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Culture Documents
M. Sedlacek
University of Ljubljana, Ljubljana,
Centre for Tribology and Technical Diagnostics,
Bogisiceva 8,
SI-1000 Ljubljana, Slovenia
In recent years the efforts to better control friction and wear have focused on surfacetopography modification through surface texturing. Although a lot of effort, including
experimental and analytical work, has been put into finding the optimal texturing parameters and design rules for reduced friction, optimization is still too often limited and
based on a trial-and-error approach. Therefore, the aim of the present research work
was to investigate the possibility of using kurtosis and skewness as the design parameters
for selecting the optimal texturing pattern for contact surfaces operating under lubricated
conditions. The results of this investigation performed on groove- and dimple-textured
surfaces under low-load, low-sliding speed conditions confirmed the correlation between
the kurtosis and skewness parameters and the coefficient of friction. For textured surfaces
an increase in the kurtosis and a more negative skewness, obtained by reducing the cavity
size, increasing the cavity depth and decreasing the texturing density, were found to yield
a lower friction. Furthermore, kurtosis and skewness were recognized as suitable parameters for the optimization of textured surfaces. [DOI: 10.1115/1.4007108]
Keywords: surface texturing, roughness, coefficient of friction, boundary lubrication
Introduction
Many machine components operate under boundary- or mixedlubrication conditions, where the lubrication film is too thin to
fully separate the rubbing surfaces and momentary dry contacts
occur between the surface asperities. Moreover, changes in the
operating conditions and start-up/shut-down processes can result
in a breakdown of the lubrication film. This and ever-increasing
requirements for improved performance and reliability, including
reduced friction and wear in mechanical systems, dictate the use
of lubricants with proper additives [1] as well as advanced materials and coatings [2]. However, under boundary lubrication the surface roughness and topography also have a significant influence
on the tribological behavior of the contact surfaces [3]. Here, even
a small change in the surface roughness and topography can lead
to a change in the lubrication mechanism and; therefore, to a substantial improvement in the tribological behavior. Therefore, in
recent years the efforts to better control the friction and wear have
been focused on modifying the surface topography, mainly on surface texturing. It has been shown that surface texturing can
enhance the performance and reduce the friction of many tribological components [4]. Consequently, many mechanical seals, thrust
bearings and piston rings are now designed with micro-dimples of
a controlled size, shape and density on the sliding surfaces to
improve their performance.
The contribution of surface texturing to the reduction of friction
has been studied extensively and reported in the literature by several authors [511]. It has been shown that the benefits arising
from making grooves or dimples in the surface is a combination
of several effects, improving the oil supply and reducing the abrasion in the sliding contact [12]. Dimples or grooves in the surface
can eliminate the effect of wear particles by entrapping them,
thereby suppressing the abrasion and plowing friction. Furthermore, they can act as oil reservoirs, which transport and supply oil
to the contact in emergency situations. When textures appear with
sufficient density they can improve the wetting of the surface and
support the formation of a lubrication film [13]. Under full-film
lubrication the individual dimples also act as hydrodynamic pres1
Corresponding author.
Contributed by the Tribology Division of ASME for publication in the JOURNAL
OF TRIBOLOGY. Manuscript received December 24, 2011; final manuscript received
April 17, 2012; published online August 21, 2012. Assoc. Editor: Dong Zhu.
Journal of Tribology
Experimental
C 2012 by ASME
Copyright V
Sample
Fig. 1
G1-1
G1-2
G1-3
G2-1
G2-2
G2-3
G3-2
Laser parameters
Depth
(lm)
Width
(lm)
Spacing
(lm)
Mode
Energy
(mJ)
Pulse
(ms)
10
10
10
10
10
10
10
40
40
40
80
80
80
120
125
250
500
125
250
500
250
Single
Single
Single
Multi
Multi
Multi
Multi
0.938
0.938
0.938
2.79
2.79
2.79
8.36
100
100
100
259
259
259
159
Dimple
Sample
D1-2
D2-1
D2-2
D2-3
D3-2
Laser parameters
Depth
(lm)
Size
(lm)
Spacing
(lm)
Density
(%)
Mode
Energy
(mJ)
Pulse
No.
5.3
10.7
10.7
10.7
19.9
60
60
60
60
60
250
125
250
500
250
5
20
5
2
5
Single
Single
Single
Single
Single
0.67
0.67
0.67
0.67
0.67
7
13
13
13
23
ples (D2-1, D2-2, and D2-3) were also tested in different sliding
directions with respect to the dimple arrangement (0 deg, 30 deg,
and 45 deg) in order to check the design universality of the kurtosis and skewness parameters.
Lubricated tests in pure Poly-Alpha-Olefin oil (PAO 8,
v40 46.8 mm2/s) were performed under a normal load of 30 N
(pH 1.53 MPa) and at five different frequencies (0.5, 5, 10, 20,
and 30 Hz) resulting in average sliding speeds of 0.005, 0.05, 0.1,
0.2, and 0.3 m/s. The uncertainty in the sliding speed and the normal load was within 5%. Before each test, both specimens were
ultrasonically cleaned in ethanol and dried in air and then tested
under normal room conditions, at a constant temperature of
23 6 2 C and a relative humidity of about 40%. Each friction test
was repeated at least three times and carried out for a sliding distance of 60 m, during which the steady-state conditions were
reached and for this region the average steady-state coefficient of
friction was calculated, as shown in Fig. 5. Under the conditions
investigated no measurable wear of neither contact surfaces could
be detected.
Fig. 2 Example of laser textured surfaces with (a) grooves (G2-2) and (b) dimples (D2-2)
Fig. 3
Fig. 6
Journal of Tribology
Effect of (a) cavity width and (b) spacing between the cavities on kurtosis and skewness
Roughness parameters
Ra (lm)
Rq (lm)
Rsk (/)
Rku (/)
4.05
2.48
1.05
3.12
2.03
1.31
1.14
4.68
3.30
1.99
3.46
2.50
2.02
1.38
1.02
1.51
2.50
0.37
1.05
1.50
1.05
2.43
4.03
11.10
1.70
2.89
5.57
3.29
Sample
(dimples)
Ra (lm)
Rq (lm)
Rsk (/)
Rku (/)
D1-2
D2-1
D2-2
D2-3
D3-2
0.29
0.93
0.42
0.26
0.63
0.51
1.39
0.88
0.54
1.78
4.48
2.18
5.44
9.28
6.79
33.91
7.15
39.83
135.0
54.39
Fig. 7 Influence of (a) reduced measurement area and (b) increased distance between profiles on the kurtosis and
skewness values for a dimple-textured surface
for a groove width of 80 lm, and even to Rku 11.1 and Rsk 2.5
for a groove width of 40 lm (Table 2). The effect of spacing is
even more evident for the dimple-textured surfaces, where an
increase in spacing from 125 to 500 lm resulted in 19 times
higher Rku and 4 times more negative Rsk. Also, the effect of the
dimple depth was confirmed, with the largest dimple depth of
19.9 lm giving the highest Rku and the most negative Rsk, as shown
in Table 2.
In the case of grooved specimens the measurement area and the
distance between the measured profiles were found to have a very
minor effect on the roughness parameters. However, this is not the
case for surfaces with dimples, as shown in Fig. 7. By reducing
the measurement area from 4.8 4.8 mm to 1.5 1.5 mm and
down to 0.48 0.48 mm, the error in Rsk can be up to 115% and
in Rku even up to 145% (Fig. 7(a)). Furthermore, increasing the
distance between individual profiles from 10 to 100 lm has a similar effect, mainly affecting the Rku values (Fig. 7(b)).
Surface topography measurements show that if the measurement
area and/or profile density are too small, not all the features of the
textured surface are taken into account and therefore the area analyzed does not adequately reflect the textured surface in question.
Consequently, the measured roughness parameters are not representative and can be misleading, with errors being larger for textures
having larger spacings between the dimples and a smaller dimple
size. For dimples with a diameter between 50 lm and 150 lm, and
a spacing between the dimples of 100 lm and 500 lm, a measurement area of 4.8 4.8 mm and a distance between individual profiles of 20 lm were found to yield representative values of the
roughness parameters.
041701-4 / Vol. 134, OCTOBER 2012
Fig. 8 Effect of the measurement direction on (a) kurtosis and (b) skewness for a dimple-textured surface
Fig. 9 Steady-state coefficient of friction for specimens with grooves: (a) effect of spacing between the grooves and (b)
effect of the groove width
being the most noticeable in the transition region between the sliding speeds of 0.05 and 0.2 m/s. At a sliding speed of 0.2 m/s the
surfaces with a dimple depth of 11 lm and a spacing of 125 lm
(density of 20%; D2-1) gave a steady-state coefficient of friction
of about 0.08. Increasing the spacing between the dimples to
250 lm (5% density; D2-2) and 500 lm (2% density; D2-3),
which increased the kurtosis and made the skewness more negative, reduced the coefficient of friction to 0.040 and even down to
0.025, as shown in Fig. 10. Correspondingly, the change in the
dimple depth, affecting the kurtosis and skewness, also led to a
change in friction. By reducing the dimple depth to 5 lm the
coefficient of friction for a dimple density of 5% (D1-2) increased
from 0.040 to 0.055, and decreased below 0.040 when the dimple
depth was increased to 20 lm (D3-2; Fig. 10).
The tribological properties of textured surfaces are also influenced by the direction of sliding with regard to the dimple
arrangement [27]. For all dimple-textured specimens a change in
the sliding direction from parallel with the dimples (0 deg) to 30
deg and 45 deg resulted in higher friction, as shown in Fig. 11. In
the case of the specimens D2-1 and D2-2 the differences in
OCTOBER 2012, Vol. 134 / 041701-5
Fig. 10 Influence of dimple depth and density on the steadystate coefficient of friction; vs 5 0.2 m/s
Fig. 11 Effect of sliding direction on the coefficient of friction
for a dimple depth of 11 lm; vs 5 0.2 m/s
Fig. 12 Correlation between kurtosis and skewness and coefficient of friction for surfaces with (a) grooves and (b)
dimples
Conclusions
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