Cost of Quality Worksheet / Grinding Variation Rework Cost

Problem Description: (Grinding Variation)

Specific Tasks
Document Nonconformance Report
Engineering Disposition
Grinding
Cleaning
Inspection

Total Cost Per Failure

Hours
Hourly
for Task
Rate
0.5
$25
0.5
$45
0.3
$25
1.0
$25
0.5
$25

Cost of
Task
$12.50
$22.50
$6.25
$25.00
$12.50

Material
Costs
$0.00
$0.00
$2.00
$0.00
$0.00

$78.75

$2.00

2.80

2.8 Hrs per part x 160 parts = 448 hrs x $25.00= $11,200 in Hrs saved.
$80.75 Rework cost X 160 = $12,920 in Internal Rework Costs

ng Variation Rework Costs

Cost Type: Internal
Failure Cost Internal /
External /
Apprasal
Total Cost of
or Prevention
Nonconformance
$0.00
$12.50
$0.00
$22.50
$0.00
$8.25
$0.00
$25.00
$0.00
$12.50

$80.75