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Cost of Quality Worksheet / Grinding Variation Rework Costs

This document calculates the costs associated with reworking parts due to grinding variation. It details the specific tasks required to rework each part, including the hours and hourly rates for each task. The total cost per failed part is $80.75. For a batch of 160 parts that would be reworked, the total internal reworking costs are estimated at $12,920. It also estimates that eliminating the grinding variation would save 448 hours of rework time at a rate of $25 per hour, saving $11,200.

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moti
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208 views2 pages

Cost of Quality Worksheet / Grinding Variation Rework Costs

This document calculates the costs associated with reworking parts due to grinding variation. It details the specific tasks required to rework each part, including the hours and hourly rates for each task. The total cost per failed part is $80.75. For a batch of 160 parts that would be reworked, the total internal reworking costs are estimated at $12,920. It also estimates that eliminating the grinding variation would save 448 hours of rework time at a rate of $25 per hour, saving $11,200.

Uploaded by

moti
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd

Cost of Quality Worksheet / Grinding Variation Rework Cost

Problem Description: (Grinding Variation)

Specific Tasks
Document Nonconformance Report
Engineering Disposition
Grinding
Cleaning
Inspection

Total Cost Per Failure

Hours
Hourly
for Task
Rate
0.5
$25
0.5
$45
0.3
$25
1.0
$25
0.5
$25

Cost of
Task
$12.50
$22.50
$6.25
$25.00
$12.50

Material
Costs
$0.00
$0.00
$2.00
$0.00
$0.00

$78.75

$2.00

2.80

2.8 Hrs per part x 160 parts = 448 hrs x $25.00= $11,200 in Hrs saved.
$80.75 Rework cost X 160 = $12,920 in Internal Rework Costs

ng Variation Rework Costs


Cost Type: Internal
Failure Cost Internal /
External /
Apprasal
Total Cost of
or Prevention
Nonconformance
$0.00
$12.50
$0.00
$22.50
$0.00
$8.25
$0.00
$25.00
$0.00
$12.50

$80.75

Cost of Quality Worksheet / Grinding Variation Rework Cost Problem Description: (Grinding Variation) Specific Tasks Document
ng Variation Rework Costs Cost Type: Internal $0.00 $12.50 $0.00 $22.50 $0.00 $8.25 $0.00 $25.00 $0.00 $12.50 $

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