhead
No Left
Printhd
Chk L
Printhead
Install left
printhead.
Printhead Left
Chk L Printhead
3-5
Explanation/Detection
sequence
Head non-discharge
warning(Printing
paused)
There are 30 or more
nozzles per color that
reject non-discharging
nozzle backup, with 100
or more
non-discharging
nozzles, or there are
less than 30 nozzles
per color that reject
non-discharging nozzle
backup, with less than
200 or more
non-discharging
nozzles.
Head R non-discharge
warning (Printing
paused)
There are 30 or more
nozzles per color that
reject non-discharging
nozzle backup, with 100
or more
non-discharging
nozzles, or there are
less than 30 nozzles
per color that reject
non-discharging nozzle
backup, with less than
200 or more
non-discharging
nozzles.
Head L non-discharge
warning (Printing
paused)
There are 30 or more
nozzles per color that
reject non-discharging
nozzle backup, with 100
or more
non-discharging
nozzles, or there are
less than 30 nozzles
per color that reject
non-discharging nozzle
backup, with less than
200 or more
non-discharging
nozzles.
Printhead [X
non-existing
X:
Double-head model:
The R-head does not
exist.
Single-head model: The
head does not exit.
Printhead L
non-existing
Remedial Action
(: Reference fault isolation
procedure or tool)
Troubleshooting Guide
Code
Key (low-order
four
characters)
2-4-1
2801
Panel display
Large LCD
Printhead
error
Small LCD 1
Printhead
Please Replace
Printhead
Error
Replace
Printhd
2809
2-5-1
2811
2-5-2
2812
2-5-3
2813
2-6-1
2802
2-6-2
280A
2-7-1
2803
2-7-2
280B
Left printhead
error
Open top
cover and
replace the
left
printhead.
Left printhead
error
Open top
cover and
replace the
left
printhead.
Left printhead
error
Open top
cover and
replace the
left
printhead.
Left printhead
error
Open top
cover and
replace the
left
printhead.
Left printhead
error
Open top
cover and
replace the
left
printhead.
Printhead Left
Replace Printhd
Left Printhd
Err
Replace
Printhd
Printhead Left
Replace Printhd
Left printhead
error
Open top
cover and
replace the
left
printhead.
Left printhead
error
Open top
cover and
replace the
left
printhead.
Left printhead
error
Open top
cover and
replace the
left
printhead.
Remedial Action
(: Reference fault isolation
procedure or tool)
Printhead [X] DI
correction failure
[X]:
Double-head model: R
head DI correction
failure
Single-head model:
Head DI correction
failure
Printhead L DI
correction failure
Left Printhd
Err
Replace
Printhd
Incompatible printhead
version
Printhead Left
Replace Printhd
Left Printhd
Err
Replace
Printhd
Incompatible printhead
R version
Printhead Left
Replace Printhd
Left Printhd
Err
Replace
Printhd
Incompatible printhead
L version
Printhead Left
Replace Printhd
Left Printhd
Err
Replace
Printhd
Printhead Left
Replace Printhd
Left Printhd
Err
Replace
Printhd
Printhead Left
Replace Printhd
Left Printhd
Err
Replace
Printhd
Printhead Left
Replace Printhd
Left Printhd
Err
Replace
Printhd
Open top
cover and
replace the
printhead.
2-4-2
Small LCD 2
Explanation/Detection
sequence
3-6
Panel display
four
characters)
2-8-1
2-8-2
2804
2807
Large LCD
PHeads:
wrong pos.
Open top
cover and
check the
printhead
positions.
PHeads:
wrong pos.
Open top
cover and
check the
printhead
positions.
Small LCD 1
Small LCD 2
Explanation/Detection
sequence
Remedial Action
(: Reference fault isolation
procedure or tool)
Printhead
L/R Heads
Check Printhead Revrsd
Check
Printheads
Heads mounted in
horizontally opposite
positions
Printhead
L/R Heads
Check Printhead Revrsd
Check
Printheads
Heads mounted in
horizontally opposite
positions
3-1-2
Panel display
Large LCD
Small LCD 1
Small LCD 2
Regular printing
is selected, but
a roll is loaded.
Stop: Stop
Printing
Media Type not
compatible with
cassette.
Check Media
Type.
Explanation/Detection
sequence
Remedial Action
(: Reference fault isolation
procedure or tool)
Media
Check
Please
Cancel
Cas
Cannot
Feed
Please
Check
Stop: Stop
Printing
3-1-3
Regular printing
is selected, but
a roll is loaded.
Press OK,
remove the roll,
and load sheets.
3-1-4
Papr Type
Mismatch
PaprTyp
Mismatch
3-7
Troubleshooting Guide
Code
Key (low-order
four
characters)
Panel display
Large LCD
Small LCD 1
Small LCD 2
Paper
Mismatch
3-1-5
3-1-6
3-2-1
200E
This paper
Paper Size
cannot be used. Please
Check
Check
supported
paper sizes.
Paper Too
Small
Press
Key
3-2-2
200E
This paper
Paper Size
cannot be used. Please
Check
Check
supported
paper sizes.
Paper Too
Small
Press
Key
Papr Size
Mismatch
Explanation/Detection
sequence
PaprSiz
Mismatch
3-8
Remedial Action
(: Reference fault isolation
procedure or tool)
Panel display
four
characters)
Large LCD
3-2-3
200E
This paper
cannot be used.
Check
supported
paper sizes.
3-3-4
200F
3-3-5
200F
3-3-6
200F
3-4-1
201E
Small LCD 1
Explanation/Detection
sequence
Small LCD 2
Remedial Action
(: Reference fault isolation
procedure or tool)
Type.
Check
Stop: Stop
Printing
3-9
Troubleshooting Guide
Code
Key (low-order
Panel display
four
characters)
Large LCD
3-5-1
2405
Borderless
printng
not possible.
Lift the release
lever and reload
the paper.
3-5-2
2405
3-5-3
2405
3-6-1
2406
3-7-1
2E00
3-8-1
2E01
Small LCD 1
Small LCD 2
Explanation/Detection
sequence
3-10
Remedial Action
(: Reference fault isolation
procedure or tool)
four
characters)
3-9-1
2E02
Panel display
Large LCD
Sheet printing
is selected.
Press
Load/Eject
and load sheets.
Small LCD 1
2E02
Load Top
Tray
3-9-3
2E02
Load Front
Tray
3-10-1
2E03
Load Papr
in Cas
Press
Online.
3-11-1
2E08
3-11-2
3-12-1
3-12-2
3-13-1
2E08
Online: Print
Stop: Stop
Printing
Wrong paper
size.
Check paper
size setting in
driver.
2E0A
Online: Print
Stop: Stop
Printing
Roll printing is
selected, but
sheets are
loaded.
2E0A
2E0B
Press
Load/Eject and
remove the
sheets.
Roll printing is
selected, but
sheets are
loaded.
Press OK,
remove the
sheets,
and load a roll.
Cassette
printing
is selected.
Press
Load/Eject and
remove
manually
loaded sheets.
Small LCD 2
Remedial Action
(: Reference fault isolation
procedure or tool)
Sheets
Selected
Load
Sheets
3-9-2
Wrong paper
size.
Check paper
size setting on
computer.
Explanation/Detection
sequence
PaprSiz
Mismatch
Prnt:Press
Online
Loaded
Papr Diff
From Spfd
Size
Driver: Chk
Papr
Size
Setting
Loaded
Papr Diff
From Spfd
Size
Sheets
Loaded
Press
To Eject
Roll
Selected
Load Roll
Sheets
Loaded
Press
To Eject
Cassette
Selectd
Load Papr
in Cas
3-11
Troubleshooting Guide
Code
Key (low-order
four
characters)
3-14-1
3-15-1
3-15-2
2E0C
Panel display
Large LCD
Small LCD 1
Small LCD 2
2E14
Press
Load/Eject and
remove the roll.
Wrong paper
size.
Check paper
size setting on
computer.
2E14
Online: Print
Stop: Stop
Printing
Wrong paper
size.
Check paper
size
setting in driver.
2E14
3-16-1
2E15
3-16-2
2E15
Wrong paper
type.
Check paper
type
setting in driver.
2E15
Loaded
Papr Diff
From Spfd
Size
Driver: Chk
Papr
Size
Setting
Loaded
Papr Diff
From Spfd
Size
Driver: Chk
Papr
Type
Setting
Online: Print
Stop: Stop
Printing
3-16-3
Remedial Action
(: Reference fault isolation
procedure or tool)
PaprSiz
Mismatch
Prnt:Press
Online
Online: Print
Stop: Stop
Printing
3-15-3
Explanation/Detection
sequence
PaprTyp
Mismatch
Prnt:Press
Online
Chk Paper
Type
Press
Online
3-12
four
characters)
3-16-4
2E15
3-16-5
2E15
3-16-6
2E15
3-16-7
2E15
3-17-1
2E16
Panel display
Large LCD
Small LCD 1
Small LCD 2
Wrong paper
type.
Press
Load/Eject
and reload the
paper.
Wrong paper
type.
Check paper
type setting on
computer.
Online: Print
Stop: Stop
Printing
3-17-2
2E16
Explanation/Detection
sequence
Wrong paper
type and size.
Check paper
type and size
setting in driver.
Online: Print
Stop: Stop
Printing
Paper
Mismatch
Prnt:Press
Online
Check
Paper
Press
Online
3-13
Remedial Action
(: Reference fault isolation
procedure or tool)
Troubleshooting Guide
Code
Key (low-order
four
characters)
3-17-3
3-17-4
3-17-5
3-18-1
2E1F
2E1F
2E1F
2E22
Panel display
Large LCD
Small LCD 1
Cannot print
as specified.
Press
Load/Eject
and replace
paper with
A2/16.6"x23.4"
(vertical) or
larger
Cannot print
as specified.
Press
Load/Eject
and replace
paper with
A2/16.6"x23.4"
(vertical) or
larger
Cannot print
as specified.
Lift the release
lever and
replace
paper with
A4/LTR
(vertical) or
larger
Media Type not
compatible with
cassette.
Check Media
Type.
Small LCD 2
Paper
Mismatch
ReplcPap:
Press
Remedial Action
Explanation/Detection
sequence
Need A3
Vertical
or Larger
Press
Paper mismatch (size)
The paper size setting in
Key
and Reload effect at the start of an
Media
Check
Please
Cancel
Cas
Cannot
Feed
Please
Check
Stop: Stop
Printing
3-19-1
3-20-1
200A
3-20-2
200A
3-21-1
200B
Panel display
Large LCD
Small LCD
1
Small LCD
2
Paper
Pos
Wrong
Paper size not
detected.
Press
Load/Eject
and reload the
paper.
Paper size not Paper
detected.
Please
Reload paper. Reload
Paper size not Paper
detected.
Please
Reload paper. Reload
Size
Undetected
Press
Key
Size
Undetected
Press
Key
Explanation/Detection sequence
Remedial Action
(: Reference fault
isolation procedure or tool)
Go to 2010 (P4-12).
Go to 2010 (P4-12).
Go to 2010 (P4-12).
3-14
Go to 2010 (P4-12).
Code
Key (low-order
3-22-1
four
characters)
Large LCD
200C
3-22-2
200C
3-22-3
200C
3-23-1
200D
Press
Load/Eject
and reload the
paper.
Paper size not
detected.
Lift the
release
lever and
reload
the paper.
Paper size not
detected.
Lift the
release
lever and
reload
the paper.
Paper size not
detected.
Press
Load/Eject
and reload the
paper.
3-23-2
3-24-1
3-24-2
200D
2017
2017
Leading edge
detection
error.
Small LCD
1
Small LCD
2
Lift the
release
lever and align
leading edge
with orange
line.
Paper size not Paper
detected.
Please
Lift the
Reload
release
lever and
reload
the paper.
2017
Remedial Action
(: Reference fault
isolation procedure or tool)
Go to 2010 (P4-12).
Go to 2010 (P4-12).
Go to 2010 (P4-12).
Go to 2010 (P4-12).
Paper (right) side detection error
Size
Undetected Multisensor error on light quantity
adjustment
Press
The read reference paper edge is 5 mm
Key
Press
Load/Eject
and reload the
paper.
3-24-3
Explanation/Detection sequence
Press
Online
Key
and
Reload
3-15
Troubleshooting Guide
Panel display
Code
Key (low-order
four
characters)
3-25-1
2018
3-25-2
2018
3-25-3
2018
Small LCD
1
Large LCD
Explanation/Detection sequence
Small LCD
2
Press
Online
Key
and
Reload
Size
Undetected
Press
Key
Remedial Action
(: Reference fault
isolation procedure or tool)
Go to 2010 (P4-12).
Go to 2010 (P4-12).
Go to 2010 (P4-12).
3-26-1
3-26-2
2010
2010
3-26-3
2010
3-26-4
2010
Panel display
Large LCD
Paper
loaded
askew.
Press
Load/Eject
and reload
the paper.
Paper
loaded
askew. Lift
the release
lever.
Paper
loaded
askew. Lift
the release
lever.
Small LCD 1
Small LCD 2
Paper
Loaded
Crooked
Explanation/Detection sequence
Remedial Action
(: Reference fault isolation
procedure or tool)
3-27-1
2016
Panel display
Large LCD
Small LCD 1
Small LCD 2
No sheets.
Explanation/Detection
sequence
Remedial Action
(: Reference fault
isolation procedure or tool)
Press
Load/Eject
and reload the
paper.
3-16
Code
Key (low-order
four
characters)
Large LCD
Small LCD 1
2016
No sheets.
3-27-3
2016
3-27-4
2016
3-27-2
3-27-5
2016
3-28-1
2E18
3-29-1
2E19
3-30-1
2E1A
3-31-1
2E1C
3-32-1
2E1D
3-33-1
2E25
Cannot feed
paper
Sheets
Please Load
Paper Jam
Press Key
Small LCD 2
Sheet Not
Loaded
Press
Load/Eject
and reload the
paper.
Cannot load. Remove paper Cannot Feed
Press Key
Press
Load/Eject
and reload the
paper.
Cannot load. Remove paper Cannot Feed
Press Key
Press
Load/Eject
and reload the
paper.
Cannot load. Remove paper Cannot Feed
Press Key
Press
Load/Eject
and reload the
paper.
Paper jam.
Paper Jam
Press Key
Press
Load/Eject
and reload the
paper.
Cannot load.
Explanation/Detection
sequence
Go to 2E27(P4-14).
Feeding error
LF out of synchronization for
cut sheet
Feeding error
LF out of synchronization for
cut sheet
Press
Load/Eject
and reload the
paper.
Cannot detect Can't
papr
DetectPapr
Remedial Action
(: Reference fault
isolation procedure or tool)
cut sheet
Remove paper
and press
Load/Eject.
3-17
Troubleshooting Guide
Panel display
Code
Key (low-order
four
characters)
3-33-2
2E25
3-34-1
2E27
3-34-2
2E27
Large LCD
Small LCD 1
Cannot feed
paper.
Small LCD 2
Remove paper
and press
Load/Eject.
Cannot load. Remove paper Cannot Feed
Press Key
Press
Load/Eject
and reload the
paper.
Paper jam.
Paper Jam
Press Key
Press
Load/Eject
and reload the
paper.
Explanation/Detection
sequence
Remedial Action
(: Reference fault
isolation procedure or tool)
3-35-1
2E09
Panel display
Large LCD
Small LCD 1
Small LCD 2
Insufficient
paper for job
Online: Print
Stop: Stop
Printing
3-35-2
2E09
Insufficient
paper for job
Online: Print
Stop: Stop
Printing
Load/Eject:
Change
Paper
3-36-1
2E1B
The roll is
empty.
Load/Eject:
Change
Paper
3-36-2
2E1B
The roll is
empty.
Lift the release
lever and
replace the roll.
Explanation/Detection
sequence
3-18
Remedial Action
(: Reference fault isolation
procedure or tool)
Code
Key (low-order
four
characters)
3-37-1
291A
3-38-1
2E24
3-39-1
2F2D
3-40-1
2E0E
3-41-1
2E17
3-42-1
2918
Large LCD
Roll sensor
cannot detect.
Small LCD 1
Power On
Again
Turn on printer
again.
Roll feed unit err Power On
Again
Turn off printer
and check roll
feed unit
Cassette not
Power On
working.
Again
Turn off printer,
wait, then
turn on again.
No Roll Feed
Roll P Unit
Unit.
Please
Check
Turn printer off
and install roll
feed unit.
No cassette
Cassette
detected.
Undetected
Check the
cassette.
Power On
Again
Remedial Action
Explanation/Detection
sequence
Small LCD 2
Cassette
Motion
Error
Power On
Again
Check
Cassette
Press
Online
Cassette
Sensor
Detection
Error
Panel display
Large LCD
3-43-1
3-43-2
3-44-1
2920
Rewinding error.
Check the paper.
Press Online to
clear error.
Small
LCD 1
Small
LCD 2
Explanation/Detection
sequence
The paper take-up unit is not
switched on.
Printing has started with the
paper take-up unit setting of
Use and with the rewinder
switched off.
Job received in Rewind mode,
with the panel setting of Do not
use
Rewinder use has been set to
Do not use at the start of
printing when the rewinder is
active.
Cannot take up paper
An error check has been made
on paper after the paper had
been fed 1850 mm, but the
Paper take-up unit was not
driven at all in that interval (up to
about 3700 mm (when run
imPapertely after the start of
detection)).
3-19
Action
(: Reference fault isolation
procedure or tool)
Troubleshooting Guide
Panel display
Code
Key (low-order
four
characters)
3-45-1
Small
LCD 1
Large LCD
Small
LCD 2
Rewinding error.
Check for jam
at indicated
position.
Press Online to
clear error.
2921
Explanation/Detection
sequence
Continued rewinding error
The paper take-up unit has
continued rewinding for 10
seconds, with the rewinding
sensor turned on, at printer
power-on and at the start of
printing.
Action
(: Reference fault isolation
procedure or tool)
10. Cutter
Code
(low-order
Key
four
characters)
3-46-1
2015
Panel display
Small
LCD 1
Large LCD
Small
LCD 2
Remedial Action
Explanation/Detection sequence
(: Reference fault
isolation procedure or tool)
3-46-2
2015
Cutting
Error
Please
Cut
Papr
3-47-1
2F24
Cutting
Error
Please
Cut
Papr
Paper
Go to 2015 (P4-18).
Go to 2015 (P4-18).
Go to 2F24(P4-19).
Go to 2015 (P4-18).
Go to 2F24(P4-19).
11. Multisensor
Code
(low-order
Key
four
characters)
4-1-1
4-2-1
2F32
2F35
Panel display
Large LCD
Small LCD 1
Multi-sensor Power On
error
Again
Small LCD 2
Turn off
printer,
wait a while,
then
turn it on
again.
Calibration
Calibration Press OK
multi-sensor to cancel
There is a
problem
err
with the
multi-sensor.
Press OK to
cancel
calibration.
Explanation/Detection
sequence
Remedial Action
(: Reference fault isolation
procedure or tool)
3-20
12. HDD
Panel display
Code
(low-order
Key
four
characters)
Small
LCD 1
Large LCD
5-1-1
2901
Mail box
nearly full.
Delete unwanted data
5-2-1
2902
5-3-1
2905
5-4-1
2906
5-4-2
2906
5-5-1
2908
5-6-1
2909
Press OK to reformat
File read error.
Explanation/Detection
sequence
Small
LCD 2
Remedial Action
(: Reference fault isolation
procedure or tool)
6-1-1
6-1-2
6-2-1
2E0F
Panel display
Large LCD
End of paper
feed.
Cannot feed
paper more.
Small LCD
1
Small LCD
2
Explanation/Detection sequence
Feed
Limit..
Turn off
printer,
wait a while,
and
turn it on
again.
Close
Close Top
Cover
3-21
Remedial Action
(: Reference fault isolation
procedure or tool)
Troubleshooting Guide
Panel display
Code
Key (low-order
four
characters)
6-3-1
2E10
6-4-1
2E11
6-5-1
2E12
6-6-1
2F38
Large LCD
Small LCD
1
Rel lever is in
wrong
position.
Turn off
printer,
wait, then
turn on again.
Top cover is
Ink Tank
open.
Cover
Close
Turn off
Please
printer,
wait a while,
and
turn it on
again.
Tank
Cover
Open
Close
Please
Tank
Cover
Open
Close
Please
Remedial Action
Explanation/Detection sequence
Small LCD
2
Panel display
Large LCD
Small LCD 1
Small LCD
2
Explanation/Detection sequence
7-1-1
Prepare for
parts
replacement.
Call for
service.
Consumables
Low
7-1-2
Repl
Consumables
7-1-3
Parts
replacement
time has
passed.
Call for
service.
Prepare for
parts
replacement.
Call for
service.
Consumables
Low
7-1-4
Repl
Consumables
7-2-1
1101
Parts
replacement
time has
passed.
Call for
service.
Replace part
soon.
Mist Full
Soon
3-22
Remedial Action
(: Reference fault isolation
procedure or tool)
7-3-1
260F
Panel display
Large LCD
Gap error.
Turn off
printer.
7-4-1
7-5-1
2820
2821
Cannot
adjust
printhead.
Press
Online to
clear the
error
and
readjust
printhead.
Cannot
adjust
band.
Press
Online to
clear the
error
and
readjust
the band.
7-6-1
7-7-1
7-8-1
2822
2824
2F33
Cannot
adjust
eccentric.
Press
Online to
clear the
error.
Cannot
adjust
optic axis.
Press
Online to
clear the
error.
Use
another
paper.
Press
Online to
clear the
error.
Small LCD 1
Small LCD 2
Online
Key
and
recalibrate
Printhd Adj
Err
Please
Readjust
Online
Key
and
recalibrate
Band Adj
Error
Please
Readjust
Explanation/Detection
sequence
Gap reference plane error
(which does not occur when
in User mode)
Request to replace an
abnormal reference plane
sheet.
Head registration
unadjustable
The adjustment value has
gone out of bounds during
automatic head adjustment.
LF unadjustable
A detected value has gone
out of bounds while
performing automatic band
adjustment.
Eccentricity uncorrectable
(which does not occur when
in User mode)
A detected value has gone
out of bounds while making
adjustment.
Paper
Type
Please
Change
Can't Adj
Paper
Chg Paper
Type
Remedial Action
(: Reference fault isolation
procedure or tool)
3-23
Troubleshooting Guide
Key
Code
(low-order
four
characters)
7-9-1
2F34
Panel display
Large LCD
Cannot
calibrate.
Press OK
and try
calibration
again.
Small LCD 1
Small LCD 2
Press OK Calibration
and
Err
recalibrate Recalibrate
Explanation/Detection
sequence
Color calibration error
The adjustment value has
gone out of bounds during
calibration.
Remedial Action
(: Reference fault isolation
procedure or tool)
Panel display
Large
LCD
Small
LCD 1
8-1-1
1030
GARO
W1221
GARO
W1221
8-2-1
1031
GARO
W1222
GARO
W1222
8-3-1
1032
GARO
W1223
GARO
W1223
8-4-1
1034
GARO
W1225
GARO
W1225
8-5-1
1035
GARO
W1231
GARO
W1231
8-6-1
1036
GARO
W1232
GARO
W1232
8-7-1
1037
GARO
W1233
GARO
W1233
8-8-1
1038
GARO
W1234
GARO
W1234
8-9-1
1039
GARO
W1235
GARO
W1235
Small
LCD 2
Remedial Action
Explanation/Detection sequence
3-24
Code
Key (low-order
four
characters)
8-10-1
103A
Large
LCD
GARO
W1226
Small
LCD 1
Small
LCD 2
GARO
W1226
Explanation/Detection sequence
Remedial Action
(: Reference fault isolation
procedure or tool)
Retransmit.
Check with a different interface
choice.
Try by printing other data.
With RIP, print from the print
driver.
Supplement: If this error occurs,
the print result would appear
blank.
ReferenceIdentify between the I/F and software.
To create a PRN file on a local PC; go to T04(P5-6).
Transit the PRN file to another printer.
*If printing is successful, an I/F problem may be suspected; if the same error
recurs, a software problem may be responsible.
--
17. HP-GL2
Panel display
Code
Key (low-order
four
characters)
Large LCD
Small LCD 1
8-11-1
1040
8-12-1
1041
8-13-1
1042
8-14-1
1043
8-15-1
1044
8-16-1
1045
8-17-1
1047
GL2:W0904
8-18-1
1048
GL2:W0903
8-19-1
1015
GL2:W0504
This type of
paper
is not
compatible
with
HP-GL/2.
Explanation/Detection
sequence
Small
LCD 2
3-25
Remedial Action
(: Reference fault isolation
procedure or tool)
Troubleshooting Guide
Panel display
Code
Key (low-order
four
characters)
8-19-2
1015
Large LCD
Small LCD 1
GL2:Incompatible Press
paper type
Online
Starts
printing
This type of
paper
is not
compatible
with
HP-GL/2.
Explanation/Detection
sequence
Small
LCD 2
Online: Print
Stop: Stop
Printing
--
Remedial Action
(: Reference fault isolation
procedure or tool)
9-2-1
Code
(low-or
der four
charact
ers)
Panel display
Large LCD
9-3-1
9-4-1
9-5-1
Power
On
Again
Small
LCD 2
Explanation/Detection
sequence
Cutter unit fuse blowout error
Power
On
Again
Cutter
Unit
Fuse
Blown
Gap
Detect
Err
Power
On
Again
Invalid
Head
Chk
Power
On
Again
Lift
Lift shift timeout
Motion A lift operation has been
Timeout executed, but no sensor has
been detected or a sensor has
remained detected.
Power
On
Again
Small
LCD 1
Remedial Action
(: Reference fault isolation
procedure or tool)
3-26
Go to 2F2F (P4-6).
Key
9-7-1
9-8-1
Code
(low-or
der four
charact
ers)
Panel display
Large LCD
9-9-1
9-10-1
9-11-1
9-12-1
9-13-1
9-14-1
9-14-2
9-15-1
Small
LCD 1
Small
LCD 2
Explanation/Detection
sequence
Power
On
Again
IEEE
1394
Error
Restart
Printer
Power
On
Again
Power
On
Again
Power
On
Again
CR
Error
Go to 2F26(P4-4).
Power
On
Again
Remedial Action
(: Reference fault isolation
procedure or tool)
Go to 2F13 (P4-1).
Power
On
Again
Power
On
Again
Mist
Fan
Error
Power
On
Again
Platen
Fan
Lock
Power
On
Again
Platen
Fan Err
Power
On
Again
Purge
Motor
Sensor
Error
3-27
Troubleshooting Guide
Key
9-16-1
Code
(low-or
der four
charact
ers)
Panel display
Large LCD
9-17-1
9-18-1
9-19-1
9-20-1
Small
LCD 1
Power
On
Again
Power
On
Again
Power
On
Again
Small
LCD 2
Explanation/Detection
sequence
Motor
Cam
Pos
Error
Power
On
Again
Cutter
Cutter shift timeout error
Timeout No sensor has been detected
during a cutter operation
involving sensor detection.
Power
On
Again
CR
Position
Err
Restart
Printer
3-28
Remedial Action
(: Reference fault isolation
procedure or tool)
Go to 2F1F(P4-2).
<Supplement>
If the carriage travels heavy
towards the stop position: A
mechanical load error may be
suspected.
Otherwise: The sensor in the
purge unit may be at fault.
Go to 2F1F(P4-2).
<Supplement>
If the motor could not be run at all
or has resulted in an error after
moving by a slight distance:
A. A mechanical load error may be
suspected.
B. The motor or drive circuit may be
at fault.
If the carriage has run more or
less out of control result in an
error:
A. The encoder sensor may be at
fault.
Go to 2F1F(P4-2).
Go to 2F24(P4-17).
Key
9-21-1
Code
(low-or
der four
charact
ers)
Panel display
Large LCD
9-22-1
9-23-1
9-24-1
9-24-2
Small
LCD 1
Small
LCD 2
Power
On
Again
Carriage
Motion
Error
Power
On
Again
Carriage
Timeout
Restart
Printer
Power
On
Again
Lift
Motion
Timeout
Power
On
Again
LF
Feed
Timeout
Restart
Printer
Power
On
Again
LF
Feed
Timeout
Restart
Printer
Power
On
Again
LF
Position
Err
Restart
Printer
Explanation/Detection
sequence
Carriage operation disabled
A PWM duty of 100% has
lasted for 200 msec in a
carriage operation
A collision has been detected in
a carriage operation (with the
speed predicted from the PWM
output value having a deviation
of 25 ips or more from the
actual speed).
Remedial Action
(: Reference fault isolation
procedure or tool)
<Supplement>
If the motor could not be run at all
or has resulted in an error after
moving by a slight distance:
A. A mechanical load error may be
suspected.
B. The motor or drive circuit may be
at fault.
If the carriage has run more or
less out of control result in an
error:
A. encoder sensor may be at fault.
Go to 2F26(P4-4).
Carriage shift timeout
<Supplement>
The target position could not be If the carriage travels heavy
reached within a predicted
towards the stop position, a
operation time + 3 seconds
mechanical load error may be
during carriage operation.
suspected.
Go to 2F26(P4-4).
Switch off the printer, then back
Lift shift timeout
on.
A lift operation has been
The carriage cannot travel to the
executed, but no sensor has
lift drive position.
been detected or a sensor has
The lift drive cam is not engaged.
remained detected.
Faulty lift drive sensor
Faulty lift drive motor
Go to 4027(P4-23).
Replace the LF encoder sensor.
LF feeding motor timeout (cut
Replace the LF motor.
sheet)
The target position could not be <Supplement>
If the carriage travels heavy near
reached within a predicted
the stop position, a mechanical
operation time + 3 seconds
load error may be suspected.
during an LF operation.
If any other symptom is observed,
The sensor could not be
a feeding sensor may be at fault.
detected during an LF
operation involving sensor
detection.
Replace the LF encoder sensor.
LF feeding motor timeout (roll
Replace the LF motor.
paper)
The target position could not be <Supplement>
If the carriage travels heavy near
reached within a predicted
the stop position, a mechanical
operation time + 3 seconds
load error may be suspected.
during an LF operation.
If any other symptom is observed,
The sensor could not be
a feeding sensor may be at fault.
detected during an LF
operation involving sensor
detection.
Cannot detect the LF home
Check the sensor (IO mode
position
check).
The LF home position could not Replace the LF encoder sensor.
be detected on LF homing during Replace the encoder film.
initialization.
Replace the LF motor/belt/adjust
the belt tension.
Replace the long flexible cable.
<Supplement>
If the motor could not be run at all:
A. A mechanical load error may be
suspected.
B. The motor or drive circuit may be
at fault.
If the carriage has resulted in an
error after moving at a constant
speed: The LF home position
sensor may be at fault.
If the carriage has run more or
less out of control result in an
error, the encoder sensor may be
at fault.
3-29
Troubleshooting Guide
Key
Code
(low-or
der four
charact
ers)
Panel display
Large LCD
9-30-1
Small
LCD 1
Power
On
Again
Power
On
Again
Power
On
Again
Power
On
Again
Small
LCD 2
9-32-1
Eject.
Detect
Err
Remedial Action
(: Reference fault isolation
procedure or tool)
LF
Motion
Error
Explanation/Detection
sequence
Power
On
Again
Valve
Motor
Err
3-30
Key
Code
(low-or
der four
charact
ers)
Panel display
Small
LCD 1
Large LCD
9-35-1
9-36-1
Power
On
Again
Power
On
Again
CS communication error
An irrecoverable communication
error has occurred
communicating between the CS
chip mounted on the ink tank and
the main unit.
Lift
Lift shift timeout error
Motion A lift operation has been
Timeout executed, but no sensor has
been detected or a sensor has
remained detected.
Hardware
Err 1
031300
31-2F3
B
9-37-1
Cannot Power
update On
firmware Again
Remedial Action
Explanation/Detection
sequence
Small
LCD 2
99-1-1
99-2-1
99-3-1
99-4-1
99-5-1
99-6-1
Code
(low-or
der four
charact
ers)
Panel display
Large LCD
2F37 ERROR
E146-4001
Small LCD 1
ERROR
E146-4001
Call For Service
HDD failure
Failed to read and write to and
from the HDD.
Explanation/Detection
sequence
Small
LCD 2
ERROR
E146-4001
Call For Service
Remedial Action
(: Reference fault isolation
procedure or tool)
Go to 2F26(P4-4).
Faulty RTC
Any error other than the two
errors mentioned below has
been detected while initializing
the RTC at startup.
RTC low battery error
A battery error has been
detected while initializing the
RTC at startup.
RTC clock stop
The RTC has been detected
idle while initializing the RTC at
startup.
3-31
Troubleshooting Guide
Key
99-7-1
Code
(low-or
der four
charact
ers)
Panel display
Large LCD
4034 ERROR
E146-4001
Call for service.
99-8-1
4037 ERROR
E146-4001
Small LCD 1
ERROR
E146-4001
Call For Service
ERROR
E146-4001
Call For Service
ERROR
E146-4001
Call For Service
ERROR
E146-4001
Call For Service
Explanation/Detection
sequence
Small
LCD 2
ERROR
E146-4001
Call For Service
ERROR
E146-4001
Call For Service
ERROR
E146-4001
Call For Service
ERROR
E146-4001
Call For Service
ERROR
E146-4001
Call For Service
ERROR
E146-4001
Call For Service
3-32
Remedial Action
(: Reference fault isolation
procedure or tool)
Go to 2F26(P4-4).
Go to 403E(P4-22).
Go to 403E(P4-22).
Key
Code
(low-or
der four
charact
ers)
Panel display
Large LCD
Small LCD 1
Explanation/Detection
sequence
Small
LCD 2
ERROR
E146-4001
Call For Service
ERROR
E146-4001
Call For Service
Non-discharging nozzles on
initial filling
An unallowable number of
non-discharging nozzles have
been detected at the
completion of initial filling.
Non-discharge count error
A non-discharge part operation
counter has reached a
specified limit.
ERROR
E146-4001
Call For Service
Remedial Action
(: Reference fault isolation
procedure or tool)
ERROR
E146-4001
Call For Service
Temperature/humidity sensor
error
Detection hardware is
automatically assumed at fault
when a temperature of 0
degree and a relative humidity
of 0% are detected, resulting in
an error indication.
ERROR
E146-4001
Call For Service
ERROR
E146-4001
Call For Service
3-33
Chapter 4
More Sophisticated Fault
Isolation Tasks
The carriage is unable to travel since the motor is switched off after the occurrence of some error
during printing, disabling pulse (head discharge timing signal) input from the linear encoder.
Failure
causes
Carriage operational
failures
C2
Faulty main
C3 Faulty main controller
controller
AD Converter External Trigger: Head discharge timing signal
Cause
C2
C3
C2
Point to check
Faulty carriage idler pulley (broken spring hook, dropped belt teeth)
If the error occurs before the start of printing, the main controller is most likely faulty.
Check carriage components other than the idle pulley for operational failures.
The problem is reported to have occurred as a result of a faulty cutter, depending on
the version of firmware.
Check to see if any other operational failure has not occurred (browse through Print
Inf for a log of error occurrences).
Idler pulley
4-1
Action
Take corrective
action.
Replace
2F26 (P4-4)
2015 (P4-18)
Take corrective
action.
Troubleshooting Guide
Carriage problem
Failure
causes
Recovery system
mechanical
problem
Recovery system
electrical problem
Cause
C1
C1
C2, C3
C1
C2
C3
Point to check
Check the carriage belt for tension (making sure that it is not slack).
Check for foreign matter.
Check the recovery system for successful operation.
Action
Fix.
Remove.
Flow 1
Flow 1
Switch off the power and
move the carriage
No click sounds
T12
Remove
the cover
Normal
2F26
Carriage inoperable
T12
Switch on
Movable
*1 Sequence of checking the purge unit for
normal operation
(1) The cap moves down.
(2) The wiper blade moves forward and
backward.
(3) The cap moves up.
Turn the gear clockwise (toward a triangular
mark) by giving it 11.25 turns to complete one
cycle of operation.
4-2
Replace the
main PCB
Abnormal
Lock pin
Wiper blade
Cap
4-3
Gear
Troubleshooting Guide
Occurrence
conditions
Failure causes
C1
Carriage motor
drive at electrical
fault
C2
Faulty linear
encoder sensor
C3
C4
Cause
C4
C1
C3
C2
C3
C3
C4
Point to check
Check the carriage stop position. If the carriage is at the leftmost position, the purge
unit may be faulty (check the lock pin).
Check the carriage load (move the carriage by hand to make sure that it is not heavy
or foreign matter is not stuck in it).
Check images to see if the edges do not have stepped uneven densities in the paper
feed direction.
Restart the printer. and check the behavior of the firmware and the carriage (upgrade
the firmware if it is V1.31 or any earlier release).
Check to see if the linear encoder film is properly installed.
Check to see if the linear encoder film is not faulty.
The purge unit carriage lock pin is up but the carriage is not at the capping position.
Action
T12 (P5-18)
Flow 1
T01 (P5-1)
Flow 2
T13 (P5-19)
T01 (P5-1)
T12 (P5-18)
T14
Hits something
Noticeably heavy
iPF700 Series
iPF8000 Series
Rail cleaner
Rail cleaner
4-4
Flow 3
Totally idle
Flow 2
Operational but
momentarily/collision noise
T01
Fully operational
Fix or replace
Fix or replace
T01
Flow 3
iPF5000 Series
Blown
J3201
J3003
J3501
J3601
1
FU3100
J1801
1
J3502
J3602
J3150
J2801
A1
J3401
J2501
B1
J1101
J1102
J2601
1
J1001
J2402
J3001
1
1
J120 2
J120 1
J330 1
J300 2
J250 2
J2702
1
J2701
A1
B1
4-5
Measurement timing
Voltage
26V
32V
32V
32V
Troubleshooting Guide
The non-discharge sensor has detected more non-discharging nozzles than preset (2F2F).
Failure causes
Non-discharge
C1
Faulty non-discharge
sensor
C2
Head and
non-discharge
sensor out of relative
position
C3
Cause
C1
C3
C3
C2
C1
C1
Point to check
Check the tube to see if it is filled with ink, and also check the joint.
Check to see if the linear encoder film is properly installed.
Check the linear encoder film for defects (such as soiling, flaws and incorrect setup).
Check to see if there is not any foreign mater near the non-discharge sensor.
Check service mode nozzle patterns (upgrade to Ver.1.23 from any earlier release before
making this check)
Check to see if the ink is a genuine supply. (Recommend the use of the genuine ink.)
Action
T11 (P5-15)
T13 (P5-19)
T01 (P5-1
Remove.
Flow 1
No non-discharge
End
Non-discharge detected
Cleaning A
No non-discharge
End
Non-discharge detected
Cleaning A
Manual
Cleaning B
No non-discharge
Non-discharge detected
Cleaning B
Automatic non-discharge
Automatic detection sequence
based on dot counts
No.
Warning/error indication
End
Error 2F2F
Non-discharge status
2F2F
4-6
No
T03
Flow 2
Real non-discharge
T01
iPF5000 Series
Non-discharge
sensor
iPF700 Series
iPF800/iPF8000 Series
Non-discharge sensor
Non-discharge
sensor
4-7
Troubleshooting Guide
Multisensor
detection errors
C1
Paper problems
C2
C3
Cause
Operation
C1
C2
C2
C2
Point to check
Check to see that the choice of roll or cut sheet is correct.
Check to see if the leading edge of paper cut is not left.
Check to see if suction holes are not clogged with paper dust or other foreign matter.
The end of the roll is so sticky that it wont be separated from the paper tube.
Check to see if preprinted or color paper is not used.
C2
Check to see if the leading edge of paper has been cut correctly.
C2
C2, C3
C2
Flow 1
Check to see if paper do not jams between the platen and LF roller.
Does not occur with A4 plain paper Not a multisensor fault
None of the above
Action
Explain.
Remove.
Remove.
Explain.
Explain.
Check the
cutter.
Check the
paper.
Flow 3
Flow 3
Flow 1
Illuminating
Failure causes
Occurrence
conditions
Not illuminating
Flow 2
Flow 3
Replace the multisensor, but not before
making sure it is improperly mounted
Flow 4
iPF700 Series
4-8
iPF8000 Series
iPF5000 Series
Normal
iPF700 Series
iPF800 Series
iPF8000 Series
Flow 4
Main controller
iPF700 Series
iPF800 Series
iPF8000 Series
J1801-3
Measurement timing
While feeding paper
(multisensor illuminating)
Voltage
21.5V
IC802
IC802
IC803
IC803
BAT801
BAT801
IC701
IC601
IC3101
IC3101
J1801 pin 3
IC602
IC2
IC603
IC1
IC604
IC2801
IC2801
IC1201
IC2901
IC2901
IC3001
IC3001
Flow 3
Nipping failure
Explanatory
drawing 1
See P4-10
Flow 4
Check the carriage relay board
flat cable (short) for connection
Abnormal
4-9
Abnormal
Troubleshooting Guide
Explanatory drawing 1
iPF5000 Series
iPF700 Series
4-10
iPF800 Series
iPF8000 Series
4-11
Troubleshooting Guide
Failure causes
Multisensor detection
error
C1
Paper problem
C2
C3
Cause
C1
C2
C2
Point to check
Check to see if roll paper have hit the reference side of the spool (paper winding out
of order).
Check to see if the spool is not broken or if it is locked.
Check to see Borderless Spacer has been set for borderless printing in the A1 or A2
size.
(iPF5000 Series only)
Load cut sheet with the paper guides adjusted to the paper width.
The firmware is 1.13 or any earlier release (tracing paper compatibility/skew
control).
Check to see if the leading edge of paper cut is not left.
Check to see if suction holes are not clogged with paper dust or other foreign matter.
Check to see if preprinted or color paper is not used.
C2
Check to see if the leading edge of the paper is correctly cut (it is not cut slantwise).
C2
C1
C3
C1
C3
C1, C3
C2
C1
Adjust the optical axis of the multisensor (in service mode) to confirm the recovery
C2
Action
Explain.
Replace.
Explain.
Explain.
Upgrade to the
latest release.
Remove.
Remove.
Explain.
Check the
cutter.
Check the
paper.
Explain.
Flow 1
Adjust the
optical axis.
Nipping failure
4-12
4-13
Troubleshooting Guide
C2
C1
C2
C3
Flow 1
C1
LF out of synchronization
C2
C3
Action
Fix.
Check.
Check.
Flow 1
Not lifting
Lifting
Cutter driven
2F26
Carriage inoperable
Failure
causes
Cause
4-14
Feeding of roll
media fed from top
Multisensor
Cutter
LF_PE sensor
Flapper
Prefed paper
detection sensor
Release
S
Back cover
S
S
4-15
Troubleshooting Guide
Jam between the prefed paper detection sensor and the LF_PE sensor (LF_PE sensor delay
jam)
Jam between the roll paper sensor and the LF_PE sensor (LF_PE sensor delay jam)
Failure causes
C1
Sensors
C2
Feeding
system
C3
Paper
problems
Cause
C2
C2
C2
C1
C1, C2,
C3
C2
Action
Close.
Remove the
jams.
Remove foreign
matter.
Replace the
sensor.
With the main unit back cover open, feed paper (cassette pick-up only).
If no problem is found, there is no problem along the path form the prefed paper
detection sensor to the cassette.
If roll paper are being fed, check the roll paper unit for operation (pendulum gear).
Switch to cassette or POP mode and retract the paper to the roll paper unit side
once. Then, switch to roll paper feeding. If an error occurs with the roll, the roll
paper unit is at operational fault.
Fix.
Fix.
Back cover
Pendulum gear
4-16
C1
Sensors
C2
Operational
C3
Electrical
Cause
C1
Action
Replace the roll
paper sensor.
C1
C2
C3
C3
Flow 1
Flow 1
No
Phase A
Phase A
Phase B
Evaluation method
Apply a multimeter probe to any one of the four terminals of
the roll feed motor while it is running. The drive voltage is
normal if the multimeter reads 12 to 14 V.
4-17
Troubleshooting Guide
The multisensor has detected paper that is not supposed to exist, after cutting paper.
Failure causes
C1
Cutting failure
C2
Ejection failure
Cannot rewind
paper
C3
Cause
C1
Faulty/loose cutter
Deformed/flawed lower blade of the cutter
Run over thick paper (cloth)
Lifter operational failure (iPF5000 Series)
Low suction fan suction force
Faulty cutter blade lowering mechanism of the cutter (iPF700, iPF8000 Series)
Incorrect paper choice
Residual/stuck paper
Jam
Point to check
Action
Check to see if the cutter has not loosened out of position.
Mount.
Check to see if there is not any foreign matter stuck in the cutter blade lowering part of the
Remove.
cutter (iPF700, iPF8000 Series).
If non-recommended paper (paper thicker than recommended, canvas paper, cloth) has
Explain.
been used, check to see if a recommended paper equivalent can be cut.
None of the above
Flow 1
If paper cannot be cut in a high-duty printing operation only, reducing the cutting speed may make the
paper is easier to cut.
Film-based paper will be made easier to cut if the Reduce Cutting Dust mode is selected, but its
execution would leave ink marks on the cut surface.
C1
C1
C1, C2, C3
Temporary
fix
Temporary
fix
Flow 1
Yes
No
No
Paper rewinding failure
iPF700 Series
iPF8000 Series
No
Yes
Are platen suction
holes clogged?
Remove clogging
No
iPF5000/iPF800 Series
Faulty cutter
No
4-18
The cutter wont move to the home position or the position opposite to the home position in
time.
Failure causes
C1
C2
C3
Faulty cutter
electrical equipment
Cause
C1, C2, C3
C1, C2, C3
C1, C2, C3
Flow 1
Worn cutter
Special paper
Worn/broken drive gear (iPF5000 Series)
Faulty cutter motor (iPF5000 Series)
Carriage malfunction (iPF700, iPF8000 Series)
Bitten wires (iPF5000 Series)
Faulty sensor
Faulty cutter driver PCB (iPF5000, iPF500, iPF600 only)
Faulty main controller (iPF5000 Series)
Point to check
Check the cutter position at an error stop.
iPF5000/iPF800 Series
iPF700/iPF8000 Series
Action
Flow 1
Flow 2
iPF5000/iPF800 Series
Cutter positioned
at the left end
Remove foreign matter
from the sensor if any
Yes
No
Check for bitten
wires
Yes
Replace the motor
*See Cutter Motor Drive Voltage Check for the subsequent action to take.
Cutter positioned
at the right end
Check the
-Check for bitten wires
right-side
-Check for successful
sensor visually No foreign operation in IO mode
matter
Foreign matter
present
Cutter anywhere
other than the left
and right ends
Cutter motor
Cutter
Evaluation method
The drive voltage is normal if the voltage
appears to vary by a margin of several volts
while the cutter is driven.
4-19
Troubleshooting Guide
Flow 2
Yes
Clean
Curled paper
Yes
No
No
Yes
Are there marks of
the upper blade
riding over the lower
blade?
No
4-20
Yes
2F26
Replace the cutter
upper blade
Carriage inoperable
J2
J3
J1.
J2.
J3.
J4.
J5.
J6.
J7.
Cause
Caused by printing on cockled paper having a high printing
duty.
Paper gets torn off as it drops slantwise under its own weight
during cutting.
Non-recommended grades of paper are liable to this problem
(because of their heavy weighing capacity and slippery reverse
side).
With paper on which inks have difficulty drying, such as
film-based paper, blurred print images could result if the paper
is cut immediately after printing. The default setting designed
to prevent this problem is Ejection Cut (press the [Online]
button after printing to cut the paper).
Action
Change the paper or duty.
Print with borders.
Support the paper when cutting.
Use recommended paper.
J4
J5
The main unit has the Reduce Cutting Dust mode setting. In
this mode, a yellow line is printed at the cutting position to
prevent cutting dust from being produced on printing.
J6
J7
4-21
Troubleshooting Guide
C1
C2
C3
C4
C5
Cause
C1
C4
C1
C1
C2,C3
C5
Three instances of the internal head temperature sensor reaching 120oC or higher (or -10oC or
lower) have been detected for 28 ms.
Printhead
Electrical
Ink supply
system
Main unit
electrical
equipment
The face is physically damaged from jammed paper or from foreign matter falling
onto the platen.
Electrical shorting in the head
Poor head contact
Abnormal head temperature rises caused by non-discharging
Faulty carriage (relay) PCB, head relay PCB, flexible cable, main controller
Point to check
With the cover open, check to see if jams have not occurred.
Check that ink is available in the ink.
Check to see if a paper cutting failure has not occurred on the most recently used
printed matter.
Check the face of the printhead (to see if it is not flawed by paper or foreign matter).
After removing and inserting the print head, start in service mode to clear the error.
Then, restart the printer in normal mode to check to see if the error recurs (possibly
poor contact).
Check the main unit electrical equipment.
Action
Remove.
2F2F (P4-6)
2015 (P4-18)
Replace the head.
Replace the head.
Flow 1
Flow 1
Is the flexible cable disconnected?
T18
No
Yes
iPF700/iPF8000 Series
iPF5000/iPF800 Series
4-22
Carriage failing to move to the lift position (lift cam sensor detection error)
Failure
causes
CR drive
problem
C1
C2
Sensor detection
problem
C3
Cause
C1
C2
C3
C1, C2
Point to check
With the HP exterior removed, check to see if there is any foreign matter, such
as paper slits.
Check the gap phase and also check to see if the sensor flag and gear are not
damaged.
Visually check the sensor mounting plate for deformation, bitten wires and
missing connectors.
Restart the printer. And check for successful operation.
Flow 1
Switch on
Action
Remove foreign
matter.
Fix.
Fix.
Flow 1, Flow 2
iPF5000 Series
Is the lift motor running?
No
Yes
Is the carriage moving up
and down?
Yes
No
Lift motor
4-23
Troubleshooting Guide
iPF700/iPF800/iPF8000 Series
Switch on
No
No
Carriage side
not rotating
T01
Yes
Yes
Flow 2
iPF700 Series
Lift motor
Coupling
iPF800/iPF8000 Series
Coupling
Lift motor
Carriage HP sensor
4-24
C1
C2
C3
C4
C5
C6
C7
C8
C9
Cause
C3, C4, C5
C7
C1, C2, C3, C6
C1
C9
C9
C8
Action
Clean.
Reduction the
suction force.
Lower the
head.
Flow 1
Reset.
Explain.
Explain.
Clean.
Flow 1
Soiling caused by the spur
Soiling caused by
head rubbing
Spur Cleaning
Wavy paper
Curled paper
4-25
Moistened paper
Replace with higher-grade
paper
Troubleshooting Guide
Ink Dropping
Clean the purge unit
(1) Clean the rubber parts of the blade and cap of the purge
unit with alcohol.
(2) Turn the gear one cycle and coat the blade with a wetting
solution.
Perform Cleaning B
4-26
Nozzle surfaces
C2, C3
C1
C2
C3
C4
Software
Printer driver settings
Main unit
Operating environment
Point to check
Check that the loaded paper, the paper type specified from the operation
panel and the paper type specified with the driver match (unmatched
paper type).
Paper is fed according to the operation panel setting of the paper type and
printed according to the driver setting of the paper type (printing method).
C3
C3
C3
Occurring only with proof sheets (fine cracks formed in the ink absorbing
layer in a low-humidity environment).
C3
Check to see if roll paper are not skewed (reload the paper, feed paper
manually).
Check to see Nozzle Check Print performed in User mode results in an
error.
C3
C1, C2
C3, C4
Action
Flow 1
Imaging Failures
(P4-36)
Color misregistration
Flow 1
Lines
(streaks)
Black
lines
(streaks)
White
lines
(streaks)
Vertical
Horizontal
Bank blotches
T16
Horizontal
Band blotches
T16
Horizontal
edges
Vertical
Applications/OS
Explanatory drawing 5
Explanatory drawing 6
Pasted
images only
4-27
Explanatory drawing 2
Explanatory drawing 4
Troubleshooting Guide
Direction of Lines
Vertical
Horizontal
Explanatory drawing 1
Head
Paper
Platen
Suction
Explanatory drawing 2
Print misregistration
Non-uniform colors
Explanatory drawing 3
Head
Paper
Platen
Suction
Explanatory drawing 4
b a
4-28
Symbol
Width
About 32 mm
About 40 mm
About 135 mm
About 40 mm
About 180 mm
About 40 mm
About 135 mm
Due to an Illustrator bitmap print processing problem, images delivered from Illustrator
are marked with lines
Explanatory drawing 6
Inconsistencies between the parts of an image transmitted from Windows when in ICM
mode (Windows color matching)
In the printer driver properties dialog box, choose Layout -> Processing
Options and check Prioritize application color matching
Use a matching mode other than ICM
White lines appear only in a pasted image
Matching mode
Processing options
Color
lines
Any color
Horizontal
(including black
and white)
Band blotches
T16
Horizontal edge
Elevated paper
Explanatory drawing 7
Vertical
Non-uniform carriage
scanning
Explanatory drawing 2
2F26
Faulty carriage encoder
4-29
Troubleshooting Guide
Explanatory drawing 7
4-30
Horizontal
(including black
and white)
T16
Band blotches
In part, horizontal
Non-uniform
drying
Bands
(blotches)
Vertical
Cockling
Wavy paper caused by ink
Dented paper or disordered
impact/non-uniform drying caused by
suction
Explanatory drawing 3
Non-uniform carriage scanning
Explanatory drawing 2
Dented paper caused by the pinch roller
nip
2F26
Faulty carriage encoder
Change paper
Cut the leading end
4-31
Troubleshooting Guide
C1
C2
C3
C4
C5
C6
C7
Cause
C1 to C7
C3
C2, C6
Others
C5
C3
C7
C7
Others
Check images.
Check that the paper settings are valid (an invalid paper setting result in an ink
overflow).
Check to see if any error has been indicated by running Nozzle Check Print in
User mode.
Check the firmware version (the environmental sensor settings are varied upon
recovery from sleep mode).
Application-dependent?
Paper, such as tracing paper or films, may have difficulty drying.
Correct adjustments may not have been achieved due to particular
environmental conditions during head adjustment work.
The carriage inclination adjustment lever is not set at the correct position (iPF700
Series).
If this failure has occurred concurrently with a phenomenon of too slow printing,
there may be a data error in Paper Configuration Tool (MCT).
Action
Flow 1
Explain.
T03 (P5-3)
Upgrade.
Flow 2
Explain.
T15 (P5-20)
T15 (P5-20)
Update MCT.
(P6-5)
Flow 1
Is the carriage belt tension
normal?
Yes
T01
No
Replace
No
Yes
Normal image
Vertical line
Horizontal line
4-32
Misregistration in
two-way impact
on carriage travel
Satellite effect
T15
Perform automatic
head adjustment
T15
Flow 2
Illustrator specification
RIP problem
Jaggy
4-33
Troubleshooting Guide
C1
Application problem
C2
C3
Main unit
Cause
C3
C1, C2, C3
C3
Point to check
Check to see if an error has not been detected by running Nozzle Check Print in
User mode.
Check the direction and conditions of lines.
Color misregistration
Action
T03 (P5-3)
Flow 1
T15 (P5-20)
Flow 1
Normal image
Vertical line
Horizontal line
Rotary printing
Affected areas move
Print a throw-away image (lines)
outside the print area in the
same color
Darker prints
Perform Cleaning A
Rotary printing
4-34
Misregistration in two-way
impact on carriage travel
Satellite effect
T15
Perform automatic
head adjustment
T15
4-35
Troubleshooting Guide
Failure
causes
Cause
C3
C2
C3
C4
Point to check
Check to see if any error has been detected by running Nozzle Check Print in
User mode.
2F2F (P4-6
Imaging Failures
(P4-38)
C1, C2
AutoCAD
C1, C2,
C3, C4
Check to see if any error has been detected by running Nozzle Check Print in
User mode.
Flow 1
Action
Flow 1
Tinting failures
Application
problems
Print in PDF
Application settings
Driver settings
Paper problems
T08
Paper chromogenicity
Cases (back print, backlight film, plain paper, tracing paper), gamut problems
Paper-specific problems and cases (know-how), evaluation problems/isolation
Main unit
problems
Firmware version
Color calibration
Switch off and check and then rerun with RC base paper.
Maladjusted registration
Head problems
T15
Color calibration
Maladjusted registration
Switch off and check and then rerun with RC base paper.
T15
4-36
Color
management
problems
Fading and
discoloration
problems
Use Kyuanos
4-37
Troubleshooting Guide
C1
AutoCAD(Windows only)
C2
Adobe Illustrator
C3
Other applications
C4
Main unit
Point to check
Check to see if an error has been detected by running Nozzle Check Print in
User mode.
Check to see if the latest release of the service pack is installed.
AutoCAD general problems
Adobe Illustrator problem
Underpowered HP-GL/2, HP RTL
Other general application problems
Postscript data (Adobe Acrobat, Illustrator, etc.)
Action
T03 (P5-3
Install.
Flow 1
Flow 2
Flow 3
Flow 4
Recommend the use of
RIP.
Explanatory drawings
Normal
Defective
Missing objects
Flow 1
In the printer driver properties dialog box, choose Layout Processing Options and
change Set FineZoom
*The default setting is No. Seek confirmation from the customer because the new setting
could worsen image quality.
Driver used
Too high print quality setting
In the printer driver properties dialog box, choose Basic Settings Detailed Setting Mode
and change [Print Quality] to Fast
Reduce the image resolution using an application, such as Photoshop, to hold the number
of pixels to 2,000,000 or below
Expand PC memory
*In addition to image voids, phenomena, such as Dimmed print, Print failure and Abnormal tinting (fewer colors), might be observed.
4-38
Flow 2
Due to an Illustrator bitmap print processing
problem, images are delivered from Illustrator, void
Flow 3
Appearing on the panel
- GL2:W0903
- GL2:W0501
Flow 4
Where a large image is pasted, for example, the problem can be avoided by cutting the workload
Change the FineZoom
setting to Yes
In the printer driver properties dialog box, choose Basic Settings Detailed
Setting Mode and change [Print Quality] to Fast
Expand PC memory
Add to PC memory
Images transmitted from Windows found defective when in ICM mode (Windows color matching)
Check [Application Color
Matching Priority].
Some data found void if high-speed rendering (high-speed rendering engine) is used
Uncheck High-speed
rendering
Some application may suffer degraded print quality if FineZoom is turned on.
In the Printer Preferences dialog box, spool the print document to speed up the
time the program takes processing
Select Spool all pages of data and transmit the print data to the printer
4-39
Troubleshooting Guide
C1
C2
C3
Flow 1
Word problem: Failure to acquire driver settings under specific conditions
Case: If an A4-size document is printed, enlarged to A0, in Word, it prints out in A4 the first time and in A0 the
second time and thereafter.
Flow 2
AutoCAD LT2008s failure to acquire relevant information from the printer driver has resulted in a mismatch in
processing from the driver.
<Workarounds>
Method 1 (Do not change settings in the printer properties dialog box in the Control Panel)
Select a printer the AutoCAD print dialog box and change to 1200 dpi in the custom properties dialog box. This
procedure will enable AutoCAD to acquire relevant information from the print driver, assuring successful
processing.
Method 2
Create a PC3 file for each unique set of printer settings.
Flow 3
Printing data in a non-standard size (60x150cm) in Adobe Illustrator CS halts after about 90 cm.
<Cause>
Adobe Illustrator CS and CS2 bug.
http://support.adobe.co.jp/faq/faq/qadoc.sv?225277+002
It appears that the data size mentioned above has been mapped to the standard size closest to the width of the
paper size selected by Illustrator, resulting in a width of ARCH D (609.6 mm). As a result, 150 cm long data can only
be printed as far as 91.44 cm.
<Cause>
This problem occurs if you choose Paper Settings... and Print in this order when printing in Illustrator. Reverse this
order to print by choosing Print and Paper Settings... in this order.
4-40
Failure
causes
C2
C3
Cause
C3
C1/C2
C3
Software
Printer driver
HDI driver
RIP
Plug-In
Main unit
Point to check
Check Nozzle Check Print.
Print using other software, other drivers and other PCs.
Action
T03 (P5-3
Flow 3 in Imaging Failures
(P4-38)
AutoCAD
AutoCAD2007 (LT)
AutoCAD2007 problems
<Workaround>
In the AutoCAD print properties dialog box, choose Print Options and
check Print background to print
Other applications
See Imaging Failures
4-41
Troubleshooting Guide
C1
PosterArtist2007/2008
C2
PC problem
Cause
Point to check
C1
C2
PosterArtist bug
Action
Correct the PC
date and time.
Upgrade.
*AHCI mode: Short for Advanced Host Controller Interface, AHCI refers to a serial ATA native interface specification first
implemented in serial ATA2.
Serial ATA 1.0a used to emulate IDE in a software manner, but AHCI mode helps demonstrate the essential
serial ATA access speed.
4-42
Electrical faults
C1
Faulty printhead
C2
Faulty printhead
Cause
Point to check
The main unit wont turn on, or the main unit starts but the power turns off
automatically.
Start the main unit with the head being removed.
C1
C2
Action
Flow 1
Replace the head.
Flow 1
Check for cable contact between the operation panel PCB
and the main controller
iPF5000 Series
Off
Normal
Check 5 V appear on pin 12 of
main controller J1801
On
Normal
Abnormal
Replace the main controller
Replace the operation
panel cable
Replace the power PCB
Measurement point
iPF5000 Series
J1 pin 11
J101 pin 11
Voltage
5V
4-43
Abnormal
Troubleshooting Guide
C1
C2
Flow 1
Cannot install from the integrated installer
sometimes due to a QuickTime Ver. 7.0.2 bug
Flow 2
The HDI driver installer installs only the latest
version of the AutoCAD HDI driver
4-44
Action
Flow 1
Flow 2
Chapter 5
Fault Isolation Tool Collection
Can print
Yes
T18
No
Position-dependent
uneven lines in
paper feed direction
T18
P4-28 Explanatory
drawings2
Yes
Normal operation is
restored by wiping the
linear encoder film
1279
A train
B train
0
32
64
0
1
1
33
34
6
3
35
5
7
64
65
66
66
67
65
67
Printing in user mode
(one horizontal line per two nozzles)
5-1
Troubleshooting Guide
C
A train
M
A train
Y
A train
C
B train
M
B train
Y
B train
MBk
A train
MBk
A train
Bk
A train
MBk
B train
MBk
B train
Bk
B train
(L)
(L)
Y
A train
PC
A train
C
A train
PC
A train
C
A train
PM
A train
Y
B train
PC
B
C
B train
PC
B train
C
B
PM
B train
PGy
A train
Gy
A train
MBk
A train
G
A train
Bk
A train
G
A train
PGy
B train
Gy
B train
MBk
B train
G
B train
BK
B train
G
B train
Left head
(R)
(R)
PM
A train
M
A train
Bk
A train
Y
A train
MBk
A train
M
A train
PM
B train
M
B train
Bk
B train
Y
B train
MBk
B train
M
B train
R
A train
G
A train
B
A train
PM
A train
C
A train
PC
A train
R
B train
G
B train
B
B train
PM
B train
C
B train
PC
B train
Right head
5-2
Mixed colors
Blurring
Irregular non-discharge
T17
T11
T17
Possibly electrical
non-discharge in any part
other than the head
No
5-3
Troubleshooting Guide
Total non-discharge of
two adjacent colors
No
T11
T17
Possibly electrical
non-discharge in any part
other than the head
Yes
Faulty head/replace.
Regularly ordered
non-discharge
Perform Cleaning B
Changing or diminishing
positions (non-discharge
corrected)
T17
Electrical non-discharge
most likely in any part other
than the head
T17
Electrical non-discharge most
likely in any part other than
the head
T17
T17
Mixed colors
Non-discharge of
all colors in one or
two heads
T11
iPF5000 Series
iPF8000 Series
iPF8000 Series
iPF5000 Series
Total non-discharge of the
single head on a single-head
model
T11
T17
Check the carriage relay
PCB/flat cable (short) for
installation (contact)
iPF700 Series
iPF800 Series
T17
Normal
* See P5-22 Electrical System
Block Diagram about the flat
cable (short) a
iPF5000 Series
5-4
Abnormal
Electrical non-discharge
most likely in any part
other than the head
Electrical non-discharge
most likely in any part
other than the head
T11
5-5
Troubleshooting Guide
1. Application information
Application name and version
Occurrence data
Limit to a minimum volume of occurrence data that is approved by customers.
Problem handling procedures
List each individual procedure performed to combat the reported problems.
Explanation of user complaints (if defects are found in the print results)
Print result NG (attach sheets showing the specific location of the problems in question and other relevant
information)
Print result OK (results expected by customers)
2. PC information
Detailed PC information (-> T06)
This information helps build an environment in which to reproduce the reported problems.
3. Driver information
Driver and other settings in effect at the time of failure occurrence (-> T07.
This information is needed to reproduce the problems in question.
For information about anything other than the driver, collect screen shots (-> T10).
PRN file (-> T05)
The PRN file stores data that is transmitted from the PC (driver) to the printer. It can be analyzed to facilitate fault
isolation.
5-6
HDI driver
In the AutoCAD print dialog box, check plot to file
and print
Macintosh
Macintosh does not provide a means of collecting a PRN file
5-7
Troubleshooting Guide
Windows
Choose Start Run..., type msinfo32 and click
OK
5-8
5-9
Troubleshooting Guide
Click Settings
5-10
5-11
Troubleshooting Guide
Macintosh
Support dialog box
Click Settings in the Support or Version Information
dialog box
5-12
Windows
Click Save Status on the Information tab in the
status monitor
Macintosh
Click View/Save Status in the window that opens
following a click on Settings in the printer driver
utility panel
5-13
Troubleshooting Guide
Current window
Macintosh
Specified area
After pressing the Apple + Alt +4 keys, specify a range with the mouse
Current window
After pressing the Apple + Alt +4 keys, press the Space key
5-14
T02
Flow 1
Purge fault isolation
Flow 2
Else
T14
Check to see if the head ink supply
joint is properly connected
A clearance of about 8 mm
(Photo 1)
2F26
Flow 1
Flow 2
Flow 1
Purge fault isolation
Flow 2
Air leak isolation
Photo 1
iPF5000 Series
Photo 2
About 8 mm
About 8 mm
Photo 3
About 2 mm
5-15
Troubleshooting Guide
Turn the gear by hand to check the cap
moves up and down and that the wiper
blade moves forward and backward (*1)
Flow 1
Not movable
Movable
Check the carriage rip
Flawed
Not flawed
Flow 2
Yes
Flow 2
Wiper blade
Cap
Rip
Absorber
Flow 2
Gear
Normal
No ink drops
Flow 3
Head lever
Joint unit
Tube lever
Flow 3
Fill the tube with air to check the behavior of the ink.
T14
5-16
Flow 4
Isolate faults from the behavior the ink (air) in the tube.
T14
Moving
iPF700 Series
iPF800/iPF8000 Series
5-17
Still
Faulty purge
Air leak
Troubleshooting Guide
Switch on
Movable
*1 Sequence of checking the purge unit for
normal operation
The cap moves down.
The wiper blade moves forward and
backward.
The cap moves up.
Turn the gear clockwise (toward a triangular
mark) by giving it 11.25 turns to complete one
cycle of operation.
Abnormal
Lock pin
Wiper blade
Cap
5-18
Replace the
main PCB
Gear
Fix
Fix
iPF700/iPF800/iPF8000 Series
T14 How to unlock the carriage (without having to remove the cover)
iPF5000 Series
iPF800 Series
iPF700 Series
iPF8000 Series
5-19
Troubleshooting Guide
iPF5000 Series
iPF700 Series
iPF800 Series
V1.23 or later (CR_REG factory-executed)
iPF8000 Series
* Choose Service Mode Adjust CR_REG EXECUTE YES and click OK.
2F2F
Abnormal
Non-Discharge Error
Normal
Perform Band Fine Adjustment
Abnormal
For the iPF700/iPF800 Series, perform Head Inclination
Adjustment
Abnormal
Set the type and size of the paper to be used for adjustment to equal those of the paper used for actual printing.
To apply the result of paper feed adjustment to printing, it is necessary to set [Paper Feed Adjustment] to [Prioritize Band Joint]
beforehand.
With [Paper Feed Adjustment] set to [Automatic], the result of adjustment would be applied to printing only if [Prioritized Image
Quality] is set to [Photographs and Illustrations] or [Office Documents] in the printer driver.
5-20
Abnormal
Normal
iPF5000 Series
[Continuity check]
Check for a disconnection between
flat cable a and contact pin
Abnormal
T18
iPF700 Series
Normal
Flow 1
The iPF700 does not allow continuity checking between a and (because such checking
requires the intervention of the IC on the carriage relay PCB)
Flow 2
iPF800/iPF8000 Series
Flow 1
Flow 2
[Continuity check]
Check for a disconnection between
a and b of flat cable (long)
T18
Normal
[Continuity check]
Check for a disconnection between
flat cable a and contact pin
T18
Disconnected
Abnormal
Normal
Flow 1
*1 The flexible cable (long) and the head relay PCB take long to replace (to be replaced as a unit).
*2 The flexible cable (short) and the head relay PCB take long to replace (to be replaced as a unit).
5-21
Troubleshooting Guide
Carriage PCB
Contact pin
Main controller
Printhead
Power PCB
Contact pin
Main controller
Printhead
5-22
Main
controller
Power
PCB
Carriage
PCB
Operation
panel PCB
Power
PCB
HDD
HDD
Main controller
Operation
panel PCB
Head
relay PCB
Maintenance
cartridge relay PCB
5-23
Troubleshooting Guide
Power
PCB
Main controller
HDD
HDD
Power
PCB
Main controller
Head
relay PCB
Carriage
relay PCB
HDD
HDD
Take-up
relay PCB
Take-up
PCB
5-24
Operation
panel PCB
CR2032
1. Connect flat cables 3a and 3b under test to connectors J02 and J01
of the flat cable checker, respectively.
2. Load a battery into the flat cable checker for the flat cable connected
to connector J01.
3. Slide SW1 to ON to switch on the PCB. If the green LED turns on at
this time, go to 4.
If the red LED turns on, there is a full disconnection.
4. Touching the flat cable under test by hand, check to see if the LED
turns from green to red.
If a disconnection occurs momentarily, the LED will turn red, pointing
to a partial disconnection.
J01
J02
J03
J1001
J1002
Sample connection
Flat cable checker
Button battery
CR2032
J01
J02
b
Flat cable (long)
Main controller
Supplement information
In the example above, how the tool works on occurrence of a fine disconnection in the flat cable is explained. If a
complete disconnection occurs, the LED will light red from the beginning or it will turn red after SW2 is pressed.
5-25
Troubleshooting Guide
Identify the color (chip) that has been found to have an imaging failure in a Nozzle Check Print operation.
Connect flat cable a under test to connector J02 of the flat cable checker.
Connect the terminal of the tester to any grounding terminal (GND as shown below).
Chips (A through F) have a specific color to control each and also have six contacts each. Check all these contacts for
continuity.
5. With the E-chip, for example, apply the + terminal of the tester to the contact at position E shown below to check for
continuity. (An example of making a continuity check on E-chip signals is shown below.)
Left
head
Right
head
A
B
B
A
B
GND
GND
B
GND
GND
GND
F
C
B
A
D
D
E
E
F
E
E
F
F
E
GND
D
GND
GND
GND
GND
5-26
Tester
DISPLAY
PRINT INF
YES
ADJUST
I/O DISPLAY
I/O DISPLAY 1
SERVICE MODE
I/O DISPLAY
I/O DISPLAY 2
Display
Explanation
I/O DISPLAY 1
I/O DISPLAY 2
5-27
Troubleshooting Guide
I/O DISPLAY 1
Display
position
I/O DISPLAY 2
Display
position
Explanation
Pump cam sensor
Ink valve open/close sensor R
Ink valve cam sensor L
Ink valve cam sensor R
Spur cam sensor
Lift cam sensor
LF roller HP sensor
Top cover sensor
Carriage cover sensor
Tank cover sensor R
Tank cover sensor L
LF_PE sensor
Cassette paper detection sensor
Cassette detection sensor
Prefed paper detection sensor
Cassette cam sensor
Explanation
Roll path sensor
Roll cam sensor
Cutter lift sensor
Cutter right edge sensor
Cutter left edge sensor
Carriage HP sensor/Lift cam sensor
Pressure release sensor
Paper sensor
Roll Paper rotation detection sensor
Roll unit detection
Cutter unit detection
5-28
Select the board you want to replace with the < and > buttons and press the [OK] button.
CPU BOARD:
MC BOARD:
When the message Turn off printer. appears to signify the completion of restore, switch off the printer to exit PCB
Replacement Mode.
3.Download Mode
Use Download Mode to transfer (download) firmware from the PC to the printer when the printer does not start normally or
when it is necessary to replace the main controller.
Switch on the printer while pressing the [Paper Source] button and the [Stop] button simultaneously.
To exit Download Mode, switch off the printer, then back on.
Use the service tool L Printer Service Tool to upgrade the firmware. For the latest release of the firmware see Technician
Information.
5-29
Troubleshooting Guide
2. Automatic Cleaning
2-1. Initial Filling
The ink tube and head are filled with ink at installation. Initial filling is similar in the principle of cleaning
operation to Cleaning B.
The longer the tube is, the more ink is consumed.
About 15 to 25 g of ink is consumed for each color per head. (17- and 24-inch model), when compared
with about 45 to 55 g (36-, 44- and 60-inch models).
2-2. Timed Suction 1 (Turned on automatically 168 to 720 hours after capping; normal suction)
Timed Suction 1 is similar in the principle of cleaning operation to Cleaning B.
About, 5 to 7 g of ink is consumed for each color per head.
2-3. Timed Suction 2 (Turned on automatically 960 hours after capping: liquid level adjustment)
Timed Suction 2 is similar in the principle of cleaning operation to two iterative cycles of Cleaning B.
About 10 to 14 g of ink is consumed for each color per head.
2-4. Head Replacement (Draining the head you want to replace and fill the new head with ink)
About 17 g of ink is consumed for each color per head.
5-30
Chapter 6
Miscellaneous Information
05:01061000-1021
10:01810102-1002
15:01800500-1010
20:01810106-1006
05:03810206-2586
10:03063000-2E08
15:03063000-2E08
20:03010000-200D
Remaining ink detection OFF execution history
Cumulative print counts (roll paper/manually
fed paper/cassettes*)
* On cassette models only (all counts
measured in terms of A4 sheets).
COUNTER
PRINTER
LIFE TTL:22505 LIFE ROLL:22502 LIFE CUTSHEET:3
LIFE A:11440 B:9815 C:992 D:258 E:0 F:0
CARRIAGE
PRINT:261 DRIVE:44 CR COUNT:119067 CR DIST.:494227 PRINT COUNT:3102
PURGE
CLN-A : 1:45 2:1 3:1 6:15 7:1 10:0 11:10 15:0 16:124 17:0 TTL:197
CLN-M : 1:8 4:2 5:0 6:10 TTL:20
CLEAR
INK CONSUME:0 CUTTER EXC.:0 MTC EXC.:0 HEAD EXC.:0
UNIT A EXC.:0 UNIT D EXC.:0 UNIT F EXC.:0 UNIT H EXC.:0 UNIT K EXC.:0
UNIT M EXC.:0
FACTORY CNT.:1
EXCHANGE
CUTTER EXC.:9 MTC EXC.:4 HEAD EXC.:6 BOARD EXC.(M/B):0
UNIT A EXC.:0 UNIT D EXC.:0 UNIT F EXC.:0 UNIT H EXC.:0 UNIT K EXC.:0
UNIT M EXC.:0
DETAIL-CNT
MOVE PRINTER : 0 MEDIACONFIG-CNT : 5
N-INKCHK :
C:0 M:0 Y:0 MBK:0 MBK2:0 BK:0
6-1
Troubleshooting Guide
INK-USE1
INK
C
TTL
NINK
C
TTL
INK-USE2
INK
C
TTL
NINK
C
TTL
INK-EXC
INK
C
TTL
NINK
C
TTL
MEDIA 1
NAME
TTL
ROLL
CUTSHEET
MEDIA 3
NAME
TTL
ROLL
CUTSHEET
MEDIA 5
NAME
TTL
ROLL
CUTSHEET
MEDIA 7
NAME
TTL
ROLL
CUTSHEET
:651.4ml
M :639.1ml Y :657.1ml MBK :780.1ml MBK2:780.3ml BK :538.6ml
:4046.6ml
:0.0ml M :0.0ml
Y :0.0ml MBK :0.0ml MBK2:0.0ml BK :0.0ml
:0.0ml
Ink interval usage (INK: genuine ink, NINK: refill ink)
:651.4ml
M :639.1ml Y :657.1ml MBK :780.1ml MBK2:780.3ml BK :538.6ml
:4046.6ml
:0.0ml M :0.0ml
Y :0.0ml MBK :0.0ml MBK2:0.0ml BK :0.0ml
:0.0ml
Ink replacement count (INK: genuine ink, NINK: refill ink)
:27 M :25
Y :19 MBK :31 MBK2:25 BK :22
:149
:0
M :0 Y :0 MBK :0 MBK2:0 BK :0
:0
:Plain Paper
:
669.0 m2
:
668.9 m2
:
0.1 m2
:Coated Paper
:
22.8 m2
:
22.8 m2
:
0.0 m2
7201.5
7200.1
1.3
245.7
245.7
0.0
44.3
44.3
0.0
:Semi-Gl Photo
:
1.5 m2
:
1.5 m2
:
0.0 m2
16.7
16.7
0.0
MEDIA 2
NAME
:HW Coated
sq.f TTL
:
55.6 m2
sq.f ROLL
:
55.6 m2
sq.f CUTSHEET :
0.0 m2
MEDIA 4
NAME
:Syn. Paper
sq.f TTL
:
7.7 m2
sq.f ROLL
:
7.7 m2
sq.f CUTSHEET :
0.0 m2
MEDIA 6
NAME
:Glossy Photo
sq.f TTL
:
1.6 m2
sq.f ROLL
:
1.5 m2
sq.f CUTSHEET :
0.0 m2
MEDIA OTHER
NAME
:OTHER
sq.f TTL
:
4.0 m2
sq.f ROLL
:
4.0 m2
sq.f CUTSHEET :
0.0 m2
m2
m2
m2
m2
13061.0
1207.0
838.5
0.0
sq.f
sq.f
sq.f
sq.f
19455
1798
1249
0
m2
m2
m2
m2
13248.9
1423.2
917.7
0.0
sq.f
sq.f
sq.f
sq.f
19735
2120
1367
0
m2
m2
m2
m2
0.0
0.0
0.0
2.0
sq.f
sq.f
sq.f
sq.f
0
0
0
3
m2
m2
m2
m2
0.0
0.0
0.0
2.0
sq.f
sq.f
sq.f
sq.f
0
0
0
3
6-2
599.5 sq.f
599.5 sq.f
0.0 sq.f
83.9 sq.f
83.9 sq.f
0.0 sq.f
17.4 sq.f
16.7 sq.f
0.6 sq.f
43.6 sq.f
43.6 sq.f
0.0 sq.f
Print areas by physical size (roll
paper)
A4 sheet equivalents
Print areas by data size (roll paper)
*Not functional at present.
C
:26747
M :28070
Y
MBK
:33077
MBK2:33090
BK
iPF700
TTL:171152
HEAD DOT CNT.2
C :68870
M :67817
Y
MBK :87470
MBK2:87533
BK
TTL:429867
PARTS COUNTER
COUNTER A : OK
PARTS A1 :
PARTS A2 :
COUNTER D : OK
PARTS D1 :
PARTS D2 :
PARTS D3 :
COUNTER F : OK
PARTS F1 :
COUNTER H : OK
PARTS H1 :
COUNTER K : OK
PARTS K1 :
COUNTER M : OK
PARTS M1 :
:35399
:14766
:78644
:39530
703
66.5
3.0
703
494227
429867
390
703
119067
703
3507
703
155
703
44
428.6
233.3
15%
1%
66.5
3.0
11333333
14100000
4550
4%
3%
8%
494227
429867
390
3740000
3%
119067
50000
7%
3507
6000
2%
155
1500
2%
44
682
9.7
26.8
1.5
0.4
65.9
682
1068174
800422
3242
247999
682
4691
682
178
682
91
682
19869
682
9.6
3028.6
890.5
890.5
651.4
666.7
0%
3%
0%
0%
9%
9.7
26.8
1.5
0.4
65.9
33333333
48000000
60000
7360000
3%
1%
5%
3%
1068174
800422
3242
247999
50000
9%
4691
50000
0%
178
3400
2%
91
285714
6%
19869
2706.7
0%
9.6
6-3
Troubleshooting Guide
796
0.0
36.1
0%
0.0
0.0
48.3
0%
0.0
13028571
6700000
16500000
60000
1%
1%
0%
7%
179143
97344
158057
4733
4000000
2%
97344
50000
5%
2586
12500
0%
111
750
0%
27500
5%
1572
27500
6%
1697
15.2
0%
0.0
796
179143
97344
158057
4733
796
97344
796
2586
796
111
796
6
796
1572
796
1697
796
0.0
Calibration history
(iPF9100/9000S/8100/8000S/6200/6100/6000S/5100 only)
Up to 20 cycles printed (or as many as there are histories if
less than 20 cycles)
Date/Action/Media/Temp/Humid
Temp[C]/Humid[%]
25/ 57
(iPF9100/9000S/8100/8000S/6200/6100/6000S/5100 only)
If the multisensor has been replaced, the new unit version
prints in the Media field (00/01).
The contents of the first 32 bytes of EEPROM also print.
Unit Ver/DATA
Multi Sensor
Unit Ver : 01
DATA :
02 55 20 07 05 08 16 25 01 00 00 00 00 00 00 00
20 81 dc 01 02 81 a8 01 02 81 7c 01 02 01 03 00
CR REG
C2
15
8
3
BK
12
8
5
C
-6
-3
-2
796
9
9
1
5
10
0
2
11
-2
1
12
-4
-1
12
-4
-2
12
-4
-3
11
-3
-2
10
-1
-2
9
2
0
8
0
2
7
4
6
5
5
7
5
7
4
9
9
4
7
10
2
5
11
1
4
11
-1
3
12
-2
2
11
-2
1
11
-1
1
10
0
2
9
3
3
8
0
4
7
5
7
6
6
7
6
7
5
-5
-3
-2
-4
-3
-2
-4
-4
-1
-4
-4
-1
-3
-4
-1
-2
-4
-1
-2
-4
0
-1
-4
0
-1
-4
0
-1
-4
0
-2
-3
-2
-3
-3
-3
-3
-3
-3
-2
6-4
2. Upgrading Firmware
(1) Upgrading method
In most situation, the firmware can be upgraded by using imagePROGRAF Firmware Update Tool
(hereinafter FUT).
FUT is a firmware and installer package, allowing you to only upgrade the preinstalled version of
firmware in the FUT.
The firmware can also be upgraded using L Printer Service tool. It may be downgraded as well.
Upgrading by FUT wont work on the printer when the main unit is in error, in which case use L
Printer Service Tool to upgrade the firmware.
6-5
Troubleshooting Guide
Log on to the tooling PC as an administrator and copy the L Printer Service Tool installer.
Run setup.exe in the installer.
When a dialog box appears, press the [Next] button.
In the license agreement window, check the I agree to all terms of the license agreement radio button
and press the [Next] button.
When the destination folder selection dialog box appears, select a destination folder and press the [Next]
button.
When the installation preparation complete dialog box appears, press the [Install] button.
When the Windows firewall block setting window appears, check the Unblock radio button and press
the [Next] button. (This window may not appear depending on the version of your OS.)
When the install has completed, press the [Finish] button.
Add a printer.
To use this tool with one these printers, perform Add a printer:
ExampleiPF510, iPF610, iPF700, iPF710, iPF5100, iPF6100, iPF8000, iPF9000, iPF8000S, iPF9000S
On the Service menu, choose Add a printer.
When the printer addition dialog box appears, press the [Add] button.
Enter the product name and firmware identification information with single-byte characters according
to the table below and press the [OK] button.
Model
Product Name
imagePROGRAF iPF510
imagePROGRAF iPF610
imagePROGRAF iPF700
imagePROGRAF iPF710
imagePROGRAF iPF5100
imagePROGRAF iPF6100
imagePROGRAF iPF8000
imagePROGRAF iPF9000
imagePROGRAF iPF8000S
imagePROGRAF iPF9000S
iPF510
iPF610
iPF700
iPF710
iPF5100
iPF6100
iPF8000
iPF9000
iPF8000S
iPF9000S
6-6
Firmware Identification
Information
iPF510
iPF610
iPF700
iPF710
iPF5100
iPF6100
iPF8000
iPF9000
iPF8000S
iPF9000S
(3) Viewing and saving Print Inf and status information (Download
to the PC as data)
Service Print Display
Collects Print Inf information from the printer and displays it as text in a text editor.
The textual information thus collected is automatically saved to a log and can be reviewed in a log
window.
Firmware specifications
Optional directory specification (default)
Firmware that can be updated is selected automatically. (The firmware can only be updated.)
Optional file specification
The optional file (firmware) specification allows the firmware to be upgraded and downgraded.
Troubleshooting Guide
Having replaced the main controller PCB and the maintenance cartridge relay PCB, check that the
firmware used is the latest release.
4) Making sure that the message Initializing or the product appears on the display, release the buttons.
(When the printer enters PCB Replacement mode, the message lamp lights.)
5) Wait until the message REPLACE MODE appears on the display.
6) Choose MC BOARD and press the [OK] button.
7) Making sure that the message Turn off printer. appears on the display, switch off the printer.
8) Switch on the printer.
9) Identify the firmware version and, if it is not the latest release, upgrade it.
4) Making sure that the message Initializing or the product appears on the display, release the buttons.
(When the printer enters PCB Replacement mode, the message lamp lights.)
5) Wait until the message REPLACE MODE appears on the display.
6) Choose CPU BOARD and press the [OK] button.
7) Making sure that the message Turn off printer. appears on the display, switch off the printer.
8) Switch on the printer.
9) Identify the firmware version and, if it is not the latest release, upgrade it.
5. Greasing
Using a flat brush or the like, spread the dedicated part grease in a uniform thin coat.
Be careful not to apply the grease to any part other than specified parts. A grease adhering to the wiper,
cap and linear scale, in particular, could result in defective print.
The main rail does not require greasing. Be careful not to grease it directly. Problems, such as unusual
noises, imaging failures and shorter head lives, might result.
If the carriage is overloaded because it is stained by ink or as a result of any other condition, clean the rail
and then move the carriage fully in both directions about 10 times. This action will allow the lubricant to
transfer from the carriage shaft cleaning part to the rail.
iPF610 example
Eject roller bearing/Eject roller middle bearing
Joint base
Molycote
PG-641
PG-641
About
12 mg
12mg
PG-641
Molycote
PG-641
About
12 mg
12mg
PG-641
PG-641
Molycote
12mg
About
12 mg
Molycote PG-641
PG-641
About 6 mg
6mg
A217
1A117
2
One
position
on the A2 (17) model
and two on the
A1 (24) model
Molycote
PG-641
PG-641
About 12 mg
12mg
6-9
Troubleshooting Guide
Spur cam
Molycote PG-641
About 20 mg
Molycote
PG-641
PG-641
About
20 mg
20mg
Feeding cam
Molycote PG-641
About 20 mg
Release lever
Molycote PG-641
About 20 mg
6-10
Molycote PG-641
About 20 mg
Molycote PG-641
About 12 mg
6-11
Troubleshooting Guide
iPF720 example
Carriage assembly
Leaf spring:
Permalub G2, about 12 g
Bearing
Permalub
about 24 mg
G2,
G224mg
Cam:
Permalub G2,
about 12 g
LF
LF
roller
LF
LF roller
Permalub
G2,G2
24mg
about
24 mg
Lock pin:
G212g
Permalub
G2,
about 12 g
Joints:
Molycote PG-641, about 24 g
LF roller
LF
PermalubG224mg
G2, about 24 mg
G2 24mg
Permalub
G2, about
24 mg
6-12
iPF9100 example
Joint base rails and ribs
Rib:
Molycote Pg-641,
about 12 mg
G212mg
LF LF2
roller backup (two positions):
Permalub
G2, G212mg
about 12 mg
Bushing:
Permalub G2
G2,12mg
about 12 mg
6-13
Troubleshooting Guide
Maintenance
Advantage:
Low ink consumption
Disadvantage: Unpredictable head reusability
Replace Heads
Advantage:
Assures head reusability (allowing faults in the heads to be analyzed)
Disadvantage: Increased ink and MT cartridge consumption (about three times
larger than normal)
T14
Take out the head and close the head cover and the top cover
Ink filling will not occur if you mount a new head now.
Restart the printer in service mode and check the nozzle check pattern
Advantage:
Low ink consumption
(unless the printer has been drained of ink)
T14
6-14
Main
controller
iPF500
QM3-0551
iPF510
QM3-0769
iPF600
QM3-0570
PCB
QK1-2073
Operation
panel
QM3-0205
Carriage
relay PCB
Head relay
PCB
Purge unit
QM3-0351
QM3-0653
QM3-0765
Carriage unit
QM3-0647
Multisensor
Multisensor
reference
Non-dischar
ge sensor
Ink supply
unit
Linear scale
QM2-3426
QL2-1561
QM3-0529
QM3-0525
QC2-0651
QM3-0803
QM3-0649
iPF605
QC2-0652
QM3-4339
iPF610
iPF700
QM3-1301
QK1-2889
QM3-1328
QM3-1332
iPF5000
QM3-0564
QK1-2073
QM3-0206
QM2-3414
iPF5100
QM3-0758
QK1-2745
QM3-0740
QM3-0361
QM3-1333
QM3-1413
QM3-0654
QM3-1402
QL2-1738
QC2-2697
iPF710
iPF720
iPF810
iPF820
iPF6100
QM3-0648
QM2-3426
QM3-0783
QM3-0365
QL2-1561
QM3-0529
QM3-0554
QC2-0652
QM3-0738
QM3-0718
iPF6200
6-15
iPF6000S
iPF8000
QM3-5307
QM3-0957
QK1-2889
QM3-0970
QM3-0980
QM3-0979
QM3-1004
QM3-1995
QL2-2089
QC2-4047
QM3-1016
QL2-1662
QC2-2138
Model name
iPF8000S
iPF8100
iPF9000
QM3-0985
QM3-0986
iPF9000S
iPF9100
Chapter 7
Main Unit Configuration
Diagrams
Carriage M
LF motor
Cutter unit
Spur unit
LF roller
Power PCB
Flat cable
Tube
Maintenance cartridge
Non-discharge sensor
Platen fan
Multisensor
Printhead
Printhead
Platen
Valve
Main controller
Purge unit
Subbuffer
Ink tank
Wetting solution
Wiper
7-1
Troubleshooting Guide
Function Description
Component name
Main controller
Carriage relay PCB
Lift motor
Multisensor
Platen fan
Non-discharge sensor
LF motor
Printhead
Spur
Purge unit
Maintenance cartridge
Function
A PCB that controls the printer as a whole.
A relay PCB used to connect the carriage and the main controller with
each other by a flat cable. With the iPF5000 Series, it is combined into a
single assembly together with the head relay PCB described below.
A PCB that relays head signals and that performs preprocessing on the
multisensor signals.
On the iPF5000 Series, the head relay PCB is expressed as carriage
PCB.
A film sensor slitted to generate an encoder pulse signal to calculate the
head position is attached to the carriage unit.
A color-specific replaceable cartridge ink tank (consumable part)
Functions as an air passage to fill the ink tank with air and also as a
reservoir for the reflux ink in the tube.
A valve that is opened and closed to augment the internal pressure in the
path of ink supply (by generating a negative pressure). In cleaning B, in
which a negative pressure is produced, the valve vents the head of
accumulated air.
The drive motor that automatically regulates the separation between the
head and paper. The iPF5000 Series uses the eccentric cam of the
carriage rail to move the carriage (head) up and down together with the
rail. Others rotate the cam in the carriage by way of a coupling on the
main unit side to move the head up and down.
A sensor that measures the head and paper separation, detects the
leading edge, width and other aspects of paper, measures the density of
adjustment print patterns and so on.
Sucks paper to keep it from elevated.
A sensor that detects non-discharging nozzles for non-discharging nozzle
backup.
Feeds out paper precisely (in the micron order) according to the number
of print passes for each scan of the carriage.
Single six-color 1-inch head (consumable part)
A roller used to feed the trailing edge of cut sheet. Serrated to avoid
catching ink. Mounted on the iPF5000 Series only.
The purge unit recovers the printhead by fixing stuck nozzles and venting
them through suction and that wipes the face with a wiper. It also contains
a lock mechanism that clamps the carriage to the purge.
A cartridge tank (consumable) that stores waste ink discharged from the
purge unit.
7-2
Cutter
Manual feed from
front (POP board)
Multisensor
S
S
LF_PE sensor
Cassette pick-up
Flapper
Release
Back cover
7-3
Troubleshooting Guide
Cutter
Multisensor
LF_PE sensor
7-4
Cutter
Multisensor
Roll paper
feeding
LF_PE sensor
7-5
Troubleshooting Guide
Multisensor
Cutter
S
S
LF_PE sensor
S
S
Roll paper detection
sensor
Flapper
Feeding roller
S
S
7-6
The following notice does not apply if this Guide and the product fail to comply with the laws and local regulations of
the country in which they are used.
Trademark Notice
All product names or company names used in this Guide are the trademarks or registered trademarks of their
respective owners.
Canon Inc.
Ver.1.2
2008