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PHN I : NH MY SN XUT NC CY
CHNG 1: LUN CHNG KINH T
1. 1. Lun chng kinh t :
Ngy nay nc c s dng trong qu trnh lm lnh nhiu lnh vc.
Trong sinh hot nc c s dng cng vi hu ht cc loi nc gii kht dng
lm mt. Trong nghnh thc phm, nc dng lm nguyn liu lnh, tr lnh khi
vn chuyn bo qun nng sn, thc phm, bn thnh phm thy sn. c bit, trong
qu trnh khai thc v ch bin thy sn do iu kin c s vt cht k thut cha cho
php nn khng th lm lnh nguyn liu thy sn trong qu trnh vn chuyn, ch
bin, bng cch s dng trc tip h thng lnh. Cn dng phng php lm lnh
bng nc n gin, tin li, ph hp vi nguyn liu thy sn. Chnh v vy, vic
s dng nc lm lnh ph bin trong qu trnh vn chuyn, ch bin, bo qun
thy sn c ng dng ph bin nht hin nay.
Nc l sn phm ng bng ca nc, l cht ti lnh r tin v quan trng
khng th thiu c trong sinh hot v cc ngnh sn xut, c bit l trong nh bt
v ch bin bo qun thy sn.
Vi c im a l ca Khnh Ha ni chung v Nha Trang ni ring c b bin di
120 Km thun li cho vic nh bt thy sn m trong iu kin hin nay, phng tin
bo qun cn th s, khng c trang b tt h thng my lnh bo qun trn tu
c th nc cy c vai tr quan trng trong vic gi ti nguyn liu thy sn
trong iu kin nh bt xa b.
Nha trang cn l mt thnh ph du lch vi mt dn c ng nn nhu cu s dng
nc trong sinh hot, m thc, gii kht ln. Mt khc, y nghnh khai thc
thy sn v ch bin thy sn pht trin rt mnh ng vo hng nht nh khu vc
min Trung, chnh v vy m nhu cu s dng nc khi trong qu trnh vn
chuyn, bo qun, ch bin thy sn rt ln.
Bn cnh nh bt vic vn chuyn nguyn liu thy sn n ni tiu th hoc
ni ch bin cng phi gi nguyn liu ti trong iu kin nhit thp nn cn phi
s dng nc p.
Nh vy nc sn xut ra phc v cho ba hng :
-Phc v cho sinh hot i sng.
-Dng cho tu thuyn nh bt xa b.
-Dng bo qun nguyn liu, bn thnh phm cc x nghip.
Nm bt c nhu cu , nh my sn xut nc c xy dng ti cng
Hn R 1, nm pha Nam thnh ph Nha Trang. Nh my nm pha Ty ca cng
Hn R, pha Bc gip vi bin ng, pha Ty tip gip ch thy sn, pha ng tip
gip vi ng ln, pha Nam tip gip vi bi u xe. Nh my c xy dng v
tr v cng thun li v giao thng vn chuyn c ng b ln ng thy. Do vy
nhu cu s dng cho vic bo qun thy sn rt ln nn nc y sn xut ra
ch yu s dng cho cc tu nh bt c v bo qun c mi, vi sn lng khai thc
thy sn ngy cng nhiu, v theo quan st ring ca em th nhu cu thc t v tiu th
cy hin nay ti y ang tng ln r rt, cung khng u cu, mt s ch tu phi
mua bn ngoi vn chuyn vo cng. Do vic chn thit k b nng sut
120 tn/ngy v kho bo qun c dung tch 120 tn l c tnh kh thi trong
thc t nhm p ng nhu cu rt ln v cy ti y.
1. 2. S v tr nh my
1. 3. Tnh cht vt l ca nc :
Nc to thnh do nc b mt nhit v h xung 0 0C, ha v lm qu
lnh xung khong -50C.
2
00C v p sut l 0, 98 bar nc c tnh cht vt l nh sau:
- Nhit lng nng chy:333, 6 KJ/kg(79. 8 kcal/kg)
- Nhit dung ring :2, 09 KJ/kg(0. 58 kcal/kg)
- H s dn nhit:2, 326W/m. K(2 kcal/m. h. K)
Khi nc ng bng to thnh nc th th tch cu n tng 9%. Nc
c s dng lm lnh v n c kh nng nhn nhit t mi trng xung quanh v
tan ra thnh nc 00C.
Hm lng tp cht trong nc cng nghip:
Tp cht
-S lng vi khun
-Vi khun ng rut
-Cht kh
- cng chung ca nc
- c theo hm lng cht l lng
-Hm lng st
- PH
Hm lng
100 con / ml
3 con/l
1 g/l
7mg/l
1, 5 mg/l
0, 3 mg/l
6, 5 9, 5 mg/l
1. 4. Phn loi nc :
C nhiu cch phn loi nc :
* Da vo nguyn liu sn xut:
- Nc t nc ngt (nc l, si, nguyn cht).
- Nc t nc bin, t nc mui.
- Nc t nc st trng v khng sinh
* Da vo trong ca :
- Nc pha l
- Nc trong sut
- Nc c
* Da vo hnh dng:
- Nc khi
- Nc tm
- Nc thi
- Nc ng
- Nc vy
1. 5. Phng php sn xut nc cy:
Nc c cho vo trong khun thp nhng ngp trong b mui. Nc mui
ng vai tr l cht ti lnh. N nhn nhit t cc khun lm lnh nc trong
khun sau nh nhit cho dn lnh, nc mui c chy tun hon nh cnh
khuy. y thng ngi ta s dng dn lnh kiu xng c.
Ty theo loi nc v phng php lm nc cy m ngi ta thu c
nc c trong khc nhau .
- Nc pha l c sn xut t nc ngt v l nc mm hon ton nu
chng ta dng phng php lc ion hoc c th sn xut t nc ct.
- Nc trong sut nhng cha t pha l: c sn xut t nc mm
nhng trong qu trnh sn xut khng loi trit khng kh.
- Nc c (nc k thut): c sn xut t mng nc sinh hot, do
cha loi ht cc tp cht c trong nc, khng loi c khng kh ra trong qu trnh
lm ng. Lai nc ny c sn xut v s dng ph bin nht hin nay v
3
phng php sn xut n gin, gi thnh r. gp phn lm cho nc trong hn
th trong qu trnh sn xut ngi ta c th s dng mt s bin php nh:
+ Phng php p thp:s dng khng kh p sut thp 0, 2-0, 25 bar p sut
d thi vo gia khun, khi ng gn n gia khun th rt ng phun kh ra
+ Phng php p cao:l s dng kh nn p sut cao hn 1, 5- 2 bar p sut
d. S dng phng php ny ngi ta khc phc c nhc im l phi rt ng
phun ra kp thi nh phng php thp.
+Phng php khuy: l dng mt que g khuy, nhng cng phi kp thi rt
que ra nu khng que cng s ng bng vo khi
Phng php sn sut cy l phng php c s dng rt lu v hin nay
vn c s dng rng ri v n c nhiu u im :
- Qu trnh sn xut n gin c v thit b v vn hnh nn gi thnh h.
- Nc cy c kch thc ln, kh nng chy d bo qun vn chuyn i xa
ph hp vi cc phng tin nh bt, vn chuyn thy sn.
Ty thuc vo tng loi hnh dng v kch thc khun ta c cc loi
sau:5kg, 7kg, 10kg, 12, 5kg, 25kg, 50kg, 150kg, 200kg, trong khun 50kg c
s dng ph bin nht hin nay.
1. 6. Nhng thng s v kh tng:
Nhng thng s v kh tng nh nhit , m tng i ca khng kh,
bc x mt tri, gi v hng gi, l nhng thng s rt quan trng tnh ton, thit
k xy dng b v h thng lnh.
1. 6. 1. Nhit v m khng kh:
Nhit v m trung bnh thng nng nht vo ma h dng tnh ton
b dy cch m cch nhit tnh kim tra ng sng, c bit dng xc nh nhit
bu t, qua xc nh nhit nc tun hon lm mt dn ngng. Nha Trang
l 1 thnh ph bin khu vc Nam Trung B, nhit trong nm tng i n nh
nn thun li cho vic tnh ton thit k h thng sn xut nc . y ly nhit
trung bnh thng nng nht trong nm l 36, 60C, m 79%.
1. 6. 2. Bc x mt tri:
Bc x mt tri gy tn tht lnh ng k, dng nhit do bc x mt tri ph thuc
v v tr phn xng nm v no, hng cu vch tng ngoi. Theo v tr b
th ch c vch pha ng Bc chu bc x mt tri, cn cc vch pha ng Nam gip
vi phng my, pha Ty gip b cha nc, pha Ty Bc gip b nhng nc ra
v hm c mi che nn khng chu bc x ca mt tri.
1. 6. 3. Nng lng sn xut nc :
Phn xng s dng ngun nng lng in, dng in c ly t li in ca
thnh ph Nha Trang. dng in chy cho ng c c ly t mng in ba pha vi
hiu in th 380V, dng in c s dng cho vic thp sng bm nc, vi hiu
th 220V. Chng ta cn phi kho st tnh n nh ca li in trnh trng hp
li in b st p, ng c s b qu ti, dng in v in p y tng i n
nh.
5
- Nhit nc mui:do c im ca hm thit k l lin tc. Do vy nhit
nc mui trong hm l n nh . Nn chn nhit nc mui tm = -100 C
.
Tuy nhin khi nhit qu thp th tiu tn in nng v tn tht nhit tng
- Tc tun hon ca nc mui : thng tc ny khng ln lm, do tit
din ngang b ln, tc tun hon khong 1 2 m/s
Ta chn khun c tit din trn l 280 x 190 v tit din di 260 x 170 .
Ta c thi gian lm theo cng thc Plank (trang 179_KTLCS) :
A
b0 (b0 B ) ,
tm
h.
Trong :
- tm : Nhit nc mui trung bnh trong b, tm = -100 C.
- b0: Nhiu rng khun ( ly cnh ngn ca tit din ln nht ca khun ), m
- A, B : Cc hng s ph thuc t s n = a 0/b0. (l t s cnh di trn cnh ngn
ca tit din)
Nu khun hnh ch nht n = 2 th A = 4540 v B = 0, 026
4540
.0,19.(0,19 0,026) 18,63h .
10
Nhng tra th 9-7 (trang 179_KTLCS) :gi tr thc nghim thi gian lm
ph thuc vo nhit nc mui v loi khun, TL [1] . an ton ta chn 19,
5 h.
2. 4. 2. Kch thc v s lng khun
260170
1101
1170
Khi lng
, (kg/cy)
50
Ta c s khun
N
M
m
,h
M 120000
2400 khun
m
50
2400
120 linh
20
2. 4. 3. Kch thc b .
Vic xc nh kch thc b ph thuc vo cc thng s sau:
- Nng sut ca b 120tn/ngy hay 2400cy/ngy.
- Chn 1 linh gm 20 khun
- Chn thi gian lm l 19, 5 gi.
- Trong b , dn lnh c t dc theo chiu di ca b v c 2 vch
ngn bng thp
- Thanh thp chu lc c: chiu dy 4 mm.
- B tr cc cy nm dc theo chiu rng ca b.
- y khun cch y b l: h1 = 150 mm.
2. 4. 3. 1 Chiu di ca b :
L = m1. ( a + b ) + ( m1-1)l1 + 2c , mm
Trong :
- m1
: S linh trn mt dy, m1 = 60 linh
-a
: Kch thc khun tnh theo chiu di b, a = 280 mm
-b
: dy thp gia c ming khun, b = 4 mm
-c
: Chiu rng on h cui b, c =300 mm
- l1
: Khong cch gia hai linh, l1 = 5 mm
L = 60 . (280 +4. 2 ) + (60 1 ). 5 + 2 . 300 = 18175 mm.
2. 4. 3. 2 Chiu rng ca b :
- Xc nh chiu di thanh thp hn cht vi linh :
d = m2. ( f + 2. I2 ) + 4. k + 2. r + 2. n , mm
Trong :
m2 : S khun trong mt linh , m2 = 20 khun
f
: Kch thc ming khun theo chiu rng b, f =190 mm
I2 : dy ca tm thp gia c ming khun, I2 = 4 mm
k : dy ca tm thp gn thanh dng mc linh , k = 12mm
r
: Chiu di thanh thp mc linh , r = 50 mm
n : di t khun cui cng n u mt ca thanh thp, n = 75 mm
7
d : Chiu di mt linh , d = 4258 mm
e : Khong t dn lnh v cnh khuy, e = 1200 mm
u : Khong trng khun u v khun cui vi thnh b, u = 25 mm
Vy chiu rng b : B = 2. 4258 + 4. 25 + 1200 = 9816 mm.
2. 4. 3. 3 Chiu cao ca b:
H = h 1 + h2 + h3
Trong :
- h1 : Khong cch y khun v y b, h1 = 150 mm
- h2 : Khong cch ming khun v ming b, h2 = 50 mm
- h3 : Chiu cao ca khun , h3 =1170 mm
H = 150 + 50 + 1170 = 1370 mm.
B NC NHNG KHUN
SN RA
10715
Hnh 2-2. Mt bng b
18175
V TR T KHUN
V TR T DN LNH
V TR T KHUN
CNH
KHUY
TT
Vt liu
(m)
1
2 34 5 67
(w/mK)
(g/mhMPa)
1 Va xi mng
0, 93
0, 020
90
2 Gch xy
0, 82
0, 200
105
3 Va xi Mng
0, 93
0, 020
90
4 Lp Bitum
0, 18
0, 003
0, 86
5 Lp giy du
0, 18
0, 001
1, 35
6 Polystirol
0, 047
0, 2
7, 5
Hnh 2- 3:Kt cu tng
7 Thnh b bng thp
45, 35 0, 005
0
Ti Nha Trang mi trng c :
Nhit
tmt
m
Tra th I d ta c:
ts
Nhit nc mui trong b:
tm
a. Tnh chiu dy lp cch nhit.
1 1 n i 1
cn cn
(m)
k
1 i 1 i 2
Trong :
= 36, 6 0C,
= 79%.
= 32, 6 0C.
= -10 0C
9
- cn : dy lp cch nhit, m
- cn : H s dn nhit ca vt liu cch nhit W/mK
- k : H s truyn nhit tra bng 3-3, TL1 ta c: K = 0, 23 W/m2. K
- 1 : H s to nhit ca mi trng bn ngoi. Tra bng 3-7, TL1
ta c : 1 = 23, 3 W/m2. K
- 2 : H s to nhit ca vch bung lnh vo bung lnh. Trong phng
lu thng khng kh cng bc tra bng 3-7, TL1. 2 = 10, 5 W/m2. K
- i : B dy ca lp vt liu xy dng th i, m
- i : H s dn nhit ca lp vt liu xy dng th i, W/mK
1
0,02
0,2
0,003 0,001 ,005
1
1
cn 0,047.
2.
2
0,93
0,82
0,18
0,18
45,35 10,5
0,23 23,3
cn = 0, 1833 mm
Kt
1
1
i cn
1
i cn 2
1
1
0,02
0,2
0,003 0,001 0,005
0,2
1
2.
23,3
0,93 0,82
0,18
0,18
45,35 0,047 10,5
0,213
W/m2K.
t1 t s
W/m2K
ts t2
t1 t s
36,6 32,6
23,3.
= 1, 9 W/m2K
ts t2
36,6 (10)
10
q 1
1
q 2
2
q 3
3
q 4
4
q 5
5
q 6
6
q 7
9,926.0,02
36,39 0C.
0,93
t 2 t1
36,6
t3 t 2
36,39
9,926.0,2
33,97 0C.
0,82
33,97
9,926.0,02
33,76 0C.
0,93
33,06
9,926.0,003
33,59 0C.
0,18
33,59
9,926.0,001
33,53 0C.
0,18
33,53
9,926.0,2
8,71 0C.
0,047
8,71
9,926.0,005
8,711 0C.
45,35
t 4 t3
t5 t 4
t6 t5
t7 t6
t8 t 7
t f 2 t8
q
9,926
8,711
10 0C.
2
10,5
7
-8, 71
290, 87
Ph1 Ph 2
H
i
0,02 0,2 0,003 0,001 0,2
2.
0,0332 m2hMPa/g.
i
90 105 0,86
1,35 7,5
4850,95.10 6
0,146 g/m2h.
4
332.10
1
0,02
4850,95 0,146.
.10 6 4818,51 Pa.
1
90
0,2
Px 3 Px 2 2 4818,51 0,146.
.10 6 4540,41 Pa.
2
105
0,02
Px 4 Px 3 3 4540,41 0,146.
.10 6 4507,97 Pa.
3
90
0,003
Px 5 Px 4 4 4507,97 0,146.
.10 6 3998,67 Pa.
4
0,86
0,2
Px 6 Px 5 5 3998,67 0,146.
.10 6 105,34 Pa.
5
7,5
Px 2 Ph1
8
-8, 711
290, 86
11
Bng 2-4: Bng so snh gi tr phn p sut hi nc.
Vch
2
3
4
5
6
0
t, C
36, 39
36, 39
33, 76
33, 59
33, 59
Phmax, Pa
6070, 3
6070, 3
5248, 79 5199, 63 5199, 63
Pxi, Pa
4818, 51 4540, 41 4507, 97 3998, 67
105, 34
T bng so snh gi tr phn p sut thc (Pxi) ca hi nc trn cc b mt vi
gi tr bng p sut hi trn th cc Pxi u tho mn iu kin: Pxi < Phmaxi.
Vy vch khng b ngng t m.
2. 5. 2. Tnh cho nn b
a. Kt cu nn b
Bng 2-5 : Kt cu nn b :[1]
TT
Vt liu
(w/mK)
1
2
3
4
5
6
7
Lp thp tm
Lp ct chng chy mng
Lp b tng
Lp cch nhit Polystirol
Lp giy du
Lp Bitum
B tng dm lm kn
nn
45, 35
0, 19
1, 55
0, 047
0, 18
0, 18
1, 28
2
3
(m)
4
0,
5
005
6
0, 01
7
0, 1
0, 15
0,
001 Hnh 2-4:Kt cu nn b
0,
003
0, 2
1,25 i 1 i
Vi: - m: H s nhit xm nhp qua nn: m = 0, 15 0, 25.
Chn m = 0, 2
1 0,2
0,005
0,01
0,1
0,001
0,003
0,2
12
Hnh 2-5:Kt cu np b
- Lp g: B dy 1 = 30 mm = 0, 03 m,
- H s dn nhit 1 = 0, 15 W/m.
- Lp bt: B dy 2 = 1 mm = 0, 001 m
- H s dn nhit 2 = 3, 95 W/m
b. H s truyn nhit qua np b
- H s truyn nhit qua np b:
Kn
1
1
i
1
i 2
Trong :
- 1 : H s to nhit t mi trng vo np b, W/m2. K
tra bng 3-7, TL1 ta c : 1 = 23, 3 W/m2. K
- 2 : H s to nhit t b mt trong ca np b vi khng kh i lu
t nhin trn b mt nc mui tra bng 3-7, TL1
ta c 2 = 6, 5 W/m2. K
- i : B dy ca lp vt liu xy dng th i, m
- i : H s dn nhit ca lp vt liu xy dng th i, W/mK
Kn
1
1
0,03 0,001
1
23,3 0,16
3,95
6,5
= 2, 6 W/m2K
13
- Nhc im: Thi gian thi cng, cu trc xy dng phc tp, kh thc hin theo
yu cu thit k nn nhit trong kho dao ng ln hn so vi kho lp ghp.
III. Kt lun :
Qua phn tch cc u v nhc im ca 2 loi kho trn th kho lp ghp s
m bo cht lng sn phm tt hn. Nhng do chi ph u t ca x nghip cn hn
ch, kh nng chu va chm khi vn chuyn thp. Mt khc kho xy dng vn m
bo c yu cu trn. T cc yu t em chn phng n thit k kho bo qun
l kho xy dng.
:
:
:
:
:
G
g
m2
F =
120
70, 59 m2
Va xi mng
Gch
Cch m
polystirol
Tn lnh
0, 93
0, 82
0, 18
0, 047
39, 6
0, 02
0, 2
0, 003
0, 15
0, 001
2
i 1 i
1
90
105
0, 86
7, 5
0, 15
14
- Vi nhit phng -5 0C, tra bng 3-3, TL1 ta c: K = 0, 28 W/m2. K
- Trong phng lu thng khng kh cng bc, tra bng 3-7, TL1 ta c:
1 = 23, 3W/m2. K, 2 = 9 W/m2. K
0,02
0,2
0,003
0,001
Kt
1
i cn 1
1
1
i cn 2
1
1
0,02
0,2
0,003 0,001
0,15
1
2.
23,3
0,93 0,82
0,18
39,6 0,047 9
= 0, 274 W/m2K.
t1 t s
W/m2K
ts t2
Trong :
- t1 : Nhit khng kh bn ngoi, t1 = 36. 6 0C
- t2 : Nhit khng kh trong kho, t2 = -5 0C
K s 1.
t1 t s
36,6 32,6
23,3.
2,24 W/m2K
ts t2
36,6 ( 5)
t 2 t1
t3
t4
t5
t6
t f 2 t6
q
11,2736
3,1
4,4 0C.
2
9
15
t, 0C
Phmax, Pa
36, 6
6140, 44
36, 61
6060,
304
33, 61
5205, 412
33, 07
5049,
244
32, 88
4995,
952
-3, 1
471, 5597
Ph1 Ph 2
H
i
0,02 0,2 0,003 0,15
2.
0,0258 m2hMPa/g.
i
90 105 0,86
7,5
1
0,02 6
4850,95 0,174.
10 4812,28 Pa.
1
90
0,2
2 4821,08 0,174.
.10 6 4480,85 Pa.
2
105
0,02
3 4480,85 0,174.
.10 6 4442,18 Pa.
3
90
0,003
4 4442,18 0,174.
.10 6 3835,2 Pa.
4
0,86
0,15
5 3835,2 0,174.
.10 6 355,2 Pa.
5
7,5
Px 2 Ph1
Px 3 Px 2
Px 4 Px 3
Px 5 Px 4
Px 6 Px 5
5
32, 88
4995,
952
3835, 2
6
-3, 1
471,
5597
355, 2
2
1. 2. 3. 1. Tnh chiu dy cch 3
TT
Vt liu
W/m
(m)
nhit:
4
K
1
2
3
4
5
Nn b tng nhn 1, 2
Polystirol
0, 047
Lp Bitum
0, 18
Giy du
0, 18
Lp b tng
1, 2
0, 04
0, 2
0, 002
0, 002
0, 2
5
Dm b
tng
t t
nhin
16
n
1 1
1
cn cn .
i
(m)
k 1 i 1 i 2
- cn : dy lp cch nhit, m
- cn : H s dn nhit ca vt liu cch nhit, W/mK
- k : H s truyn nhit tra bng 3-3, TL1 ta c: K = 0, 21 W/m2. K
1 : H s to nhit ca mi trng bn ngoi, tra bng 3-7, TL1 1 = 23, 3 W/m2. K
2 : H s to nhit ca vch bung lnh vo bung lnh. Trong phng lu thng
khng kh cng bc tra bng 3-7, TL1 ta c 2 = 9 W/m2. K
i : B dy ca lp vt liu xy dng th i, m
i : H s dn nhit ca lp vt liu xy dng th i, W/mK
0,04
0,002
0,2
1
1
i cn
1
i cn 2
1
1
0,04
0,002 0,2
0,2
1
2.
23,3
1,2
0,18
1,2 0,047 9
= 0, 216 W/m2K
t1 t s
W/m2K
ts t2
t1 t s
36,6 32,6
23,3.
2,24 W/m2K
ts t2
36,6 ( 5)
1
2
3
4
17
1 1 n i 1
cn cn .
m
k 1 i 1 i 2
Trong :
- cn : dy lp cch nhit, m
- cn : H s dn nhit ca vt liu cch nhit, W/mK
- k : H s truyn nhit. Tra bng 3-3, TL1 ta c: K = 0, 21 W/m2. K
- 1 : H s to nhit ca mi trng bn ngoi, tra bng 3-7, TL1 1 = 23, 3 W/m2. K
- 2 : H s to nhit ca trn vo bung lnh. Trong phng lu thng khng kh
cng bc tra bng 3-7, TL1 ta c 2 = 9 W/m2. K
- i : H dy ca lp vt liu xy dng th i, m
- i : H s dn nhit ca lp vt liu xy dng th i, W/mK
0,1
0,002
0,001
1
1
i cn
1
i cn 2
K tr
W/m2K
1
1
0,1 0,002 0,001
0,2
1
23,3 1,55
0,18
39,6
0,047 9
= 0, 223 W/m2K
1. 2. 4. 2 Kim tra ng m:
- iu kin kim tra : Kt 0, 95 Ks.
- Tng t ta c : Kt = 0, 223 W/m2K 0, 95 Ks = 2, 128 W/m2K
Vy trn kho lnh khng b ng sng.
TNH NHIT TI V CHN MY NN CHO B
2. 1. Xc nh nng sut lnh theo yu cu :
Q0 = Q1 + Q2 + Q3 +Q4 +Q5. KW.
Trong :
- Q1: Dng nhit tn tht qua kt cu bao che, gm c: thnh, y v np b .
- Q2: Dng nhit thu ca nc lm t 32, 6 0C xung -6 0C.
- Q3: Dng nhit do thng gi Q3 = 0.
- Q4: Dng nhit do vn hnh nh bm khuy nc mui, m np b thao tc a
vo ra, dng nhit do tan gi tho khun, lng hao ht khi tan gi.
- Q5: Dng nhit do sn phm h hp Q5 = 0.
2. 1. 1. Tnh dng nhit tn tht qua kt cu bao che:
Q1 = Q11 + Q12 + Q13 +Q14, KW
Trong :
- Q11 : Tn tht nhit qua np b.
- Q12 : Tn tht nhit qua thnh (vch) b.
- Q13 : Tn tht nhit qua y (nn) b.
- Q14 : Tn tht nhit do bc x mt tri
a. Tnh tn tht nhit qua np b.
Q11 = kn. Fn. (ttr tng ) KW
18
- kn : H s truyn nhit qua np b, kn = 2, 6 W/m2K
- Fn : Din tch np b, Fn = 18, 175 . 9, 816 = 178, 40 m2
- ttr : Nhit khng kh bn trong b, ttr = 40C.
- tng : Nhit mi trng bn ngoi, tng = 36, 6 0C.
Q11 = 2, 6 . 178, 40. [36, 6 (-4)] = 18831, 90 W = 18, 83 KW.
b. Tnh tn tht nhit truyn qua tng b :
Q12 = kt. Ft . (tng ttr) W .
Trong :
- kt : H s truyn nhit thc ca tng bao, kt = 0, 213 W/m2K
- Ft : Din tch tng bao,
Ft = 2. (1, 37 . 18, 175 + 1, 37 . 9, 816) = 76, 70 m2
- ttr : Nhit nc mui bn trong b, ttr = 10 0C.
- tng : Nhit mi trng bn ngoi , tng = 36, 6 0C.
Q12 = kt. Ft. (tng ttr) = 0, 213. 76, 70 . [36, 6 (-10)] = 761. 31 W=0,761 KW
c. Tnh tn tht nhit truyn qua nn b :
Q13 = kn. Fn . (tng ttr) . m W
Vi :
1
n
1 1,25 i
i 1 i
1
0,2
0,003 0,2
0,005 0,01 0.1 0,001 0,15
1 1,25.
0,18 0,047
0,18 1,28
45,35 0,19 1,55
19
Hng
V
Vch
B tng
Va sm mu
Vi trng
Nam
100 200 300
0
2
4
0 1, 6 3, 2
0 1, 2 2, 4
Ty ng n
Nam Nam
g
11
10
7
10
8
5
Ty
Ty
Bc
n
g
Bc
Bc
6
5
3
0
0
0
T 100 n 300
11
13
7
10
12
6
7
8
4
120000
kg/s.
24.3600
120000
4,186 (32,6 0) 333,6 2,09 (0 (6)) =670, 28 KW.
24.3600
20
Q41
n.M .C k .(t1 t 2 )
24.3600
-n
: S linh , n = 120 linh
- M : Khi lng 1 linh , M = 640, 88 kg
- Ck : Nhit dung ring ca khun, Ck = 0, 046 kj/kg. K
- t1 : Nhit ban u ca linh , t1 =32, 6 0C.
- t2 : Nhit sau khi ng , . t2 = -6 0C
Q41
120.316,88.0,046 32,6 6
= 0, 781 KW
24.3600
q0
KW
Trong :
- n : S khun , n = 2400 khun
- f : Din tch b mt cy , theo TL [2] ta c f = 1, 25 m2
- : Chiu dy phn tan khi nhng, = 0, 002 m
- q0 : Nhit lng cn thit lm lnh 1 kg t nhit ban u 32, 6 0C n
nhit ng -6 0C :
q0 = 4, 186. (32, 6 0) + 333, 6 +2, 09. [(0 ( 6)] = 482, 60 kJ/kg
- : Thi gian lm , = 19, 5 h
- : Khi lng ring ca , = 900kg /m3
Q43 = 2400. 1, 25. 0, 002. 900.
482,60
3600.19,5
= 37, 12 KW
21
+ p sut nhng ngng t thuc nhit ngng. Vit Nam Pk 17 kgf/cm2
+ NH3 thch hp cho my lnh c ln. c bit l trong sn xut nc bi v
n t hiu qu kinh t cao v c chng minh trong thc t.
+ u im :
- Nng sut lnh ring khi lng (q0) ln
-NH3 c tnh trao i nhit tt, tnh lu ng cao, tn tht p sut tn ng
ng v thit b b.
- Nng sut lnh ring th tch (qv) nn my nn gn nh
- L mi cht r tin d kim
+ Nhc im:
- Khng ho tan du nn kh bi cho cc chi tit chuyn ng v cc b mt
ma st.
- n mn ng v cc hp kim ca ng
+ Tuy c tnh c hi vi ngi nhng xt v tnh kinh t v k thut i vi h
thng sn xut nc cy l thch hp v hiu qu kinh t nht.
2.1.5. Nhit bay hi ca mi cht.
- Theo yu cu nc ra khi khun c t -6 0C. Mt khc Q k .F .t
- t: Hiu nhit gia nhit si mi cht (t 0) v nhit nc (t ), t
0
5 7 C. Chn t = 7 0C, khi ta c nhit si ca mi cht NH3 l: t0 = t - t = 6 7 = -13 0C. ta chn to = - 15 0C.
2.1.6. Nhit ngng t ca mi cht.
- H thng lnh sn xut nc t ti Khnh Ha nn ta c thng s kh
hu: t1 = 36, 6 0C; = 79% (bng 1-1, 1). T th I - d ta c t = 33 0C.
- Vi thit b ngng t kiu xi th nhit nc tun hon trong thp l:
tw = t + (4 8) 0C. Chn tw = 33 + 3 = 36 0C.
- Thit b ngng t xi c chnh lch nhit u vo v u ra ca nc lm
mt: t = 2 4 .
- Nhit ngng t: tk = tw + t, chn tk = tw + 4 =36 + 4 = 40 0C.
2.1.7. Chn qu nhit v qu lnh.
- Do s tn tht nhit trn ng ng ht t dn lnh v my nn nn nhit
thc ca mi cht ht v my nn l hi qu nhit, n c li v my khng ht phi
lng gy va p thy lc. Chn : tqn = 5 0C khi tqn = -10 0C.
- tng nng sut lnh th ta h nhit mi cht trc khi vo van tit lu cng
thp cng tt. Nhng vic ny gy tn km m hiu qu khng cao. Vic qu lnh c th
thc hin trn dn ngng bng cch tng din tch trao i nhit nhng xt v hiu qu
kinh t th khng cao. Do ta khng cn lm qu lnh (tql = 0 0C). Trong thc t sn
xut nc cy chng minh i vi h thng lnh mi cht NH 3 th khng cn phi
c thit b qu lnh .
2.1.8. Xc nh thng s cc trng thi im nt
t0 = -150C P0 = 2, 3675 bar theo Ph lc 1b, TL 6 .
tk = 400C Pk =15, 559 bar theo Ph lc 1b, TL 6 .
Pk 15,559
6,572 9
T s nn:
P0 2,3675
Vy ta chn my nn mt cp.
Bng 2-2: Bng thng s trng thi cc im nt. [6]
im
t, 0C
p, bar
i, kJ/kg
v, m3/kg
Trng thi
22
1
1
2
3
4
-15
2, 3675
1743
0, 51
-10
2, 3675
1755
0, 53
130
15, 559
2038
0, 12
40
15, 559
685
0, 0017
-15
2, 3675
685
0, 105
2.1.9. Tnh ton chu trnh.
- Nng sut lnh ring:
q0 = i1 i4 = 1742, 9 685 = 1057, 9 kJ/kg.
- Nng sut nhit ring:
qk = i2 i3 = 2038 685 = 1353 kJ/kg.
- Lng mi cht tun hon:
G=
Hi bo ha kh
Hi qu nhit
Hi qu nhit
Lng bo ha
Hi m
Q0 MN 828,57
0,783 kg/s
q0
1057,9
- H s np ca my nn
= c. tl. k. w.
Trong :
- c : H s tnh n th tch cht.
- tl : H s k n tn tht do tit lu
- k : H s kn ca my nn
- w : H s tn tht do hi ht vo xilanh b t nng
Vi my nn Fren th :w =
T0
.
Tk
P Pk
P P0
0
c k
P0
P0
1
m
P0 P0 T0
.
Tk
P0
Ta ly : P0 = Pk = 0, 005 0, 01 MPa
Chn P0 = Pk = 0, 0075MPa = 0. 075 bar.
Vi my nn NH3 th m = 0, 95 1, 1 chn m = 1
H s th tch cht: c = 0, 03 0, 05 chn c = 0, 04.
1
1
15,559 0,075
2,3675 0,075
0,04.
2,3675
15,559
2,3675 0,075 273 15
. 273 40 0,797 .
2,3675
1436,4
1802,26
0,797
m3/h.
Trong :
Ns
,
i
23
i w bt o
T0
263
0,001.t 0
0,001(10) 0,809
Tk
313
Ni
221,59
273,90
0,809
KW
KW
Ne
KW
td el
Trong :
- td : Hiu sut truyn ng, td = 0, 95
- el : Hiu sut ng c in, cl = 0, 8.
N el
Ne
261,44
344 KW
td . el 0,95.0,8
- Cng sut ng c cn lp t:
Nc = K . Nel
K :l h s an ton K = 1, 1 2, 1. Chn K = 1, 4.
Nc = K. Nel = 1,4.344 = 481, 6 KW
2.2. Chn my nn.
- C nhiu phng n chn my nn ph hp vi yu cu, c th chn my
nn ca Nga, Nht sn xut, cng c th chn loi my nn sn xut trong nc do
nh my c kh Long Bin sn xut, hoc nh my c kh duyn hi Hi Phng sn
xut. Nhng chn loi no cn tu thuc vo vn u t ban u, nu vn c hn c
th chn loi my sn xut trong nc hoc my ca Nga sn xut, nhng loi ny tuy
hot ng vi tin cy khng c nh , tiu tn nng lng hn, nhng gi r, khi
h hng d sa cha. Xu th hin nay cc nh my c s dng lnh ngi ta thng
s dng loi my nn ca Nht Bn sn xut.
- ph hp vi xu th, yu cu cng ngh, v vn u t, h thng ny ta
dng loi my nn MYCOM - Nht Bn.
- Ta c: Mi cht tun hon trong h thng lnh l NH3.
- iu kin: - Nhit mi cht: t0 = -15 0C; tk = 40 0C;
- Nng sut lnh: Q0 = 828, 57 KW
- Ta tra ph lc 2(p513), TL[7] catalogue my MYCOM ca Nht Bn ta chn 2
my nn 1 cp truyn ng ai c k hiu l: my nn N12WB.
24
Q0, KW
446. 74
25
- t : chnh lch nhit bn trong v ngoi phng lnh, 0C
Qtng = kt. Ft . t = 0, 274 . 88, 85. [36, 6 (-5)] = 1012, 75 W .
2. 3. 2. 2. Nhit truyn qua nn kho do chnh lch nhit :
Qnn = kn. Fn . t . m
- Fn : Din tch nn kho bo qun, Fn = 11, 77 . 6 = 70, 62 m2
- kt : H s truyn nhit thc ca nn, kt = 0, 216 W/m2K
- t : chnh lch nhit bn trong v ngoi phng lnh, 0C
- m : H s c trng cho s tng tr nhit ca nn. Do nn khng c si
m
1
n
1 1,25 i
i 1 i
1
0,2
0,002 0,002 0,2
0,04
1 1,25
0,047
0,18
0,18
1,2
1,2
0,152
26
Q2 = 1000 . N W
- N : Cng sut ca ng c in, N = 1 4 KW
V kho bo qun c din tch nh nn ta chn N = 3 KW
Q2 = 1000 . N = 1000 . 3 = 3000 W
2. 4. 2 . Dng nhit tn tht do n chiu sng :
Q3 = A . F
- A : Nhit to ra khi chiu sang 1 m2 din tch nn
Do y l kho bo qun . Theo TL [1] nn chn A = 1, 2 W/m2
- F : Din tch ca bung, F = 70, 62 m2
Q3 = A . F = 1, 2 . 70, 62 = 84, 744 W
2.4.3. Dng nhit tn tht do m ca :
Q4 = B . F
- B : Dng nhit ring khi m ca
Theo bng 4. 4 TL [ 1 ] ta c B = 22 W/m2
- F : Din tch ca bung, F = 70, 62 m2
Q4 = B. F = 22 . 70, 62 = 1553, 64 W
2.4.4. Dng nhit tn tht do ngi vn hnh :
Q5 = 350 . n
- n : S ngi lm vic trong phng, n = 2 3 ngi
Q5 = 350 . n = 350 . 2 = 700 ( W )
2.4.5. Dng nhit tn tht do x bng dn lnh :
Sau khi x bng nhit ca kho lnh tng ln, iu chng t c mt phn
nhit lng dng x bng trao i vi khng kh v cc thit b trong phng. Nhit
dng x bng i b phn lm tan bng trn dn lnh v c a ra ngoi cng vi
nc tan, mt phn truyn cho khng kh v cc thit b trong phng lnh gy nn
tn tht.
xc nh tn tht nhit do x bng c th tnh theo t l phn trm tng
dng nhit x bng mang vo hoc c th xc nh theo mc tng nhit khng
kh trong phng sau khi x bng. Mc tng nhit ca phng ph thuc vo dung
tch kho lnh. Thng thng nhit khng kh sau khi x bng tng 4 7oC.
Q6 = n.
kk .V .C pkk .t
24.3600
Q6 = 3 .
1,2.
120
.1000.5
0,8
10, 42
24.3600
Q0 = Q 1 + Q 2 + Q 3 + Q 4 + Q 5 + Q 6 W
Q0 = 3332, 87 + 3000 +84, 744 +1553, 64 +700 +10, 42 = 8681, 67 W = 8, 682
KW
Tng lng nhit xm nhp vo kho lnh hay nng sut lnh yu cu:
Chn k h s an ton : k = 1, 5.
Q0MN = k . Q = 1, 5 . 8, 862 = 13, 293 KW
2. 5. Chn my nn.
27
2.5.1. Mi cht lnh
+ Chn mi cht lnh tun hon trong h thng tun hon trong h thng l
amnic (NH3) . NH3 l cht kh khng mu c mi c trng.
+ Nhit si p sut kh quyn :-33, 35 0C.
+ p sut nhng ngng t thuc nhit ngng. Vit Nam Pk 17 kgf/cm2
+ NH3 thch hp cho my lnh c ln. c bit l trong sn xut nc bi v
n t hiu qu kinh t cao v c chng minh trong thc t .
+ u im :
- Nng sut lnh ring khi lng (q0) ln
-NH3 c tnh trao i nhit tt, tnh lu ng cao, tn tht p sut trn ng
ng v thit b nh.
- Nng sut lnh ring th tch (qv) nn my nn gn nh
- L mi cht r tin d kim.
+ Nhc im:
- Khng ho tan du nn kh bi cho cc chi tit chuyn ng v cc b mt
ma st
- n mn ng v cc hp kim ca ng.
+ Tuy c tnh c hi vi ngi nhng xt v tnh kinh t v k thut i vi h
thng sn xut nc cy l thch hp v hiu qu kinh t nht.
2.5.2. Nhit bay hi ca mi cht.
- Theo yu cu nc nhit trong kho bo qun c t -5 0C. Mt khc
Q k .F .t
28
T s nn: =
15,559
Pk
= 2,9136 = 5, 34 < 9
Po
Vy ta chn my nn mt cp.
Bng 2-4: Bng thng s trng thi cc im nt.
0
im
t, C
p, bar
i, kJ/kg
v, m3/kg
Trng thi
1
-10
2, 9136
1749, 1
0, 42
Hi bo ha kh
1
-5
2, 9136
1754, 9
0, 346
Hi qu nhit
2
120
15, 559
2010
0, 12
Hi qu nhit
3
40
15, 559
685
0, 0017
Lng bo ha
4
-10
2, 9136
685
0, 07
Hi m
2.5.6. Tnh ton chu trnh.
- Nng sut lnh ring:
q0 = i1 i4 = 1749, 1 685 = 1064, 1 kJ/kg.
- Nng sut nhit ring:
qk = i2 i3 = 2010 685 = 1325 kJ/kg.
-Cng nn ring: l = i2 - i1 = 2010 1749, 1 = 260, 9 kJ/kg
- Lng mi cht tun hon:
G=
Q0 MN 13,293
0,0125 kg/s
q0
1064,1
- H s np ca my nn
= c. tl. k. w.
Trong :
- c : H s tnh n th tch cht.
- tl : H s k n tn tht do tit lu
- k : H s kn ca my nn
- w : H s tn tht do hi ht vo xilanh b t nng
Vi my nn Fren th :w =
T0
.
Tk
P Pk
P P0
0
c k
P0
P0
1
m
P0 P0 T0
.
Tk
P0
Ta ly : P0 = Pk = 0, 005 0, 01 MPa
Chn P0 = Pk = 0, 0075MPa = 0. 075 bar.
Vi my nn NH3 th m = 0, 95 1, 1 chn m = 1
H s th tch cht: c = 0, 03 0, 05 chn c = 0, 04.
15,559 0,075
2,3675 0,075
0,04.
2,3675
15,559
1
1
2,3675 0,075 273 15
. 273 40 0,797 .
2,3675
18,9
23,71
0,797
m3/h.
29
N s G.l 0,0125.260,9 3,26
KW .
- Cng nn ch th:
Ns
,
i
Ni
Trong :
i w bto
T0
263
0,001.t0
0,001(10) 0,85
Tk
313
Ni
3,26
3,84
0,85
KW
Ne
KW
td el
Trong :
- td : Hiu sut truyn ng, td = 0, 95
- el : Hiu sut ng c in, cl = 0, 8.
N el
Ne
4,15
5,46 KW
td .el 0,95.0,8
- Cng sut ng c cn lp t:
Nc = k . Nel
k :l h s an ton k = 1, 1 2, 1. Chn k = 1, 4.
Do Vit Nam c iu kin kh hu nng m nn c nhng ngy h nhit tng
ln rt cao gy ra kh nng gii nhit ca dn ngng gim mt cch trm trng. c
bit h thng li in Vit Nam cha n nh, thng gy st p vo gi cao im,
chng lm cho my nn b qu ti v dng my v khng th khi ng chy tip tc
na. Do trnh nhng s c trn m bo an ton cho my nn ta chn h s
k= 1, 5.
Nc = k. Nel = 1,5.5,46 = 8, 19 KW
2.5.7. Chn my nn.
Ta chn my nn bn kn mt cp iu kin tiu chun:
t0 = -10 0C, tk = 40 0C. C cng sut ng c cn lp t Nc = 8, 19 KW
Bng 2-5 : Thng s k thut ca my nn.
ng knh
Hnh trnh
Tc ,
Th tch
K hiu
Q0, KW
piston, D mm piston S, mm (Vng/pht) qut, (m3 /h)
30,
2A
95
76
900
58, 2
11
30
3. 1. Khi nim v phn loi
Khi nim: Thit b ngng t l thit b trao i nhit bin hi mi cht lnh
c p sut v nhit cao sau qu trnh nn thnh trng thi lng.
Phn loi: C nhiu cch phn loi thit b ngng t.
* Da vo dng ca mi trng lm mt, c th chia cc thit b ngng t
thnh 4 nhm:
1. Thit b ngng t lm mt bng nc.
2. Thit b ngng t lm mt bng nc khng kh.
3. Thit b ngng t lm mt bng khng kh.
4. Thit b ngng t lm mt bng mi cht si hay cc sn phm cng ngh.
* Da theo c im ca qu trnh ngng t mi cht, c th chia thit b ngng
t thnh 2 nhm:
1. Thit b ngng t c mi cht ngng b mt ngoi ca b mt trao i
nhit.
2. Thit b ngng t c mi cht ngng trn b mt trong ca ca b mt trao
i nhit.
* Da theo c im qu trnh chy ca mi trng lm mt qua b mt trao i
nhit c th chia thnh cc nhm:
1. Thit b ngng t c mi trng lm mt tun hon t nhin.
2. Thit b ngng t c mi trng lm mt tun hon cng bc.
3. Thit b ngng t c ti cht lng lm mt.
3. 2. Chn kiu thit b
Mi loi thit b ngng t c nhng u v nhc im ring, do vic la
chn kiu loi thit b cho ph hp vi tng h thng lnh va p ng c cc
yu cu kinh t k thut l rt quan trng.
i vi my lnh NH3 sn xut nc nng sut trung bnh ta chn loi thit b
ngng t kiu bay hi (thp ngng t). Bi thit b ny c nhng u v nhc im
sau:
* u im:
- Thit b c th b tr ngoi tri, trn trn nh. Do c th tit kim c din
tch nh xng. V kh nng lm mt nc tng ln do s bay hi ca nc tun
hon.
- Rt tit kim nc b sung.
- Thit b tng i n gin, d ch to.
- t hiu qu truyn nhit kh cao.
* Nhc im.
- Ch lm vic ph thuc vo
iu kin kh tng v thi
1
gian trong nm.
Cu to:
2
1 Qut gi.
15
2 Tm chn nc.
14
3 ng trao i nhit.
3
13
4 Van phao.
5 Nc b sung.
12
6 Bm nc.
10
11
4
6
7 Phin lc nc.
5
8 X trn.
9
9 X y.
8
31
10 Ca gi vo.
11 ng gp lng.
12 Lng v BCCA
13 Cn bng p sut.
14 Hi mi cht vo.
15 Ming phun nc.
b ngng t bay hi
Qk 1119603
658,59 m2.
qF
1700
Ph ti
nhit, KW
Di
Rng
Cao
1120
4800
4000
4050
Lu lng
Din tch,
khng kh,
m2
kg/s
800
48
S lng
qut gi
10x15kW
32
Mw
Qk
C p t w
Trong :
- Qk: Nhit ti dn ngng, 1120 kW;
- Cp: Nhit dung ring ca nc, 4, 187 kJ/kg. ;
- tw: Chnh lch nhit nc vo v ra khi dn ngng, 3 0C.
Vy:
Mw
1120
89,16
4,187.3
4.M w
.w1
4.0,0892
0,275 m = 275 mm.
3,14.1,5
4.M w
4.0,0892
1,27 m/s.
2
.(d tr )
3,14.(0,299) 2
* Tnh ng knh ng y
Chn s b tc ca nc i trong ng w2 = 2 m/s.
ng knh ng y:
D
4.M w
.w2
4.0,0892
0,238 m = 238 mm.
3,14.2
4.M w
ng knh
ngoi dn, mm
273
4.0,892
1,92 m/s.
3,14.(0,243) 2
dy vch
ng , mm
15
.( Dtr )
3. 5. 2. Tnh chn bm nc cho thit b ngng t
Chiu cao ct p ca bm:
H = Hh + H + ph + p
Chn chiu cao ht bng chiu cao
mc nc trong b l 2mH2O = 19620 N/m2. Bm thp hn mc
nc trong b nn c gi tr m.
Chiu cao y chn theo chiu cao dn ngng tr i chiu cao
ht nn ta c H = 4, 050 2 = 2, 050 mH2O = 20110, 5 N/m2.
2
33
w1 .d tr . 1,27.0,299.1000
0,757.10 3
1
1
0,013
2
(1,82. lg Re 1,64)
(1,82. lg 501624,83 1,64) 2
Lh
w1
1,27 2
1000
.
h
van
loc
2
d tr
2
w2 .Dtr . 1,92.0,243.1000
0,757.10 3
1
1
0,0126
2
(1,82. lg Re 1,64)
(1,82. lg 616327,6 1,64) 2
L
w2
1,92 2
1 2,050
1000
.
0
,
0126
.
2 0,6 7
van
loc
cua 90
2
Dtr
2
0,243
= 17695 Pa.
Vy chiu cao ct p ca bm:
H = 20110, 5 19620 + 7258, 09 + 6. 10 4 + 17695 = 85543, 6
N/m2.
Hay H 0, 86 bar.
p h
34
Cng sut tip in ca ng c:
N el
M w .H 0,0892.85443,6
320,7
3,8 . Vy ta chn 4 ci.
83
35
Din tch b mt trao i nhit: F
Q0
Q
0 , m2
k t q F
Q0 893480
ng knh
ngoi
Dn, mm
ng knh
trong
Dt, mm
B dy ng
G, mm
Chiu di
L, mm
Tng chiu
di ca ng
thnh
phn(mm)
1452000
57
51
3
3000
Cch b tr ng thnh phn trn ng gp:
a : Khong cch t u mt ng gp ti ng thnh phn u tin (2 u ng l nh
nhau) l a = 100 mm.
b: Bc ng b = 75 mm.
36
Tng s ng thnh phn trn mt dn ng:
Ta c:
L = n. dn + 2a +(n 1)b
n
L 2a b 16000 2.100 75
121 ng.
dn b
57 75
3,8 cm.
Fc 76,54
Vy ta cn thit k 4 cm dn lnh.
3. 7. TNH CHN NG NG DN MI CHT :
Cc thit b trong h thng lnh c lin kt vi ngau bng
cc ng ng. Trong h thng lnh amnic s dng cc ng ng
bng thp.
Vic tnh chn ng ng l mt bi ton ti u, phi bn v k
thut vv hiu qu v kinh t. Vic tnh kim tra sc bn l khng
cn thit m ch yu l tnh chn ng knh ng thch hp vi
lng gas v ng thng chu lc n 3MPa.
Tnh chn ng ng mi cht.
3. 7. 1. ng knh ng ht 1 my nn ca b, dh.
ng knh ng ht c tnh:
dh
4.Gtt .v1
m
. 1
dh
4.0,304.0,53
0,117 m
3,14.15
= 117 mm.
37
4.Gtt .v1 4.0,304.0,53
13,14 m/s
.d h2
3,14.0,1252
3. 7. 2. ng knh ng y ca 1 my nn b, d.
4.Gtt .v2
.2
4.0,304.0,12
0,043
3,14.25
m hay d = 43 mm.
18,6 m/s
.d 2
3,14.0,052
3. 7. 3. ng knh ng ht v my nn ca kho , dh
ng knh ng ht ca my nn kho c tnh:
dh
4.Gtt .v1
m
. 1
dh
4.0,0855.0,42
0,050 m
3,14.15
= 50 mm.
18,19 m/s
.d h2
3,14.0,052
3. 7. 4. ng knh ng y ca my nn kho , d.
d
4.Gtt .v2
.2
4.0,085.0,12
0,023
3,14.25
m hay d = 23 mm.
38
Bng 3-4 : Thng s k thut ca ng thp s dng lm ng y, [1]
ng knh ng knh dy vch
ng knh danh
Khi lng,
trong dt,
ngoi dn,
ngha D, mm
ng , mm
kg/m
mm
mm
25
27, 5
32
2, 25
1, 65
- Tnh vn tc thc ca gas :
4.Gtt .v2 4.0,085.0,12
2
17,1 m/s
.d 2
3,14.0,02752
3. 7. 5. ng knh ng dn gas lng t bnh ngng v bnh cha cao p.
4.Gtt .v3
. 3
Trong :
- 3: Vn tc gas v bnh cha, m/s.
Chn s b 3 = 0, 6 m/s.
- v3 : Th tch mi cht khi ngng t, v3 = 0, 0013 m3/kg.
4.0,693.0,0013
0,44
3,14.0,6
m = 44 mm.
4.Gtt .v3
4.0,693.0,0013
0,46 m/s.
2
.d
3,14.0,052
4.Gtt .v3
. 3
4.0,608.0,0013
0,035
3,14.0,8
m = 35 mm.
4.0,608.0,0013
ttc 3
Vn tc thc ca gas i trong ng: 4 .d 2 3,14.(0,0405) 2 0,61 m/s.
3. 7. 6. ng knh ng dn gas lng t bnh cha cao p ti van tit lu
ca dn lnh kho :
39
d
4.Gtt .v3
. 3
4.0,085.0,0017
0,015
3,14.0,8
m = 15 mm
4.0,085.0,0017
ttc 3
Vn tc thc ca gas i trong ng: 4 .d 2 3,14.(0,015) 2 0,81 m/s.
3.7.8. ng knh ng y gp chung ca 3 my nn, d.
4.Gtt .v2
.2
4.0,693.0,12
0,065
3,14.25
m hay d = 65 mm.
40
3.7.9.1. Cu to.
Q0TB 1000
k t
41
F
30,11.1000
154.4 m2
39 5
42
1: Tm chn di
2: Tm chn trn
3 : Mi cht vo
4 : Mi cht ra
5 : ng du v
4
3
43
khi h thng lnh. Bnh cha du c dng hnh tr, c ng ng ni vi ng x
du ca cc thit b, c ng ng ni vi ng ng ht ca my nn. Du c x
v nh chnh lch p sut . p sut trong bnh gim xung khi m van trn ng ng
ht.
- Trc khi x du c th hm nng du cho NH 3 thot ra ht. Khi x du,
p sut trong bnh ch c php ln hn p sut kh quyn cht t. p sut cao nht
cho php trong bnh l 1, 8 Mpa, nhit t -400C n 150 0C
T thc t ca x nghip chn bnh cha du c k hiu 500 CM :[1]
Th tch bnh,
dy bnh,
3
m
mm
516
0, 07
8
4. 3. Bnh tch lng cho my kho :
Cu to:
ng knh, mm
Khi lng, kg
92
Dtl d h
1
18,19
50
301 mm.
tl
0,5
44
Bnh cha cao p c lp sau thit b ngng t v thp hn thit b ngng t
cha lng mi cht p sut cao, gii phng b mt trao i nhit ca thit b ngng
t, duy tr s cp lng lin tc cho van tit lu.
Theo quy nh v an ton th bnh cha cao p phi cha c 30% th tch ca
ton b h thng dn bay hi trong h thng lnh c bm cp mi cht lng t trn v
60% th tch dn trong h thng lnh cp lng t di ln. Khi vn hnh mc lng ca
bnh cha cao p ch c php chim 50% th tch ca bnh.
Vi h thng lnh amnic (NH3) ta s dng bnh cha cao p nm ngang (c
cu to nh hnh v).
1
10
11
0,6 V BH
1,2 1,45 V BH m3
0,5
45
Loi bnh
3, 5PB
Kch thc, mm
DxS
L
H
1000 x
4890 950
10
Dung tch, m3
3, 5
Khi lng, kg
1455
lng
V (m )
3, 41
H
3565
Khi lng
Kg
1645
46
Trong h thng lnh ngoi tc nhn lnh cn c th c cc loi kh khng
ngng khc. Trong , ch yu l khng kh. Kh khng ngng c trong h thng
thng tch t trong thit b ngng t v bnh cha cao p. N lm tng p sut v
gim h s truyn nhit ca dn ngng, lm gim nng sut lnh v tng tiu hao in
nng ca my lnh. ui kh ra khi h thng v cc thit b ta s dng bnh tch
kh c cu to nh hnh v
1 Lng t BCCA ti qua van tit lu;
2 Hn hp khng kh v hi NH3;
3 Hi mi cht v ng ht ca my nn;
1
5 Lng mi cht v BCCA;
5
6 Thng
hp
th NH
. mui.
4.7.nc
Cnh
khuy
nc
3
4.7. 1. Chn nng nc mui.
Hnh 4-8: Bnh tch kh khng ngng
Cht ti lnh phi c nhit ng c nh hn nhit si ca mi cht, h
s dn nhit phi ln. Chn cht ti lnh l nc mui NaCl. Nhit nc mui
trong b ti a lun thp hn nhit si ca mi cht t 4 6 0C. Khi ta chn
nc mui tun hon c nhit im bng l 20 0C, v c nng ca nc mui
l 22, 4%. Trong qu trnh sn xut nng nc mui ngy cng gim lm nhit
ng c ca nc mui tng, nn phi thng theo di v duy tr nng ca nc
mui trong b
4.7. 2. Tnh chn cnh khuy:
+ Ta chn cnh khuy c ng knh dk = 760 mm;
+ Tc vng quay ca cnh khuy n = 3 v/s;
+ Chn ng knh ng dn hng D = 1200 mm;
Khi ta c ng dng hnh hc ca thit b khuy l:
GD
D 1200
1,58
dk
760
3.0,76
5,07.10 5
6
4,5.10
47
Vy: N d
1,1.6,28
8,13 KW.
0,85
48
3
2
1
49
- Trong h thng b tr 2 palng in nn ta chn 2 c cu rt nc v khun. chn
c bm trc ht ta phi xc nh lu lng nc
- Mi mt ln ta vo nc cng lc cho 20 khun nn lng nc cn l
V10 = 20 . 50 = 1000 = 1 m3
- Tng thi gian ra , vo nc khun v sp sp linh vo b l: 2, 25
pht. Vy lu lng nc trong 1 gi l :
V
60
.1 26,67
2,25
m3/h
cng tc,
bar
trc N, kW
m3/h.
%
mm
3K-9a
143
39, 6
2, 1
70
3, 1
4.10. Xc nh cc thng s ca cht ti lnh :
+ Tnh cht vt l :
- Nhit ng c thp hn nhit bay hi ca mi cht lnh t nht 50C
- t bay hi
- H s dn nhit v trao i nhit ln
- Nhit dung ring cng ln cng tt
- nht v khi lng ring cng nh cng tt
+ Tnh cht ha hc:
- Khng n mn my mc thit b
- Bn vng, khng phn hu trong phm vi nhit lm vic
+ Tnh an ton:
- Khng gy chy n
- Khng c hi vi ngi v c th sng
- Khng tc dng xu n thc phm
+ Tnh kinh t :
- R tin, d kim
- D vn chuyn, bo qun
50
51
52
ngoi c khoang di mng ngn khng thng vi khoang mi cht chuyn ng qua
van m ni thng vi u ra dn bay hi nh mt ng mao.
CHNG 5 : LP T - T NG HA
V VN HNH MY LNH
5.1. LP T H THNG LNH
5. 1.1. Yu cu lp t
Yu cu quan trng i vi qu trnh lp t l phi ng thit k.
a. i vi my nn
Khi lp t my phi c t trn b phng v phi ch n khong cch vi
cc thit b khc.
b. i vi dn ngng
Dn ngng kiu bay hi ngng t l thit b c ch to nguyn cm nn vic
lp t s n gin hn. Khi lp t cn m bo cn bng v phi lp t v tr
thng thong ng hng gi th tt nht. .
c. i vi dn lnh
Dn lnh c s dng l dn lnh xng c, khi lp t dn bay hi vo b
phi c gi k bng g v hi nghing v pha van x du vic x du thun tin
hn.
d. i vi h thng ng ng
Lp t ng ng phi m bo yu cu cc mi hn phi u, cc mi ni
bng ren phi kn. Vi cc ng ng di phi c gn ln trn hoc tng v phi
thng.
e. i vi cc loi bnh
Cn phi ch ti ng vo v ra ca mi cht v v tr lp t. Cc bnh
c t trn cc gi v c c nh bng bu lng ai c.
5.1.2. Cng vic sau lp t a my vo hot ng
Sau khi lp xong h thng phi tin hnh th p lc bng kh nn, kim tra
kn.
Np du bi trn: Du bi trn c nhim v bi trn cc b mt ma st, cc chi
tit chuyn ng v m kn. i vi qu trnh np du cho h thng mi th kh n
gin ch vic m np cc te v cho du vo theo quy nhca my nn.
53
Np gas vo h thng mi: Khi ng my nn chy ui kh trong h thng
ra ngoi t n chn khng th mi tin hnh np gas.
Kim tra h thng in v cc thit b bo v t ng nh: cu dao in, cng
tc t, cc kh c in, cc loi r le . . .
Chy r my, y l qu trnh rt quan trng n nh hng ln ti tui th ca
my v thit b. Nhm lm mn cc b mt trn cc nh, loi b nhm cc phn
sai st trong cng ngh ban u. Sau khi chy r my phi thay du loi b cc ht
bi kim loi.
54
- My nn lnh c lp t trn cc b mng Btng ct thp. B mng cao
hn b mt nn 100 mm, trnh b t bn khi v sinh gian my. B mng c tnh
ton theo ti trng ng ca n, my c gn cht ln nn btng bng cc bulng
chn sn, chc chn. Kh nng chu ng ca mng phi t 2 ln ti trng ca my
nn k c ng c.
- Kt cu xy dng nn mng c miu t trn hnh v. Mng c o su
50 mm. Di nn gian my l lp Btng dm 46, M150. Trn gian my l lp
btng ct thp M200, st 8, a = 200 mm.
- Khong cch t b my n mng l 30 cm.
- Cc bulng c nh my vo b mng c chn vo sau khi khi lp t my.
Mun vy cn sn cc l c kch thc ln hn yu cu, khi a thit b vo v tr,
ta tin hnh lp bulng ri sau cho va ximng vo c nh bulng.
55
- Dn lnh trong h thng l dn lnh kiu xng c, cng c ch to t cc ng
thp. Cc ng thnh phn khi gia cng phi un cong trc, khi thc hin cng on
un phi thc hin un ngui, khng c nt, mp mo. Cc mi hn phi ng p,
ng k thut. Ch loi b cc sn phm do khot l v hn to ra trong cc ng ca
dn lnh trc khi hn kn. Sau khi gia cng mi dn lnh phi th x vi p sut nn
>12 KG/cm2, sau khi lp t vo cm dn lnh phi th x v th kn tip mt ln na
cho tht k v dn lnh c t trong b nc mui, nu sau khi a nc mui
vo b mi pht hin dn lnh b x th vic khc phc rt kh khn. Khi lp t dn
lnh cn ch c gi k bng g chu lc mt u cho du my lnh b ng li
dn lnh s chy dn v u ng x du vic x du dn lnh sau ny c d
dng v trit hn.
b. Dn lnh khng kh (dn lnh qut gi).
Dn lnh ny s dng trong trong h thng kho bo qun . Khi lp cn ch
hng tun hon gi, tm vi ca gi thot ra khi dn lnh khong 10 m.
Pha sau dn lnh cn khong h 500 mm. ng thot nc dn lnh phi dc
v u ra cn c chi tit c ngng (to by nc) ngn khng kh nng trn vo
kho gy tn tht nhit khng cn thit v ngn chut b chui vo lm tc ng.
56
1. 1. 1. 7. Lp t cc thit b khc.
- Bnh cha cao p: Bnh cha cao p c lp pha di thit b ngng t
cha lng t thit b ngng t v.
- Bnh tch du: Bnh tch du c lp ngay sau u y ca my nn v c
t trn cao trong phng my. ng nn vo bnh thp hn u ra khi bnh.
- Bnh tch lng: Bnh tch lng c lp ngoi gian my, pha trn cao gn
dn lnh. Bnh tch lng lm vic nhit thp nn phi c bc cch nhit.
- Bnh tch kh khng ngng: c lp t trn cao kh khng ngng t
bnh cha cao p c th i ln, thc hin lm lnh tch phn mi cht cn li trc
khi thi ra ngoi.
- Bnh cha du: c t trong phng my v gn trn b mng b tng chc
chn v phi cao hn nn phng my ti thiu 100 mm.
1. 1. 1. 8. Lp t ng ng.
a. Lp t ng ng dn mi cht.
Trong qu trnh thi cng lp t ng ng cn ch :
- i vi cc ng ng trc khi lp t phi thng ra sch s. Ta phi loi
b cc sn phm do khot l v hn gy ra. y l mt yu cu n gin nhng rt
quan trng v n nh hng ln n vn hnh h thng lnh sau ny. Cc ng ng
nht l cc ng ng y v ht phi c nghing nht nh, ng ng y
nghing v pha dn ngng, ng ng ht nghing v pha bnh tch lng. Trn
ng ng nht l ng ng ht khng c to rt ch lm ng mi cht trong
.
- Vic hn cc ng ng phi m bo ng yu cu k thut. Khi hn ni
ng ng, ni cc mt bch lp van, cc thit b trn ng ng ch phi bt
bch, van vo ri hn chm c nh cc mt bch, ri tho g van v cc thit b cn
lp t ra khi ng ng. Sau mi tin hnh hn kn, v trnh nh hng n
cc van v cc thit b gy nn : hin tng vnh, nt gy, lp ghp khng m bo
kn gia cc thit b. Khi lp t cc ng ng c chiu di ln cn ch khc phc
trng hp gin n ca kim loi khi nhit bn ngoi thay i khi nt gy mi
hn trn ng ng.
Hn ng: Phi vt mp ng quy cch, v tr mi hn phi nm ch d kim
tra v x l.
Un ng: Bn knh un cong phi ln khng lm bp ng. Khi un
phi s dng thit b un ng hoc s dng ct (cua) c sn.
Cch nhit: Cch nhit ng ng thc hin sau khi kt thc vic th kn v
th bn. Cc lp cch nhit ng ng nh sau: Sn chng r, lp cch nhit (styrofor
hoc polyuretan), giy du chng thm v ngoi cng l lp inox hoc nhm bc thm
m. Chiu dy cch nhit ph thuc vo kch thc ng ng v nhit lm vic
Bng 1-1 :ng ng c quy nh mu sn
Mi cht lnh
ng ng
NH3
ng ht
Mu xanh da tri
ng y
Mu
ng dn lng
Mu vng
ng nc mui
Mu xm
ng nc mt
Mu xanh l cy
b. Lp t ng ng nc.
57
ng ng nc dng gii nhit thit b ngng t, gii nhit my nn, x nc
ngng ng ng gii nhit dn ngng thng s dng ng nha PVC hoc ng thp.
1. 1. 1. 9. Lp t thit b ph.
a . Lp t van tit lu t ng.
- Van tit lu t ng c lp trn ng cp dch vo dn lnh v gn dn
lnh . i vi kho bo qun l th van tit lu t ng c t trong kho.
- Khi lp van tit tit lu t ng cn ch lp t bu cm bin ng v tr
quy nh, c th nh sau:
t ng hi ra ngay sau dn lnh v m bo tip xc tt nht bng kp
ng hoc nhm. Bc cch nhit lun bu cm bin cng vi ng ht trnh nh
hng ca nhit bn ngoi.
b. Lp t van chn.
- Cc van chn c lp ti v tr d thao tc vn hnh, c th nm trn ng
ng nm ngang hoc thng ng. Khi nm trn on ng nm ngang th cc tay van
phi nm pha trn. Khong h cc pha ca van thao tc v sa cha tho rp
van khi cn.
- Phng php ni ch yu l hn v ni bch. Khi ni bch cn ch s dng cc
m kn thch hp. i vi van ni bng phng php hn th trc khi hn nn tho cc
b phn chnh ca van khng lm hng cc b phn trong ca van.
- Khi lp cn ch mi tn ch chiu i ca mi cht v phi lp t ng
chiu. Khng lp van v tr qu cao kh thao tc vn hnh.
c. Van in t.
- Li st ca van in t chuyn ng ln xung nh sc ht ca cun dy v
trng lc nn van in t bt buc phi c lp t trn on ng nm ngang. Cun
dy ca van in t nm ln pha trn.
- Do van in t l thit b hay b chy, hng thng xuyn v cn phi c
thay th nn trc v sau van in t phi b tr cc van chn, nhm c lp van in t
khi cn thay th hoc sa cha.
1. 1. 1. 10. Lp t phin sy, phin lc.
Phin sy lc ng hi thng b tr ngay u ht ca my nn loi tr
cn bn i vo my nn, trn ng lng thng lp trc van in t v c bit l
van tit lu gi cho cc van ny hot ng bnh thng khng b tc.
1. 1. 1. 11. Lp t mt gas.
Mt gas c lp t trn ng lng, sau phin sy lc, trc van tit lu.
1. 2. Th nghim h thng lnh
1. 2. 1. p sut th. :
- Theo quy nh, p sut th cc thit b p lc nh sau: p sut th kn bng
p sut lm vic, p sut th bn bng 1, 5 ln p sut lm vic. th h thng lnh
ngi ta thng s dng: kh nn, kh CO2 hoc N2.
- i vi h thng NH3 khng s dng CO2 v gy phn ng ha hc.
- i vi h thng Freon th khng c s dng khng kh v hi nc trong
khng kh gy tc m.
- Khi dng khng kh th h thng NH3 th phi s dng mt my nn ring,
khng dng my nn lnh nn to p lc v nhit u y ln lm chy du my
lnh. im t bc chy ca du khong 180 200 0C, nu nn khng kh t 16 0C ln
10 kG/cm2 nhit c th ln ti 2600C vt qu nhit t bc chy ca du.
- Khi ni bnh kh (hoc N2) khng c ni trc tip m ni qua van gim p.
- Khi th, ng cc van ni vi cc r le p sut khng lm hng thit b.
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- Khi nn kh th nhit kh tng cao th phi dng kh nn ngui ri
nn tip, khng nhit tng cao.
- i vi mch c van in t, van tit lu t ng th phi m thng mch
bng tay, i vi mch t ng thng mch phi m van in t bng tay.
- Sau khi th ta m van x kh x kh v bi ra ngoi. Nu h thng Fren
th dng bm chn khng ng thi x nc ra ngoi.
- Sau khi chn khng t 700 mmHg cn th chn khng bng cch ngm nh
vy trong 24 gi. Nu p sut tng ln di 5 mmHg th t yu cu.
1. 2. 2. Quy trnh th nghim.
1. 2. 2. 1. Th bn:.
Th bn h thng c tin hnh nh sau:
- Chun b th: C lp my nn, ngt p k u ht, m van (tr van x), ni
bnh kh qua van gim p.
- Nng p sut h thng t t ln p sut th bn cho pha cao p v thp p. i
vi h thng NH3 th p sut th: Pha cao p: 25 bar; pha thp p: 16 bar.
- Duy tr p sut th trong vng 5 pht ri gim dn cho ti p sut th kn.
- My nn v cc thit b th bn ti ni ch to ri nn c th khng cn th
bn li ln na, m ch th bn i vi h thng ng ng, cc mi hn.
1. 2. 2. 2. Th kn.
- Nng p sut ln p sut th kn.
Bng 1-2 : p sut th kn
H thng NH3
Cao p
Thp p
2
16, 5 KG/cm
12 KG/cm2
- Duy tr p lc th trong vng 24 gi. Trong 6 gi u p sut th gim khng
qu 10% v sau khng gim.
- Tin hnh th bng nc x phng, kh nng r r trn ng ng rt t xy ra
v th nn kim tra cc mi hn, mt bch, ni van trc. Nu th ht m khng
pht hin vt x h m p sut vn gim th c th kim tra trn ng ng. Khi khng
pht hin c ch r r cn khoanh vng kim tra.
- Mt iu cn lu l p sut trong h thng ph thuc rt nhiu vo nhit
mi trng, tc l ph thuc vo gi trong ngy, v vy cn kim tra theo mt thi
im nht nh trong ngy.
- Khi pht hin r r cn loi b p lc trn h thng ri mi x l. Tuyt i
khng c x l khi vn cn p lc.
- Ch sau khi th xong hon chnh khng pht hin r r mi tin hnh bc
cch nhit ng ng v thit b.
1. 2. 2. 3. Ht chn khng.
Vic ht chn khng c tin hnh nhiu ln mi m bo ht kit khng kh
v hi m trong h thng ng ng v thit b. Duy tr p lc 60 mmHg (tc l
chn khng khong 700 mmHg) trong 24 gi, trong 6 gi u p lc cho php tng
50% nhng sau khng tng.
59
CHNG 2 : NP MI CHT V NP DU
CHO H THNG LNH
2. 1. Np gas:
2. 1. 1Cng tc chun b:
- Phi chun b mt lng gas tng ng.
- Chun b dng c ngh bao gm: dy np gas, ngh m van v x phng
th kn.
- Chun b y bo h lao ng,
- Chun b gi chai gas.
- Chun b cn xc nh lng gas vo h thng.
2. 1. 2. Np gas:
+ Np mi cht theo ng cp dch c c im:
- Np di dng lng, s lng np nhiu, thi gian np nhanh.
- S dng cho h thng ln.
+ Bnh thng cc van 1, 2 v 3 m, cc van 4 v 5 ng, mi cht c cp
n dn bay hi t bnh cha cao p.
+ Khi cn np mi cht, ng van 1 v 4, mi cht t bnh mi cht i theo van
5, 2 vo b lc, ra van 3 n thit b bay hi.
+ Khi thay th, sa cha hoc bo dng b lc, h thng vn hot ng, ng
cc van 2, 3 v 5 mi cht t bnh cha qua van 1 v 4 n dn bay hi. Trong trng
hp ny vn c th np thm mi cht bng cch ng cc van 1, 2 v 3, m cc van 4
v 5. Mi cht t bnh np i qua van 5 v 4 vo h thng.
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- Do bc du b h
- Do b phn hi du v c vn
+ Nguyn tc np du
- Np ng loi du m my ang s dng
- p sut carte phi nh hn p sut kh quyn
- Khi np du b sung th my phi ang chy
+ Quy trnh np du
*Chun bi:
- Chun b du phi v ng loi
- Chun b y ngh
- Chun b dy np du ( thng l dy nha plastic sch )
*Np du :
MN
0
Hnh 2-2:S np du