Mac-Julai 2013

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COURSE NAME/CODE:
Manufacturing Processes Lab (MEM564)
Laboratory Name
Coordinator
Metrology

Lecturer Name
Mohamad Firhan Morni

Contact No
016-9029082

Ziyadi Zamri

012-6939877

Metal Casting

Mohd. Ridhwan Mohammed

Redza
Mohd Ghazali Sikin
Sulaiman Mohamad
Radzuan A. Rahman
Mohd Tolha Subhi

Welding and Thermal

Cutting
Non-Traditional Machining
(NTM)
Advance Manufacturing

Mohamad Firhan Morni

019-3931403
012-6408782
019-2719150
019-3828645
019-3757406
016-9029082

COURSE OUTCOMES
Upon completion of this course, students should be able to:
CO1
CO2
CO3
CO4

Recognize relevant machineries, processes, instruments and tools used in

manufacturing industry. [PO1, LO1]{C2}.
Conduct practical and assessments related to the manufacturing processes and
technology using specific tools and machineries. [PO2, LO2]{P4}; [PO3, LO3,
SS1]{C4}.
Working in a group to perform each task correctly through established procedures
[PO2, LO2]{P4}; [PO8, LO5, SS3]{P3,A3}.
Prepare technical reports in a professional manner. [PO7, LO4, SS2]{P4}.

COURSE DESCRIPTION
The course provides students with hands-on experience on the operation, evaluation and
overcoming problems related to basic manufacturing practices such as in metal casting,
welding and thermal cutting, non-traditional machining and the use of metrological
instruments in this field. Demonstration and practical on certain manufacturing practices
will be carried out.

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SYLLABUS CONTENT
1.0

Metrology (6 hours)
1.1 Introduction and demonstration on safety and measuring equipment in
Metrology Laboratory
1.2 Geometric measurement such as straightness, flatness, roundness and
measurement of surface roughness, coordinate measuring machine and
profile measurement

2.0

Metal Casting (6 hours)

2.1 Introduction and demonstration on safety and equipment in Foundry
Laboratory
2.2 Foundry practice such as melting, pouring, cleaning and finishing,
2.3 Sand molding quality control using methods such as dry compression strength,
permeability and moisture content

3.0

Welding and Thermal Cutting (6 hours)

3.1 Introduction and demonstration on safety and equipment in Welding
Laboratory
3.2 Welding processes using techniques such as Gas Metal Arc Welding (GMAW),
Gas Tungsten Arc Welding (GTAW), Submerged Arc Welding (SAW),
Spot Welding and
Gas Cutting and Plasma Arc Cutting

4.0

Non-Traditional Machining (NTM) (6 hours)

4.1
Introduction and demonstration on safety and NTM equipment, tools, Jigs
and Fixtures
4.2
Machining processes such as Electro-Discharge Machining (EDM),
Electro- Chemical Machining (ECM), Computer Numerical Control
Machining (CNC Machine) and Wire Cut (EDM)

5.0

Advance Manufacturing (4 hours)

5.1 Introduction and demonstration on safety and equipment in Advance
Manufacturing Laboratory
5.2
Advance Manufacturing processes such as injection moulding, Digital XRay, Rapid Prototype Machine, Robotic Welding and Friction Welding

TEACHING METHODOLOGY
Laboratory
Laboratory demonstrations and practical related to the course contents.
Peer Assessment
Students comment on and judge their colleagues work,
Supervisor Assessment
Supervisor comment on and judge their students work,

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ASSESSMENTS
Items
Laboratory Report
Peer Assessment
Supervisor Assessment
Final Examination
GRADING SCALE
4.00
A+
4.00
A
3.67
A3.33
B+
3.00
B
2.67
B-

Marks
50%
10%
40%
0%

90 100
80 89
75 79
70 74
65 69
60 64

2.33
2.00
1.67
1.33
1.00
0.67
0.00

CO Assessment
CO1, CO4
CO3
CO2

C+
C
CD+
D
E
F

55 59
50 54
47 49
44 46
40 43
30 39
0 29

RECOMMENDED TEXTBOOK
None
REFERENCES
Mikell P Groover, Principles of Modern Manufacturing, SI Version, 4 th Edition,
John Wiley & Son, Inc, 2011
Serope Kalpakjian, Manufacturing Engineering and Technology, 10th Edition,
Illinois Institute of Technology, Prentice Hall, 2010
P N Rao, Manufacturing Technology, Metal Cutting and Machine Toosl,
Universiti Teknology Mara, Malaysia, Tata Mc Graw Hill, 2000.
John A. Schey, J.A., "Introduction To Manufacturing Processes", 5th Edition,
McGraw-Hill, 2000.

IMPORTANCE MASSAGES:
ZERO MARK will be given to those:
Submitting the report after due date
Absent from the Laboratory session.
Plagiarize on Report (to use another person's idea or
a part of their work and pretend that it is your own)

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FORM EM/OBE/CO-PO

CO-PO Matrix
COURSE CODE
COURSE NAME
CREDIT HOURS

MEM564
MANUFACTURING PROCESSES LAB
1

COURSE OUTCOMES

CO1

CO2

CO3

CO4

Recognize relevant
machineries, processes,
instruments and tools used
in manufacturing industry
Conduct practical and
assessments related to the
manufacturing processes
and technology using
specific tools and
machineries.
Working in a group to
perform each task
correctly through
established procedures.
Prepare technical reports
in a professional manner

CENTRE OF STUDY
REVIEWED BY
DATE

PROGRAMME OUTCOMES
PO1

PO2

PO3

PO4

PO5

PO6

PO7

PO8

PO9

PO10

PO11

PO12

MANUFACTURING
BULAN ABDULLAH
3 JAN 2011
INSTRUCTIONAL
METHODS

ASSESSMENT
METHODS

Briefing &
Demonstration

Practical

Supervisor
Assessment

Practical

Peer
Assessment

Discussion

Reports

Report

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Universiti Teknologi MARA

PO Description
PO1

Ability to acquire and apply knowledge of science and engineering fundamentals.

PO2

Ability to acquire in-depth technical competencies in a specific engineering discipline

PO3

Ability to undertake problem identification, formulation and solution.

PO4

Ability to utilize systems approach to design and evaluate operational performance.

PO5

Ability to undertake the principles of design for sustainable development.

PO6

Ability to understand professional and ethical responsibilities and commitment to them.

PO7

Ability to communicate effectively with engineers and the community at large.

PO8

Ability to function effectively as an individual and in a team.

PO9
PO10

PEO1

Engineers who practice ethical and professional

values in providing services to the recipients and
providers of the science, engineering and
technology (SET) industries

Faculty of Mechanical Engineering

Engineers who continue to advance their

knowledge and abilities by utilizing ICT to explore
business opportunities in the science, engineering
and technology (SET) industries.

Bachelor Degree (EM220/EM221)

Engineers who lead and engage in teams in

problem solving tasks across disciplines through
effective communicative abilities.

PO-PEO Matrix

organizations.Engineers who synthesize and apply

the knowledge, understanding and
industrial experiences to provide
quality products and services to the
related public and private

PEO Description

PEO2

PEO3

PEO4

Ability to undertake social, cultural, global and environmental responsibilities of a

professional engineer.
Ability to recognize the need to undertake life-long learning, and possessing or acquiring

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the capacity to do so.

PO11

Ability to demonstrate managerial and entrepreneurial skills.

PO12

Ability to demonstrate leadership skills.

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